3.02_Amendment14_N0010421RK028.pdf
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- Attached to
- 1377-01-439-0920 SR95 BBU-57/A Cutter Assembly
- Solicitation number
- N0010421RK028
About this file
This is Amendment 14 to solicitation N0010421RK028, issued by NAVSUP Weapon Systems Support for BBU-57/A and BBU-64/A Cutter Assemblies. The amendment extends the offer due date to January 30, 2025 at 2:00 PM Eastern time and makes several changes to the contract line items (CLINs).
Key modifications include requiring all line items under CLIN 0001 to have the same unit price unless marked NSP (0001AC, 0001AD, 0001AE, 0001AF), and similarly for CLIN 0002 (0002AC and 0002AD). CLINs 0003 and 0004 are removed entirely from the requirement. The amendment includes detailed inspection and acceptance criteria for CAD/PAD devices, including radiographic testing requirements, ammunition lot numbering procedures, and requirements for energetic materials. The contractor must maintain lot-related data for 20 years and submit ammunition data cards through the WARP system.
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N0010421NB007
AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
1. Section B - Line items under CLIN 0001 shall all have the same unit price unless marked NSP (0001AC, 0001AD, 0001AE, 0001AF). Line items under CLIN 0002 shall all have the same unit price unless marked NSP (0002AC AND 0002AD.
2. CLINS 0003 and 0004 are removed from this requirement.
3. Due date for offers is extended to January 30, 2025 at 02:00 PM Eastern time.
1. CONTRACT ID CODE PAGE OF PAGES
1 17
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY 09-Oct-2024
16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer)(Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X N0010421RK028
X 9B. DATED (SEE ITEM 11)
05-Mar-2021
10B. DATED (SEE ITEM 13)
9A. AMENDMENT OF SOLICITATION NO.
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer X is extended, is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN
REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
09-Oct-2024
CODE
NAVSUP WEAPON SYSTEMS SUPPORT
ASHLEY LEONARD, CODE N772.09
5450 CARLISLE PIKE SUITE 410
MECHANICSBURG PA 17050-2411
N00104 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODECODE
EMAIL:TEL:
N0010421RK028
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
SECTION A - SOLICITATION/CONTRACT FORM
The required response date/time has changed from 07-Oct-2022 02:00 PM to 30-Jan-2025 02:00 PM.
The 'issued by' organization has changed from
NAVSUP WEAPON SYSTEMS SUPPORT
WILLIAM BIGGS, CODE N772.13
5450 CARLISLE PIKE SUITE 410
MECHANICSBURG PA 17050
to
NAVSUP WEAPON SYSTEMS SUPPORT
ASHLEY LEONARD, CODE N772.09
5450 CARLISLE PIKE SUITE 410
MECHANICSBURG PA 17050-2411
SECTION B - SUPPLIES OR SERVICES AND PRICES
CLIN 0003
The CLIN description has changed from DODIC: SR95 to DELETED.
The CLIN extended description has changed from:
Model: FA-18C, FA-18DItem Nomenclature: BBU-57/A Cutter AssemblyNorthrop P/N 74A330692-1001NSN 1377-01-439-0920SAME AS ITEM 0001(PROSPECTIVE OPTION QTY UP TO 50%)STEPLADDERQuantity Ranges # of Lots LAT Invest. Units6 EA - 45 EA 1 3 EA 0 EA1 Lot, consisting of Net qty 45, plus an additional 3 each per lot for test (3 each for test and 0 each for investigative purposes) OPTION NOTES:If no unit prices are submitted for item 0003 then the unit price submitted for item 0001 will be considered the unit price for all stepladders. Offerors may submit varying prices for option stepladders. Any exception to the option may render your offer non- responsive. The option(s) will be included in the evaluation for award purposes.
See Section M.The option validity period is 365 days after the Government notification of first article test approval or 365 days after date of contract when first article test is not required.
To:
CLIN 0004
The CLIN description has changed from DODIC: WB19 to DELETED.
The CLIN extended description has changed from:
Model: FA-18E/F/GItem Nomenclature: BBU-64/A Cutter AssemblyNorthrop P/N 74A342621SAME AS ITEM 0002(PROSPECTIVE OPTION QTY UP TO 300%)STEPLADDERQuantity Ranges # of Lots LAT Invest. Units81 EA - 160 EA 1 6 EA per lot 0 EA161 EA - 228 EA 1 9 EA per lot 0 EA2 Lots, 2 lot consisting of Net qty 114, plus an additional 6 each per lot for test (6 each for test and 0 each for investigative purposes)OPTION NOTES:If no unit prices are submitted for item 0002, then the unit price submitted for item 0001 will be considered the unit price for all stepladders. Offerors may submit varying prices for option stepladders. Any exception to the option may render your offer non- responsive. The option(s) will be included in the evaluation for award purposes. See Section M.The option validity period is 365 days after the Government notification of first article test approval or 365 days after date of contract when first article test is not required.
To:
The following have been modified:
SECTION B NOTES
SOLICITATION NOTES:
1. Faxed offers will NOT be accepted.
2. Because the Government intends to award without discussion, any exceptions to the requirements of this solicitation should be raised prior to submission of an offer.
