LRWRP_Design_Report_Appendix_C.pdf

PDF 29 MB Posted

Attached to
HEADWORKS and INFLUENT METER IMPROVEMENTS PROJECT
Solicitation number
2025-RFP-015DW
Issued by
Santa Barbara County, Long Beach City, California

About this file

This is a design report appendix for the City of Lompoc's Regional Wastewater Reclamation Plant, prepared by consulting engineers and containing detailed technical specifications and equipment data sheets. The document provides plans, sections, and details for the influent pumping station and fabricated pump system, with multiple elevation views and scale drawings. The file includes pump data sheets for two pumping systems: a Fairbanks Morse pump with a design capacity of 5,210 US gallons per minute at 29 feet of head and a 50 horsepower motor, and a Morris pump with a capacity of 7.5 million gallons per day at 30 feet of head and approximately 48.5 horsepower. The document references structural requirements, including steel plate conformance to ASTM A36 or A490 Grade C standards with 3/8-inch plate thickness, and compliance with AWWA Specification C201 for all fabrication work.

The design report supports the current Headworks and Influent Meter Improvements Project, which builds upon previous master planning efforts including a 2002 master plan and 2005 design report that identified infrastructure upgrade needs at the facility. The specifications outline inlet piece construction requirements, grouting procedures, and internal bracing to prevent damage during foundation work. The pumping station design accommodates the plant's treatment of wastewater serving approximately 9,000 sewer connections with a current Average Dry Weather Flow capacity of 5.0 MGD. This technical documentation establishes the baseline requirements and performance criteria for the engineering consultant selected to develop preliminary and final design documents for the broader headworks improvements, with proposals due June 30, 2025.

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APPENDIX C

Alternative A - Existing Pumping Station

PLAN AT EL 52.0

SCALE : I/; = 1' 0

I i

P 7 . { d AND C A L D W E L L ' w S 337 M LOMPOC REGIONAL

APTROYED'

CONSULTING ENGINEES

Y ? l SAN FRAMCISCO. ALHAWLA, wmauu ,MAR.1974 ( WASTEWATER RECLAMATION PLANT

FABRICATED PUMP I

SECTION @ @ SEE. DWO 5205

SCALE a '/s" = 1'-0

SEE

SCALE : I// = 1'- 0

SCALE : l/al= 1'-0 jl-

,J

SAN FRANCISCO - ALMA

PLAN AT EL 68.0

SCALE8 '4'' = 1'- 0

I FOR CONi

SEE MTG 69 PLAN AT EL 96.0

SCALE: 1/4''= 1'-0

THICKENER

I

FMPC

Brant Williams Lompoc Shafted Non Clog Option

-,I y: 111408A

PUMP DATA SHEET

Fairbanks Morse Pump, 60 Hz

Design Point: Flow: 521 0 US gprn Head: 29 ft

I pump: 5700ANGLEFLO - 900 Size: 14"5711 (A)

Speed: 885 rpm Dia: 14.9375 in limits: Temperature: 150 "F

Pressure: 50 psig

.Fpecific Speed: Ns: 4135 bimensions: Suction: 14 in

Sphere size: 5.25 in Power: --- bhp

Nss: 8653

Discharge: 14 in

.Motor: 50 hp Speed: 900 Frame: 404T

1 NEMA Standard TEFC Enclosure sized for Max Power on Design Curve

---- Data Point ---- Flow: 5210 US gprn

Head: 29.4 ft

Eff: 82%

Power: 47.3 bhp

NPSHr: 11.4 ft

- Design Curve --i ahutoff Head: 46.6 ft

Shutoff dP: 20.2 psi

Min Flow: 1500 US gprn

BEP: 82% eff @ 5492 US gprn

NOL Pwr: 47.6 bhp @ 5492 US gprn

-- Max Curve -- Max Pwr: 98.8 bhp

@ 8240 US gprn

Flow Speed

USgpm rPm 6252 885 521 0 885 4168 885 3126 885 2084 885

H20ptimize ver: 6.041 1 011 4/04

Selection file: (untitled)

