MK22_Headcap_Machine_SOW_v1 (002).docx

MANUFACTURING OF MK22 MOD 4 HEAD CAPS USING NSWC IHD DRAWINGS

PERFORMANCE-BASED STATEMENT OF WORK

1.0 Scope of Work

The requirements in this document contain the information necessary to manufacture Head Caps for use in fleet-deliverable MK22 MOD4 Rocket Motors at Naval Surface Warfare Center Indian Head Division (NSWC IHD).

2.0 Applicable Documents

2.1 General Specifications

Code of Federal Regulations (CFR):

Contract Data Requirement Lists as in the attached Form 1423s:

Department of Defense (DoD) Directives:

Department of Defense Military Standard:

Department of the Navy Technical Drawings:

Department of the Navy Detail Specifications:

2.2 Conflicting Document Requirements

If there are any conflicts between specifications, drawings, or requirements listed herein, the contractor shall notify the Contracting Officer (KO) and the Technical Point of Contact (TPOC), in writing for interpretation, clarification, and resolution.

3.0 Requirements

3.1 General Manufacturing

The Contractor shall fabricate, inspect, test, and deliver Head Caps in accordance with drawing 525-174-0130 and specification WS 33077, packaged by part number, and ready for use. The Head Caps shall be machined from solid billets of material.

The Contractor shall provide, design, and fabricate all necessary tooling to manufacture and dimensionally inspect the components, as well as provide the data detailed herein.

The Prime Contractor shall bear the ultimate responsibility for all deliveries and performance of all requirements under this contract. The Prime Contractor shall monitor and maintain all subcontractor relationships. At the Government’s sole discretion, the Government may apply quality and/or on-time delivery issues stemming from the work of a subcontractor to the Prime Contractor’s quality performance metrics.

3.2 Manufacturing Scheme

The Contractor shall submit their manufacturing scheme to the Government as “For Information Only” (FIO) (CDRL A007) prior to First Article sample manufacturing. The manufacturing scheme should address as many of the topics in 3.2.5.1 of WS 33077 as appropriate to properly manufacture and treat the Head Caps.

3.3 Test and Inspection

The Contractor shall maintain and control processes to inspect and test components as described in this SOW, 525-174-0130, and WS 33077. These processes should cover all phases from the ordering of the material to the Government acceptance of the finished product.

The Contractor shall submit an Inspection Test Plan (A004) to the Government for review and approval prior to component manufacture and delivery

3.3.1 First Article Testing

The Contractor shall submit a first article sample prior to the first delivery of any production hardware, in accordance with 3.1 and 4.2 of WS 33077. Any production by the Contractor before formal acceptance of the First Article sample shall be at the Contractor’s cost risk.

3.3.2 Summary Reports

The Contractor shall prepare a first article test report in accordance with 4.1.4 of WS 33077 prior to full scale production. Quality conformance summary reports in accordance with 4.1.4 of WS 33077 are due for subsequent master heats. All summary reports shall be submitted to the Government for review (CDRL A006).

3.3.3 Hydrostatic Test

The Government shall provide the following components as Government Furnished Material (GFM) for the Contractor to complete hydrostatic tests in accordance with Dwg. 525-174-0130 Note 11 and Dwg. 525-174-0152. GFM damaged by continuous testing may be discarded upon Government concurrence.

3.3.4 Dimensional Inspection

The Contractor is responsible for performing inspections to ensure each component and dimension conforms 100% to the contract, SOW, and product dimensional requirements. The Contractor shall provide copies of in-process dimensional data and/or proof of inspections, such as floor shop travelers or final QA inspections, as requested by the Government.

The Contractor shall submit a Final Dimensional Inspection Report (CDRL A001) with all first article and production lots. The final dimensional inspection report shall include a list of all drawing dimensions and tolerances, and their actual measured values.

3.3.5 Product Certification

The Contractor shall submit a Certificate as identified below to ensure compliance with drawing 525-174-0130 and specification WS 33077. Tests shall be traceable to part serial number.

Mechanical Properties (Metallurgy) – Hardness

Mechanical Properties (Metallurgy) – Tensile

3.4 Quality Control

3.4.1 Quality System and Quality Control Processes

The Contractor shall maintain a quality system in compliance with ISO 9001:2015 standards, or equivalent.

The Contractor shall maintain quality control processes to ensure products are in compliance with the applicable drawings, specifications, and contract. The Contractor shall maintain documentation to identify, record, and disposition nonconforming material or other characteristic discrepancies for the entire duration of this contract.

3.4.2 Acceptance of Product

Final acceptance of first article samples and production deliverables will be determined by Government dimensional sample inspection in accordance with MIL-STD-1916, and certification verification (3.3.4), at Government destination. The Government reserves the right to perform additional inspection and testing of hardware to verify acceptability. This may include testing at other facilities.

3.5 Export Control

3.5.1 International Trafficking in Arms Regulations (ITAR) Compliance

The Contractor shall maintain ITAR compliance through registration in accordance with 22 CFR 122 to export Category III and IV munitions components, as defined by 22 CFR 121.

3.5.2 Joint Certification Program (JCP) Registration

The Contractor shall maintain JCP registration and a DD Form 2345 to comply with DoD Directive 5230.25.

3.6 Preservation

The Contractor shall be responsible for packing and packaging of deliverables in accordance with applicable order for each drawing to prevent any potential damage during transport. The Contractor shall label completed parts packaging to include component name, quantity, contract number, drawing number, revision, and manufacturer name and date.

4.0 Deliverables

The Technical Point of Contact and Contracting Officer (KO) for this contract will approve all deliverables as specified in the order. If required by the order, the following Certificates shall include the signature of the Contractor’s representative authorized to make such certification.

4.1 Hardware Delivery

The Contractor shall notify the Contracting Officer 30 days in advance if the Contractor cannot meet the contract delivery schedule.

The Contractor shall be responsible for coordinating and shipping all the units to the required destination. Delivery address provided below:

Naval Surface Warfare Center Indian Head Division 4522 McMahon Road Bldg. 116, Suite 100 Indian Head, MD 20640