3. This item is a CSI – Critical Safety Item.
4. Electronic submission of an offer may be accomplished by attaching your offer to an email directed to ashley.l.leonard4.civ@us.navy.mil. The size limitation of an email through the NAVSUP WSS mail server is 10 MB. All files designated as .zip files will be stripped from any email sent. Files larger than the server limitation may be segregated and sent via several emails as long as they are clearly identified as such. It is highly recommended that the Offeror request email delivery confirmation or other form of acknowledgement to verify that the proposal submission was received.
SECTION D - PACKAGING AND MARKING
SECTION D
SECTION D – UID CAD/PAD ITEM MARKING INFORMATION
Unless otherwise specified in the Technical Data Package (TDP), CAD/PAD items shall meet the Human Readable Information (HRI) marking requirements of paragraph 3.1 of the attachment “CAD/PAD Item Marking Instruction Version 1.5” NSWC IHEODTD. The Machine Readable Information (MRI) Data Construct, paragraph 3.2, and Placement of Unique Identification (UID), paragraph 4, are mandatory requirements.
NOTE: UID marking is REQUIRED for investigative units (also known as retains).
SECTION D – PACKING, MARKING, AND TRANSPORTATION
1.Preservation, packaging, packing, and marking shall be in accordance with MIL-STD-2073, CFR 49 171-178, MIL-STD-130, and DLAR 4145.41
2. Packaging and packing for production lots, first article samples and lot acceptance samples shall be IAW the following by item:
CLIN QUP IAW
0001 - 0002 1 SPI PHST-230, REV B, DATED 1-21-2016
NOTE: Quantity per Unit Pack (QUP) is defined as the first tie, wrap, or container applied to a single item, or a quantity thereof, or to a group of items of a single stock number, preserved or unpreserved, which constitutes a complete or identifiable package.
3. Labels for Human Readable Information (HRI) and Machine Readable Information (MRI) shall meet the requirements for a Grade A, Style 2, Composition (b) label as specified in MIL-PRF-61002. The performance requirements for solvent and detergent resistance are not required. The label should be the pressure sensitive adhesive type.
4. Human Readable Information (HRI) markings shall be applied to ammunition, explosives containers and units loads IAW the applicable provisions of MIL-STD-129.
a. At a minimum, inner container markings for CLIN 0001 - 0002 shall include:
National Stock Number and (DoD) Code: (see Section “B” for applicable CLIN) Item Nomenclature: (see Section “B” for applicable CLIN) Item Assembly Drawing Number: (see Section “B” for applicable CLIN) Quantity: As Applicable Lot Number: IAW MIL-STD-1168 Serial Number: Required ( x ) N/A ( )
b. At a minimum, outer container markings for CLIN 0001 - 0002 shall include:
National Stock Number and (DoD) Code: (see Section “B” for applicable CLIN) Item Nomenclature: (see section “B” for applicable CLIN) Item Assembly Drawing Number: (see Section “B” for applicable CLIN) Quantity: As Applicable Lot Number: IAW MIL-STD-1168 Serial Number: Required ( x) N/A ( ) Gross Weight and Cube: As Applicable DoD Contract Number: As Applicable POP Markings: (see Section “D” – Packaging, Marking and Transportation paragraph 6a – below.)
UN Proper Shipping Name, UN Number, Hazard Class, Compatibility Code, Net Explosive Weight, and EX Number: (see TABLE 1 below for applicable CLIN)
CAA: USG DOT 'EX NUMBER'
(see TABLE 1 EX NUMBER COLUMN below for applicable CLIN) Example CAA: USG DOT 880832
TABLE 1: United Nations Shipping / Storage Information
CLIN NUM
UN PROPER SHIPPING
NAME
UN
NUMBE
R
HAZARD
CLASS
COMPA.
CODE
NET
EXPLOSIVE
WT (lbs)
EX
NUMBER
0001 Charges, shaped Flexible, linear
0237 1.4 D 0.033400 1998070092
0002 Charges, shaped Flexible, linear
0237 1.4 D 0.031060 2004060032
5. Machine Readable Information (MRI) markings shall be applied to ammunition, explosive containers and unit loads IAW the following coded elements of data from MIL-STD-129. MRI labels shall able to be read and interpreted by automatic bar code reading devices (scanners). MRI markings shall contain the minimum data elements identified below:
a. Inner container:
(N) National Stock Number: (see Section “B” for applicable CLIN)
(4R) Department of Defense identification code (DODIC): (see Section “B” for applicable CLIN)
(1P) Item Assembly Drawing Number: (see Section “B” for applicable CLIN)
(1T) Lot Number: IAW MIL-STD-1168
(S) Serial Number: Required ( x) N/A ( )
b. Outer container:
(N) National Stock Number: (see Section “B” for applicable CLIN)
(4R) Department of Defense identification code (DODIC): (see Section “B” for applicable CLIN)
(1P) Item Assembly Drawing Number: (see Section “B” for applicable CLIN)
(7Q) Quantity: As Applicable
(1T) Lot Number: IAW MIL-STD-1168
(S) Serial Number: Required (x) N/A ( )
NOTE: The parenthesis surrounding the data elements are NOT encoded in the 2D(PDF417) bar code.
6. The Contractor shall perform testing and acquire data necessary to support compliance with Performance Oriented Packaging (POP) requirements of hazardous materials as defined in Title 49, Code of Federal Regulations (CFR), the International Maritime Organization’s International Maritime Dangerous Goods (IMDG) Code, and the International Civil Aviation Organization (ICAO) Technical Instructions for the safe transport of hazardous goods.
