Parts_Specifications.docx

Parts Specifications

The vehicle is, a 2015 RAM 3500 HD Dodge shall be supplied by the Government.

This vehicle shall be incorporated with only the following equipment or approved equal.

Specifications

WIRING

Wiring to be automotive type meeting or exceeding SAE J1128 standard.

All wiring to be stamped with permanent, indelible marking describing plain word function not less than 6 inches apart for the entire length of the wire. Each run to be rated for 125% the specified amp capacity of the connected load. All wires to be run in split corrugated, nylon loom with minimum temperature rating of +115 degrees Centigrade. Loomed harnesses to be wire tied to frame and chassis not greater than 16 inches apart. All high voltage lines such as strobe cables and harnesses to be shielded and in independent harness from all other wires. All pass through holes cut in body of vehicle where wire harnesses travel to have standard Heyco style bushings to protect from chaffing. All holes that pass to exterior of body to have approved sealing compound to seal wires from weather.

CONNECTIONS & TERMINATIONS

All connections made within the body, away from possible weather to be standard crimp style terminals with nylon insulation. Terminals must be crimped with approved tool specific to connector being used. All exterior connection (made on outside of vehicle body) to be Delphi Weather Pack, sealed connector or equivalent and must protect against moisture, dirt and dust, minimum rating of -40 to 120 degrees Centigrade. All ground connections made on chassis frame or body on remote appliances to utilize star (toothed) ring terminal and be coated from weather and corrosion with silicon or approved sealing compound. All connections made inside the engine compartment are to utilize crimp style terminals with adhesive heat shrink over all connections. Interface to OEM wiring shall be done in accordance with body builder and up-fitter specifications. In any case, all connections with original OEM wiring shall use the solder and heat-shrink method. All wire connections which tie to the chassis wiring shall be soldered into place using standard no-clean flux solder. This connection shall then be covered in a dual wall, polyolefin, sealant lined heat-shrink tubing and heated into place with heat gun or portable torch. Under no circumstances shall fuse taps or crimp tee-taps be used to interface with OEM wiring.

MOUNTING OF EQUIPMENT

All added equipment to be mounted in accordance to manufacturers specifications. All interior cab items to be mounted with airbag safety standards followed. Modifications to the OEM frame assembly or suspension systems are prohibited. Any modification to bumper systems must be done such that not more than 10% of the entire surface area of the bumper assembly is breeched or modified. All cuts made to any chassis or body panel must be sealed with self-galvanizing, anti-rust sealer prior to equipment being mounted. All exterior hardware including screws and fasteners to be a minimum of 18-8 stainless steel. All exterior lighting and thru-body equipment shall be fastened to the sheet metal of the vehicle using approved riv-nut fasteners, allowing the use of machine thread screws. The use of sheet metal screws directly into the body skin is prohibited.

POWER DISTRIBUTION (noise free power)

The main power feed to be rated for 200% of total expected amp capacity of the carried load. One large gauge cable run from vehicle's battery bank must be circuit protected within a minimum distance of 24 inches from power source (battery) and have the ability to be disconnected by user quickly in the event of emergency or maintenance. This protected power feed will power all added appliances and warning systems. Specified, lug style power studs will be located in vehicle console and rear cabinet (if specified) to provided clean, capable power. Additionally main ground studs shall be placed in the front console and rear cabinet (if specified) for clean, noise free central grounding of all equipment. These ground cables shall be of matching size to main power feed and be bolted to frame rails using stainless steel fasteners and coated with approved sealing compound.

Light bars & Roof Lighting

As it is necessary to make an opening in the vehicle roof for light bar cable(s) to be routed, proper and effective sealing of these hole(s) is of paramount importance. All wire holes through the vehicle roof will be protected with self-sealing, waterproof, hole-grommets when clearance is available (otherwise vendor shall seal the hole using standard pliable "duct" seal agent). (also meet NFPA 1901)

SUPPLY/INSTALL THE FOLLOWING ITEMS:

Quantity: 1 Description: Exterior 12-LED Traffic directional w/ Dual End Warning Mounting Location: Roof/camper shell- Rear (Back Edge) Switching/Routing: Front Switch Panel, Overhead w/control.

