17nb033_TDP_20160902_MD65.pdf

Page 1 of 3 DD FORM 1694, MAY 2015 PREVIOUS EDITION IS OBSOLETE

DISTRIBUTION STATEMENT:

REQUEST FOR VARIANCE

(RFV)

1. DATE PREPARED:

(DD-Mon-YYYY)

2. RFV NUMBER:

3. PROCURING ACTIVITY NO. (PAN):

OMB No.

0704-0188

The public reporting burden for this collection of information is estimated to average 2 hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of the collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Executive Services Directorate, Directives Division, 4800 Mark Center Drive, Alexandria, VA 22350-3100 (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THIS ADDRESS. RETURN COMPLETED FORM TO THE ACQUIRER ISSUING CONTRACTING OFFICER FOR THE CONTRACT/PROCURING ACTIVITY NUMBER LISTED IN ITEM 23 OF THIS FORM.

4. TITLE OF VARIANCE:

5. VARIANCE PRE OR POST-PRODUCTION:

Pre-Production Post-Production

6. BASELINE AFFECTED:

Functional Allocated Product

7. SYSTEM

INFORMATION

a. MODEL/TYPE DESIGNATION: b. SYSTEM/CONFIG. ITEM NOMENCLATURE: c. END ITEM CAGE CODE:

8. AFFECTED ITEM NOMENCLATURE: 9. PART NUMBER(S) OF AFFECTED ITEM(S):

10a. OTHER EXTERNAL SYSTEM AFFECTED?:

Yes No

b. IF BLOCK 10a IS YES, LIST OTHER SYSTEMS OR CONFIGURATION ITEMS AFFECTED:

11. IDENTIFICATION

OF DEFECT

a. VARIANCE CLASSIFICATION:

Critical Major Minor

b. DEFECT NO.: c. DOCUMENT DEFINING DEFECT NO./CLASS:

12. DESCRIPTION OF VARIANCE:

13. NEED FOR VARIANCE:

14. CORRECTIVE ACTION TAKEN:

15. EFFECT ON PERFORMANCE, FUNCTION, RELIABILITY, DURABILITY, INTEGRATED LOGISTICS SUPPORT, INTERFACE OR SOFTWARE:

16. RECURRENCE a. RECURRING VARIANCE?:

Yes No

b. IF BLOCK 16a IS YES, PROVIDE RATIONALE:

17. EFFECTIVITY: (Quantity Affected, Lot Numbers Affected, Serial Numbers, Dates)

18. PER UNIT COST IMPACT: 19. TOTAL COST IMPACT: 20. EFFECT ON SCHEDULE IF APPROVED/DISAPPROVED:

21. CONTRACT

INFORMATION

a. SUPPLIER: b. CONTRACT NO. AND LINE ITEM:

22. CONTRACTING

OFFICER

a. NAME: b. TELEPHONE: c. E-MAIL:

23. ORIGINATING

ACTIVITY

a. NAME:

c. TELEPHONE:

b. ADDRESS: (Street, City, State, Zip Code)

e. E-MAIL: d. CAGE CODE:

24a. SUBMITTING AUTHORITY: b. NAME AND TITLE: c. SIGNATURE:

BELOW TO BE COMPLETED BY THE APPROVING ACTIVITY

25a. RECOMMENDATION: Approval Approval with Modification Disapproval

b. NAME AND TITLE: c. SIGNATURE: d. DATE: (DD-Mon-YYYY)

26a. DISPOSITION: (Configuration Approval Authority) Approved Approved with Modification Disapproved

b. NAME AND TITLE: c. SIGNATURE: d. DATE: (DD-Mon-YYYY)

18-AUG-2016

FY16-V069

N00104

CORRECTION OF TYPO FOR RESISTANCE CALLOUT IN DWG 5184830 FOR DODIC MD65

CCU-45/B A-4, A-7, EA-18, EA-6, FA-18, NEA-18, ... 53711

CARTRIDGE, IMPULSE, ASSEMBLY CCU-45/B 5184830 Rev D

N/A

N/A DWG 5184830

Drawing 5184830 rev. D, note 7, actually states a resistance tolerance of "1.1±1.5 Ohms" in error. The actual required tolerance for resistance should state "1.1±0.15 Ohms."

The variance is needed to correct a typographical error during the incorporation of changes made by ECP 10E25CW006 when drawing 5184830 was revised from rev. C to rev. D. The currently stated resistance tolerance in error is too large and not satisfactory in guaranteeing the required performance specifications.

A permanent correction will be done with an ECP.

None if this RFV is approved. If not approved the typographical error could result in faulty units.

FY15-D043 was approved

PR N0010417NB033

N/A N/A N/A

TBD PR N0010417NB033

Ashley Leonard 717-605-1686 ashley.leonard@navy.mil

David Palmer 301-744-2370

14083 david.d.palmer@navy.mil

4393 Benson Rd Bldg 1557 Suite 405 Indian Head, MD 20640-5150

NSWC IHEODTD Edgardo Hernandez, Manager In-Service Engineering ANDINO.MELINA.M.1 376531968

Digitally signed by ANDINO.MELINA.M.1376531968 DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USN, cn=ANDINO.MELINA.M.1376531968 Date: 2016.08.22 12:10:39 -04'00'

Robert Hastings Jr., Technical Warrant Holder HASTINGS.ROBERT.C.JR.12 28788097

Digitally signed by HASTINGS.ROBERT.C.JR.1228788097 DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USN, cn=HASTINGS.ROBERT.C.JR.1228788097 Date: 2016.08.22 16:36:23 -04'00'

22-Aug-2016

1.1+/- .15 james.y.lee Rectangle

NAVAL SURFACE WARFARE CENTER

INDIAN HEAD EOD TECHNOLOGY DIV

INDIAN HEAD, MD 20640 (CAGE CODE 14083)

APPROVED BY: CHEUNG.POLLY.H.1228816937 APPROVAL DATE: 4/20/2016

DATA LIST: DL5184830 DL REV: AA ECP: 11E25LH015, 10015-E28BS, & others

NOMENCLATURE: CARTRIDGE, IMPULSE, ASSEMBLY CCU-45/B TOP ASS'Y DWG: 5184830

DODIC: MD65

CAGE DOCUMENT

NUMBER

REVISION DOCUMENT

DATE

NO.

PGs

DOCUMENT TITLE DOC

SYM

R SC ECP

PRODUCT SPECIFICATIONS (Total: 1)

53711 WS19778 C 8/11/2010 12 CARTRIDGE, IMPULSE, CCU-45/B U

*DATA LISTS (Total: 1)

14083 DL838AS123 G 4/20/2016 CLOSED BOMB ASSEMBLY FOR TESTING IGNITION ELEMENTS IN STORES

RELEASE CARTRIDGES

DRAWINGS (Total: 18)