Testing shall be performed in accordance with American Society for Testing and Materials (ASTM) D4919, Testing of Hazardous Material Packaging. The Contractor shall provide a Performance Oriented Packaging (POP) Test Report in accordance with DI-PACK-81059B. The POP Test Report shall be in accordance with the contract data requirements list (CDRL) DD FORM 1423, sequence number A002. The POP Test Report shall include the contract number, DODIC, item nomenclature, National Stock Number (NSN) of the item and the Government drawing and/or contractor’s Part Number. If packaging used exceeds a single periodic retest period as regulated in 49 CFR 178.601 or comes from multiple manufacturers, multiple or additional POP Test Reports covering all periods of manufacture/manufacturers are required. A printed copy of the applicable POP report shall be included with each shipment.
NOTE: Foreign Military Sales (FMS) Shipments: As applicable, all outer containers should be clearly marked with the FMS Case Designation, Requisition Number and Project Code, and Country Specific EX Numbers for NOA required shipments- See Section "F" for proper identification.
7. Traceable seals are required for all ammunition and ordnance items, including inert configuration items.
Traceable seals provide an indication of security, integrity and certification of material serviceability. Traceable seals ensure that the ammunition, ordnance and/or inert item is not pilfered or tampered with after being placed in each shipping container at the time of packaging. The shipping container will normally be the outer container.
The Contractor shall ensure one of the below traceable seals are properly affixed depending on the type of shipping container.
a. Type 1 TRACEABLE SEALS (WIRE SEALS): Type 1 seals are the preferred seals for containers having provisions or means for application of the seals, e.g., metal, plastic, fiberglass, or wood containers with lids or hinged covers, latches. Brackets or flanges. A Type 1 seal is, typically, a wire length with an aluminum disk or pellet which is crimped or crushed using a die which imprints a “U.S.” symbol on one side of the disk/pellet with an individual’s traceable serial number on the reverse side of the disk/pellet.
b. Type 2 SEALS (LABEL SEALS): Type 2 seals are the preferred seals for fiberboard or Styrofoam containers or for metal, plastic, fiberglass or wood containers that will not readily accept Type 1 seals. Type 2 seals are, typically, nonmetallic labels with pressure sensitive backing. They may be pre-printed, stamped or marked with a “U.S.”
symbol. Type 2 seals shall be applied such that the label must be cut or defaced in order to open a container.
Adhesives shall adhere well enough to prevent peeling during shipping conditions and well enough to prevent lifting and replacement of the label. Particular consideration shall be given to label seals required to adhere to wood and fiberboard surfaces.
8. Restrictions Involving Non-Manufactured Wood Packaging (NMWP) and Pallets (per Defense Logistics Agency Directive subpart 47.305-1(c)(90): “All wooden pallets and wood containers produced of non-manufactured wood shall be constructed from Heat Treated (HT to 56 degrees Centigrade for 30 minutes) material and certified by an accredited agency recognized by the American Lumber Standards Committee (ALSC) in accordance with Non-manufactured Wood Packing Policy and Non-manufactured Wood Packing Enforcement Regulations, both dated May 30, 2001.”
SECTION D – PALLETIZATION
Production Lot units shall be palletized in accordance MIL-STD-1322, MIL-STD-1322-1000, MIL-STD-129, MIL- STD-130, and CFR 49 171-178 with the following exceptions:
a. Edge protectors shall be used under all strapping.
SECTION D – AMMUNITION LOT NUMBERING: MIL-STD-1168
Ammunition lot numbering shall be in accordance with MIL-STD-1168 (and MIL-DTL-85097 for Propellant Actuated Devices).
*Lot number formulation shall consist of the following:
a. The Contractor symbol: Only approved symbol is to be used. Requests for approval of marking symbol are to be submitted via the Government Inspector. Refer to MIL-HDBK-1461 for guidance, which is available on the WARP Website.
b. The year and the alpha code designating the month in which final assembly for end item of the representative lot begins (CADs only)
c. The assigned lot interfix number (provided by NSWC IHEODTD at time of award).
c. The sequence number shall be consecutive for each production lot manufactured (sequence number shall not be repeated).
d. Serialization of sub-assembly or end item under this contract shall meet the requirements of MIL-STD-1168.
Serial numbers Shall Not be repeated on the same part numbered item regardless of changes in lot numbers.
Ammunition Lot number designation Sample:
IHM 93 D 002 - 007
a b c d e
KEY:
a Manufacturer’s Identification Code.
b The year in which final assembly for end item of the representative lot begins (CADs only) or the year of manufacture of the oldest batch of propellant in the lot (PADs only).
c The month in which final assembly for end item of the representative lot begins (CADs only) or the month of manufacture of the oldest batch of propellant in the lot expressed as an alpha code (PADs only) in accordance with 4.1.3 of MIL-STD-1168 d Lot interfix number – lot number (provided and controlled by NSWC IHEODTD AMS).
e Lot sequence number – lot number (manufacturer responsible for the assignment of lot sequence numbers).
