Standard_Drawing_PKG-LCS_Rev_D.pdf

A A

B

C C

D D

E E

F F

B

D R

AW

IN

G N

O

SH

EET

REV

D

UNLESS OTHERWISE

NOTED, DIMENSIONS ARE

IN INCHES

TOLERANCES ARE IN

ACCORDANCE WITH

COMMERCIAL PRACTICE

UNLESS OTHERWISE

INDICATED ON DRAWING

CONTRACT NO.

PREP ACTIVITY CAGE CODE

PREPARED

CHECKED

HD ENGR

PROJ ENGR

BR HD

DIV DIR

SUBGRP DIR

APPD FOR COMNAVSEA

SIGNATURE DATE

NAVY APPROVAL

DATE

SIZE CAGE CODE ESWBS DRAWING NO. REV

SCALE: MASS SHEET 1 OF 11

GRYPHON TECHNOLOGIES

LCS MEZZANINE FI COMPONENT

DRAWINGS

F

REVISION

STATUS

OF SHEETS

SH

REV

247 5891011

DDDDD D DDDDD

D

1080STP2 GT-00001

F. RUIZ 09/19/16

09/19/16W. H. MISH

2 FLEXIBLE INFRASTRUCTURE APPLICATION AND ARRANGEMENTS

1 FLEXIBLE INFRASTRUCTURE STANDARD COMPONENTS

REFERENCE DRAWING(S)

NO DRAWING TITLE DWG NO

GENERAL NOTES

1. GRIND SMOOTH ALL SHARP CORNERS AND ROUGH EDGES THAT PRESENT A SOURCE OF INJURY TO

PERSONNEL OR DAMAGE TO EQUIPMENT.

2. WHEN GRINDING ALUMINUM IT SHALL BE ACCOMPLISHED USING A NEW STONE/WHEEL SO AS TO NOT

IMBED OTHER MATERIAL TYPES INTO THE ALUMINUM.

3. UNLESS OTHERWISE NOTED, RADII ARE TO BE A MINUMUM OF 1/64 INCH AND MAY BE ADJUSTED WITHOUT LOSS TO THE STRUCTURAL INTEGRITY UNDER LOADING THIS INCLUDES THE REQUIRED

BREAKING OF ALL SHARP AND KNIFE LIKE EDGES.

4. UNLESS OTHERWISE SPECIFIED, TOLERANCES SHALL BE BASED UPON THE LAST PLACE VALUE . THE

STANDARD TOLERANCE UNLESS OTHERWISE SPECIFIED SHALL BE:

X.XXX +/-0.025

X.XX +/-0.01

X.X +/- 0.1

5. ALL PIECES SHOWN ON THIS DRAWING ARE PARTS OF THE FLEXIBLE INFRASTRUCTURE SYSTEM TO ENABLE MOUNTING OF EQUIPMENT TO THE SHIP WITHOUT HOTWORK. THE FIT BETWEEN ALL PIECES TO MATE WITH OTHER PIECES IS CENTRAL TO THE OVERALL EFFECTIVENESS OF THE SYSTEM. PIECES HAVE TO BE TAILORED TO BE COMPATIBLE WITH THE SPECIFIC SHIP'S DECK AND OVERHEAD STRUCTURE DETAILS AND DIMESIONS. EXAMPLES OF THE AREAS REQUIRING TAILORING, ARE THE LOCATIONS OF THE BOLT HOLES THAT UTILIZED TO FIX THE PART TO THE SHIP'S STRUCTURE, THE LENGTH OF PARTS, ETC. THESE PIECES ARE PC 5, 28, 37, 87, 88, 89.

6. MEDIUM DUTY FITTINGS SHALL BE MADE FROM: A) AL 7XA-T7 EXTRUSIONS IN ACCORDANCE WITH GFI MSI; OR B) FROM 7050-T7451 1.5IN PLATE. AL 7050 MATERIAL WILL CONFORM TO AMS 4050E, CMS

516-003E, DMS 2233C, QQ-4-250/12 AUG 1997, AND MMS 1420D.

7. TRACKS SHALL BE MADE FROM: A) AL 7XA-T7 WITH NEAR NET SHAPE EXTRUSIONS, MSI FOR AL 7XA-T7 MAY BE REQUESTED FROM THE PROGRAM OFFICE; B) AL 7050-T73511 NEAR NET SHAPE

EXTRUSIONS IAW AMS 4341 WITH ELONGATION GREATER OR EQUAL TO 10%.

8. ALL CONTACTING SURFACES EXCLUDING BOLTS AND NUTS SHALL BE COATED WITH FLUID FILM -

EURIKA BRAND OF LANOLIN BASED RUST AND CORROSION PREVENTATIVE.

9. TORQUE VALUES FOR GEOMET 500B COATED BOLTS: GEOMET 500B HAS A BUILT IN TORQUE

MODIFYER AND SHOULD BE TORQUED IN A PLAIN CONDITION. DO NOT ADD ADDITIONAL LUBERCANT OR

TORQUE MODIFYERS. SEE TABLE 6A FOR TORQUE VALUES.

10. STANCHION DECK BRACKET GROMMET MAY BE PURCHACED FROM ALTERNATIVE VENDORS IN

ACCORDANCE WITH PROFILE 36-E AND SECTION 35-F.