53711 5184830 D 8/11/2010 1 CARTRIDGE, IMPULSE, ASSEMBLY CCU-45/B U U

53711 5184831 H 8/11/2010 1 IGNITION ELEMENT LOADED ASSEMBLY U U

53711 5184832 B 8/11/2010 1 CASE U U

53711 5184833 C 8/11/2010 1 CUP, CLOSURE U U

53711 5184834 D 8/11/2010 1 HEADER, GLASS SEALED ASSEMBLY U U

53711 5184835 D 8/11/2010 1 HEADER AND BRIDGEWIRE ASSEMBLY U U

53711 5184837 F 8/11/2010 1 IGNITION CHARGE U U

53711 5184838 C 8/11/2010 1 DISC U U

53711 5184839 B 8/11/2010 1 PROPELLANT, DOUBLE BASE S U U

53711 5184840 C 8/11/2010 1 FILM, POLYESTER S U U

53711 5184841 B 8/11/2010 1 ELECTRODE U U

53711 5184842 B 8/11/2010 1 HEADER U U

53711 5184843 G 5/12/2011 1 INSULATION, GLASS S U U 11E25LH015

53711 5184844 C 8/11/2010 1 SEALANT, EPOXY S U U

53711 5184846 A 8/11/2010 1 CARTRIDGE, IMPULSE, CCU-45/B PACKAGING ASSEMBLY U U

53711 5184847 A 8/11/2010 1 CONTAINER, INNER, ASSEMBLY U U

30003 707AS114 L 9/27/2010 1 RESIN, EPOXY S U U 10015-E28BS

Page 1 of 5 DL5184830 4/20/2016 3:15:19 PM

30003 844AS286 F 5/13/2014 1 CHARGEHOLDER U U 14E25CW006R1

SPECIAL PACKAGING INSTRUCTIONS (Total: 3)

98747 F00-293-8184 J 9/22/2015 9 SPECIAL PACKAGING INSTRUCTION FOR CARTRIDGE, IMPULSE U U 98747 F01-063-3167 N/A 9/22/2015 4 SPECIAL PACKAGING INSTRUCTION FOR CARTRIDGE, IMPULSE (USE F00-

293-8184) U U

98747 F01-063-3168 N 6/18/2012 4 SPECIAL PACKAGING INSTRUCTION FOR CARTRIDGE, IMPULSE U U

*GOVERNMENT INSPECTION EQUIPMENT DOCUMENTS (Total: 2)

53711 5184845 B 8/11/2010 1 CARTRIDGE CASE AND IGNITION ELEMENT ASSEMBLY (MODIFIED) E U U 30003 838AS123 A 6/12/1980 1 CLOSED BOMB ASSEMBLY FOR TESTING IGNITION ELEMENTS IN STORES

RELEASE CARTRIDGES

E U U

*MILITARY STANDARDS (BOOK FORM) (Total: 4)

96906 DOD-STD-2101 CLASSIFICATION OF CHARACTERISTICS U

96906 MIL-STD-1168 AMMUNITION LOT NUMBERING AND AMMUNITION DATA CARD U

96906 MIL-STD-129 MILITARY MARKING FOR SHIPMENT AND STORAGE U

96906 MIL-STD-286 PROPELLANTS, SOLID: SAMPLING, EXAMINATION AND TESTING U

*MILITARY SPECIFICATIONS (Total: 13)

81349 MIL-B-162 BARIUM NITRATE U

81349 MIL-B-26701 BOTTLE, POLYMER, IN A COMBINATION CONTAINER, SHIPPING AND

STORAGE, AIR ELIGIBLE

U

81349 MIL-C-10464 CANS, HERMETIC SEALING, METAL, LIGHT GAGE, TEAR-STRIP TYPE U

81349 MIL-D-81303 DESIGN AND EVALUATION OF CARTRIDGES FOR STORES SUSPENSION

EQUIPMENT

U

81349 MIL-E-255 ETHYL CENTRALITE (CARBAMITE) U

81349 MIL-G-155 GRAPHITE, DRY (FOR USE IN AMMUNITION) U

81349 MIL-I-24391 INSULATION TAPE, ELECTRICAL, PLASTIC, PRESSURE-SENSITIVE U

81349 MIL-N-246 NITROGLYCERIN U

81349 MIL-P-156 POTASSIUM NITRATE U

81349 MIL-P-217 POTASSIUM PERCHLORATE U

81349 MIL-P-60312 PARTS, MOLDED, PLASTIC FOAM, POLYSTYRENE (FOR USE WITH

AMMUNITION)

U

81349 MIL-P-82739 PROPELLANT GRAINS, NOSOL-318 U

81349 MIL-Z-399 ZIRCONIUM (GRANULAR AND POWDERED) U

*MILITARY SPECIFICATIONS (DTL) (Total: 3)

81349 MIL-DTL-117 BAGS, HEAT-SEALABLE U

81349 MIL-DTL-15011 PALLETS, MATERIAL HANDLING, WOOD POST CONSTRUCTION, 4-WAY

ENTRY

U

Page 2 of 5 DL5184830 4/20/2016 3:15:19 PM

CAGE DOCUMENT REVISION DOCUMENT NO. DOCUMENT TITLE DOC R SC ECP

NUMBER DATE PGs SYM____________________________________________________________________________________________________________________________________________________________________________________________

81349 MIL-DTL-244 NITROCELLULOSE U

*FEDERAL SPECIFICATIONS (Total: 8)

81348 A-A-1051 PAPERBOARD, WRAPPING AND CUSHIONING U

81348 A-A-1898 CUSHIONING MATERIAL, CELLULOSIC, PACKAGING U

81348 A-A-55057 PANELS, WOOD/WOOD BASED; CONSTRUCTION AND DECORATIVE U

81348 A-A-59342 ETHYL ALCOHOL (FOR ORDNANCE USE) U

81348 A-A-59770 INSULATION TAPE, ELECTRICAL, PRESSURE SENSITIVE ADHESIVE AND

PRESSURE SENSITIVE THERMOSETTING ADHESIVE

U

81348 FF-S-2738 SEALS, ANTIPILFERAGE U

81348 PPP-B-621 BOXES, WOOD, NAILED AND LOCK-CORNER U

81348 PPP-C-96 CANS, METAL, 28 GAGE AND LIGHTER U

*ORDNANCE PUBLICATIONS (Total: 1)

040L3 OP-5 AMMUNITION AND EXPLOSIVES SAFETY ASHORE U

*WEAPONS REQUIREMENTS (Total: 1)

10001 WR-43 A 6/14/1965 19 PREPARATION OF QUALITY ASSURANCE PROVISIONS (INCLUDING

CLASSIFICATION OF CHARACTERISTICS)

U

*WEAPON SPECIFICATION (Total: 1)

10001 WS13986 PROPELLANT, SHEET STOCK, NOSOL-318 U

*AMERICAN NATIONAL STANDARDS INSTITUTE (Total: 1)

80204 ANSI/ASQC-Z1.4 SAMPLING PROCEDURES AND TABLES FOR INSPECTION BY ATTRIBUTES U

*AMERICAN SOCIETY FOR TESTING AND MATERIALS (Total: 23)

81346 ASTM-A108 STEEL BAR, CARBON AND ALLOY, COLD-FINISHED U

81346 ASTM-A380 CLEANING, DESCALING, AND PASSIVATION OF STAINLESS STEEL PARTS,

EQUIPMENT, AND SYSTEMS

U

81346 ASTM-

A582/A582M

FREE-MACHINING STAINLESS STEEL BARS U

81346 ASTM-B344 DRAWN OR ROLLED NICKEL-CHROMIUM AND NICKEL-CHROMIUM-IRON

ALLOYS FOR ELECTRICAL HEATING ELEMENTS

U

81346 ASTM-D1004 TEAR RESISTANCE (GRAVES TEAR) OF PLASTIC FILM AND SHEETING U

81346 ASTM-D1505 DENSITY OF PLASTICS BY THE DENSITY-GRADIENT TECHNIQUE U

81346 ASTM-D1667 FLEXIBLE CELLULAR MATERIALS-VINYL CHLORIDE POLYMERS AND

COPOLYMERS (CLOSED-CELL FOAM)