SECTION E - INSPECTION AND ACCEPTANCE
SECTION E
SECTION E – PRODUCTION LOT TEST SAMPLES (CONTRACTOR TESTING)
1. Supplies/services will be inspected/accepted at:
CLIN INSPECT AT INSPECT BY ACCEPT AT ACCEPT BY
0001AA- 0002AA Technical Data See DD1423 See DD1423 See DD1423 See DD1423 0001AB-0002AB Lot Acceptance Testing
Contractor
Government
Contractor
Government
0001AC-0001AF, 0002AC-0002AD
Production Units
Contractor Government Contractor Government
If supplies will be packaged at a location different from the offeror address indicated on the solicitation, the offeror shall provide the name and street address of the packaging location:
Packaging House
Address
2. Test samples are required from each production lot and are to be tested in accordance with the approved test plan.
A production lot shall consist of the net deliverable quantity plus additional lot test samples and any retained sample units for investigative purposes (if applicable) as detailed in section B.
3. The contractor is allowed to pre-select no more than 30% of the required production lot test samples per lot which have minor external cosmetic defects such as nicks, dings, scratches, paint blemishes, plating blemishes, and small burrs. These units can be used as pre-selected production lot test samples as long as the defects do not create an interference with the form, fit, or function of the unit and/or test fixture. The selection of the production lot test samples shall be noted in a discrepancy report (DR) identifying the item part number, DODIC, contract, lot number, serial numbers of the pre-selected units, and the cosmetic defects of each serial number. A copy of the DR shall be submitted to the Contracting Officer. A second copy of the DR shall be submitted to DCMA/QAR when presenting the production lot for random selection of the remaining lot test samples as stated in paragraph 4 below. The contractor shall also annotate the DR number in the remarks section of the ADC for the applicable production lot. This clause is only applicable to the production lot test samples and the external cosmetic defects mentioned above. If additional units with minor external cosmetic defects are part of the deliverable lot and the contractor would like for the government to accept those units "as is", then a RFV shall be submitted to the Contracting Officer for the determination of disposition for those non-compliant deliverable units.
4. The production lot(s) must be manufactured and presented to the Government Quality Assurance Representative (QAR) with all applicable. The documentation (WAWF-RRs and Ammunition Data Card printed from WARP) accompanying the production shall contain the contract number, item, lot number identification, DODIC, NSN, and serial numbers. The production lot test samples shall be selected, at random(unless following the exception noted in paragraph 3), from each production lot, by the QAR. The retains are considered part of the production lot test samples and shall also be selected, at random, from each production lot, by the QAR and identified as such.
NOTE: Sample units removed for testing from different lots shall not be commingled.
5. Production lot testing shall be performed by the Contractor within 30 calendar days of production lot sample selection. Production lot testing shall be witnessed by at least the cognizant QAR. A representative of the engineering activity may also elect to witness testing, therefore; the Contractor shall provide written notification to the Contracting Officer, with concurrent notification to the engineering activity, and the QAR, at least 10 working days prior to the planned testing date. If testing is cancelled within the 10 working day period, the contractor shall provide notification to the Contracting Officer, with concurrent notification to the engineering activity. At a minimum, cancellation notification shall be sent no later than two days prior to planned test date.
NOTE: If a failure occurs during testing and an engineering activity representative is not present, all testing shall be halted and the engineering activity and Contracting Officer shall be notified within 24 hours.
A Government representative shall be allowed to participate in the failure investigation in accordance with applicable CDRLs. Contractor testing shall resume upon notification by the Contracting Officer.
6. Disposition of Production Lot Test Samples – The production lot samples are subjected to Non-Destructive Test (NDT) depending on the requirements delineated by the TDP and/or item specification specified in section C.
The production lot test samples are also subjected to destructive testing. These units cannot be used to meet the total contract quantity.
7. A production lot test report is required and shall be submitted in accordance with the contract data requirement list (CDRL) DD Form 1423, sequence number A003. The test report shall include all results of testing conducted in accordance with the approved test plan.
8. Acceptance, shipment, and payment shall not be accomplished until the production lot test samples have been tested, the required CDRLs received, and the lot has been released for service use. The retains for investigation purposes, if applicable, shall be shipped to the address provided in Section F of the contract after the lot has been released for service use.
9. The only valid and contractually binding notification of production lot approval, conditional approval, or disapproval shall be in writing and issued by the Contracting Officer. This notification shall be made to the Contractor within ten 10 working days after the Contracting Officer receives all applicable CDRLs. Any CDRLs provided by the Contractor deemed to be inaccurate and/or incomplete after engineering review will automatically reset the notification of production lot approval, conditional approval, or disapproval. Upon receipt of the written approval accepting a production lot(s) and final approval of the Material Inspection Receiving Report in Wide Area Workflow (WAWF), the Contractor shall ship the production lot(s) as soon as possible and no later than fifteen (15) calendar days after receipt of such notice. Final acceptance of the production lot(s) shall be the responsibility of the cognizant DCMA QAR, but shall not occur unless and until the production lot approval has been issued in writing by the Contracting Officer.
a. Any notice of approval or conditional approval shall not relieve the Contractor from complying with all requirements of the specifications and all other terms and conditions of this contract.
b. A notice of conditional approval may state any further action required by the Contractor.
c. A notice of disapproval may cite reasons for such. In the event of a failure, the Contractor shall submit a Failure Analysis and Corrective Action Report (DD Form 1423, sequence number, A004) with all associated costs and expenses to be borne solely by the Contractor. “Failure” is defined as follows:
i. Any of the test samples failing to meet the requirements of the specification and/or drawing,
ii. Any of the test samples fracturing and/or exhibiting any cracks post-firing unless specifically designed to do so,
iii. A non-ignition or failure to fire.