STANDARD DRAWING

CONTD IN ZONE 4-B

TABLE OF CONTENTS

SH. NO PC NO. DESCRIPTION

1 -

2 9 MEDIUM DUTY FITTING

3 48,50,53 MEDIUM DUTY FITTING

HARDWARE

4 28 STANCHION, BOX

BEAM-2.62"W FTP

5 30,32,34,35,36,37,57 STANCHION COMPONENTS

6 9,48,50,53 MEDIUM DUTY FITTING

ASSEMBLY

7 28,30,32,34,35,36,37,57,65,90 STANCHION COMPONENTS

8 9,28,30,32,34,35,36,37,48,50,53,57,65 STANCHION ASSEMBLY

9 5,87 FLUSH DECK TRACK

PRODUCTION DRAWING

10 66,67,68,88,89 FLUSH DECK TRACK

INSTALLATION COMPONENTS

11 5,66,67,68,87 FLUSH DECK TRACK

INSTALLATION DRAWING

45 NOT USED

44 NOT USED

43 NOT USED

42 NOT USED

41 NOT USED

40 NOT USED

39 NOT USED

38 NOT USED

OVERHEAD SLIP JOINT-9" WD,

4" HGT U-CHANNEL, LENGTH

TO SUIT

AL 6061-T6 ASTM B221 ANODIZE RED

36 STANCHION DECK BRACKET

GROMMET #559 MID ATLANTIC

RUBBER OR SIMILAR

35 QUICK RELEASE PIN, 1/4" DIA,

0.7" LG SS 18-8 ASTM A276 MCMASTER-CARR

98404A127

DOUBLE STANCHION

ROTATIONAL PIN, 5/8" DIA, 9"

LG

SS 316 ASTM A276

33 NOT USED

DOUBLE STANCHION COLLAR,

21/32" ID, 1-1/8" OD, 5.24" LG STL AISI 1144

31 NOT USED

30 DOUBLE STANCHION DECK

BRACKET OSS ASTM-A36

29 NOT USED

28 STANCHION, BOX BEAM- 2.62"

WD FIP AL 6061-T6 ASTM B221

27 NOT USED

26 NOT USED

25 NOT USED

24 NOT USED

23 NOT USED

22 NOT USED

21 NOT USED

20 NOT USED

19 NOT USED

18 NOT USED

17 NOT USED

16 NOT USED

15 NOT USED

14 NOT USED

13 NOT USED

12 NOT USED

11 NOT USED

10 NOT USED

9 MEDIUM DUTY FITTING, 1"

HGT

AL 7XA-T7 OR AL

7050-T7451 SEE GN 6 ANODIZED

8 NOT USED

7 NOT USED

6 NOT USED

5 DECK TRACK, 1.06", FLUSH

FIP 108" L

AL 7XA-T7 OR AL

7050-T73511 SEE GN 7 ANODIZED

4 NOT USED

3 NOT USED

2 NOT USED

1 NOT USED

PARTS LIST

NO REQ PC NO DESCRIPTION MATERIAL MATL SPEC REMARKS REF DWG

NUT, FLG HEX HD, SELF

LOCKING THREAD, CAP 5/8'-11

UNC

STEEL SAE J2295

89 SHIM AL 5083-H11

88 END BLOCK SHIM AL 5083-H11

87 FLUSH DECK TRACK, LENGTH

TO SUIT

AL 7XA-T7 OR AL

7050-T73511 SEE GN 7

86 NOT USED

85 NOT USED

84 NOT USED

83 NOT USED AL 6061-T6

82 NOT USED

AL 7XA-T7 OR AL

7050-T7451 OR

7050-T73511

81 NOT USED HSLA 100

80 NOT USED

AL 7XA-T7 OR AL

79 NOT USED

HSLA 100 OR

EQUAL

78 NOT USED

HSLA 100 OR

EQUAL

77 NOT USED

AL 7XA-T7 OR AL

76 NOT USED

75 NOT USED

74 NOT USED

73 NOT USED

72 NOT USED

71 NOT USED

70 NOT USED

69 NOT USED

68 WASHER, 1/2" NOM DIA STEEL SAE J2655

HEX NUT (INCH SERIES)

DEFORMED LOCK NUT, 1/2-20

UNF

STEEL GRADE 8

HEXAGON SOCKET FLAT

COUNTERSUNK HEAD CAP

SCREW 1/2-20 UNF, 3"L

STEEL

MINIMUM

STRENGTH 144,000

KSI

SCREW, ANTI-RATTLE,

POLYPROPYLENE BASE,

5/8-11, 5" LG

SS 303

MCMASTER-CARR

P/N 1942K76 OR

SIMILAR

64 NOT USED

63 NOT USED

62 NOT USED

61 NOT USED

60 NOT USED

59 NOT USED

58 NOT USED

57 WASHER, FLAT, 3/4" NOM DIA STL, ZN PLD SAE J2655

56 NOT USED

55 NOT USED

54 NOT USED

53 NUT, SELF LOCKING, 3/8-16

UNC-3B STEEL MIL-DTL-1222

GRADE G, COATED

IN GEOMET 500B

(ALLEGANY

COATINGS)

