LPKF Specifications.pdf
PDF 507 KB Posted
- Attached to
- LPKF S104 PCB MILLING MACHINE
- Solicitation number
- W911SD26BA001
About this file
This document is a Technical Specifications and Salient Characteristics sheet for the LPKF ProtoMat S104 PCB Prototyping System, a rapid printed circuit board fabrication and mechanical milling system.
The system is capable of producing single-sided, double-sided, and multilayer prototype PCBs with drilling, contour routing, controlled pocket milling, and surface copper removal capabilities. Key technical specifications include a working area of approximately 9 in × 12 in with 1.6 in Z-axis clearance, maximum pocket depth of 0.3 in (8 mm), positional resolution of 0.47 µm (0.02 mil), and a high-speed spindle adjustable from 10,000 to 100,000 RPM. The system features an automatic tool changer with capacity for at least 20 tools, integrated copper thickness sensing with automatic tool-depth adjustment, cut-depth precision of ±1 µm, camera-based fiducial alignment, vacuum table for material hold-down, and granite base construction for accuracy and vibration stability. The system includes an acoustic and safety enclosure and is compatible with standard 120 V North American electrical service.
The procurement includes multiple accessories and consumables: variable-speed HEPA dust extraction vacuum unit, starter tool packs, silent air compressor (minimum 6.3 CFM, 120 PSI, 42 dB(A)), copper-clad FR4 board material, sinter plates, universal milling tools, RF end mills, contour router bits, LPKF EasyContac manual through-hole plating kit, LPKF ProConduct basic equipment for through-hole plating, and a hot-air convection oven. Installation requirements include a Windows-based PC for system control, standard 120 V AC North American power, and clean, dry compressed air supply with minimum requirement of 6 bar (87 PSI) and 2.1 cubic feet per minute continuous flow.
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LPKF ProtoMat S104 PCB Prototyping System Technical Specifications and Salient Characteristics
1. System Overview The requested system is a rapid printed circuit board (PCB) prototyping and mechanical milling system capable of producing single-sided, double-sided, and multilayer prototype PCBs, including drilling, contour routing, controlled pocket milling, and surface copper removal. The system also supports 2.5D machining operations for electronics packaging and related fabrication tasks.
2. Required Salient Characteristics Fabrication of single-sided, double-sided, and multilayer prototype PCBs.
Working area of approximately 9 in × 12 in with 1.6 in Z-axis clearance.
Maximum pocket depth of 0.3 in (8 mm) for 2.5D operations.
Positional resolution of 0.47 µm (0.02 mil).
High-speed spindle adjustable from 10,000 to 100,000 RPM.
Automatic tool changer with capacity for at least 20 tools.
Integrated copper thickness sensing and automatic tool-depth adjustment.
Cut-depth precision of ±1 µm.
Camera-based fiducial alignment for accurate registration.
Vacuum table for material hold-down.
Granite base construction for high accuracy and vibration stability.
Acoustic and safety enclosure.
Integrated PCB manufacturing software (LPKF CircuitPro or equivalent).
Capability for drilling, routing, copper isolation milling, and controlled-depth milling.
Compatibility with standard 120 V North American electrical service.
3. Included Accessories and Consumables Variable-speed HEPA dust extraction vacuum unit (120 V).
Starter tool pack with distance rings.
RF starter tool pack with distance rings.
Silent air compressor with filter (minimum 6.3 CFM, 120 PSI, 8 bar, 42 dB(A)).
Copper-clad FR4 board material, including 9 in × 12 in double-sided stock.
Sinter plates for 9 in × 12 in vacuum table.
Universal milling tools.
0.25 mm RF end mills.
0.40 mm end mills.
2.0 mm contour router bits.
LPKF EasyContac manual through-hole plating kit.
LPKF ProConduct basic equipment for through-hole plating with conductive paste.
Hot-air convection oven.
4. Installation and Facility Requirements Windows-based PC for system control and software operation.
Standard 120 V AC North American power.
Clean, dry compressed air supply.
Minimum compressed air requirement: 6 bar (87 PSI) and 2.1 cubic feet per minute continuous flow.
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