Quantity: 1 Description: 54-Inch LED Light bar w/ 18 LED Modules, Alley Floods, Opticom Mounting Location: Roof - Front (Over Driver's Door) Switching/Routing: Front Switch Panel, Overhead Note:

Infrared Opticom Emitter built in the light bar

Description:

Remote Control LED Spotlight - Wired

Emergency Lighting & Signal

All strobe cable terminations will be made in accordance with the original manufacturer's recommendations, and will be performed using appropriate, proprietary tooling. Further, all connections between fixtures and cabling will be made with Packard-brand weatherproof connectors wherever the likelihood of extensive exposure to the elements exists. Finally, all strobe cable terminations at the power supply(s) are to be clearly marked to identify their destination. Recognizing that a proper functioning reverse alarm is of tremendous safety importance, said alarm is to be engineered to function irrespective of whether the electrical system is on and functioning.

SUPPLY/INSTALL THE FOLLOWING ITEMS:

Quantity: 1 Description: emergency vehicle style Weatherproof Back-Up Alarm w/in heavy duty housing.

Mounting Location: behind bumper area, Rear - Behind Switching/Routing: Reverse w/ Mom. Cancel Special Note: alarm shall be mounted so it will be protected when vehicle is off road

Quantity: 6 Description: : emergency warning Single Multi-Mount Light with Black Housing, Split Red/White Mounting Location: Running Boards, Kick Space Area Switching/Routing: Front Switch Panel, Overhead Special Note:

Quantity: 4 Description: emergency Universal Hide Away Super LED - RED Mounting Location: Taillight's (Both) - Rear Switching/Routing: Front Switch Panel, Overhead

Quantity: 4 Description: Single Surface Mount Light, Black Housing (6) LED Red Mounting Location: Grill - Built-In Switching/Routing: Front Switch Panel, Overhead

Quantity: 2 Description: Single Surface Mount Light, Black Housing (6)LED Red Mounting Location: Fenders (Both) - Front Switching/Routing: Front Switch Panel, Overhead

Quantity: 2 Description: Single Surface Mount Light, Black Housing (6)LED Red Mounting Location: Fenders (Both) - Rear Center Over Wheel Switching/Routing: Front Switch Panel, Overhead

Quantity: 2 Description: Single Surface Mount Light, Black Housing (6)LED Red Mounting Location: Tailgate Switching/Routing: Front Switch Panel, Overhead

Quantity: 1 Description: Hands Free Full Function Siren shall unit includes a PA volume control knob for the noise cancelling microphone, an On/Off switch, a manual button and a 7-position tone/radio rotary switch Mounting Location: Console, Faceplate Switching/Routing: Ignition Special Note: UNIT will have positions: RAD,MAN1,MAN2,HF,T1,T2,T3

Quantity: 1 Description: Compact 100W Poly Siren Speaker Mounting Location: Bumper, Front - Behind Switching/Routing: to Console

Quantity: 1 Description: Universal Bracket mounting Location: *STD Switching/Routing: *STD

Interior Items & Work Lighting

All interior items are to be mounted in approved brackets or straps and are to be secure in mounting method. Any items mounted in the cab of the vehicle are to be mounted such that they do not interfere with the normal function of the driver or driver's airbag and SRS system. Any swing arm devices mounted in the passenger area shall be delivered in the position that will not interfere with the passenger airbag system (if so equipped). It is the responsibility of the user to ensure that these devices are not adjusted, stored or moved into the path of said SRS systems.

Quantity: 4

LED STRIP

Description: LED Compartment Strip Light, 20" White Mounting Location: *SEE NOTES BELOW Switching/Routing: Door Open Special Note: Mount Spaced Out on Interior cap roof to illuminate Cap Area.