U

81346 ASTM-D1894 STATIC AND KINETIC COEFFICIENTS OF FRICTION OF PLASTIC FILM AND

SHEETING

U

81346 ASTM-D1922 PROPAGATION TEAR RESISTANCE OF PLASTIC FILM AND THIN SHEETING

BY PENDULUM METHOD

U

81346 ASTM-D2176 FOLDING ENDURANCE OF PAPER BY THE M.I.T. TESTER U

Page 3 of 5 DL5184830 4/20/2016 3:15:19 PM

CAGE DOCUMENT REVISION DOCUMENT NO. DOCUMENT TITLE DOC R SC ECP

NUMBER DATE PGs SYM____________________________________________________________________________________________________________________________________________________________________________________________

81346 ASTM-D3953 STRAPPING, FLAT STEEL AND SEALS U

81346 ASTM-D4727 CORRUGATED AND SOLID FIBERBOARD SHEET STOCK (CONTAINER GRADE)

AND CUT SHAPES

U

81346 ASTM-

D4727/D4727M

CORRUGATED AND SOLID FIBERBOARD SHEET STOCK (CONTAINER GRADE)

AND CUT SHAPES

U

81346 ASTM-D5118 STANDARD PRACTICE FOR FABRICATION OF FIBERBOARD SHIPPING BOXES U

81346 ASTM-D5330 TAPE, PRESSURE-SENSITIVE, PACKAGING, FILAMENT-REINFORCED U

81346 ASTM-D5486 PRESSURE-SENSITIVE TAPE FOR PACKAGING, BOX CLOSURE, AND SEALING U

81346 ASTM-D6199 QUALITY OF WOOD MEMBERS OF CONTAINERS AND PALLETS U

81346 ASTM-D621 DEFORMATION OF PLASTICS UNDER LOAD U

81346 ASTM-D696 COEFFICIENT OF LINEAR THERMAL EXPANSION OF PLASTICS BETWEEN -30

DEG. C AND 30 DEG. C WITH A VITREOUS SILICA DILATOMETER

U

81346 ASTM-D774 BURSTING STRENGTH OF PAPER U

81346 ASTM-D876 NONRIGID VINYL CHLORIDE POLYMER TUBING USED FOR ELECTRICAL

INSULATION

U

81346 ASTM-D882 TENSILE PROPERTIES OF THIN PLASTIC SHEETING U

81346 ASTM-E1742 STANDARD PRACTICE FOR RADIOGRAPHIC EXAMINATION U

*AMERICAN SOCIETY OF MECHANICAL ENGINEERS (Total: 2)

05047 ASME-Y14.100 -04 9/6/2005 45 ENGINEERING DRAWING PRACTICES U

05047 ASME-Y14.5M -94 1/23/1995 250 DIMENSIONING AND TOLERANCING U

*SOCIETY OF AUTOMOTIVE ENGINEERS (Total: 4)

81343 SAE-AMS-C-26074 ELECTROLESS NICKEL COATINGS U

81343 SAE-AMS-I-23011 IRON-NICKEL ALLOYS FOR SEALING TO GLASSES AND CERAMICS U

81343 SAE-AMS-QQ-A-

225/1

ALUMINUM ALLOY, BAR, ROD, AND WIRE, ROLLED, DRAWN, OR COLD

FINISHED, 1100

U

81343 SAE-AMS-QQ-N-

NICKEL PLATING (ELECTRODEPOSITED) U

Reference Doc (Total: 1)

98747 F01-063-3166 M 11/3/2004 3 SPECIAL PACKAGING INSTRUCTION FOR CARTRIDGE, CCU-45/B (USE F01- 063-3168)

U U

TOTAL DOCUMENTS: 87

Page 4 of 5 DL5184830 4/20/2016 3:15:19 PM

CAGE DOCUMENT REVISION DOCUMENT NO. DOCUMENT TITLE DOC R SC ECP

NUMBER DATE PGs SYM____________________________________________________________________________________________________________________________________________________________________________________________ james.y.lee Line james.y.lee Text Box Only Rev J available

-------------------------Symbols in DOC SYM Column ------------------------ --------------------------Symbols in R Column ------------------------------

A = ALTERED ITEM S = SOURCE CONTROL L = LIMITED RIGHTS U = UNLIMITED

C = SPEC CONTROL V = VENDOR ITEM GP = GOVT PURPOSE RESTRICTED

E = GAGE & TEST EQPT

F = INTERFACE CONTROL ------------------------- Symbols in SC Column -------------------------

I = PRODUCTION TOOLING C = CLASSIFIED U = UNCLASSIFIED

# INDICATES DATA NOT AVAILABLE

* INDICATES DOCUMENTS NOT SUPPLIED WITH TECHNICAL DATA PACKAGE AND MAY BE OBTAINED THRU THE AGENCY

REF INDICATES DRAWINGS NOT REQUIRED TO DEFINE, PROCURE OR INSPECT THE END ITEM

Page 5 of 5 DL5184830 4/20/2016 3:15:19 PM

CAGE DOCUMENT REVISION DOCUMENT NO. DOCUMENT TITLE DOC R SC ECP

NUMBER DATE PGs SYM____________________________________________________________________________________________________________________________________________________________________________________________

.002 A

.660

.655 .002 A

B

.530

.100 .002

.290 .002

A

.3930 +.0000 -.0005

.002 B

.500

.045 .002

.035

R.Y.W.III28FEB97

8/11/10SEE ECP 10E25CW006E

2014/05/13SEE ECP 14E25CW006R1F

(M101)

DISTRIBUTION STATEMENT C:

DISTRIBUTION AUTHORIZED TO U.S. GOVERNMENT AGENCIES AND THEIR

CONTRACTORS, ADMINISTRATIVE OR OPERATIONAL USE, 3-09-92. OTHER

REQUESTS FOR THIS DOCUMENT SHALL BE REFERRED TO COMMANDER, INDIAN

HEAD DIVISION, NAVAL SURFACE WARFARE CENTER, 101 STRAUSS AVENUE

INDIAN HEAD, MD. 20640-5035.

(M102)

(M103)

4.

CAD MAINTAINED. CHANGES

SHALL BE INCORPORATED BY

THE DESIGN ACTIVITY.

ALL OTHER CHARACTERISTICS

NONE

(DOD-STD-2101)

SEE ECP 975220D015D

1 1 NONE

844AS28630003

CHARGEHOLDER

DEPARTMENT OF THE NAVY

NAVAL AIR SYSTEMS COMMAND

WASHINGTON, D.C. 20361

NAVAIR

MATERIAL:

.005

NOTES:

1. INTERPRET DRAWING IN ACCORDANCE WITH ASME Y14.5M-1994 AND ASME Y14.100-2004,

APPENDICES B-E.

2. UNLESS OTHERWISE SPECIFIED:

REMOVE ALL BURRS AND BREAK SHARP

EDGES .010 MAX

SURFACE TEXTURE .

FILLETS R .010 MAX.

3. PASSIVATE IN ACCORDANCE WITH ASTM A380.

4. MATERIAL: STEEL, CRES, ASTM A582/A582M, TYPE 303, CONDITION A.

AU

TH

EN

TI

CA

TE

D

9/ /8

SECTION A-A

NOTE: THE ABOVE POP MARKINGS

ARE FOR DOD USE ONLY.

MUNITION NOTICES

NOTES

1. INSERT REF.-1, MOLDED INSERTS SHALL BE AGED UNCOVERED FOR A MINIMUM OF 21 DAYS IN A VENTED, FREE OF

CIRCULATING AIR, ATMOSPHERE TO ALLOW DEVOLITAZATION. RECOMMENDED ATMOSPHERE IS 72 TO 80 DEGREES F.

WITH A RELATIVE HUMIDITY OF 40% TO 50%. POLYSTYRENE SHALL BE 1.0 P.C.F. ± 0.125.