NUT, FLG HEXHD, SELF

LOCKING, DISTORTED

THREAD, CAP 3/8-16 UNC-3B

STEEL MIL-DTL-1222

GRADE 8, COATED

IN GEOMET 500B

51 NOT USED

SCREW, FLG HEXHD, CAP

5/8-11 UNC-2A STEEL SAE J2295

GRADE 8, COATED

IN GEOMET 500B

49 NOT USED

SCREW, FLG HEXHD, CAP

3/8-16 UNC-2A STEEL SAE J429

GRADE 8, COATED

IN GEOMET 500B

47 NOT USED

46 NOT USED

PARTS LIST

NO REQ PC NO DESCRIPTION MATERIAL MATL SPEC REMARKS REF DWG

Torque Values

BOLT SIZE THREAD PLAIN W/ GEOMET 500B W/ ZINC PETROLATUM

1/4" 20 - - -

1/2" 20 90 FT LBS 80 FT LBS -

1/2" 13 110 FT LBS 80 FT LBS -

3/8" 16 44 FT LBS 35 FT LBS 24 FT LBS

7/16" 14 70 FT LBS 55 FT LBS -

5/8" 11 210 FT LBS 160 FT LBS -

3/4" 10 375 FT LBS 280 FT LBS 150 FT LBS

REVISIONS

SHT ZONE REV DESCRIPTION DATE

1 4A A CORRECTED REFERENCE DRAWING LIST 8/9/2012

1 2F A ADDED SHEET TO REVISION LIST 8/9/2012

1 1A A UPDATED REVISION FROM "-" TO "A" 8/9/2012

1 1A A UPDATED PAGE NUMBERS 8/9/2012

1 8F A ADDED GENERAL NOTES 6 THROUGH 10 8/9/2012

1 8A A UPDATED TABLE OF CONTENTS 8/9/2012

1 2B, 4B A UPDATED PARTS LIST 8/9/2012

1 6A A ADDED TORQUE VALUES TABLE 8/9/2012

15F, 16E, 15E, 14D, 16C, 16B, 12C

A UPDATED VIEW LABELS 8/9/2012

2 12F A UPDATED PART NUMBER 8/9/2012

2 10B A UPDATED NOTE NUMBERS UPDATED NOTE

10A-6 TO INCLUDE "COLOR SHALL BE RED"

8/9/2012

2 9A A UPDATED REVISION AND PAGE NUMBER 8/9/2012

3 24F A UPDATED NOTE 8/9/2012

3 23E , 20D A UPDATED VIEW LABELS 8/9/2012

3 22F A REMOVED CALL OUT FOR GEOMET 500B

COATINGS - ADDED TO GENERAL NOTES

8/9/2012

3 21E A UPDATED PART NUMBER 8/9/2012

3 17A A UPDATED SHEET NUMBER AND REV NUMBER 8/9/2012

4 32B A ADDED DIMENSION TO DEFINE START OF

FIRST HOLE

8/9/2012

4 26B A

NOTE 26A-8 - ADDED "COLOR SHALL BE

RED"NOTE 26A-9 -ADDED "ON BOTH SIDES

OF THE STANCHION." AND "COLOR SHALL BE

BLACK"

8/9/2012

4 31F, 30B A UPDATED PART NUMBER 8/9/2012

31F, 30D, 27D, 32C, 32A, 31C, 29C, 29B, A UPDATED VIEW LABELS 8/9/2012

4 26B A UPDATED NOTE NUMBERING 8/9/2012

40F, 39F, 36F, 35F, 34F, 39E, 40D, 39D, 38D, 36E, 35E, 40A 36B, 36A

A UPDATED VIEW LABELS 8/9/2012

REVISIONS

SHT ZONE REV DESCRIPTION DATE

38D, 38B, 35F, 34F, 35E, 36A

A UPDATED PART NUMBER 8/9/2012

5 38F, 37F A REMOVED NOTES REFERENCEING GEOMET

500 - INCORPERATED IN GENERAL NOTES

8/9/2012

5 33A A UPDATED REVISION AND PAGE NUMBER 8/9/2012

47F, 47D, 45D, 46E A UPDATED VIEW LABELS 8/9/2012

48F, 47F, 47E, 47D, 46F, 46E, 45E, 45D, 44D

A UPDATE PART NUMBER 8/9/2012

6 41A A UPDATED SHEET NUMBER AND REV NUMBER 8/9/2012

54D, 54C, 55A, 54B, 54A,52B, 53A, 52A, 51D, 50B, 50A

A UPDATED VIEW LABELS 8/9/2012

56E, 52E, 55C, 53C, 51C, 56B, 54B, 53A, 52A, 50B

A UPDATED PART NUMBER 8/9/2012

7 49A A UPDATED SHEET NUMBER AND REV NUMBER 8/9/2012

63D, 61D, 60D, 63A, 61A A UPDATED VIEW LABELS 8/9/2012

64C, 64B, 63F, 63 E, 63D, 63C, 63B, 62F, 62D, 61F, 61E, 61D, 61C

A UPDATED PART NUMBER 8/9/2012

8 57A A UPDATED SHEET NUMBER AND REV NUMBER 8/9/2012

71F, 71E, 67E, 71C, 69D, 71C, 71A,69B

A UPDATED VIEW LABELS 8/9/2012

9 69D, 68B A UPDATED PART NUMBER 8/9/2012

9 65A A UPDATED SHEET NUMBER AND REV NUMBER 8/9/2012

9 66B, 66B A UPDATED NOTE NUMBERING UPDATED NOTE

10A-6 TO INCLUDE "COLOR SHALL BE RED"

