Manufacturing Qualification Requirements.pdf

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Attached to
Cylinder Federal contract opportunity
Solicitation number
SPRHA4-26-Q-0365
Issued by
Defense Logistics Agency Aviation

About this file

This document establishes manufacturing qualification requirements for three hydraulic actuators (NSN 1650-01-417-8526WF, 1650-01-417-8523WF, and 1650-01-417-6406WF; P/N 16VH201-5, 16VH201-6, and 16VH201-7) used in F-16 main landing gear door/uplock applications. Offerors must satisfy ten qualification requirements before becoming eligible for contract award: notify the appropriate government Small Business Office or contracting officer of intent to qualify; certify possession of required manufacturing, inspection, testing, and storage facilities and equipment; verify a complete data package including Lockheed drawing 16VH201 and Critical Item Development Specification 16ZH201; manufacture items conforming to government requirements with Unique Identification (UID) compliance per DFARS 211.274; prepare and submit a qualification test plan to 416th SCMS for approval, with government retention of the right to witness testing on-site; provide a pre-contract award qualification article for form, fit, and function evaluation; submit complete test results within 180 days of submission; and achieve full qualification before the award date. The estimated qualification cost is $1,250,000 and the estimated completion timeline is 365 days based on item complexity.

The document also establishes five source qualification waiver criteria (QWC1-QWC5) allowing potential sources to waive partial or full qualification requirements if they: have previously supplied articles to the government or original equipment manufacturer; are qualified on a mirror-image article; are qualified to provide assemblies containing the requested subassemblies or components; are qualified on earlier dash numbers of the same basic part number with no increase in complexity or criticality; or were previously qualified but have undergone corporate restructuring while retaining equivalent facilities, tooling, equipment, and personnel. Offerors granted waivers may still be required to provide a post-contract award first article exhibit. Approval of qualification does not guarantee subsequent contract award.

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SPRHA426Q0365_0001.pdf PDF
Unmarked Engineering Data.pdf PDF
SPRHA426Q0365 CUI SSI.pdf PDF
Packaging Statement of Work.pdf PDF
Engineering Data List.pdf PDF
Engineering Data Report.pdf PDF

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Text version

MANUFACTURING QUALIFICATION REQUIREMENTS

NSN: 1650-01-417-8526WF, 1650-01-417-8523WF, AND 1650-01-417-6406WF

P/N: 16VH201-5, 16VH201-6, and 16VH201-7 Noun: ACTUATOR, HYDRAULIC, MLG DOOR/UPLOCK Application: F-16

22 Jan 2025 Section C 1/2

SECTION C:

1. QUALIFICATION REQUIREMENTS THAT MUST BE SATISFIED TO BECOME A QUALIFIED SOURCE

a. Prequalification Notice/Sources Sought: The offeror shall notify the appropriate government Small Business Office or, if responding to a solicitation, the contracting officer in the appropriate government contracting office, of intent to qualify as a source for this ACTUATOR, HYDRAULIC, MLG DOOR/UPLOCK.

b. Facilities, Testing, and Inspection Capabilities: The offeror must certify to the government that they have, or have access to, the required facilities and equipment to manufacture, inspect, test, package, and store the item. The offeror shall make their facilities, equipment, tooling, and personnel available for evaluation and inspection by the government.

c. Data Verification: The offeror must verify that he has a complete data package. This verification must include a complete list of all procedures, drawings, and specifications, including change notices, in the offeror’s possession including, at a minimum Lockheed(81755) drawing 16VH201 and Critical Item Development Specification 16ZH201. The offeror may also be required to produce copies of all applicable procedures, drawings, or specifications.

d. Manufacture/Process Verification: The offeror must manufacture this item to conform to the government requirements as prescribed within the ESA-approved engineering/technical data package. The offeror must show compliance with Unique Identification (UID) requirements in accordance with DFARS 211.274 as prescribed within the ESA-approved engineering/technical data package. The offeror must provide, at their own expense, data showing the results of all quality, performance, and environmental evaluations conducted by the offeror to show compliance with the government requirements as prescribed by 416th SCMS. The offeror shall also identify its sources for materials and its standards for internally used processes.

e. Test and Evaluation and/or Verification: The offeror, at their own expense, shall prepare and submit to 416th SCMS for their prior approval, a qualification test plan/procedure detailing how they intend to verify compliance with all performance, environmental, mechanical, and quality assurance requirements identified by Drawing 16VH201 and Critical Item Development Specification 16ZH201. After completion of the approved qualification testing, the offeror shall be required to submit a complete test report of the results to 416th SCMS for their review and approval prior to the contract award. The government retains the right to exercise the option to inspect the testing processes, including on-site witnessing of any or all documented testing. To allow accomplishing this, the offeror shall notify the government at least 60 days in advance of the occurrence of any testing that will be used as a basis for qualification. The offeror’s facilities shall be made available for government inspection during these tests.

f. Qualification Article Verification: The offeror must provide, at their own expense, a pre-contract award qualification article for evaluation by the government. This article must comply with all of the requirements of Drawing 16VH201 and Critical Item Development Specification 16ZH201.

P/N: 16VH201-5, 16VH201-6, and 16VH201-7

22 Jan 2025 Section C 2/2

This article shall be subjected to a form, fit, and function evaluation to demonstrate compatibility with the weapon system and to evaluate the manufacturing capability of the offeror. Offerors will be notified whether or not their qualification article passed or failed the required qualification testing within 180 days of submitting a product for qualification testing.

Note that successful completion of the qualification testing does not guarantee any contract award. If the offeror is deemed qualified and awarded the contract, a post-contract award first article exhibit may be required to verify production capability.

g. Qualification Requirement Cost Estimate: Estimated likely costs for testing and evaluation, which will be incurred by the potential offering party to become qualified: $1,250,000.

h. Qualification Time Completion Estimate: It is the estimate of the engineering support activity that completion of this qualification effort should require 365 days. This is based on complexity of the ACTUATOR, HYDRAULIC, MLG DOOR/UPLOCK and other factors.

i. Qualification Time Limitation: An offeror may not be denied the opportunity to submit and have considered an offer for a contract if the offeror can demonstrate to the satisfaction of the contracting officer that the offeror (or its product) meets these standards for qualification or can meet them before the date specified for award of the contract. The award will not be delayed to provide the vendor with an opportunity to demonstrate its ability to meet the standards specified in this qualification requirement.

j. Evaluation of Proposals Not Previously Qualified: The offeror must be fully qualified in order to be eligible for a contract award. Therefore, the offeror must fulfill all of the requirements stated, in writing, in the qualification requirement before the date specified for award of the contract. Once all requirements are met, the offeror will be listed as an approved source for this item. Approval, however, does not guarantee subsequent contract award.

P/N: 16VH201-5, 16VH201-6, and 16VH201-7

22 Jan 2025 Section C 1/1

2. SOURCE QUALIFICATION WAIVER REQUIREMENTS

Sources who meet any of the following source Qualification Waiver Criteria (QWC) may apply for a waiver of all or part of the qualification requirements. If a waiver is granted and the offeror is awarded a contract, the offeror may still be required to provide a post-contract award first article exhibit to verify production capability:

a. QWC1: The potential source submits written certification that the articles have been supplied to the government or original equipment manufacturer (e.g., DD Form 250, Material Inspection and Receiving Report, Purchase Order invoice, etc).

b. QWC2: The potential source is qualified on the right-hand article and requests to be qualified on the left-hand article. If the right-and left-hand articles are mirror images of each other, then approval can generally be given.

c. QWC3: A source qualified to provide an assembly is usually qualified to provide subassemblies, major components, and items of that assembly.

d. QWC4: A source qualified to provide earlier dash numbers of a basic P/N may be qualified to provide other dash numbers of that same basic P/N, provided there is no increase in complexity, criticality, or other relevant requirements.

e. QWC5: A source previously qualified to provide an item, but which has been purchased, sold, merged, absorbed, reformed, split, etc., may qualify if it can be established that the qualification is currently with the requester and that the requester has the same or equivalent facilities, tooling, equipment, personnel, and utilizes the original forging, castings, etc., in the manufacturing process.

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