MK22_ShippingContainer_SOW POP Test (Final).docx

MANUFACTURING OF MK 757 MOD 0 SHIPPING CONTAINERS USING NSWC IHD DRAWINGS

PERFORMANCE-BASED STATEMENT OF WORK

1.0 Scope of Work

The requirements in this document contain the information necessary for a Contractor to manufacture MK 757 Mod 0 Shipping Containers used for storage and shipping of MK 22 Rocket Motors at Naval Surface Warfare Center Indian Head Division (NSWC IHD).

2.0 Applicable Documents

6212985 Rev C – MK757 Container 6212985 Rev C Form 16 6212986 Rev C – Box, Wood 6212986C Form 16 6212987 Rev B – Bag, Barrier 6212987B Form 16 8847852 Rev A – Saddle Cushion 8847852A Form 16 8847853 Rev A – FWD Cushion 8847853A Form 16 8847854 Rev B – Aft Cushion 8847854B Form 16 8410905 Rev B 8847849 CDRL_A001 CoC CDRL_A002 Test Plan CDRL_A003 Test Report

2.1 General Specifications

Contract Data Requirement Lists as in the attached Form 1423s:

DI-QCIC-81110 Inspection and Test Plan DI-PACK-81059B Performance Oriented Packaging (POP) Test Report

Department of Defense Military Standard:

Department of Transportation Standard:

Title 49 CFR Part 178 Specifications for Packaging

Department of the Navy Technical Drawings:

2.2 Conflicting Document Requirements

If there are any conflicts between specifications, drawings, or requirements listed herein, the contractor shall notify the Contracting Officer (KO) and the Technical Point of Contact (TPOC), in writing for interpretation, clarification, and resolution.

3.0 Requirements

3.1 General Manufacturing

The Contractor shall fabricate, inspect, test, and deliver shipping containers in accordance with the drawing 6212985, packaged by part number, and ready for use. The Contractor shall provide, design, and fabricate all necessary tooling to manufacture and dimensionally inspect the components, and provide data as detailed herein.

The Prime Contractor shall bear the ultimate responsibility for all deliveries and performance of all requirements under this contract. The Prime Contractor shall monitor and maintain all subcontractor relationships. At the Government’s sole discretion, the Government may apply quality and/or on-time delivery issues stemming from the work of a subcontractor to the Prime Contractor’s quality performance metrics.

3.2 Test and Inspection

The Contractor shall maintain and control processes to inspect and test components as described in this SOW. These processes should cover all phases from the ordering of the material to the Government acceptance of the finished product.

3.2.1 First Article Testing

The Contractor shall submit a first article sample prior to the first delivery of any production hardware. The first article units shall be fully representative of those proposed for production, and demonstrate the adequacy and suitability of the Contractor's processes and procedures in complying with the requirements set forth by the drawings and specifications.

Any production by the Contractor before formal acceptance of the First Article sample shall be at the Contractor’s cost risk.

3.2.2 Performance Oriented Testing (POP)

The contractor shall fully assembly MK 757 shipping container to the specifications of government drawing 6212985 Revision C. POP test shall be administered to no less than one (1) container for the entire production of 960 shipping containers. All POP testing will be in accordance with CFR Title 49 Subtitle B Chapter 1 Subchapter C Part 178. The contractor shall build ensure that the container meets all requirements and test outlined in § 178.513 Standards for boxes of natural wood 6HC.

3.2.3 Dimensional Inspection

The Contractor is responsible for performing in-house inspections to ensure each component and dimension conforms 100% to the contract, SOW, and product dimensional requirements. All drawing dimensional requirements apply after painting.

3.2.4 Material Certification

The Contractor shall submit Certificates of Compliance (CDRL A001) as identified below to ensure compliance with drawing 6212985.

3.3 Quality Control

3.3.1 Acceptance of Product

Final acceptance of first article samples and production deliverables will be performed by the Government in accordance with MIL-STD-1916, and certification verification, at Government destination. The Government reserves the right to perform additional inspection and testing of hardware to verify acceptability. This may include testing at other facilities.

3.4 Preservation

The Contractor shall be responsible for packing and packaging of deliverables to prevent any potential damage during transport. The Contractor shall label completed parts packaging to include component name, quantity, contract number, drawing number, revision, and manufacturer name and date.

4.0 Deliverables

The Technical Point of Contact and Contracting Officer (KO) for this contract will approve all deliverables as specified. The following Certificates shall include the signature of the Contractor’s representative authorized to make such certification.

4.1 Hardware Delivery

The Contractor shall notify the Contracting Officer 30 days in advance if the Contractor cannot meet the contract delivery schedule.

The Contractor shall be responsible for coordinating and shipping all the units to the required destination. Delivery address provided below:

Naval Surface Warfare Center Indian Head Division ATTN: Robert Howell / Wade Morgan 4522 McMahon Road Bldg. 116, Suite 100 Indian Head, MD 20640