19RWM15_att1.pdf

Distribution Statement A applies. Approved for Public Release.

MK 59 DECOY LAUNCHING SYSTEM

CYLINDER REFURBISHMENT

STATEMENT OF WORK (SOW)

08 DEC 2017

1. SCOPE

The MK 59 MOD 0 Decoy Launching System is a deck-mounted countermeasure. This Indefinite Delivery Indefinite Quantity (IDIQ) is for the repair and restoration of two main sub-assembly items used in the MK 59 system.

2. APPLICABLE DOCUMENTS

2.1 DEPARTMENT OF DEFENSE STANDARDS / SPECIFICATIONS

FED-STD-313D 21 Mar 2000 Material Safety Data, Transportation Data, and Disposal Data for Chg Notice 1 Hazardous Materials Furnished to Government Activities

FED-STD-595C 31 Jul 2008 Colors Used in Government Procurement Chg Notice 1

MIL-STD-810G 31 Oct 2008 Environmental Engineering Considerations and Laboratory Tests

2.2 MILITARY HANDBOOKS

NOT APPLICABLE

2.3 DEPARTMENT OF TRANSPORTATION SPECIAL PERMITS

DOT-SP 7277 31 Dec 2020 External Air Cylinder Rev 25

DOT-SP 10945 31 Dec 2020 Internal Air Cylinder Rev 27

2.4 OTHER DRAWINGS / DOCUMENTS

53711-863xxxx MK 206 external cylinder

53711-863xxxx MK 206 internal cylinder

ANSI ISO ASQ Q9001 2008 Quality Management Systems Requirements

3. REQUIREMENTS

3.1 The contractor shall inspect, repair, and recertify MK 59 components as specified in each order. The contractor shall make available facilities, materials/parts, equipment and personnel required to receive, inspect, evaluate, repair and recertify MK 59 system parts that are returned by the USN after service use. The contractor shall perform all work required to fully recertify the MK 59 system for use in the USN as required per JO. All work done for this effort shall be documented and data requirements shall be specified at the JO level.

3.2 Configuration Management (CM) Program

3.2.1 Configuration Audits. The Government reserves the right to conduct a minimum of two audits during the performance of this contract. The purpose of these audits is to verify that the contractor is in compliance with all drawings, procedures, and quality requirements. The contractor will be notified at least 30 days before an audit will be performed. Following the audit, the contractor will be notified in writing of the audit findings. The contractor shall address any deficiencies within 30 days after receipt of the report until all findings are closed (CDRL xxxx)

3.3 Quality Program. The contractor shall maintain a quality program.

4. Engineering Service. The contractor shall provide engineering services to support systems integration, installation, qualification, testing, and modification as required by each JO.

4.1 MK 206 external cylinders

4.1.1 The contractor shall perform hydrostatic testing on the external launch cylinder in accordance with (IAW) DOT-SP-7277.

4.1.2 The contractor shall rebuild the valve assembly of the external cylinder per NAVSEA drawing 53711-863xxxx.

4.1.3 The contractor shall charge the external cylinder with compressed nitrogen to 206.9BAR (3000 psi) +/- 2% at 2 degrees Celsius.

4.1.4 The contractor shall perform a leak test.

4.1.5 (OPTIONAL) the contractor shall repaint per NAVSEA drawing 53711-863xxxx using paint color number 26270 IAW FED-STD-595C.

4.1.6 The total repair time shall be less than 14 calendar days per six units.

4.2 MK 206 internal cylinders

4.2.1 The contractor shall perform hydrostatic testing on the internal launch cylinder IAW DOT-SP- 10945.

4.2.2 The contractor shall rebuild the valve assembly of the external cylinder per NAVSEA drawing 53711-863xxxx.

4.2.3 The contractor shall charge the internal cylinder to 4600 psig with a mixture of nitrogen and helium. The weight of the gasses is as follows: Nitrogen - 2kg and Helium - 3.8 kg

4.2.4 The contractor shall perform a leak test

4.2.5 The total repair time shall be less than 14 calendar days per six units.

4.3 Data Deliverables. The following provides details on the documentation that shall be provided by the contractor:

4.3.1 Quality Assurance (QA) Material

4.3.1.1 The contractor shall provide a Factory QA Test Report for each cylinder to document that the recertification of each cylinder has been completed to standards. (CDRL TBD)

4.4 Shipping, Preservation, Packaging, Packing and Marking. Unless otherwise specified in the JO, Preservation, Packaging, Packing and Marking shall be IAW MIL-STD-129P, MIL-STD-130N, and MIL-

STD-2073-1.

4.4.1 Internal and external tanks each have their own custom shipping boxes. Each tank provided to the contractor for recertification will be shipped in its applicable box. The contractor shall use the boxes provided upon receipt to return the tanks to the government upon completion of services.

4.4.2 The contractor shall band external tank boxes to a pallet to prevent movement and/or damage during shipment.

5. SECURITY

Performance on this BOA will not require the contractor to have access to, or generate, any US classified information.

6. LOCATION

The performance of this work will be accomplished at the vendor’s location

7. OTHER

The Government anticipates traveling to the vendor’s location after award to hold a kickoff meeting, and then again to witness the first repair of SOW paragraph 4.1 and 4.2

8. POINTS OF CONTACT (POCs)

All questions of a substantive nature shall be directed to the contracting office POC Diane Bright, Naval Surface Warfare Center Crane Division (NSWC Crane), Contracting Branch, Bldg 121, 300 Highway 361, Crane, IN, 47522-5001, phone 812-854-3743, email diane.bright@navy.mil.

Questions of a non-substantive nature shall be directed to Chris Westfall, NSWC Crane, Maritime Electronic Warfare Division, Bldg 480, 300 Highway 361, Crane, IN 47522-5001, phone 812-854-2749, email chris.westfall@navy.mil.