2. PLACE CARTRIDGES IN FOAM INSERT REF.-1, PLACE FOAM INSERT, REF.-1, INTO BAG, REF.-3, REMOVE AIR AND SEAL.

3. MAY PLACE 2 EA. SEALED BAGS, REF.-3, INTO CONTAINER.

.4 PLACE 1 FIBERBOARD INSERT, REF.-2, IN BOTTOM OF CAN, BETWEEN BAGS AND ON TOP OF SECOND BAG.

5. CLOSE, APPLY ANTI-PILFERAGE SEAL, REF.-4, USING STEEL STRAPPING, REF.-5, BAND LONGITUDINALLY OVER LID AND

THROUGH HANDLE.

INTERNATIONAL STANDARDS FOR PHYTOSANITARY MEASURES

REVISION OF ISPM NO. 15

REVISION OF WOOD PACKAGING MATERIAL FOR INTERNATIONAL TRADE

THE FOLLOWING STATEMENT IS IN COMPLIANCE WITH THE UNITED NATIONS-IMPLEMENTED RESTRICTIONS ON WOOD

PACKAGING MATERIAL (WPM). THIS REQUIREMENT IS SPECIFICALLY CONCERNED WITH INVASIVE SPECIES SUCH AS THE

PINEWOOD NEMATODE. WPM IS DEFINED AS WOOD PALLETS, SKIDS, LOAD BOARDS, PALLET COLLARS, WOODEN BOXES, REELS, DUNNAGE, CRATES, FRAMES, AND CLEATS. THE STATEMENT BELOW CITES THE REQUIREMENTS IN DETAIL AND

COVERS LUMBER FOR BUILDING CONTAINERS AND PALLETS USED FOR DELIVERIES, RESULTING IN SHIPMENTS WORLDWIDE

(DIRECT, OR THROUGH AIR LOGISTICS CENTERS (ALC), CONTAINER CONSOLIDATION POINTS (CCP), OR OTHER BASES).

WOODEN LUMBER, WOODEN PALLET AND PACKAGING/CONTAINER STATEMENT:

ALL WOODEN LUMBER, WOODEN PALLETS, AND WOODEN CONTAINERS PRODUCED ENTIRELY OR IN PART OF WOOD

PACKAGING MATERIAL (WPM) SHALL BE CONSTRUCTED FROM DEBARKED WOOD IN ADDITION TO THE APPLICATION OF

HEAT-TREATED (HT) MATERIAL (HT TO 56 DEGREES CENTIGRADE OR 133 DEGREES FAHRENHEIT FOR 30 MINUTES).

CERTIFICATION/MARKING IS REQUIRED BY AN ACCREDITED AGENCY RECOGNIZED BY THE AMERICAN LUMBER STANDARDS

COMMITTEE (ALSC). FOR REFERENCE DOCUMENTATION, SEE LATEST REVISION OF "INTERNATIONAL STANDARDS FOR

PHYTOSANITARY MEASURES (ISPM NO. 15), "REGULATION OF WOOD PACKAGING MATERIAL IN INTERNATIONAL TRADE."

NOTES FOR PALLETIZATION PROCEDURES

1. THE CONTAINERS SHALL BE POSITIONED WITH CLOSURES IN ONE DIRECTION.

1. REF.-1, MOLDED INSERTS SHALL BE AGED UNCOVERED FOR A MINIMUM OF 21 DAYS IN A VENTED, FREE CIRCULATING

AIR ATMOSPHERE TO ALLOW DEVOLITAZATION. RECOMMENDED ATMOSPHERE IS 72 TO 80 DEGREES F. WITH A

RELATIVE HUMIDITY OF 40% TO 50%. POLYSTYRENE SHALL BE 1.0 P.C.F. ± 0.125.

2. PLACE CARTRIDGES IN FOAM INSERT REF.-1, PLACE FOAM INSERT, REF.-1, PLACE 1 EA. REF.-2 UNDER REF.-1 THEN

INTO BAG, REF.-3, REMOVE AIR AND SEAL.

3. PLACE UP TO 5 EA PACKAGES IN CONTAINER. USE CUSHIONING, REF.-4, TO ENSURE A SNUG FIT.

INTERNATIONAL STANDARDS FOR PHYTOSANITARY MEASURES

REVISION OF ISPM NO. 15

REVISION OF WOOD PACKAGING MATERIAL FOR INTERNATIONAL TRADE

THE FOLLOWING STATEMENT IS IN COMPLIANCE WITH THE UNITED NATIONS-IMPLEMENTED RESTRICTIONS ON WOOD

PACKAGING MATERIAL (WPM). THIS REQUIREMENT IS SPECIFICALLY CONCERNED WITH INVASIVE SPECIES SUCH AS THE

PINEWOOD NEMATODE. WPM IS DEFINED AS WOOD PALLETS, SKIDS, LOAD BOARDS, PALLET COLLARS, WOODEN BOXES, REELS, DUNNAGE, CRATES, FRAMES, AND CLEATS. THE STATEMENT BELOW CITES THE REQUIREMENTS IN DETAIL AND

COVERS LUMBER FOR BUILDING CONTAINERS AND PALLETS USED FOR DELIVERIES, RESULTING IN SHIPMENTS WORLDWIDE

(DIRECT, OR THROUGH AIR LOGISTICS CENTERS (ALC), CONTAINER CONSOLIDATION POINTS (CCP), OR OTHER BASES).

WOODEN LUMBER, WOODEN PALLET AND PACKAGING/CONTAINER STATEMENT:

ALL WOODEN LUMBER, WOODEN PALLETS, AND WOODEN CONTAINERS PRODUCED ENTIRELY OR IN PART OF WOOD

PACKAGING MATERIAL (WPM) SHALL BE CONSTRUCTED FROM DEBARKED WOOD IN ADDITION TO THE APPLICATION OF

HEAT-TREATED (HT) MATERIAL (HT TO 56 DEGREES CENTIGRADE OR 133 DEGREES FAHRENHEIT FOR 30 MINUTES).

CERTIFICATION/MARKING IS REQUIRED BY AN ACCREDITED AGENCY RECOGNIZED BY THE AMERICAN LUMBER STANDARDS

PHYTOSANITARY MEASURES (ISPM NO. 15), "REGULATION OF WOOD PACKAGING MATERIAL IN INTERNATIONAL TRADE."

REFER TO MIL-STD-129 FOR MARKING

REQUIREMENTS OF PALLETIZED UNIT

LOADS OF AMMUNITION.

james.y.lee Text Box only latest revision available

1. ADD ADDITIONAL SPACERS, REF.-3, TO PREVENT MOVEMENT.

2. PACKAGE UP TO 8 CAN'S PER SHIPPING CONTAINER, REF.-5.

INTERNATIONAL STANDARDS FOR PHYTOSANITARY MEASURES

REVISION OF ISPM NO. 15

REVISION OF WOOD PACKAGING MATERIAL FOR INTERNATIONAL TRADE

THE FOLLOWING STATEMENT IS IN COMPLIANCE WITH THE UNITED NATIONS-IMPLEMENTED RESTRICTIONS ON WOOD

PACKAGING MATERIAL (WPM). THIS REQUIREMENT IS SPECIFICALLY CONCERNED WITH INVASIVE SPECIES SUCH AS THE

PINEWOOD NEMATODE. WPM IS DEFINED AS WOOD PALLETS, SKIDS, LOAD BOARDS, PALLET COLLARS, WOODEN BOXES, REELS, DUNNAGE, CRATES, FRAMES, AND CLEATS. THE STATEMENT BELOW CITES THE REQUIREMENTS IN DETAIL AND

COVERS LUMBER FOR BUILDING CONTAINERS AND PALLETS USED FOR DELIVERIES, RESULTING IN SHIPMENTS WORLDWIDE

(DIRECT, OR THROUGH AIR LOGISTICS CENTERS (ALC), CONTAINER CONSOLIDATION POINTS (CCP), OR OTHER BASES).