10. At a minimum, the following is required:
a. Failure date
b. Failed part number (e.g. national stock number (NSN), logistics control number, work unit code)
c. Test or mission being performed when the failure occurred(LAT/FAT)
d. Failure symptoms and description of detection or diagnosis methods (e.g. Built In Test)
e. Failure effects (e.g. none, degradation, abort)
f. Repair action (e.g. remove/replace)
g. Failure mode description
h. Failure mechanism/cause of failure
i. Contributing factors, including multiple factor interactions, or secondary effects of the failure
j. Corrective action required to mitigate the failure mode, including:
- Identification of the failure mode
- The recommended process or process control changes, when the failure cause is due to workmanship defects -Proposals for retrofit of all equipment already delivered or assembled, including recommended effectivity, in accordance with the contract
- Disposition of all defective material and material rendered obsolete because of any necessary redesign, to assure their exclusion from production items
-Identification of previous functional and environmental qualification tests, if any, invalidated by the corrective action changes and recommendation of those tests that should be repeated, in accordance with the terms of the contract, to demonstrate the corrective action’s effectiveness.
11. If the production lot test sample is disapproved by the Contracting Officer, the QAR may be required to select an additional production lot test sample(s) for testing. This direction may be given by the Contracting Officer in the notice of disapproval. The Contractor shall furnish such additional production lot test sample(s) under the terms and conditions and within the time specified in the notification. The cost of each additional approval test, and all costs related to such test(s), shall be borne by the Contractor. Upon approval of the production lot test sample(s) and all required CDRLs, the Contracting Officer may, at his/her discretion, equitably adjust the delivery schedule of the contract for only the lot represented by such sample(s). The Government reserves the right to require an equitable decrease of the contract price for any extension of the delivery schedule necessitated by additional test(s) or for any additional costs incurred by the Government due to the need for additional approval test(s).
12. If the Contractor fails to deliver any production lot test sample(s) within the time or times specified, or if the Contracting Officer disapproves any of the required CDRLs, the contract may be deemed to have failed to make delivery within the meaning of the "Default" clause of this contract, and this contract may be subject to termination for default. In such an event, failure of the Government to terminate this contract for default shall not relieve the Contractor of the responsibility to meet the delivery schedule for production quantities.
SECTION E – INSPECTION AND ACCEPTANCE OF TEST PLANS / PROCEDURES
1. The Contractor shall submit a test plan/procedure for Government approval/disapproval as specified in the Contract Data Requirements List (DD Form 1423, sequence number, A005). The test plan shall be submitted within sixty (60) calendar days after contract award date. The Acceptance Test Plan shall identify that test fixtures are available for use at the Contractor’s Facility.
2. Notification of test plan approval, conditional approval, or disapproval shall be provided via Wide Area Workflow (WAWF). This notification may be made within 30 calendar days after receipt of the Test Plan/Procedure.
3. The notice of approval or conditional approval shall not relieve the Contractor from complying with all requirements of the specifications and all other terms and conditions of this contract.
4. A notice of conditional approval may state any further action required of the Contractor.
5. A notice of disapproval shall cite the reasons for such. If the plan or procedure is disapproved by the Government, the Contractor may be required, at the option of the Government, to submit a revised plan or procedure for evaluation. After each notification by the Government to submit a revised plan or procedure, the Contractor shall, at no additional cost to the Government, make any necessary revisions or modifications to the plan or procedure. Such revisions shall be furnished in accordance with terms and conditions and within the time specified in the notification. The Government may take action on the resubmitted plan or procedure within the time specified above. The Government reserves the right to require an equitable adjustment of the contract price for any extension of the delivery schedule necessitated by resubmission of the plan or procedure.
6. If the Contractor fails to deliver the plan or procedure within the time specified, or if the Contracting Officer disapproves any plan or procedure, the Contractor shall be deemed to have failed to make delivery within the meaning of the "Default" clause of this contract, and this contract shall be subject to termination for default.
However, failure of the Government in such an event to terminate the contract shall not relieve the Contractor of the responsibility to meet all requirements of the contract including delivery of any first article sample(s), data requirements, and/or production quantities.
7. There is hereby created an option for the Government to waive the requirement for submission of a plan or procedure. If the offeror has had its plan previously approved by the Government, the following information shall be furnished:
Approved by__________________________ Date of approval___________________
Contract number and Contractor under which plan/procedure was approved__________________.
Test Plan number, revision date and NSN for which the item was previously approved_____________.
8. If the submission of the plan or procedure is waived, the previously approved plan or procedure shall apply to the contract.
SECTION E – CAD/PAD INSPECTION AND ACCEPTANCE
1. Inspection and acceptance shall be in accordance with P/N 74A330692-1001, P/N 74A342621-1001 and SPI PHST-230, Rev B, dated 01-21-2016.