8/9/2012

REVISIONS

SHT ZONE REV DESCRIPTION DATE

9 66A A NOTE 65A-10 ADDED "COLOR: BLACK"ADDED

NOTE 65A-11

8/9/2012

10 73A A UPDATED SHEET NUMBER AND REV NUMBER 8/9/2012

78E, 74E, 79C, 79A, 76B,74E

A UPDATED VIEW LABELS 8/9/2012

79F, 73F, 79D, 76D, 78B A UPDATED PART NUMBER 8/9/2012

10 77E A REMOVED THREAD DIMENSION 8/9/2012

10 74F A REMOVED ANODIZATION NOTES 8/9/2012

10 78B A REMOVED COATING NOTE - INCORPERATED

IN GENERAL NOTES

8/9/2012

10 74D, 74C A UPDATED NOTE NUMBERING 8/9/2012

11 81A A UPDATED SHEET NUMBER AND REV NUMBER 8/9/2012

88F, 87F, 84F, 83F, 82A, 81F, 88D, 84D, 81D, 88B, 86B, 87A, 85A, 84B, 84A, 83C, 82B, 82A, 85D

A UPDATED VIEW LABELS 8/9/2012

88D,86D, 85D, 83D, 82D, 81B

A UPDATED PART NUMBER 8/9/2012

4 28D, 28C B UPDATED LENGTH 10/12/2012

11 82A B UPDATE NOTES 10/12/2012

1 8E C UPDATED NOTE 7 9/9/2016

1 8E D UPDATED NOTE 6 9/19/2016

CONTD IN ZONE 4-F

CONTD IN ZONE 3-F

TOP 15-E

SCALE 2 : 1

ELEVATION 15-C

SCALE 2 : 1

BOTTOM 15-A

SCALE 2 : 1

ISOMETRIC 12-E

SCALE 2 : 1

SIDE ELEVATION 12-C

SCALE 2 : 1

15-C 15-C

15-A 15-A

12-C

12-C

SIZE CAGE CODE ESWBS REV

SCALE: SHEET 2

F

MASS (WEIGHT)ISSUED

DRAWN

DRAWING NO.

GRYPHON TECHNOLOGIES

D108 0STP2 GT-00001

ZSNYDER

910111213141516

A A

B

C C

D D

E E

F F

B

D R

AW

IN

G N

O

SH

EET

REV

16 15 14 13 12 11 10 9

D

1.000(REF)

1.250(REF)

0.250(REF)

3.500 - 0.000 0.050+

SEE NOTE 10A-4

1.750 - 0.000 0.025+

SEE NOTE 10A-4

1.0000.005(TYP)

0.750(REF)

1.500(REF)

0.750(REF)

0.250(TYP)

1.0000.005(TYP)

SEE NOTE 10A-5

0.500(TYP)

0.750(REF)

Ø0.790±0.010(TYP 4 PLACES)

DRILL & TAP THRU FOR 5/8-11UNC BOLT

NOTES:

10A-1. TO MAINTAIN THE REQUIRED MATERIAL PROPERTIES OF ALUMINUM FITTINGS THERE IS TO BE NO WELDING OR TORCH/PLASMA CUTTING. ALL 'HOT' WORK SHALL BE AVOIDED AND ONLY THOROUGHLY

COOLED MECHANICAL MATERIAL REMOVAL PROCESSES SHALL BE EMPLOYED.

10A-2. ANY REQUIRED POST MACHINING WORK SHALL BE ACCOMPLISHED IN THE SAME MANNER AS NOTE 10A-1. WATER JET OR PROCESSES USING HIGH AMOUNTS OF COOLANT ARE RECOMMENDED.

PROCESSES THAT MAY POTENTIALLY EFFECT THE POST EXTRUSION TEMPERING MATERIAL PROPERTIES ARE NOT ALLOWED. THE MAXIMUM TEMPERATURE ALLOWED FOR THE PROCESSING OF THE MATERIAL

SHALL BE 250° F.

10A-3. ALL SURFACES OF THE COMPONENT ARE TO BE 'MILL-STRUCTURAL' EXCEPT THAT OF THE SPECIFIED MACHINED SURFACES, BOTH INTERIOR AND EXTERIOR. THE DELIVERED PRODUCT SHALL BE

FREE OF SCRATCHES AND MARRING.

10A-4. THE LENGTH OF THE PART IS TO BE ESTABLISHED FROM THE 5/8-11 UNC HOLE. THIS HOLE

ESTABLISHES THE CENTERLINE OF THE PART.

10A-5. THE ACCUMULATED TOLERANCE SHALL NOT EXCEED ±0.010 IN 5 PITCHES.

10A-6. FITTING SHALL BE ANODIZED WITH A TYPE I, CLASS 2 COATING PER MIL-A-8625F AFTER

MACHINING. COLOR SHALL BE RED.

0.4063 + 0.0150

0.0000+ THRU (TYP 2 PL)

0.8300 - 0.0000

0.0150+ 0.625 (TYP 2 PL)

TOP (REF)

VIEW 23-E

SCREW, FLG HEX HEAD, CAP 5/8-11-UNC-2A

SCALE 2 : 1

VIEW 23-C

SCREW, FLG HEX HEAD, CAP 3/8-16 UNC-2A

VIEW 20-C

NUT, FLG HEAD, SELF LOCKING DISTORTED THREAD, 3/8-16 UNC-3B

SCALE 2 : 1

SIZE CAGE CODE ESWBS REV

SCALE: SHEET 3

F

MASS (WEIGHT)ISSUED

DRAWN

DRAWING NO.

GRYPHON TECHNOLOGIES

D0STP2 108 GT-00001

1718192021222324

A A

B

C C

D D

E E

F F

B

D R

AW

IN

G N

O

SH

EET

REV

24 23 22 21 20 19 18 17

D

1.250

1.000

SECTION VIEW 30-D

DETAIL 27-D

SCALE 4 : 1

ELEVATION 29-C

SCALE 2/5

VIEW 29-B

SCALE 2/5

DETAIL 31-A

SCALE 1 : 1

27-D

29-B 29-B

31-A

SIZE CAGE CODE ESWBS REV

SCALE: SHEET 4

F

MASS (WEIGHT)ISSUED

DRAWN

DRAWING NO.