Quantity: 2 LED STRIP Description: LED Compartment Strip Light, 20" White Mounting Location: Lift gate, Rear - Interior Surface Switching/Routing: Door (Rear Open)

Quantity: 1 Description: LED Flood Light - Red Mounting Location: *SEE NOTES BELOW Switching/Routing: Ignition Special Note: In Overhead Control Console. Individually Switched for Map Lighting.

Quantity: 1 Description: LED Flood Light - Cool White Mounting Location: *SEE NOTES BELOW Switching/Routing: Ignition Special Note: In Overhead Control Console. Individually Switched for Map Lighting.

Quantity: 3 Description: Add pin switch to compartment for Rear Door Open signal (EA) Mounting Location: *STD Switching/Routing: *STD

Communications

The following equipment shall be installed per any and all manufacturer's recommendation. Power (12V+) supplied to this equipment shall run straight to the battery (or utilize the main noise free feed) of the vehicle on a minimum of #6 gauge cable to minimize noise. All grounds shall be common and run to chassis frame using a minimum of #6 gauge cable to minimize noise. All weather-exposed connections must be coated to prevent corrosion. Any auxiliary speakers specified by below must be installed and have power and resistance ratings matching those of the speaker outputs on the equipment. Any cable runs to these speakers longer than 24" must utilize a minimum of 18 Ga., shielded, approved speaker cable.

All listed radio equipment to be tested and operate within manufacturer's specifications prior to delivery of the vehicle described herein. The radios must be noise free (less than 10dB of spurious noise per unit) and be functional upon delivery (please note that it may not be possible to test all aspects of transmission and reception on Client's system. Vendor shall not be responsible for defects or damage to customer supplied radio equipment prior to possession by vendor. All equipment shall be provided to vendor, free from defects, programmed and in good working order.

SUPPLY/INSTALL THE FOLLOWING ITEMS:

Quantity: 3 Description: Customer Supplied Antenna Mounting Location: Roof - Centered Specified Frequency: *No Freq. Specified Switching/Routing: to Rear Electrical

Quantity: 2 Description: Customer Supplied Radio/Two-Way Mounting Location: Console, Faceplate Specified Frequency: *No Freq. Specified Switching/Routing: Ignition Special Note: Harris and Motorola Dual Head Radio's

Quantity: 2 Description: Customer Supplied Radio Head Mounting Location: *SEE NOTES BELOW Specified Frequency: *No Freq. Specified Switching/Routing: *STD Special Note: Mount in Cap Area, Final Location TBD at Pre-Construction Meeting.

Quantity: 1 Description: 5" Center-Mounted Complete Pole w/ Adjustable Height Mounting Location: Console, Passenger Side Specified Frequency: *No Freq. Specified

Quantity: 1 Description: 6-Inch Articulating arm with clam shell Mounting Location: Console, Passenger Side Specified Frequency: *No Freq. Specified

Quantity: 1 Description: Lower Side Mount Arm Mounting Location: Console, Passenger Side Specified Frequency: *No Freq. Specified Switching/Routing: *STD

Console

Vendor will provide and install a custom front console to house all necessary switching, signaling and communications controls, as well as cup holders, map books and 12-volt power-points, as specified below. The primary console construction, if fabricated by vendor (sides, front, rear), shall be of cabinet grade ¾" lumber core or veneer core ply material, covered in coordinating, finish as indicated below. Where map book or other slots are provided, these spaces shall also feature spray on coating. Whenever functions of the OEM installation are interrupted by the console such as rear radio, HVAC controls and ducting, these features shall be reintegrated into the new console (where possible). Installation of console includes mounting of all equipment listed herein for control and use by driver and passenger. Any mic clips will be shipped loose for installation by dealer or at time of delivery. Consoles are fastened to vehicle chassis using threaded fasteners to floor. A dashboard support may be added for stability if needed. The face surface (top) of all front consoles shall be constructed of .090 aluminum sheet(s). These faceplates will be cut to size using CNC techniques. All holes necessary in the faceplate (radios, switching, etc) will be die-cut to a maximum allowable tolerance of +/- 0.05" through the aluminum.

