Milling Machine Miami SOW.doc

IPF MIAMI INDUSTRIAL DIVISION

MILLING MACHINE

STATEMENT OF WORK

The Coast Guard is seeking to procure a Milling Machine with the capabilities to achieve angles/radii on multiple business lines related to different asset support. Haas VF-2 provides automatic 20 bit tool changer and has the necessary upgrades to bolster capability and allow the machine shop to keep up with supply and demand. Vendor must supply and deliver required feature and all accessories for Haas VF-2.

Required Features for replacement/RECAP Milling Machine:

· Haas VF-2,CNC Vertical Machining Center with 30” x 16” x 20” (762 x 406 x 508 mm) travels with the following features:

· STANDARD PROGRAM MEMORY, 1 GB

Standard Program Memory; 1 GB of onboard memory for program storage and backup.

· 55-GALLON COOLANT TANK

55-Gallon (208 liter) Coolant Tank with 1 hp (0.75 kW) pump; flows 12 gpm @ 30 psi (45 L/min @ 2 bar) @ 60Hz, and features a multi-section labyrinth design that prevents chips from reaching the coolant pump.

· 8100-RPM SPINDLE

8100-rpm Spindle, 40 taper, 30 hp (22.4kW) vector drive, inline direct-drive; provides a good combination of low speed torque and high rpm for all-purpose machining work.

· EARLY POWER-FAILURE DETECTION MODULE

Early Power-Failure Detection Module; senses a power failure or severe drop in incoming line voltage and quickly brings all axis motion to a safe and controlled stop.

· ETHERNET INTERFACE

Ethernet Interface; allows you to easily transfer files to and from the machine over a local wired network.

· HAASCONNECT: REMOTE MONITORING

HaasConnect: Remote monitoring of your Haas machine. Requires the machine to be connected to the Internet.

· HAASDROP

HaasDrop Wireless File Transfer is a fast and convenient method for sending images, videos, and even program files from a mobile device directly to the Next-Generation Control on a Haas CNC machine. Available for Android and iOS devices.

· MEDIA DISPLAY M-CODE; M130

Media Display M-Code; M130 is used within an NC program to call up media files (images, videos, PDF files) from memory and display them on the control screen as the program runs. NextGen Control only.

· RIGID TAPPING

Rigid Tapping; synchronized tapping, with built-in tap cycles and up to 8X retract speed.

· SAFE RUN

Safe Run; a software feature in the Haas control that reduces the chances of significant machine damage during a machine crash.

· 1-YEAR STANDARD WARRANTY

1-Year Standard Warranty. Haas products carry a full 1-year warranty on the entire machine, including the control – that’s 365 days x 24 hours.

· 20-POCKET CAROUSEL TOOL CHANGER

20-Station Automatic Tool Changer; this carousel-style tool changer is an economical choice for cost-conscious shops.

· CONTROL TOUCH SCREEN

Touch Screen interface for the Haas control; allows screen navigation, data entry, and other control functions onscreen, without using the keypad.

· WIFI CONNECTION FOR THE HAAS CONTROL

WiFi Connection for the Haas Control; provides wireless connectivity between the Haas control and a local area network.

· WINDOW AIR BLAST

Haas Window Blast; airgun-activated feature for clearing coolant from the machine’s window during machining.

· TOOLING TAPER (BT/CT)

· CT-STYLE TOOL CHANGER GRIPPERS

CT option

· TRANSFORMER

LOW-VOLT

Required Options/ACCESSORIES:

· PROBE RISER BLOCK

Probe Riser Block; provides additional height for the tool probe when using extended clearance options, tall fixtures, or rotary tables.

HAAS TOOLING:

· 03-0082

HSAM1, 3/16" Ø Carbide End Mill, 3/16" Shank x 9/16" LOC, Square Profile, 3 Flute, Uncoated ✕ 10

· 03-0083

HSAM1, 1/4" Ø Carbide End Mill, 1/4" Shank x 3/4" LOC, Square Profile, 3 Flute, Uncoated ✕ 10

· 03-0086

HSAM1, 1/2" Ø Carbide End Mill, 1/2" Shank x 1" LOC, Square Profile, 3 Flute, Uncoated ✕ 10

· 03-0088

HSAM1, 3/4" Ø Carbide End Mill, 3/4" Shank x 1-1/2" LOC, Square Profile, 3 Flute, Uncoated ✕ 5

· 03-0392

HSAM1, 3/8" Ø Carbide End Mill, 3/8" Shank x 1-1/2" LOC, Square Profile, 3 Flute, Uncoated ✕ 10

· 03-0613

HSAM1, 3/8" Ø 45° Carbide Chamfer Mill, 3/16" LOC x 2-1/2" Overall Length, 2 Flute, TiCN Coated ✕ 5

· 04-0001

CT40 1/2" End Mill Holder x 1-3/4" Gage Length, TSC ✕ 2

· 04-0004

CT40 3/4" End Mill Holder x 1-3/4" Gage Length, TSC ✕ 2

· 04-0200

Haas CT40 Pull Stud/Retention Knob, Standard - Pack of 10 ✕ 1

· 04-0201

Haas CT40 Pull Stud/Retention Knob, TSC - Pack of 10 ✕ 1

· 08-0012

10-Piece, CT40 ER Collet Chuck Tool holder Kit, Standard ✕ 1

· 08-0168

Complete Indexable End Mill Kit for Aluminum Machining, CT40, TSC ✕ 1

· 08-0170

Mill Work holding Kit, 6" Manual Vise, CT40 ✕ 1

· 08-0171

Complete Chamfer End Mill Kit, CT40 ✕ 1

· 08-0186

Complete Chip Clearing Fan Kit, Long, CT40 ✕ 1

· 08-0300

HS6NP, 2-1/2" Diameter Complete Shell Mill Kit, CT40 Holder, 2" Gage Length, Grade HN25, TSC ✕ 1

· 08-1103

CT40 Milling Chuck & Collet Kit ✕ 1 Delivery Location and POC:

POC: Christopher Matthews Christopher.P.Matthew@uscg.mil

1 (305) 535-4485

Delivery address:

IPF Miami USCG

100 Macarthur cswy

Miami Beach FL, 33139