WOODEN LUMBER, WOODEN PALLET AND PACKAGING/CONTAINER STATEMENT:

ALL WOODEN LUMBER, WOODEN PALLETS, AND WOODEN CONTAINERS PRODUCED ENTIRELY OR IN PART OF WOOD

PACKAGING MATERIAL (WPM) SHALL BE CONSTRUCTED FROM DEBARKED WOOD IN ADDITION TO THE APPLICATION OF

HEAT-TREATED (HT) MATERIAL (HT TO 56 DEGREES CENTIGRADE OR 133 DEGREES FAHRENHEIT FOR 30 MINUTES).

CERTIFICATION/MARKING IS REQUIRED BY AN ACCREDITED AGENCY RECOGNIZED BY THE AMERICAN LUMBER STANDARDS

PHYTOSANITARY MEASURES (ISPM NO. 15), "REGULATION OF WOOD PACKAGING MATERIAL IN INTERNATIONAL TRADE."

TYPICAL OUTER PACKAGE MARKINGS

FOR REFERENCE USE ONLY. REFER TO MIL-STD-129 FOR

COMPLETE MARKING DETAILS AND REQUIREMENTS.

ATTACHMENT

MARK BOTH ENDS WITH DODIC/NALC

OF THE ITEM BEING PACKED AND THE

APPROPRIATE LOT NUMBER. THE LOT

NUMBER ON THE BOX ENDS SHALL NOT

BE PRECEDED BY THE WORD "LOT" OR

UNDERLINED. MIL-STD-129 5.6.2d

THE LOWER MOST MARKING ON THE

PACKAGE SIDE CONTAINING THE

ITEM NOMENCLATURE SHALL BE

THE AMMUNITION LOT NUMBER.

T H E L O T N U M B E R S H A L L B E

PRECEDED BY THE WORD "LOT" AND

SHALL BE UNDERLINED WITH A

SOLID LINE. MIL-STD-129 5.6.2e

THE APPLICATION OF A 2D (PDF417)

S Y M B O L I S R E Q U I R E D F O R

IDENTIFICATION MARKINGS ON

AMMU NIT IO N AND EXPL OS IVE

CONTAINERS. MIL-STD-129 5.6.5

& 5 . 6 . 5 . 2 b ( 1 ) ( 2 ) ( 3 ) ( 4 ) ( 5 ) ( 6 )

POP MARKING FROM

CONTRACTOR TEST

O R D O D T E S T

WS19778C

08 March 2010

SUPERSEDING

WS 19778A

14 October 2003

CARTRIDGE, IMPULSE, CCU-45/B

1. SCOPE

1.1 Scope. This specification covers the CCU-45/B Impulse Cartridge. (See 6.1).

2. APPLICABLE DOCUMENTS

2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this specification.

This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this specification, whether or not they are listed.

2.2 Government documents.

2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract.

SPECIFICATIONS

DEPARTMENT OF DEFENSE

MIL-D-81303 Design and Evaluation of Cartridges for Stores Suspension

Equipment

STANDARDS

DEPARTMENT OF DEFENSE

DOD-STD-2101 Classification of Characteristics

(Copies of these documents are available online at http://assist.daps.dla.mil/quicksearch/, or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111- 5094.)

2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract.

http://assist.daps.dla.mil/quicksearch/

WS 19778C

DRAWINGS

NAVAL SEA SYSTEMS COMMAND

DL 5184830 Cartridge, Impulse, Assembly CCU-45/B

5184831 Ignition Element Loaded Assembly

5184834 Header, Glass Seal Assembly

5184839 Propellant, Double Base

5184845 Cartridge Case and Ignition Element Assembly Modified

NAVAL AIR SYSTEMS COMMAND

DL 838AS123 Closed Bomb Assembly for Ignition Elements Used for Stores Release Cartridges

PUBLICATIONS

NAVAL SEA SYSTEMS COMMAND

OP 5 Ammunition and Explosives Ashore

(Application for copies should be addressed to Commanding Officer, Naval Surface Warfare Center, Indian Head Division, Technical Information Branch (Code 4230), Indian Head, MD 20640-5000.)

2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract.

AMERICAN NATIONAL STANDARD INSTITUTE/AMERICAN SOCIETY FOR QUALITY

ANSI/ASQC Z1.4 Sampling Procedures and Tables for Inspection by Attributes

(Copies of this document are available online at http://webstore.ansi.org/ansidocstore/default.asp, or from the American Society for Quality, PO Box 3005, 611 E. Wisconsin Ave., Milwaukee, WI 53201-4606.)

AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)

ASTM E 1742 Standard Practice for Radiographic Inspection

(Copies of this document are available online at http://www.astm.org/cgi-bin/SoftCart.exe/STORE/standardsearch.shtml?L+mystore+afpt6301+1062008944 or from the American Society for Testing and Materials Customer Service, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959.)

http://webstore.ansi.org/ansidocstore/default.asp http://www.astm.org/cgi-bin/SoftCart.exe/STORE/standardsearch.shtml?L+mystore+afpt6301+1062008944 http://www.astm.org/cgi-bin/SoftCart.exe/STORE/standardsearch.shtml?L+mystore+afpt6301+1062008944

2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained.

3. REQUIREMENTS

3.1 First Article. When specified (see 6.2), the contractor shall furnish sample units for first article inspection and approval (see 4.3).

3.2 Conformance to documents. The CCU-45/B impulse cartridge shall be manufactured in accordance with the drawings and documents listed on DL 5184830. All materials used in the manufacture of the cartridges shall conform with the specifications referenced on the respective drawings unless specific approval in writing covering a departure therefrom has been obtained from the Naval cognizant field activity for cartridges prior to manufacture.

3.3 Primary components. For the purpose of this specification, the header glass seal assembly (Drawing 5184834), the ignition element loaded assembly (Drawing 5184831), and the main propellant charge (Drawing 5184839) are defined as primary components.

3.3.1 Header glass seal assembly. The header glass seal assembly shall be manufactured in accordance with the drawings listed on DL 5184830 and undergo the tests listed in 4.6.1.

3.3.1.1 Power current test. The ignition elements of the first article sample shall be subjected to the power current test of 4.6.2.1.

3.3.2 Ignition element. The ignition element shall be manufactured in accordance with the drawings listed on DL 5184830 and shall meet the following requirements when tested as specified in 4.6.2.

3.3.2.1 Ignition delay time. Ignition delay time shall not exceed 10 milliseconds (see 6.3.5).

3.3.2.2 Time to maximum pressure. The time to maximum pressure shall not exceed 25 milliseconds (see 6.3.6).

3.3.2.3 Maximum pressure. The minimum allowable value of maximum pressure shall be 2,000 psi.

3.3.3 Propellant charge.

3.3.3.1 Quantity. All propellant charges shall conform to Drawing 5184839. Charges shall be determined by weight rather than volume measurements.

3.3.3.2 Smokeless powder, handling and loading. Do not subject smokeless powder to unnecessary handling or exposure to the atmosphere. The handling and loading of smokeless powder exposed to the atmosphere shall be performed only under conditions that do not permit the relative humidity to exceed 75 percent.

3.3.3.3 Smokeless powder, condition. The smokeless powder utilized shall exhibit no evidence of decomposition.

3.4 Cartridge inspection.

3.4.1 Visual Inspection. Cartridges shall be free of visual defects such as, but not limited to burrs, dents, deep scratches, split or cracked crimp, defective seal, chipped surfaces, or other defects which may prevent entry of the cartridge into the firing chamber, or affect the environmental stability of the cartridge.