Gaps around mounted appliances will not be tolerated and shall be deemed unacceptable. The finished product will feature rounded edges and corners to prevent injury to people or equipment. These faceplates shall be finished with a black polyester powder-coat finish, producing a textured/wrinkle, scratch resistant coating.

TYPE OF CONSOLE

Custom

CONSOLE FINISH

Above

CONSOLE OPTIONS/PARTS

Quantity: 1 - - Description: Half Console (Floor), In lieu of full w/ bench seat, Quantity: 1 - - Description: Overhead Control Console, Custom

Rear Cabinetry

Installation of cabinet includes sizing and fitting to vehicle interior. Utilize a minimum of four 3/8" diameter grade 5 carriage bolts to fasten the cabinet system to vehicle substructure or frame. Where possible cabinets shall be mounted through structural floor members such as frames or reinforcing plates; however, where mounting to body floor skin only vendor shall utilize a minimum 4” diameter reinforced 3/16” thick steel plate for connection strength. All hardware utilized shall be rated at 150% of anticipated use and shall be coated to avoid rust and corrosion. All wood used in construction shall be lumber or veneer core ply.

FEATURES

Cabinet Shall Include 1 - Customer Supplied Electric Motorized Roll Out Cabinet Special Note: Supply/Install by vendor

1 SCBA bracket Mounting for various hand tools to conform to NFPA 1901 Note: location to be determined at pre-build

Graphics Lettering

Vendor shall utilize only premium cast vinyl with a minimum life rating of 3 years outdoor durability on printed and gradient materials and a minimum of 5-years outdoor durability on all other lettering and striping materials. All efforts shall be made to avoid any bubbles or contaminants in the vinyl field.

SUPPLY/INSTALL THE FOLLOWING ITEMS:

Letters to read: BATTALION CHIEF 531 Quantity: 2 /Material: 3M Scotchlite 680 /Letter Size: 3 (inches) /Location: Front Fenders, Both Font: Match Existing /Color: Gold /Outline Color: Black

Letters to read: "Protectors of the Crossroads" Quantity: 2 /Material: 3M Scotchlite 680 /Letter Size: 3 (inches) /Location: Rear Bed Sides, Centered above Wheel Font: Match Existing /Color: White /Outline Color: Black

Letters to read: BATTALION CHIEF 531 Quantity: 1 /Material: 3M Scotchlite 680 /Letter Size: 3 (inches) /Location: Tailgate, Upper Right Section Font: Match Existing /Color: Gold /Outline Color: Black Special Note: Lettering is to be Stacked and Centered in the Upper Right Section of the Tailgate as Pictured in Rendering Provided

Letters to read: QUANTICO Quantity: 1 /Material: 3M Scotchlite 680 /Letter Size: 3 (inches) /Location: Hood Front Font: Match /Color: Gold /Outline Color: Black

Letters to read: QUANTICO FIRE & EMERGENCY SERVICES Quantity: 1 /Material: 3M Scotchlite 680 /Letter Size: 4 (inches) /Location: Rear Tailgate In WHITE Stripe Font: Match /Color: Gold /Outline Color: Black

Letters to read: QUANTICO Quantity: 2 /Material: 3M Scotchlite 680 /Letter Size: 5 (inches) /Location: Front Doors Under White Stripe Font: Match /Color: GOLD /Outline Color: Black

Letters to read: EMEGENCY DIAL 911 Quantity: 2 /Material: 3M Scotchlite 680 /Letter Size: 5 (inches) /Location: Rear Quarter Panel with in White Stripe Font: Match Existing /Color: White /Outline Color: Black

Letters to read: BC 531 Quantity: 2 /Material: 3M Scotchlite 680 /Letter Size: 6 (inches) / Location: each side of camper shell and centered on roof of camper shell. (3) Font: Match Existing /Color: White /Outline Color: Black