GRYPHON TECHNOLOGIES

DZSNYDER

0STP2 108 GT-00001

30-D

30-D

2526272829303132

A A

B

C C

D D

E E

F F

B

D R

AW

IN

G N

O

SH

EET

REV

32 31 30 29 28 27 26 25

D

0.425

0.760

1.060

3.306

R0.125 (TYP 4 PL)

R0.250 (TYP 4 PL)

1.520

2.620

0.378 - 0.000 0.045+

0.566 - 0.000 0.017+

0.833 - 0.000 0.030+

0.3500.008

0.7600.008

45°1°

R0.016 (TYP 6 PL)

0.068R 0.016 (TYP 2 PL)

R0.125 (TYP 4 PL)

LENGTH TO SUIT

LENGTH TO SUIT

1.653

1.653

1.070

1.000 (TYP)

0.500

2.620

0.8125 0.42

(TYP)

1.156 2.620

0.300

DO NOT PAINT

DO NOT PAINT

DO NOT PAINT

DO NOT PAINT

NOTES:

26A-1. TO MAINTAIN THE REQUIRED MATERIAL PROPERTIES OF ALUMINUM TRACKS, THERE IS TO BE NO WELDING OR TORCH/PLASMA CUTIING. ALL "HOT" WORK SHALL BE AVOIDED AND ONLY THOROUGHLY

COOLED MECHANICAL MATERIAL REMOVAL PROCESSES SHALL BE EMPLOYED.

26A-2. ANY REQUIRED POST MACHINING WORK SHALL BE ACCOMPLISHED IN THE SAME MANNER AS NOTE 26A-1. WATER JET OR PROCESSES USING HIGH AMOUNTS OF COOLANT ARE RECOMMENDED. PROCESSES THAT MAY POTENTIALLY AFFECT THE POST EXTRUSION TEMPERING MATERIAL PROPERTIES ARE NOT ALLOWED. THE MAXIMUM TEMPERATURE ALLOWED FOR THE PROCESSING OF THE MATERIAL SHALL

BE 250° F.

26A-3. THE PURCHASE ORDER SHALL BE CONSULTED TO DETERMINE ALL ACTUAL LENGTHS AND

QUANTITIES TO BE DELIVERED. IF PURCHASE ORDER LENGTHS OF STANCHIONS ARE MODIFIED, TOLERANCE AND END SQUARENESS SHALL NOT BE MODIFIED.

26A-4. ALL SURFACES OF THE COMPONENT ARE TO BE 'MILL-STRUCTURAL' EXCEPT THAT OF THE SPECIFIED MACHINED SURFACES, BOTH INTERIOR AND EXTERIOR. THE UNMACHINED SURFACES OF THE INTERIOR GROOVE SHALL BE ORIENTED IN THE DIE SO AS TO PROVIDE THE MOST PROTECTION DURING THE EXTRUSION PROCESS. THE DELIVERED PRODUCT SHALL BE FREE OF SCRATCHES AND MARRING.

26A-5. THE TOP OF THE PROFILE SHALL BE IN ACCORDANCE WITH THE FOLLOWING TOLERANCES:

STRAIGHTNESS TOLERANCES: 0.0125 PER FOOT, MAX: 0.080 OVER TOTAL LENGTH

FLATNESS TOLERANCES: 0.004 PER INCH OF WIDTH

TWIST TOLERANCES:0° 15' PER FOOT, 3° 0' MAX

26A-6. STANCHIONS SHALL BE EXTRUDED TO NEAR NET SHAPE.

26A-7. STANCHIONS SHALL BE ANODIZED WITH A TYPE I, CLASS 2 COATING PER MIL-A-8625F AFTER

MACHINING. COLOR SHALL BE RED.

26A-8. MARK "DO NOT PAINT" IN A NON-REMOVABLE PERMANANT WAY ON BOTH SIDES OF THE STANCHION.

COLOR SHALL BE BLACK.

SEE NOTE 26A-8.

1.0000.005

PROFILE 40-F

DOUBLE STANCHION COLLAR

SCALE 1 : 1

SECTION 39-F

DOUBLE STANCHION COLLAR

21/32"ID 1 1/8"OD 5.24"L 1144 STEEL

SCALE 1 : 1

ELEVATION 39-D

DOUBLE STANCHION DECK BRACKET STEEL

SCALE 1 / 2

SECTION 39-E

DOUBLE STANCHION DECK BRACKET STEEL

SCALE 1 / 2

SECTION 38-C

DOUBLE STANCHION DECK BRACKET STEEL

SCALE 1 / 2

ISOMETRIC 38-E

DOUBLE STANCHION DECK BRACKET STEEL

SCALE 1 / 4

PROFILE 36-F

STANCHION DECK BRACKET GROMMET

SCALE 1 : 1

SECTION 35-F

STANCHION DECK BRACKET GROMMET

SCALE 1 : 1

PROFILE 36-E

DOUBLE STANCHION ROTATIONAL PIN

5/8"D, 9"L SS 316

SCALE 1 : 1 SECTION 35-E

DOUBLE STANCHION ROTATIONAL PIN 5/8"D, 9"L SS 316

SCALE 1 : 1

ELEVATION 34-F

QUICK RELEASE PIN 1/4"D, 0.7" L SS 18-8

SCALE 2 : 1

PROFILE 36-A

OVERHEAD SLIP JOINT-9"W, 4"H

U-CHANNEL 6061-T6

SCALE 1 / 2

VIEW 39-B

WASHER, FLAT, 3/4" NOM DIA

SCALE 1 : 1

SECTION VIEW 36-B

SCALE 1 / 2

39-F

39-F

39-D 39-E

38-C

38-C

35-F

35-F

35-E

35-E

SIZE CAGE CODE ESWBS REV

SCALE: SHEET 5

F

MASS (WEIGHT)ISSUED

DRAWN

DRAWING NO.

GRYPHON TECHNOLOGIES

DZSNYDER

108 0STP2 GT-00001

36-B 36-B

3334353637383940

A A

B

C C

D D

E E

F F

B

D R

AW

IN

G N

O

SH

EET

REV

40 39 38 37 36 35 34 33

D

0.656251.125

14.000

R0.500 TYP

47°

0.624

1.000 5.000

9.000

13.000

0.630

R0.700

0.312

0.875

4.000

2.500

0.6301.750

1.0625

0.875

0.625

R0.094

0.600

0.875

0.625 45° 45°

0.125

0.125

0.500 8.000

8.500 9.000

R0.133 (3 PLACES)

0.250

1.250

R0.250 TYP

0.290

4.000

9.000

0.440

0.625

5.240

4.255 9.745

1.130

0.910

0.063

1.625

0.750

5.350

3.700

R0.125 (TYP.)

LENGTH TO SUIT

2.675

NOTE:

34C-1. DRILL AND TAP FOR 5/8"-11 UNC ON BOTH THE FRONT AND BACK

OF THE OVERHEAD SLIP JOINT, BUT UPON INSTALLATION, ONLY

ONE HOLE WILL BE SELECTED BY THE INSTALLER FOR INSTALLATION OF

PCS 65 & 90.

34C-2. SHALL BE ANODIZED WITH A TYPE I CLASS 2 COATING PER

MIL-A-8625F AFTER MACHINING. COLOR SHALL BE RED.

0.7

TOP 47-F

SCALE 1 : 1

LEFT SIDE 46-E

SCALE 1 : 1

FRONT 47-D

SCALE 1 : 1

ISOMETRIC 45-D

SCALE 3/4

SIZE CAGE CODE ESWBS REV

SCALE: SHEET 6

F

MASS (WEIGHT)ISSUED

DRAWN

DRAWING NO.

GRYPHON TECHNOLOGIES

D108

AS

NOTED

ZSNYDER

0STP2 GT-00001

4142434445464748

A A

B

C C

D D

E E

F F

B

D R

AW

IN

G N

O

SH

EET

REV

48 47 46 45 44 43 42 41

D

TYP (2 PL)

TYP (2 PL)

53 50

TYP (2 PL)

TYP (2 PL)

TRACK SIMILAR TO PCS 5 & 87

SHOWN FOR REFERENCE ONLY

ISOMETRIC 54-D

STANCHION, BOX BEAM - 2.62" W FTP

SEE REF 1

SCALE 1 / 4

ISOMETRIC 54-B

DOUBLE STANCHION DECK BRACKET

SEE REF 1

SCALE 1 / 2

ISOMETRIC 50-B

DOUBLE STANCHION ROTATIONAL PIN - 5/8" D, 9" L

SEE REF 1

SCALE 1 : 1

ISOMETRIC 51-D

OVERHEAD SLIP JOINT - 9"W, 4"H, U-CHANNEL

SEE REF 1

SCALE 1 / 4

ISOMETRIC 53-A

QUICK RELEASE PIN 1/4"D, 0.7"L

SEE REF 1

SCALE 1 : 1

ISOMETRIC 52-A

STANCHION DECK BRACKET GROMMET

SEE REF 1

SCALE 1 : 1

ISOMETRIC 52-B

DOUBLE STANCHION COLLAR - 21/32" ID 1-1/8" OD 5.24 L

SEE REF 1

SCALE 1 : 1

ISOMETRIC 50-A

ANTI-RATTLE SCREW

SEE REF 1

SCALE 1 : 1

ISOMETRIC 54-A

WASHER, FLAT, 3/4" NOM DIA

SEE REF 1

SCALE 1 / 2

ISOMETRIC 55-A

NUT, FLG HEX HD, SELF LOCKING DISTORTED THREAD, CAP 5/8"-11UNC

SEE REF 1

SCALE 1 / 2

SIZE CAGE CODE ESWBS REV

SCALE: SHEET 7

F

MASS (WEIGHT)ISSUED

DRAWN

DRAWING NO.

GRYPHON TECHNOLOGIES

D108

AS

NOTED

ZSNYDER

0STP2 GT-00001

4950515253545556

A A

B

C C

D D

E E

F F

B

D R

AW

IN

G N

O

SH

EET

REV

56 55 54 53 52 51 50 49

D

35 36

NOTES:

50A-1. SEE SHEET 8 FOR ASSEMBLY VIEWS.

FRONT 63-D

SCALE 1 / 4

LEFT SIDE 61-D

SCALE 1 / 4

ISOMETRIC 63-A

SCALE 1 / 4

ISOMETRIC 61-A

SCALE 1 / 4

SIZE CAGE CODE ESWBS REV

SCALE: SHEET 8

F

MASS (WEIGHT)ISSUED

DRAWN

DRAWING NO.

GRYPHON TECHNOLOGIES

D108

AS

NOTED

0STP2

ZSNYDER

GT-00001

5758596061626364

A A

B

C C

D D

E E

F F

B

D R

AW

IN

G N

O

SH

EET

REV

64 63 62 61 60 59 58 57

D

9 30

(TYP 4 PL)

(TYP 2 PL)

(TYP 2 PL)

(TYP 2 PL)

(TYP 2 PL)

(TYP 4 PL)

(TYP 2 PL)

(TYP 8 PL)

(TYP 8 PL)

(TYP 4 PL)

57 (TYP 2 PL)

SEE LEFT SIDE 61-D

(TYP 2 PL)

SECTION 71-E

SCALE 3 : 1

TOP 68-D

SCALE 1 / 2

DETAIL 67-E

SCALE 4 : 1

DETAIL 71-A

SCALE 1 : 1

TOP 68-B

SCALE 1 / 2

67-E

71-A

6566676869707172

A A

B

C C

D D

E E

F F

B

D R

AW

IN

G N

O

SH

EET

REV

72 71 70 69 68 67 66 65

D

SIZE CAGE CODE ESWBS REV

SCALE: SHEET 9

F

MASS (WEIGHT)ISSUED

DRAWN

DRAWING NO.

GRYPHON TECHNOLOGIES

D108

AS

NOTED

0STP2

ZSNYDER

GT-00001

71-E

71-E

107.875

0.875

13.438

26.938

0.875

13.500 (TYP.)

3.1250.008

1.430 - 0.008 0.045+

0.375 - 0.008 0.100+

1.0600.008

0.2770.008

0.563 (REF.) 1.0000.016

TOP

45°1°

0.378 - 0.000 0.045+

0.833 - 0.000 0.030+

0.3500.008

0.7600.008 0.068R - 0.000

0.016+ (TYP 2 PL)

0.410 - 0.000 0.008+

0.8125 - 0.000

0.010+ (TYP.)

0.40 (TYP.)

2.000

0.562

3.125

0.8750.005

(TYP. FOR EACH

END OF TRACK)

0.525 THRU 1.000

0.938 X 82° (TYP.)

(SEE NOTE 65A-9)

0.9375 0.020 (TYP.)

OUNTING BOLT

INSERTION CLEARANCE

NOTES:

65A-1. TO MAINTAIN THE REQUIRED MATERIAL PROPERTIES OF ALUMINUM TRACKS, THERE IS TO BE NO WELDING OR TORCH/PLASMA CUTIING. ALL "HOT" WORK SHALL BE AVOIDED AND ONLY THOROUGHLY

COOLED MECHANICAL MATERIAL REMOVAL PROCESSES SHALL BE EMPLOYED.

65A-2. ANY REQUIRED POST MACHINING WORK SHALL BE ACCOMPLISHED IN THE SAME MANNER AS NOTE 65A-3.

65A-3. WATER JET OR PROCESSES USING HIGH AMOUNTS OF COOLANT ARE RECOMMENDED. PROCESSES THAT MAY POTENTIALLY AFFECT THE POST EXTRUSION TEMPERING MATERIAL PROPERTIES ARE NOT ALLOWED. THE MAXIMUM TEMPERATURE ALLOWED FOR THE PROCESSING OF THE MATERIAL SHALL

BE 250° F.

65A-4. THE PURCHASE ORDER SHALL BE CONSULTED TO DETERMINE ALL ACTUAL LENGTHS AND

QUANTITIES TO BE DELIVERED. IF PURCHASE ORDER LENGTHS OF DECK TRACK BEAMS ARE MODIFIED, TOLERANCE AND END SQUARENESS SHALL NOT BE MODIFIED.

65A-5. ALL SURFACES OF THE COMPONENT ARE TO BE 'MILL-STRUCTURAL' EXCEPT THAT OF THE SPECIFIED MACHINED SURFACES, BOTH INTERIOR AND EXTERIOR. THE UNMACHINED SURFACES OF THE INTERIOR GROOVE SHALL BE ORIENTED IN THE DIE SO AS TO PROVIDE THE MOST PROTECTION DURING THE EXTRUSION PROCESS. THE DELIVERED PRODUCT SHALL BE FREE OF SCRATCHES AND MARRING.

65A-6. THE TOP OF THE PROFILE SHALL BE IN ACCORDANCE WITH THE FOLLOWING TOLERANCES:

STRAIGHTNESS TOLERANCES: 0.0125 PER FOOT, MAX: 0.080 OVER TOTAL LENGTH

FLATNESS TOLERANCES: 0.004 PER INCH OF WIDTH

TWIST TOLERANCES:0° 15' PER FOOT, 3° 0' MAX

65A-7. TRACK SHALL BE EXTRUDED TO NEAR NET SHAPE.

65A-8. TRACK SHALL BE ANODIZED WITH A TYPE I, CLASS 2 COATING PER MIL-A-8625F AFTER MACHINING, COLOR: RED.

65A-9. THIS HOLE IS INTENDED FOR A CLEARANCE HOLE FOR FLAT HEAD SOCKET CAP SCREW 1/2"-20 THREAD

65A-10. MARK "DO NOT PAINT" IN A NON-REMOVABLE PERMANANT WAY, COLOR: BLACK.

65A-11. INSTALLER TO CUT TO LENGTH AS REQUIERED DURING INSTALLATION (SEE 65A-1). HOLE SPACING

SHALL BE MAINTAINED AT 0.875 INCHES FROM END.

CENTER LINE

0.9380.005 ACCUMULATED TOLERANCES

NOT TO EXCEED +/- 0.020

IN 100 PITCHES

1.0000.005

DO NOT PAINT DO NOT PAINT DO NOT PAINT DO NOT PAINT

RO. 0.16 (TYP.)

0.566 - 0.000 0.017+

13.500 (TYP.)

26.938

13.438

LENGTH TO SUIT

13.438

0.875

13.500

26.938

13.500 13.500

LENGTH BASED ON

OVERALL LENGTH OF TRACK

0.875

VIEW 78-E

HEXAGON SOCKET FLAT COUNTERSUNK HEAD CAP SCREW, 1/2"-20 UNF. 3"L

SCALE 2 : 1

NOTE: MINIMUM STRENGTH 140,00 KSI

VEIW 79-C

WASHER, 1/2" OR SIMILAR

SCALE 2 : 1

VIEW 74-E

SHIM

SCALE 2 : 1

VIEW 76-B

END BLOCK SHIM

SCALE 2 : 1

VIEW 79-A

HEX NUT, DEFORMED LOCK NUT 1/2"-20 UNF

SCALE 2 : 1

SIZE CAGE CODE ESWBS REV

SCALE: SHEET 10

F

MASS (WEIGHT)ISSUED

DRAWN

DRAWING NO.

GRYPHON TECHNOLOGIES

D108

AS

NOTED

0STP2

ZSNYDER

GT-00001

7374757677787980

A A

B

C C

D D

E E

F F

B

D R

AW

IN

G N

O

SH

EET

REV

80 79 78 77 76 75 74 73

D

3.000

82°

0.251

0.500

COATED IN GEOMET 500B (ALLEGANY COATINGS)

0.531

1.063

0.177

1.500

3.130

(NOM. 0.500) THICKENESS ADJUSTED TO SUIT 0.531 0.500 (TYP)

0.565 2.000 0.565

CTR

1.000

3.130

0.565 2.000

0.565

1.625

2.180

(NOM. 0.500) THICKNESS ADJESTED TO SUIT

ANODIZED WITH TYPE 1, CLASS 2 COATING

PER MIL-A-8625F AFTER MACHINING

NOTES:

74D-1. SHIM THICKNESS (PC 88 & 89) SHALL BE ADJUSTED INDIVIDUALLY TO ARRIVE AT THE

TRACK PLANE FLATNESS (SEE NOTE 82A-1)

THE HEIGHT OF THE SHIMS (PC 88 & 89) ARE SHOWN AT A NOMINAL FINISHED HEIGHT OF 0.5".

THESE PIECES ARE TO BE EITHER MACHINED AS REQUIRED TO ACHIEVE THE FLATNESS OF THE DECK TRACK (SEE NOTE 82A-1) OR IN LIEU OF MACHINING THESE PARTS TO ACHIEVE FLATNESS OF THE INSTALLED TRACK, THESE PARTS CAN BE MADE BY USING A SERIES VARYING THICKNESS

SHIM STOCK, SEE SKETCH 73-C FOR REFERENCE.

OR

SKETCH 73-C: SHIM STACKING, USE VARIOUS THICKNESS

OF SHEET STOCK TO ACHIEVE CORRECT HEIGHT AND ALLOW

FOR CORRECT DECK FLATNESS.

0.750

COATED IN GEOMET 500B (ALLEGANY COATINGS)

1.000

3/8"

1/8"

3/8"

1/16"

1/16"

OR ETC.

VIEW 84-C

TOP VIEW

SCALE 1/15

VIEW 88-B

SCALE 1 / 4

VIEW 86-B

SCALE 1 / 4

VIEW 85-A

SCALE 1 : 1

(TYP.)

VIEW 82-A

SCALE 1 / 4

(TYP.)

VIEW 82-B

SCALE 1 / 4

(TYP.)

VIEW 82-C

SCALE 1 / 4

(TYP.)

VIEW 84-B

SCALE 1 : 1

(TYP.)

VIEW 84-A

SCALE 1 : 1

VIEW 87-A

SCALE 1 : 1

(TYP.)

8182838485868788

A A

B

C C

D D

E E

F F

B

D R

AW

IN

G N

O

SH

EET

REV

88 87 86 85 84 83 82 81

D

SIZE CAGE CODE ESWBS REV

SCALE: SHEET 11

F

MASS (WEIGHT)ISSUED

DRAWN ZSNYDER

DRAWING NO.

GRYPHON TECHNOLOGIES

D1080STP2 GT-00001

88-B

86-B

82-A 82-A 82-B 82-B

82-C 82-C

84-B

84-A 84-A

87-A

87-A

NOTES:

82A-1. THE FINAL TOLERANCES ARE TO BE AS FOLLOWS:

HORIZONTAL DISTANCE BETWEEN TRACK ROWS TO BE 12" +/- 1/16", OBTAINED

WITH JIGS. VERTICAL TOLERANCES (RELATIVE TO DECK PLANE) ACROSS THE COMPARTMENT IS TO BE +/-1/16", WHERE THERE ARE THREE OR MORE ROWS OF TRACKS. WHERE THIS TOLERANCE

IS NOT OBTAINABLE

DUE TO EXTEREME DECK DEFLECTION OR TWO OR LESS ROWS OF TRACKS ARE INSTALLED, A

LOCAL TOLERANCE OF +/- 1/8" IN A 15'-0"

SHALL BE PERMITTED. SHIM MUST EITHER BE MACHINED OR COMPOSED OF A SERIES OF

VARYING THICKNESS SHEET STOCK (SEE SKETCH 73-C) 82A-2. TRACKS ARE OPTIONAL. PURCHACE

ORDER SHALL BE CUNSULTED TO DETERMINE NUMBER OF TRACKS AND INSTALLATION

LOCATIONS.

4 CHOCK AL 5083-H111

3 G&C P/N 150-00-MC001 EXTRUDED CHANNEL 7" X 0.375"

SQUARED AL 5083-H111

2 G&C P/N 150-00-MP01A MEZZANINE DECK (OUTBD) PANEL AL 5083-H111

1 G&C P/N 150-00-MP01B MEZZANINE DECK (INBD) PANEL AL 5083-H111

REFERENCE PARTS

ITEM PART NUMBER DESCRIPTION MATERIAL

0.125

4.0000.010

DET. 85-A

PANEL INBD, 2 OF 2 REF.

(REF.)

(REF.)

2 PANEL OUTBD, 2 OF 2 REF.

(TYP.)5

(TYP.)

(TYP.)

REF.

(TYP.)

(TYP.)

0.125

PANEL INBD, 1 OF 2 REF.

PANEL INBD, 1 OF 2 REF.

(TYP.)

REF

(TYP.)

WELD BEAD ON BOTH SIDES OF CHOCK

1/16

SEE NOTE 82A-2

REQUIRED

REQUIREDREQUIREDREQUIREDREQUIREDREQUIREDREQUIRED

REQUIRED