3.4.2 Bridge circuit resistance. The resistance of the bridge circuit of each completely assembled cartridge, when measured electrically, shall be not less than .95 ohm nor more than 1.25 ohms (see 4.6.3.2).

3.4.3 Leakage. Cartridge leakage rate shall not exceed 10-4 cc of gas or air per second (see 4.6.3.3).

3.4.4 Radiographic examination. Cartridges shall be free of imperfections in components or assembly as verified by radiographic examination of all first article and production samples of 3.1, 3.3.2, and 3.5.

3.4.5 Electrode recess. The electrode recess shall be verified 100 percent during acceptance testing (see 4.6.3.6).

3.5 Ballistic requirements. Cartridges from each first article and production lot shall be capable of propelling a 475 pound mass horizontally when fired in the variable volume test fixture at an initial volume of 11.3 cubic inches and shall meet the requirements listed below (see 4.6).

3.5.1 Ignition delay time. Ignition delay time shall not exceed 10 milliseconds (see 6.3.5).

3.5.2 Time to maximum thrust. The time to maximum thrust shall not exceed 50 milliseconds (see 6.3.7).

3.5.3 Thrust. The upper limit of thrust shall be 8,000 lbf and the lower limit shall be 5,000 lbf.

3.5.4 Velocity. The upper limit of velocity shall be 31 ft/sec and the lower limit shall be 23 ft/sec (see 6.3.8).

3.5.5 Misfire. There shall be no misfires.

3.6 Change in propellant lot. Whenever a change occurs in the propellant lot, test firings shall be conducted in accordance with 4.8. No cartridge shall produce results outside the limits specified in 3.5.1 through 3.5.4 and no cartridge shall fail to meet the requirement of 3.5.5.

3.7 Packaging, packing and marking. The packaging and packing of cartridges and the container markings shall be in accordance with section 5. (see 4.5.3).

3.8 Workmanship. Cartridges shall be constructed and finished in a manner to assure compliance with all requirements of this specification. Particular attention should be directed to dimensions, finishes and assembly operations.

4. QUALITY ASSURANCE PROVISIONS

4.1 Classification of inspections. The inspection requirements specified herein are classified as follows:

a. First article inspection (see 4.3)

b. Conformance inspection (see 4.5)

4.2 Inspection conditions. Unless otherwise specified, all inspections shall be performed in accordance with the test conditions specified in 4.6 and 4.7.

4.3 First article inspection. First article inspection shall be performed after award of contract and prior to production at a location acceptable to the Government. First article inspection shall be performed on sample units which have been produced with equipment and procedures normally used in production.

First article approval is valid only on the contract under which it is granted, unless extended by the Government to other contracts.

4.3.1 Sample size. Unless otherwise specified (see 6.2), 25 header glass assemblies, 25 loaded ignition element assemblies and 94 cartridge assemblies shall be submitted for first article inspection.

4.3.2 Inspection routine.

4.3.2.1 Header glass seal assembly. The header glass seal assembly shall be tested as specified in 4.6.1.

4.3.2.2 Ignition element loaded assemblies. The ignition element loaded assemblies shall be loaded into modified cartridge cases conforming to Drawing 5184845 and tested as specified in 4.6.2.

4.3.2.3 Cartridge assembly. The cartridge shall undergo the tests of 4.6.3 following environmental exposure as described in MIL-D-81303. Tolerance on temperatures shall be ±5° F. The environmental exposure shall be as follows: temperature and humidity (18), vibration (12), 20 “g” shock (12), 6-foot drop (6), 70° F (12), -65°F (12), and 200°F (12). The number in parentheses denotes number of cartridges. Temperature conditioning at the extremes shall be no less than 6 hours and no more than 24 hours. Firings shall be conducted in the variable volume test fixture. No cartridge shall produce results outside the limits of 3.5.1 through 3.5.4 and no cartridge shall fail to meet the requirement of 3.5.5.

4.3.3 Failures. The failure of any cartridge to meet the requirements as stated above shall cause rejection of the first article sample.

4.4 Classification of characteristics. The characteristics verified by the tests and examinations herein are classified as Critical, Major or Minor in accordance with DOD-STD-2101. Tests and examinations that verify critical characteristics are identified by the symbol (C) and major characteristics by the symbol (M). The number following the classification symbol indicates the serial number of test or examination.

Tests and examinations which are not annotated with a classification code are classified minor.

4.5 Quality conformance inspection. Quality conformance inspection shall consist of verification of the characteristics classified on the drawings of DL 5184830 and the following:

Item Nature of

Requirements Applicable paragraph Classification

DOD-STD-2101

Primary components Single lot 3.3, 4.5.1 (M101)

Header, glass seal Acceptance 3.3.1, 4.6.1 (M102)

Ignition element Acceptance 3.3.2, 4.6.2 (M103)

Propellant charge Type & weight 3.3.3 (M104)

Smokeless powder Condition 3.3.3.3, 4.6.3.5 (M105)

Cartridge Visual 3.4.1, 4.6.3.1 (M106)

Cartridge Bridge circuit resistance 3.4.2, 4.6.3.2 (M107)

Cartridge Leakage 3.4.3, 4.6.3.3 (M108)

Ignition element Power current 3.3.1.1, 4.6.2.1 (M109)

Cartridge Electrode recess 3.4.5, 4.6.3.6 (M110)

Cartridge Ballistic 3.5, 4.7.2 (M111)

Cartridge Ballistic (Change in propellant lot) 3.6, 4.8 (M112)

Cartridge Packaging, packing, & marking

3.7, 4.5.3 (M113)

4.5.1 Lot size. Unless otherwise specified in the contract the cartridge production lot size shall be 5,000 minimum to 20,000 maximum. Cartridges required for all test purposes shall be randomly selected from the production lot and will not be applied as a part of the quantity specified for delivery by the contract. Only primary components from a single lot shall be used in a production lot of cartridges;

however, one primary component production lot may be used in more than one cartridge production lot.

Cartridges selected for the ballistic tests shall be delivered to the activity designated by the contracting agency.

4.5.2 Sampling. Unless otherwise specified, and when applicable, the sampling plans and procedures used in the determination of the acceptability of products submitted by a supplier shall be in accordance with the provisions of ANSI/ASQC Z1.4. Functional test sample size shall be 50 cartridges plus 10 samples retained for investigative purposes.

4.5.3 Packaging, packing and marking. Quality conformance inspection shall be conducted in accordance with the inspection criteria on the applicable drawings reference in Section 5.

4.6 First article tests.

4.6.1 Header glass seal assembly. The header glass seal assembly shall be inspected for conformance to the requirements of Drawing 5184834. The header glass seal assembly shall undergo the tests listed below and meet the requirements specified on Drawing 5184834.

4.6.1.1 Dead load. The header glass seal assembly shall be capable of supporting a 300 pound dead load as detailed on Drawing 5184834.

4.6.1.2 Header integrity test. The header glass assembly shall be capable of withstanding 30,000 ± 500 psi hydrostatic pressure as detailed on Drawing 5184834.

4.6.1.3 Dielectric withstanding voltage. The header glass seal assembly shall meet the requirements of the dielectric withstanding voltage tests as detailed on Drawing 5184834.

4.6.2 Ignition element assembly. After visual, radiographic and leakage inspections, the ignition element assemblies shall undergo the tests listed below in the sequence given. The ignition elements, installed in modified cartridge cases, shall be conditioned at 70° ±5°F for a minimum of 4 hours prior to testing.

4.6.2.1 Power-current test. Each ignition element in the first article test sample shall have a direct current of not less than one ampere supplying a minimum of one watt applied to the bridge circuit for a period of at least 5 minutes. The test current shall be regulated throughout the period of application to within 2 percent. If a rectified current is used, the ripple content shall not exceed 5 percent rms of the test current. Test temperature is ambient and the sample or lot is rejected if a cartridge fires during the 5 minutes period.

4.6.2.2 Ballistic test. After conditioning, the sample shall be installed into the ignition element test chamber (DL 838AS123). The sample shall be fired by application of 4.0 ± 0.1 amp and shall meet the requirements of 3.3.2.

4.6.3 Cartridge assembly.

4.6.3.1 Visual inspection. Examine all cartridges visually and reject those having any of the defects of 3.4.1.

4.6.3.2 Bridge circuit resistance. Conformance with the bridge circuit resistance of 3.4.2 shall be ascertained on all completely assembled cartridges by means of a test circuit which limits the bridge circuit current to 25 milliamperes, maximum. A safety chamber shall be used to protect the operator during the application of current. A suitable instrument which is known to be accurate within one percent in the range of resistance specified shall be used to determine whether or not the requirement is being met. Units which fail to meet the requirements of 3.4.2 shall be rejected. The results of bridge circuit resistance measurements shall not be affected by the resistance of the test circuit and connector.

4.6.3.3 Leakage. Each assembled cartridge in the sample represented shall be leak tested in a dry gas or dry air leak tester. Cartridges which exhibit a leak rate in excess of 10-4 cc/sec of air or gas at a pressure differential of 0.5 ± 0.05 atmosphere shall be considered defective.

4.6.3.4 Radiographic examination. All cartridges in the first article or production test samples shall be radiographically examined in accordance with ASTM E 1742; any observable imperfections in the assembly shall be cause for cartridge rejection. The cartridges shall be positioned on their sides for the most revealing exposure. All cartridges shall be identified with serial numbers prior to examination. The cartridge serial numbers shall be in consecutive order beginning with the number 001 in each production lot. The cartridges shall be arranged on trays or boards in consecutive numerical order, and each radiograph shall carry a permanent identification of the cartridges displayed thereon. The radiograph identification shall include the complete lot number, as stamped on the cartridges, and the span of serial numbers displayed. If any assembly or loading defects are noted then the contractor must 100 percent X-ray the represented lot and submit X-rays to the cartridge design activity for review (see 6.2.2).

Discontinuities in serial numbers shall be identified on the X-ray. Defective cartridges found by the vendor shall be clearly identified on the X-ray and those defectives removed from the production lot. The serial numbers shall be pen and ink stamped on the cartridges with approximately 1/8 inch-high characters. The serial numbers shall be located apart from the other cartridge markings. When screening of the production lot by X-ray review is required, it shall be at the expense of the contractor.

4.6.3.5 Smokeless powder condition. Smokeless powder shall be inspected in accordance with the applicable paragraphs of OP 5. Evidence of decomposition shall be cause for rejection.

4.6.3.6 Electrode recess. The electrode recess shall be below the cartridge surface 0.005 to 0.011, as detailed on drawing 5184830. If one or more samples fail to meet requirements, the contractor shall be required to screen the entire lot represented.

4.6.3.7 Ballistic testing. After successfully completing the above tests the cartridges shall be conditioned as specified in 4.3.2.3. Cartridges shall be removed from the conditioning chamber and installed into the variable volume test fixture. The cartridges shall be fired, at an initial free volume of

11.3 cubic inches, by application of 4.0 ± 0.1 amps within 5 minutes after removal from the conditioning cabinet. If this time is exceeded, the cartridges shall be removed from the test fixture and reconditioned for 1 hour minimum at the specified temperature.

4.7 Quality conformance tests.

4.7.1 Cartridge inspection. Before undergoing any functional testing the sample shall be tested in accordance with 4.6.3.1 through 4.6.3.6.

4.7.2 Ballistic testing. The cartridges shall be grouped onto two equal sections with one group conditioned at –65° ± 5°F and the other group conditioned at +200° ± 5°F for 4 hour hours minimum and 24 hours maximum. The cartridges shall then be functionally tested in accordance with 4.6.3.7. The lot shall be accepted if the requirements of 3.4 and 3.5 have been met with an accept 0 reject 1 criteria.

4.8 Change in propellant lot. Whenever a change in production lot occurs, the charge weight shall be verified by firing 36 cartridges which have been temperature conditioned for a minimum of 4 hours and a maximum of 24 hours (12 at –65°F, 12 at 70°F, and 12 at 200°F). Results of these firings shall meet the requirements of 3.6.

4.9 Retest. There shall be no retests.

4.9.1 Test failure. If test failure is attributable to an assignable cause, excluding the test cartridge, the original test results should be discarded and that portion of the test reconducted.

5. PACKAGING.

5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified in the contract or order (see 6.2). When actual packaging of materiel is to be performed by DOD personnel or in-house contractor personnel, these personnel need to contact the responsible packaging activity to ascertain packaging requirements. Packaging requirements are maintained by the Inventory Control Point’s packaging activity within the Military Service or Defense Agency, or within the military service’s system command. Packaging data retrieval is available from the managing Military Department’s or Defense Agency’s automated packaging files, CD-ROM products, or by contacting the responsible packaging activity.

6. NOTES

(This section contains information of a general or explanatory nature that may be helpful but is not mandatory.)

6.1 Intended use. The CCU-45/B impulse cartridge is intended to eject stores from military aircraft.

The impulse cartridge was designed specifically for military use and has no commercial application.

6.2 Ordering data. Acquisition documents should specify the following:

6.2.1 Acquisition requirements.

a. Title, number and date of this specification

b. Whether first article inspection is required and, if so, specify the test activity (see 4.3).

c. Special sample size, if other than as specified in 4.3.1.

d. Production lot size and test activity (see 4.5.1).

e. That the safety precaution requirements of the “Contractors’ Safety Manual for Ammunition, Explosives, and Related Dangerous Material,” DOD 4145.26M are applicable. NOTE:

When this specification is used as part of the description of work to be accomplished by a Government activity, the safety precaution requirements of “Ammunition and Explosive Ashore,” OP 5, are applicable.

6.2.2 Consideration of data requirements. The following data requirements should be considered when this specification is applied on a contract. The specific acquisition should be reviewed to ensure that only essential data are requested/provided. To ensure correct contractual application of the data requirements, a Contract Data Requirements List (DD Form 1423) must be prepared to obtain the data, except where DOD FAR Supplements 27.475-1 exempts the requirements of a DD Form 1423.

Reference Paragraph Title

4.6.3.4 X-ray

6.3 Definitions. For the purpose of this specification, the following definitions apply.

6.3.1 Level A packaging. The degree of preservation and packaging which will afford adequate protection against corrosion, deterioration and physical damage during handling, shipment, indeterminate storage and world-wide redistribution.

6.3.2 Level C packaging. The degree of preservation and packaging which will afford adequate protection against corrosion, deterioration and physical damage during shipment from supply source to the first receiving activity for immediate use. This level may conform to supplier’s commercial practice when such meets the requirements of this level.

6.3.3 Level A packing. The degree of packing which will afford adequate protection during shipment, handling, indeterminate storage and world-wide redistribution.

6.3.4 Level C packing. The degree of packing which will afford protection against damage during direct domestic shipment from the supply source to the first receiving activity for immediate use. This level in general will conform to applicable carrier rules and regulations and may be the supplier’s commercial practice when such meets the requirements of this level.

6.3.5 Ignition delay. Ignition delay is the time from application of current to first indication of continuous thrust or pressure on the thrust or pressure vs time trace.

6.3.6 Time to maximum pressure. Time to maximum pressure is the time from application of current to the point of maximum pressure on the pressure time trace.

6.3.7 Time to maximum thrust. Time to maximum thrust is the time from application of current to the point of maximum thrust on the thrust vs time trace.

6.3.8 Velocity. Velocity is defined as velocity at end of stroke.

6.4 Packaging.

6.4.1 Preservation and packaging. For definitions of packaging levels, see 6.3.

6.4.1.1 Level A. Level A packaging should be used for packaging of all production lots for service use.

Specific packaging should be as specified by the procuring activity as follows: ten cartridges packaged per TPO 01-063-3167; eighty packaged per TPO 01-063-3166; forty packaged per Drawing 5184847; or 320 packaged per Drawing 5184846.

6.4.1.2 Level B. Not applicable.

6.4.1.3 Level C. When directed by the procuring activity, those cartridges which are intended for expenditure in first article sample testing and for production lot acceptance tests should be packaged in accordance with MIL-STD-2073-1D and with 49 CFR 171-178.

6.4.2 Packing. For definitions of packing levels, see 6.3.

6.4.2.1 Level A. Level A packing should be used for packing of all production lots for service use (see 6.4.1.1).

6.4.2.2 Level B. Not applicable.

6.4.2.3 Level C. When directed by the first article procuring activity cartridges intended for expediture in sample testing and packaging in accordance with 6.4.1.3 should be packed to afford protection against damage during direct shipment from the supply source to the first receiving activity for immediate use.

Shipping containers should be in accordance with 49 CFR 171-178.

6.4.3 Markings.

6.4.3.1 Special markings. Marking of exterior containers should be in accordance with 49 CFR 171-178.

6.4.3.2 Normal markings. Unless otherwise specified in the contract or order, the marking information on unit packages and shipping containers should be as specified on TPO’s 01-063-3167 and 01-063-3166 or Drawing 5184847 and 5184846. The specified marking information should be applied to the containers in accordance with the applicable provision of MIL-STD-129.

6.5 Subject term (keyword) listing.

Stores ejection

6.6 Changes from previous issue. Asterisks are not used in this revision to identify changes with respect to the previous issue because of the extensiveness of the changes. The changes from the previous issue were authorized by ECP number 10E25CW006.

NAVAL SURFACE WARFARE CENTER

INDIAN HEAD EOD TECHNOLOGY DIV

INDIAN HEAD, MD 20640 (CAGE CODE 14083)

APPROVED BY: CHEUNG.POLLY.H.1228816937 APPROVAL DATE: 4/20/2016

DATA LIST: DL838AS123 DL REV: G ECP: 14E25CW006R1

NOMENCLATURE: CLOSED BOMB ASSEMBLY FOR TESTING IGNITION ELEMENTS IN STORES RELEASE

CARTRIDGES TOP ASS'Y DWG: 838AS123

DODIC:

CAGE DOCUMENT

NUMBER

REVISION DOCUMENT

DATE

NO.

PGs

DOCUMENT TITLE DOC

SYM

R SC ECP

*GOVERNMENT INSPECTION EQUIPMENT DOCUMENTS (Total: 14)

30003 2519724 J 9/27/2000 1 WASHER E U U

30003 2519739 C 7/26/1977 1 PLATE, BASE E U U

30003 838AS123 A 6/12/1980 1 CLOSED BOMB ASSEMBLY FOR TESTING IGNITION ELEMENTS IN STORES

RELEASE CARTRIDGES

E U U

30003 838AS125 - 7/25/1977 1 RETAINER E U U

30003 838AS126 A 12/20/1995 1 INSULATOR, FIRING PIN E U U

30003 838AS127 - 7/26/1977 1 RING, LOCK E U U

30003 838AS128 - 7/25/1977 1 PIN, FIRING E U U

30003 838AS129 - 7/26/1977 1 SPRING ADJUSTER E U U

30003 838AS130 A 5/14/1996 1 TERMINAL, INSULATOR E U U

30003 838AS131 - 7/25/1977 1 SPRING, COMPRESSION (RETAINER) E U U

30003 838AS132 - 7/25/1977 1 SPRING, COMPRESSION (FIRING PIN) E U U

30003 838AS135 A 6/16/1980 1 CLOSED BOMB E U U

30003 838AS136 - 7/26/1977 1 HEAD E U U

30003 838AS139 D 5/13/2014 1 CARTRIDGE, IGNITION ELEMENT (MODIFIED) E U U 14E25CW006R1

*MILITARY STANDARDS (BOOK FORM) (Total: 2)

96906 DOD-STD-2101 CLASSIFICATION OF CHARACTERISTICS U

96906 MIL-STD-100 STANDARD PRACTICE FOR ENGINEERING DRAWINGS U

*MILITARY STANDARDS (DRAWING FORM) (Total: 3)

96906 MS16626 RING, RETAINING, EXTERNAL, INVERTED (TAPERED SECTION TYPE) U

96906 MS28775 PACKING, PREFORMED, HYDRAULIC, +275 DEG. F ("O" RING) U

Page 1 of 3 DL838AS123 4/20/2016 1:48:35 PM

96906 MS35191 SCREW, MACHINE - 82 DEG. FLAT COUNTERSUNK HEAD, CROSS-RECESSED,

CARBON STEEL, CADMIUM PLATED, UNF-2A

U

*MILITARY SPECIFICATIONS (Total: 1)

81349 MIL-H-6875 HEAT TREATMENT OF STEEL, PROCESS FOR U

*FEDERAL SPECIFICATIONS (Total: 3)

81348 L-P-1125 PLASTIC MOLDING MATERIAL PHENOLIC RESIN U

81348 QQ-A-250/4 ALUMINUM ALLOY 2024, PLATE AND SHEET U

81348 QQ-W-470 WIRE, STEEL, CARBON, SPRING, MUSIC U

*WEAPONS REQUIREMENTS (Total: 1)

10001 WR-43 A 6/14/1965 19 PREPARATION OF QUALITY ASSURANCE PROVISIONS (INCLUDING

CLASSIFICATION OF CHARACTERISTICS)

U

*AMERICAN SOCIETY FOR TESTING AND MATERIALS (Total: 2)

81346 ASTM-A582 FREE-MACHINING STAINLESS AND HEAT-RESISTING STEEL BARS, HOT-

ROLLED OR COLD-FINISHED

U

81346 ASTM-B19 CARTRIDGE BRASS SHEET, STRIP, PLATE, BAR, AND DISKS U

*AMERICAN SOCIETY OF MECHANICAL ENGINEERS (Total: 2)

05047 ASME-Y14.100 -04 9/6/2005 45 ENGINEERING DRAWING PRACTICES U

05047 ASME-Y14.5 -09 3/27/2009 227 DIMENSIONING AND TOLERANCING U

*SOCIETY OF AUTOMOTIVE ENGINEERS (Total: 1)

81343 SAE-AMS5643 STEEL, CORROSION-RESISTANT, BARS, WIRE, FORGINGS, TUBING, AND

RINGS 16CR - 4.0NI - 0.30CB - 4.0CU SOLUTION HEAT TREATED,

PRECIPITATION HARDENABLE

U

TOTAL DOCUMENTS: 29

-------------------------Symbols in DOC SYM Column ------------------------ --------------------------Symbols in R Column ------------------------------

A = ALTERED ITEM S = SOURCE CONTROL L = LIMITED RIGHTS U = UNLIMITED

C = SPEC CONTROL V = VENDOR ITEM GP =…