Catalog: FMCENT6O.MPC v 2.0

Fluid: Water Temperature: 60 "F

SG: 1

Viscosity: 1 .I 22 CP Vapor pressure: 0.2568 psia Aim pressure: 14.7 psia

NPSHa: --- ft Piping: System: ---

Suction: -- in Discharge: -- in

US gpm two 1600 2400 3200 4000 4800 5600 6400 7200

--- PERFORMANCE EVALUATION ---

Head Pump Power NPSHr Motor Motor Hrslyr Cost ft %eff bhp ft %eff kW /kwh

24 8 1 46.8 14.9

29.4 82 47.3 11.4

33.5 78 45.3 . 9.54 37 67 43.3 9

39.9 51 40.9 9

NEW PAGE

CO-

N

7- \NOTES - WM) INLET PIECES:

'1. STEEL PLATE SHALL CONFORM TO THE REQUIREK~S OF ASTM. A36 OR A W . GRADE C .

2. PLATE THICKNESS SHALL BE 3/8". WCEPT WHERE NOTED.

C54 INl.67

3. ALL ,FABRICATIWJ SHALL BE I N ACcEDANCE W/ AWWA SPECIFICATION C201..

6. CONTRACTOR SHALL 'PROVIDE bJi NECESSARY SUPPORTS AEP) INTERNAL BRACIffi TO

PREVENT DAMAGE OR DISTORTION OF IN-ET PIECES WRING WURMO OF THE FWATION

SUB. AFTER CONCRETE ARWND INLET PIECES HAS CURED. FILL ALL VOID SPACES

?EN WRm AND STEEL W/ GROUT UMER PRESSURE. .

7. REPLACE STEEL PLUGS AFTER GROUTING AM3 GRIND SMOOTH.

SHALL BE F I R D COATED. ALL WORK SHALL

BE I N ACCORDANCE W/

9. PROVIM CMILING SF8

DETAIL @

SCALE: I h"= 1'-0

S E C T I O N @ a S C A L E : 3/eU=I'-0

PUMP 'BASE AND INLET PIECE

P L A N

S C A L E : I%* 8 1'-0

STEEL SO66 PLATE .THICKNESS Y L ~ G T H AS R W ~ ' BY M F ~

SECTION @

SCALE: 1 1/2"= 1'-0

SCALE: I I/$= ~ ' f o f HIS DRAWING REDUCED

TO HALF SIZE

INFLUENT PUMPING STATION C REGIONAL .

RECLAMATION PLANT . PLANS, SECTION AND DETAIL

-ompoc Treatment Plant PUMP DATA SHEET

Morris Pumps, Aurora, IL

Selection list: ---rch Criteria:

,:low: 7.5 mgd Head: 30 ft Tolerance: -- % of head

Fluid: Water Temperature: 60 OF

SG: 1

Viscosity: 1 .I 05 CP Vapor pressure: 0.2563 psi a Atm pressure: 14.7 psi a

NPSHa: --ft

Advanced Criteria:

Preferred Operating Area: --- Secondary Operating Point: -- Max temperature: - "F Max suction pressure: - psi g Max sphere size: -- in Max power: --- bhp Max suction specific speed: --- (Nss) Min trim: -- % of max diameter Min head rise: -- % to shutoff

Curve Corrections: none

I ---- Data Point ----

Flow: 7.5 mgd

Head: 30.1 ft

Eff: 81%

Power: 48.5 bhp

NPSHr: 10.6 ft

I -- Design Cu we --

Shutoff Head: 53.1 ft

Shutoff dP: 23 psi

Min Flow: -- mgd

BEP: 85% eff @ 6.13 mgd

NOL Pwr: 48.6 bhp @ 7.96 mgd

Catalog: 7100 Heavy Duty Wastewater 60Hz vers .I

Pump: 1214193V Type: 7100EC Synch speed: 720 rpm Speed: 700 rprn Dia: 19.12 in Curve no.: BM-10648

Specific Speeds Ns: 3023

Dimensions:

Suction: 14 in

Nss: 10109

Pump Limits:

Temperature: 150 "F Pressure: 67 psi g Sphere size: 3.9 in Power: -- bhp

Motor: -- h~

Discharge: 12 in

I Max Pwr: 48.6 bhp @ 7.96 mgd

Speed: -- Frame: -- Standard: NEMA Enclosure: TEFC Sizing criteria: Max Power on Design Curve

PumpfinderPlus vers 7.1

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