2. The Government reserves the right to invoke the requirement for First Article Testing (FAT) if there is a change in process, facilities, materials, equipment, or production of the item. “Process” is defined as the steps or tasks that are performed to create a product. An example of a process change that could invoke FAT is implementation of a new production line. “Facilities” is defined as location or buildings where the process(es) are performed to manufacture a product. An example of a facility change that could invoke FAT is a physical relocation of complex production operations. “Materials” is defined as all the raw ingredients that are used in the manufacturing of the item. An example of a material change that could invoke FAT is a new energetic material supplier, which will need to meet the requirements of the applicable specification. “Equipment” is defined as all the tools used to manufacture a product. An example of an equipment change that could invoke FAT is a machine upgrade that changes energetic material processing technique. “Production” is defined as to make, manufacture, or create a product. An example of a production change that could invoke FAT is a revised method to manufacture delay composition. FAT can also be invoked if two years or more have passed since the item was last manufactured, or if the item has developed a manufacturing or performance related issue that can affect form, fit, or function such as changes to technical requirements, performance, interoperability, supportability, maintainability, or safety.
If there is a desire to have predetermination of a potential change to the process, facilities, materials, equipment, or production of the item, a proposal describing the change and any supporting documentation should be written in a formal letter and provided to the Contracting Officer. The Contracting Officer will provide the letter with the supporting documentation of the proposed changes to the cognizant engineering activity. A formal response on the determination of whether an FAT is required may be provided within fifteen (15) business days after receipt from the Contracting Officer.
Note: The examples provided above are not meant to be all inclusive. The Government shall have the final decision if FAT is invoked based on the proposed change submitted by the contractor as well as the Technical Data Package and/or item specification incorporated by reference in Section C.
3. The Contractor shall provide and maintain a quality program acceptable to the Government and modeled on ISO 9001:2015 or an equivalent quality system. If the quality program is not modeled on ISO 9001:2015 the offeror/prospective Contractor shall indicate the quality system proposed along with how it is equivalent, under separate letter submitted with the offer/proposal.
ISO 9001:2015 Other This quality system along with program specific production documentation shall be made available for review by the Government’s representative upon request, at the Contractor’s facility at no cost to the Government.
4. Due to the critical nature and safety application of these items, the Contractor and the QAR are cautioned that it is mandatory to ensure the correct identification and nomenclature are assigned for all items and shipping containers prior to shipment including CAGE codes. CAD/PAD Devices are exempt from MIL-STD-129 shelf life markings on packaging; however, they shall have a minimum of 85% of the shelf life remaining at time of delivery. Any delivery from a contractor not having at least 85% shelf-life remaining shall be considered non-conforming.
NOTE: The shelf life for CLIN 0001-0002 is: 12 years and 00 months.
5. Radiographic equipment and procedures shall meet the standards stipulated in the latest revision specification
ASTM E1742. Neutron radiography (N-rays), when required for a specific item, shall meet the requirements of ASTM E748 and ASTM E545.
6. Radiographers shall becertified level II or III and qualified in accordance with the requirements described in specification NAS 410.
7. Radiographic Test Technique (RTT) shall include variables which affect the exposure, such as x-ray source, kV or MeV (voltage), mA (current), SFD (Source to Film Distance), or SDD (Source to Detector Distance), exposure time, and film type/detector, and include a diagram or photo of the test setup.
8. Radiographic Test Technique for X-rays and N-rays, as applicable, shall be submitted with the First Article Test (FAT) samples to the activity cited below. If there is no FAT requirement, the radiographic test technique for X-rays and N-rays, as applicable, shall be submitted to the activity below as described in paragraphs 8a and 8b herein.
**(NO EXPLOSIVES TO BE SENT TO THIS ADDRESS)**
NSWC IHEODTD
CAD/PAD DIVISION
INDIAN HEAD MD
a. Test technique information for ALL radiographs is specified in section 6 of ASTM E1742, refer to Contract Data Requirement List (CDRL) DD Form 1423 sequence number A006. The radiographic images shall display a number of units representative of a production lot. Units shall be positioned on the radiographic plate at the areas of minimum and maximum geometric distortion.
b. Test technique information for N-rays is specified in section 5, paragraph 5.3 of ASTM E748, to include detail requirements as specified in Section 6 of ASTM E1742, refer to Contract Data Requirement List (CDRL) DD Form 1423 sequence number A006. N-rays must include a Beam Purity Indicator (BPI) and Sensitivity Indicator (SI) as described in sections 4 through 7 of ASTM E545. The radiographic images shall display a number of units representative of a production lot. Units shall be positioned on the radiographic plate at the areas of minimum and maximum geometric distortion
9. Notification of approval of the RTT shall be provided via Wide Area Workflow (WAWF). Written notification of rejection will be provided by the Contracting Officer. Approval of the RTT must be received prior to performing radiographic inspection of the production lot units. The Contractor shall then follow the approved technique to produce subsequent radiographs in accordance with the approved RTT. Any change in the approved radiographic technique or equipment requires submittal and approval of new RTT at the Contractor's expense.
a. There is hereby created an option for the Government to waive the requirement for submission of a RTT. The
Contractor may only request a waiver for the submission of the RTT as long as the Cognizant Engineering Organization (CEO), which is NSWC IHEODTD, has an approved RTT on file from a previous contract, and the x-ray equipment or RTT has not changed since the referenced contract. The following information shall be furnished by the Contractor when submitting the waiver for RTT:
Approved by ____________________________ Date of approval __________________
Contract number under which RTT was approved ________________________________
b. If the submission of the RTT is waived, the previously approved technique shall apply to the contract.
c. If the Contractor requests waiver of submission of the RTT after time of award, an offer of adequate consideration shall accompany the request.In order to fulfill contractual requirements, the Contractor must submit acceptable radiographs. Radiographs should be reviewed by a Level II or Level III certified radiographer in accordance with NAS 410. A radiographic report, including a list of serial numbers inspected, serial numbers rejected, and reason(s) for rejection will be submitted with the radiographs.
Radiographs not conforming to the requirements specified herein will not be accepted by NSWC IHEODTD.
Disposition of non-conforming radiographs will be by mutual agreement of the parties.
10. In order to fulfill contractual requirements, the Contractor shall submit acceptable radiographs for each Contract Line Item. Radiographs shall be of an image quality to effectively inspect for acceptable assembly of components and defects. Radiographs should be reviewed by a Level II or Level III certified radiographer in accordance with NAS 410. Radiographs not conforming to the requirements specified herein will not be accepted by NSWC IHEODTD. Disposition of non-conforming radiographs will be by mutual agreement of the parties.
11. Representative Quality Indicators (RQI) are recommended to be used on radiographic film or digital images for all CAD/PAD devices. The RQI (also known as a defect standard) contains a known defect (i.e. missing explosive charge, missing O-rings, etc.) placed next to a good unit for comparison, to aid in interpretation. Radiographic test technique shall include RQI to be used and RQI placement.
12. The Contractor shall submit radiographic film as marked (X) below:
X-RAYS ( per applicable spec )
N-RAYS ( per
ASTM E748 )
Sample / LOT Description
X X Test Technique Required X X LOT Acceptance Test Samples X X Production Lot Units X X Explosive Sub-Assemblies (i.e., NON-GFP CTGS, Booster Sleeves, etc.)
Subassembly P/N 40995-1-070 Jet Cord BA-40-J
a. Radiographs of Production Lot Units shall include Lot Acceptance Testing (LAT) samples.
b. Radiographs for storage release CAD lots are not required unless defects are noted during the Lot
Acceptance Test (LAT). When defects are noted during LAT, the Government reserves the right to require 100% radiographic inspection of the suspect lot at the Contractor's expense. These radiographs shall be submitted as specified in paragraphs 12 through 18.
13. Radiographs may be produced using film (conventional x-ray), or non-film (digital) techniques such as Digital Detector Array (DDA), or Computed Radiography (CR), with the understanding that the Contractor must be qualified and given prior approval to use digital radiography by NSWC IHEODTD. A qualification plan must be submitted to the Level III Radiographer at NSWC Indian Head EODTD for review prior to qualification of the digital x-ray system. Once the qualification plan has been reviewed and approved, the Level III Radiographer at NSWC Indian Head EODTD will conduct a site visit (i.e. audit) to witness the qualification of the digital x-ray system. The results of the tests performed during the digital x-ray system qualification will be documented in a qualification plan, which will be submitted to the Level III Radiographer at NSWC Indian Head EODTD. At a minimum, the qualification plan shall include information such as the type of system (Make/Model of DDA or CR system, x-ray sources etc.), as well as the specific types of tests (performance checks, as described in the ASTM standards) to be performed to verify the performance of the system. The tests are described in the appropriate ASTM standards (i.e. ASTM E2445 and ASTM E2033 for CR, and ASTM E2737 and ASTM E2698 for DDA systems). An official approval letter will then be issued by the Commanding Officer, NSWC Indian Head EODTD, which authorizes the use of the digital system. Follow up audits at regular intervals (i.e. annually) may be conducted to assure the long term stability and performance of the digital x-ray system. If digital radiographs are submitted, they shall be in the form of raw data that is Digital Imaging and Communication in Nondestructive Evaluation (DICONDE) compliant. In addition to the raw DICONDE data, 16 bit Tagged Image Format (TIF) images of the digital radiographs must be submitted. The qualification of non-film techniques will be done IAW the latest versions of standards referenced in the latest version of ASTM E1742 (currently ASTM E1742/E1742M-12), such as ASTM E2698 and ASTM E2737 (for the qualification of Digital Detector Array (DDA) detectors), or ASTM E2033 and ASTM E2445 (for the qualification of Computed Radiography (CR) systems).
14. When submitting the radiographic images, the Contractor shall also submit a report of radiographic inspection.
This report shall clearly indicate the units subjected to radiographic inspection by the following data:
- Item Nomenclature and DODIC - Span of serial numbers displayed
- Complete lot number - Missing units by serial number
- Complete contract number - Nonconforming units by serial number and reason
- Government drawing or part number for rejection
NOTE: For the span of serial numbers, include list of serial numbers for units that have been accepted. Any units found to be nonconforming shall be clearly identified. The specific nature of the non-conformance shall be cited, as well as any assignable cause or analysis related to the occurrence.
15. When undergoing radiographic inspection, each unit in the sample or lot shall be permanently serialized in consecutive numerical order per MIL-STD-1168 before radiographic inspection. Serial numbers shall not be repeated on items with the same part number regardless of changes in the lot number. The numbering shall be from left to right, top to bottom with the first item on the left of each row having the lowest serial number. All annotation must be represented using a method which leaves a permanent image on the film, such as placing lead letters on the film cassette or digital detector prior to each exposure. It is NOT acceptable to use adhesive labels, or to write annotation on the film using a marker or other writing instrument. Units that are missing on a radiograph must be indicated by identifying the serial number of the unit immediately preceding, and immediately following, the missing unit(s).
All units shall be arranged on trays or boards in consecutive numerical order. Radiographs shall reveal internal components. This may require using various techniques which may include multiple exposures, multiple speeds of film being loaded for each exposure, or additional orientation of unit(s) i.e. 0 degree and 90 degree exposures. Any discontinuities in the serial numbers displayed shall be clearly marked on the representative radiographic image.
Specific reasons for the missing serial number(s) and all rejects from the Contractor and QAR inspections prior to radiographic inspection shall be recorded on the radiographic inspection report as described in paragraph 11 and forwarded with the LAT sample. Row-unit-quantities shall be consistent except the ending row of the production lot, which may vary. In addition, serial numbers shall appear at the end of each row when more than 100 units appear on one radiograph image; these serial numbers may appear on tape and be affixed to the radiograph.
16. This radiographic image and report shall be shipped prepaid. The delivery of the radiographic image and report shall be in accordance with Contract Data Requirement List (CDRL) DD Form 1423, sequence number A007. The film shall be placed in film envelopes or sleeves. Radiographic film shall be place into an appropriate shipping container that will not damage the film. The film envelopes shall be placed in either a fiberboard, cardboard, or wooden box. X-rays or N-ray film shall not be placed directly into a shipping container (i.e. FedEx or UPS box). X-ray or N-ray film shall not be rolled up and place in a shipping tube. The film should be flat, and not folded, bent, or otherwise mutilated.
17. All radiographic images shall be retained by the Government. All radiographic images shall display a permanent identification of the following information:
- Item Nomenclature and DODIC - Government Drawing or Part Number
- Complete Lot Number - Span of Serial Numbers Displayed
- Complete Contract Number - Name of radiographic facility
- Date of radiograph
18. All documentation, i.e., packing slip, invoice, WAWF-RR, etc., accompanying the radiographic images shall clearly indicate, as a minimum, the following information:
- Contract Number - Item Nomenclature
- National Stock Number (NSN) - Department of Defense Identification Code (DODIC)
- Lot Number
19. Due to the critical nature and safety application of these items, the Contractor and the QAR are cautioned that it is mandatory to assure the correct identification and nomenclature are assigned for all item and shipping containers prior to shipment.
20. The Contractor shall have the ballistic test fixtures and/or capabilities to assure that the item being procured meets the specification requirements.
21. The Contractor shall provide, upon Government request and at Contractor’s own cost, copies of all certificates of compliance for all materials (mechanical properties, alloying) and all quality conformance tests (Hydrostatic, X-ray, Protective Finish, Magnetic Particle, Dye Penetrant).
22. The government reserves the right to require a post award orientation either digitally or at the contractor's facility at no additional cost to the Government. The contractor will be notified at the time of award, or within a reasonable time after award, to prepare a post award conference to discuss the contract. All contractor and government personnel that are pertinent from the various contracting, acquisition, manufacturing, and engineering fields may be present. It is the contractor's responsibility to ensure that the appropriate contractor personnel or subcontractor personnel are available for the orientation.
23. Items containing explosive subassemblies or serialized parts shall be identified on a Marriage Log. The Marriage log shall be in the Contractor’s choice of format and must contain the (a) Contractor name, (b) nomenclature, (c) contract number, (d) major subassembly serial numbers and the matching end item serial number,
(e) lot number of end item and lot number of assembly and subassembly IAW MIL-STD-1168 (Section E – Ammunition Data Cards and Material Inspection and Receiving Report), (f) name of individual completing marriage log, (g) date log completed and (h) name and signature of Quality Assurance Inspector. The Marriage Log shall be submitted for each First Article Test sample (if applicable) and for each lot acceptance test sample, DD Form 1423, sequence number A008.
SECTION E – CAD/PAD ENERGETIC MATERIALS REQUIREMENTS
1. The age of the energetic materials and components (i.e. ALL explosives, propellants, pyrotechnics, cartridges, and/or initiators) used in the manufacture of these items or sub-components shall not exceed twenty-four (24) months based on the original manufacturing date or retest date; unless otherwise noted in the detail specification of the item being procured. Propellant manufactured shall be in accordance with the required specifications of paragraph one, section E – CAD/PAD Inspection and Acceptance (Apr 2017). Any government furnished property provided in conjunction with the contract is considered acceptable for meeting the requirement. All energetic materials and components must be traceable to the original DoD qualified manufacturer and compliant with the ITAR part 120 and 121 (http://www.pmddtc.state.gov/regulations_laws/itar.html).
2. Raw (non-blended) ingredients & materials used in blended/mixed energetic materials such as, but not limited to:
fuels, oxidizers, binders, curatives, sensitizers, plasticizers, stabilizers etc., shall not exceed twelve (12) months since date of manufacture or retest date and comply with original manufacture's specification or military standard.
This requirement must be met prior to loading of any of the energetic materials into the item or sub-components.
3. The Government may waive the energetic and constituent material requirements listed above or portions…
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