Letters to read: COMMAND UNIT Quantity: 2 /Material: 3M Scotchlite 680 /Letter Size: 4 (inches) / Location: each side of camper shell and rear (2) Font: Match Existing /Color: Gold /Outline Color: Black

Rear of vehicle: 5-inch-wide stripes of red and fluorescent yellow-green Rear of vehicle chevrons to conform to NFPA 1901:

Fifty percent of the rear-facing vertical surface, visible from the rear of the vehicle and excluding any glass areas not covered by a door, shall be equipped with retro reflective striping in a chevron pattern sloping downward and away from the centerline of the vehicle at an angle of 45 degrees. The colors shall be alternating, 5-inch-wide stripes of red and florescent yellow-green.

Graphics Striping

Vendor shall utilize only 3M Scotchlite 680 premium cast vinyl with a minimum life rating of 3 years outdoor durability on printed and gradient materials and a minimum of 5-years outdoor durability on all other lettering and striping materials. All efforts shall be made to avoid any bubbles or contaminants in the vinyl field, however small visual imperfections in vinyl are common. While a blemish free application is desired, any blemishes that cannot be seen with the naked eye by a reasonable witness from a distance of not less than three (3) feet shall be deemed acceptable and deliverable. In an effort to conform stiff materials such as reflective vinyl around complex curves, it may be necessary to perform "slack folds" inside door jambs and behind lighting fixtures, this practice shall be performed as little as possible, however some wrinkling in the vinyl may exist in these areas.

SUPPLY/INSTALL THE FOLLOWING ITEMS:

Quantity: 1 – white 5 inch - Beltline Horizontal from front license plate to rear of passenger area then slanting upward above fender horizontal to taillight, around horizontal on rear tailgate.

Location: /Material: 3M Scotchlite 680 Color: White/black outline

Quantity: 2 - 12 inch - Custom Printed Door Seal (Bull Dog MC) Location: Front Doors /Material: 3M Scotchlite 680 Color: Gold/black outline

Quantity: 1 - 10 inch - Custom Printed Door Seal (Bull Dog MC) Location: Tailgate, Left Side Above Stripe /Material: 3M Scotchlite 680 Color: Gold/black outline

Exterior Accessories

All exterior accessories shall be matched to vehicle make and model and installed following manufacturer recommendations and instructions. By no means shall the original vehicle be modified (structurally) in order to install the equipment listed on this page.

SHALL SUPPLY/INSTALL THE FOLLOWING ITEMS:

Quantity: 1 Description: Running/step Boards or Comparable, BLACK in color w/LED lighting strip lighting to operate from controls overhead and when any door is opened.

Mounting Location: To Cover the full passenger compartment (both doors)

Electrical

Quantity: 2 Description: 110V GFI 20A Receptacle Mounting Location: *SEE NOTES BELOW Switching/Routing: 110V INVERTER Special Note: Final Location TBD at Pre-Construction Meeting.

Quantity: 1 Description: Add 2nd HD Battery w/ Smart Isolator Mounting Location: *STD Switching/Routing: *STD Special Note: Battery and Isolator for Ram Pick-Up

Quantity: 1 Manufacturer: KUSSMAUL Model: 091-55-20-120 Description: Super Auto Eject 20-AMP, 120V Mounting Location: Fender Driver's - Behind Door Switching/Routing: to Rear Electrical

Quantity: 4 Description: 110v Power Outlet Mounting Location: *SEE NOTES BELOW Switching/Routing: 110V INVERTER Special Note: Final Location TBD at Pre-Construction Meeting.

Quantity: 1 Description: 45-AMP CHARGER, WITH BUILT-IN CHARGE WIZARD Mounting Location: Electrical Access Compartment Switching/Routing: 110V Shoreline

Quantity: 1 Description: Pro Series 1800W Inverter with TS Mounting Location: Electrical Access Compt. Switching/Routing: *STD Special Note: