KUKUI (WLB 225A) DS FQ3 FFY 26R0 Spec 1.pdf
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- Attached to
- USCGC-KUKUI-DOCKSIDE-REPAIRS AMENDMENT Federal contract opportunity
- Solicitation number
- 70Z08526QIBCT0005
About this file
This document is a comprehensive specification for dockside repairs for the USCGC KUKUI (WLB-225A), a U.S. Coast Guard cutter. The specification details 38 distinct work items covering extensive maintenance and upgrade activities, including tank cleaning and preservation, equipment inspection and servicing, hull fitting assessments, electrical system upgrades, and miscellaneous repairs. Key work items involve critical systems such as sewage and grey water tanks, hydraulic chain stoppers, circuit breakers, buoy crane, crossdeck winches, and various navigation and propulsion system components.
The document provides detailed technical requirements for each work item, specifying inspection protocols, preservation methods, testing procedures, and government-furnished equipment. The repairs will be performed at a contractor's facility, with the cutter's home port in Sitka, Alaska. The specification includes comprehensive references to Coast Guard drawings, technical publications, and standard specifications, and outlines precise technical requirements for surface preparation, coating, testing, and reinstallation of equipment. The work is part of the cutter's fiscal year 2026 dockside availability and aims to maintain and upgrade the vessel's critical systems and infrastructure.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| KUKUI Amendment A00001 answers attachment.docx | DOCX document | |
| A00003 SF30 KUKUI.pdf | ||
| A00003 SF30.pdf | ||
| AMEND A00002 KUKUI.pdf | ||
| KUKUI (WLB 225A) DS FQ3 FFY 26R1 Spec AMEND 002.pdf | ||
| AMENDMENT A00001 KUKUI.pdf | ||
| 70Z08526QIBCT0005 KUKUI.docx | DOCX document | |
| KUKUI (WLB 225A) DS FQ3 FY26 PRICING SHEET.xls | XLS spreadsheet | |
| Attachment3PastPerformanceInformationForm.docx | DOCX document | |
| 70Z08526QIBCT0005 KUKUI.docx | DOCX document | |
| AttachmentRequestforClarification.doc | DOC document |
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Text version
USCGC KUKUI (WLB 203)
SPECIFICATION FOR DOCKSIDE REPAIRS
FY2026
Developed By: Franco F Yug
(Rev-0, 23 August 2025)
USCGC KUKUI (WLB-225A) DOCKSIDE AVAILABILITY FY2026
ii (Rev-0)
TABLE OF CONTENTS
Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics ............................................................................................................................. xiv General Requirements WORK ITEM 1: Fire Prevention Requirements «TYPE» WORK ITEM 2: Tanks, Potable Water, Clean and Inspect WORK ITEM 3: Hydraulically Operated Cargo Hatch, Inspect and Service WORK ITEM 4: Vent Ducts, Galley and Pantry Room, All, Commercial Cleaning WORK ITEM 5: Hydraulic Inhaul Winch, Inspect And Service WORK ITEM 6: Single Point Davit, Inspect and Service WORK ITEM 7: Sewage Holding Tanks, Clean and Inspect WORK ITEM 8: Tanks (Sewage Holding), Preserve, Partial WORK ITEM 9: Temporary Services, Provide - Cutter WORK ITEM 10: Deck Covering, Carpeting, Renew WORK ITEM 11: Deck Covering, Interior, Wet and Dry, Renew WORK ITEM 12: Shower Renew WORK ITEM 13: Pilot House Window Replace WORK ITEM 14: Steering Ram Seals, Renew WORK ITEM 15: Sewage Piping, Renew WORK ITEM 16: Firemain (FM) Piping, Renew WORK ITEM 17: Boat Deck, Port and Starboard, Removable Lifeline Latches, Modify WORK ITEM 18: Lifelines and Ancillary Fittings, Modify WORK ITEM 19: Steering Gear Heat Exchanger, WORK ITEM 20: Tanks, Potable Water, Preserve, Partial, WORK ITEM 21: Complete MMA Anchor Windlass Valve Mods WLB-225 A Class Cutters WORK ITEM 22: Independent NACE Inspector (Level 3), Provide WORK ITEM 23: Auxiliary Machinery Room, Upper-Level Deck, Preserve WORK ITEM 24: Tenting, Provide WORK ITEM 25: Mechanical Chain Stoppers, Inspect and Service WORK ITEM 26: Directional Control Valve, Upgrade WORK ITEM 27: Crossdeck Winches, Inspect and Service WORK ITEM 28: Buoy Crane, Appleton EB600-60-40, Inspect and Service WORK ITEM 29: Sewage Piping, Clean and Flush WORK ITEM 30: SORS Cargo Rail Remove WORK ITEM 31: Steering System PLC, Upgrade WORK ITEM 32: SSDG Isolation Mount, Renew WORK ITEM 33: Fluxgate Digital Compass System, Upgrade WORK ITEM 34: «Type» Circuit Breakers, Inspect, Maintain & Test WORK ITEM 35: Hydraulic Chain Stoppers, Inspect And Service WORK ITEM 36: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test WORK ITEM 37: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 38: Tanks, Grey Water Holding, Preserve, Partial iii (Rev-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing (CGDWG) 225-WLB-561-202, Rev B, JAN 2021, Steering Control Wiring
Diagram Coast Guard Drawing 225 WLB 573-001, Rev K, Buoy Handling System Arrangement Coast Guard Drawing 225 WLB 259-005, Rev D, Combustion Intake & Exhaust A&D Hull Block 940 Coast Guard Drawing 225 WLB 320-001, Rev AN, Electrical One-Line Diagram Coast Guard Drawing 225 WLB 437-005, Rev H, Gyrocompass & Magnetic Compass Sys Block, WDP
& EWD
Coast Guard Drawing 225 WLB 505-1, Rev D, General Requirements for Piping Systems Coast Guard Drawing 225 WLB 512-001, Rev G, HVAC Diagrammatic Coast Guard Drawing 225 WLB 512-007, Rev E, HVAC A&D, Fr 66-92, Innerbttm & 1st Platform Coast Guard Drawing 225 WLB 521-001, Rev K, Firemain System Diagram Coast Guard Drawing 225 WLB 521-005, Rev E, Firemain System A/D, FR 66 FWD, Block 901, 910, 920, 930 Coast Guard Drawing 225 WLB 528-001, Rev K, Plumbing and Interior Deck Drains Coast Guard Drawing 225 WLB 528-002, Rev E, Weather Deck Drains Diagram Coast Guard Drawing 225 WLB 549-001, Rev D, Onboard Lubrication Requirements Coast Guard Drawing 225 WLB 549-001, Rev F, Onboard Lubrication Requirements Coast Guard Drawing 225 WLB 556-001, Rev K, Hydraulic System Diagram Coast Guard Drawing 225 WLB 556-052, Hydraulic Piping Installation for Chain Stopper Coast Guard Drawing 225 WLB 573-002, Rev D, Weight Handling System Arrangement Coast Guard Drawing 225 WLB 573-004, Rev E, Bi-Dir Ch Stopper With Retractable Roller Stopper Coast Guard Drawing 225 WLB 573-11, Rev F, ATON Tie Downs Coast Guard Drawing 225 WLB 593-001, Rev G, Sewage and Waste Water System Diagrams Coast Guard Drawing 225 WLB 593-1, Rev G, Sewage and Waste Water System Diagram Coast Guard Drawing 225 WLB 601-001, Rev AC, General Arrangements Inboard and Outboard Profiles Coast Guard Drawing 225 WLB 601-001, Rev M, General Arrangement Inboard & Outboard Profiles Coast Guard Drawing 225 WLB 601-001, Rev V; General Arrangement Inboard and Outboard Profiles Coast Guard Drawing 225 WLB 672-001, Rev F, Storerooms, Cargo Stowage and Ship Store
Arrangement and Details Coast Guard Drawing 225B WLB 320-001, Rev AF, Electrical One-Line Wiring Diagram v (Rev-0)
Coast Guard Drawing 225B WLB 437-005, Rev F, Gyrocompass & Magnetic Compass Sys Block, WDP
& EWD
Coast Guard Drawing 225B WLB 556-005, Rev D, Aft Hydraulic System A/D, Fr 66 Aft, Block 950, 970 Coast Guard Drawing 225B-WLB 601-001, Rev N, General Arrangements Inboard and Coast Guard Drawing 225B-WLB 612-001, Rev K, Lifelines, Liferails, and Stanchions Coast Guard Drawing 225B-WLB-438-002, Rev C, Buoy Deck Controls Install to Suit MMA Aton Crane Coast Guard Drawing 225B-WLB-597-051, Rev A, SORS Hold Stowage and Handling Fittings Coast Guard Drawing 225-WLB 180-010, Rev E; FOUNDATION - GENERATORS Coast Guard Drawing 225-WLB 256-001, Rev V; Seawater Cooling Sys Diagram Coast Guard Drawing 225-WLB 310-202, Rev _, SHIP SERVICE DIESEL GENERATOR Coast Guard Drawing 225-WLB 505-1, Rev D; General Requirements for Piping Systems Coast Guard Drawing 225-WLB 528-7, Rev D, Plumbing and Deck Drains A&D, Fr 92 Aft, Block 950 Coast Guard Drawing 225-WLB 561-001, Rev E Steering Gear Hydraulic Diagram Coast Guard Drawing 225-WLB 561-001, Rev E, Steering Gear Hydraulics Diagram Coast Guard Drawing 225-WLB 561-003, Rev F, Steering Gear Arrangement Coast Guard Drawing 225-WLB 561-005, Rev H; Steering Gear Heat Exchanger Replacement Coast Guard Drawing 225-WLB 562-001, Rev M, Steering Components Arrangement and Detail Coast Guard Drawing 225-WLB 583-052, Rev F, Workboat Davit Installation & Related Coast Guard Drawing 225-WLB 601-001, Rev AC, General Arrangements Inboard and Outboard Profiles Coast Guard Drawing 225-WLB 612-001, Rev L, Lifelines, Liferails, and Stanchions Coast Guard Drawing 225-WLB 621-1, Rev H, Joiner Bulkhead & Partitions A&D Coast Guard Drawing 225-WLB 634-001, Rev F, Deck Covering Schedule Coast Guard Drawing 225-WLB 644-1, Rev H, Sanitary & Laundry Spaces & A&D Coast Guard Drawing 225-WLB-320-001 Rev AT, Electrical One-Line Diagram Coast Guard Drawing 225-WLB-320-007 Rev W, Power Sys Deck Plan 02 Level & Above, Hull Block
960B, 975, & 970 Coast Guard Drawing 225-WLB-437-210, Rev D, Buoy Deck Equipment Electrical Control System
Mods Blk & Elem Wiring Diagram Coast Guard Drawing 225-WLB-438-002, Rev D, Buoy Deck Controls Install to Suit MMA Aton Crane Coast Guard Drawing 225-WLB-556-001-K, Hydraulic System Diagram Coast Guard Drawing 225-WLB-556-003-C, FWD Hydraulic System A/D, FR 30 FWD, BLOCK 901 &
Coast Guard Drawing 225-WLB-556-004-D, FWD Hydraulic System A/D, FR 30-66, BLOCK 920 &
Coast Guard Drawing 225-WLB-556-015-C, MMA Anchor Windlass Valve Mods Coast Guard Drawing 225-WLB-556-017-B, MMA Hydraulic System Diagram Coast Guard Drawing 225-WLB-573-207, Rev -, Replacement DCV Amplifier Card Wiring Diagram Coast Guard Drawing 225-WLB-597-020, Rev B, SORS Hold Stowage and Rail System Coast Guard Drawing 225-WLB-625-001 Rev G, Windows and Portlights Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain Coast Guard Drawing FL 2605-034, Rev D, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1-
1/4" Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1 vi (Rev-0)
Coast Guard Drawing FL-1702-11, Rev -, Inspection of Sheaves Coast Guard Fleet Drawing FL-2605-029, Rev L, Chain Stopper System – Rising Sheave Assembly Modifications Outboard Profiles
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) 9077.1 (series), Equipment Lockout/Tags-Plus
Instruction Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors
Manual Coast Guard Technical Publication (CGTP) 3555, SWBS 561, Section A, Jan 2021, Steering Gear
System- Model 990192-1 Coast Guard Technical Publication (TP) 10512, Section 573-A, July 2018, Buoy Handling Crane – Model
EB600-60-40
Coast Guard Technical Publication (TP) 11101, SWBS 583, Section A (SWBS 583A), Davit, Single Point
Slewing Arm Model - RAD30 - 15.5 (BMD-710) Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch Coast Guard Technical Publication (TP) 3498, SWBS 573, Feb 2021, Buoy Chain Winch Coast Guard Technical Publication (TP) 3530A, 0, MANUFACTURER'S INSTRUCTION BOOK -
SWBS GROUP(S) 310
Coast Guard Technical Publication (TP) 3530B, 0, MANUFACTURER'S INSTRUCTION BOOK -
SWBS GROUP(S) 310
Coast Guard Technical Publication (TP) 3534A_SWBS 324_A, Switchboards, Ship Service and
Emergency Diesel Generator – Model D213041-M1.
Coast Guard Technical Publication (TP) 3555, 21-May-1996, Steering Gear Systems Coast Guard Technical Publication (TP) 3555, Apr 2008, Steering Gear Systems Coast Guard Technical Publication (TP) 3558, Apr 2008, Manufacturer’s Instruction Book-SWBS
Group(s) 573, Section B, Cross Deck Winch – Model BMD-471 Coast Guard Technical Publication (TP) 3559-581, May 2007, Anchor Windlass, P&S BMD-478 Coast Guard Technical Publication (TP) 3717, Jun 2003, Hydraulic Cargo Hatch Coast Guard Technical Publication (TP) 3749, 26-APR-05, 1-7/8 Inch ATON Mechanical Chain Stopper Coast Guard Technical Publication (TP) 3796, Section A, Aug 2006, Galley Hood – Model NBDL-60
(13’-4”) Coast Guard Technical Publication (TP) 3939, SWBS 573-A, Apr 2007, Rising Sheave Chain Stopper Fire Prevention and Response Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, 2022, General
Requirements Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2022, Shipboard
Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General
Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General
Requirements vii (Rev-0)
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2020, Shipboard Electrical Cable Test
Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard Electrical Cable Test
Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2020, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation
Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machine Systems
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems
Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2020, Clean Shipboard Ventilation Systems
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Auxiliary
Machine Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2022, Install Interior
Deck Covering Systems Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary
Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary
Hull Accesses Surface Forces Logistics Center Technical Standard (SFLC TS) 305, 2022, Electrical and Electronic
Designating and Marking viii (Rev-0)
OTHER REFERENCES
American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American National Standards Institute/National Electrical Manufacturers Association (ANSI/NEMA) AB
4, Mar 2011, Guidelines for Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications
American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects
American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects
ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component
Adhesives (AN) ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Chockfast® Orange, general Guidelines for Marine Chock Designers Bulletin No. 692D Christie &Grey Data Sheet DS 094 - Instructions for the measurement of mounting heights using either spring loaded telescopic gauges or a digital DTI set Christie &Grey Data Sheet DS 096 - Mount Height Data Collection Sheet For New Installations and In
Service Maintenance Checks - Marine Diesel Engines Christie &Grey Drawing No. 44560 Isolation of Caterpillar 3508 Generator Set Code of Federal Regulations (CFR) Title 29, Part 1910, Occupational Safety and Health Standards Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment Code of Federal Regulations (CFR) Title 40, Protection of the Environment Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic Institute of Electrical and Electronics Engineers (IEEE), IEEE Std 45, Recommended Practice for
Electrical Installations on Shipboard.
International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for
Coding the Level of Contamination by Solid Particles KVH Industries, MV103DG, Technical Manual User’s Guide Installation Guidelines, 54-0043-02 Rev A.
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2018, Pipe
Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation MIL-DTL-15024F, General Specification for Plates, Tags, and Bands for Identification of Equipment MIL-DTL-24643(series), General Specification for Cables and Cords, Electric, Low Smoke, for
Shipboard Use.
MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric) MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning ix (Rev-0)
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), Solvent Cleaning
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), Power Tool Cleaning to Bare Metal
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), Power Tool Cleaning)
The Society for Protective Coatings (SSPC), Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning
The Society for Protective Coatings SSPC-SP 10/NACE No.2, Near-White Blast Cleaning Underwriters Laboratories Inc. (UL) 1066, Low-Voltage AC and DC Power Circuit Breakers Used in
Enclosures, Aug. 2022 x (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
5 N Roller bearing Unit NSN: 3130-01-504-4363 2 ea. 4,012.00 5 N Grease seal NSN: 5330-01-462-5544 4 ea. 79.25 5 N Level wind pivot bushing NSN: 3120-01-621-2293 1 ea. 1,139.00
5 N Level wind thrust bearing
NSN: 3120-01-621-2300 2 ea. 483.30
5 N Rexroth DCV NSN: 4810-01-507-0037 1 ea. 208.29 5 N Rexroth Sandwich
Flow Control NSN: 4810-01-505-9289 1 ea. 250.00
5 N Sun Sandwich Relief Valves
NSN: 4820-01-439-2451 2 ea. 900.00
5 Y Level Wind Hydraulic Cylinder
NSN: 3040-01-441-3721 1 ea. 7,423.00
5 N 3:1 Pilot Ratio, Vented Counterbalance Valve
Assembly
NSN: 4820-01-563-5841 1 ea 98.70
5 N Fully Adjustable Needle Valve
NSN: 4820-01-416-0579 1 ea 48.75
5 N Wire Rope Assembly NSN: 4010-01-646-6972 1 ea. 500.00 5 Y **Hydraulic Motor NSN: 4320-01-445-2248 1 ea 23,998 5 N **Pump, Hydraulic
Ram, Hand Driven NSN: 4320-01-286-4065 1 ea. 419.77
5 N **Cylinder Pin NSN: 5315-01-515-9847 1 ea 500.00 5 N **Cylinder Pin NSN: 5315-01-515-9912 1 ea 520.00 6 N Swing Brake Seal Kit NSN: 5330-01-390-3514 PN:
90-016-2011 2 ea 68.45
6 N Swing Brake Disc Kit NSN: 3010-01-464-1040 PN:
90-016-2131
2 ea 187.20
6 N Swing Holding Valve NSN: 4820-01-466-4918 PN:
CBEA-LHV-YHL (Sun
Hydraulics)
1 ea 251.50
6 N Wire Rope Assembly NSN: 4010-01-620-9604 PN:
JWCG062100PL
1 ea 660.00
13 N Window, Fixed, Heated, 42�x44�, 1/2" Thick, w/ Wiper, Bronze Window Frame
01-477-5515/ KS-28938 1 ea. $6500
14 N Steering Ram Seal Kit
APL: 52981530A1
P/N SKN5-660-32-ABS 2 Steering Room
21 N Cap-2� Code 61 P/N: 1431N027 McMaster- Carr
4 ea 279.42 xi (Rev-0)
21 N Cap-3� Code 61 2 ea 25 N Hardware Kit, Pins NSN: 2030-01-485-7209 2 ea. 528.47 25 N Hardware Kit, Mechanical NSN: 2030-01-485-7215 2 ea. 538.91
26 N Directional Control Valve (DCV)
NSN: 4810-01-F19-5719 PN:
4WRE10E75-2X/G24K4/V
1 ea. 1137.00
26 N Amplifier Card NSN: 5996-01-F19-5720 PN:
VT-VRPA2-2-1X/V0/T1
1 ea. 958.21
26 N Amplifier Card Holder NSN: 5996-01-F19-5721 PN:
VT3002-1-2X/48F
1 ea. 367.50
26 N Mating Connector, 4P
G4WIF PG7 SW
NSN: 5935-01-F19-5722 PN:
R900023126
1 ea. 150.00
27 N Hand Pump SS NSN: 4320-01-517-1444 1 ea 1,499.66 27 N Pressure Gauge -
Model BMD-471 NSN: 6685-01-437-2519 4 ea 43.79
27 N Wire Rope Assembly NSN: 4010-01-643-2077 4 ea 900.00 27 N Hydraulic Brake Repair
Kit - Model BMD-471 NSN: 3950-01-526-9090 4 ea. 913.00
27 N Counterbalance Valve - Model BMD-471
NSN: 4810-01-353-0586 4 ea. 150.00
27 N Shuttle Valve - Model
BMD-471
NSN: 4820-01-317-2748 4 ea. 35.00
27 N Hydraulic Motor Seal Kit - Model BMD-471
NSN: 5330-01-475-4566 8 ea. 84.00
27 N Clutch Shoe - Model
BMD-471
NSN: 4910-01-475-4125 4 ea. 56.90
27 N Drum Bushing - Model
BMD-471
NSN: 3950-01-631-0884 8 ea. 272.00
27 N Shaft Bushing - Model
BMD-471
NSN: 3950-01-631-0771 4 ea. 298.00
27 N Gearbox Seal Kit (For Winch Gearbox
Assemblies) - Model
BMD-471
NIIN: XFC343225 PN: YMD-
8194-R
4 ea. 70.00
27 N Control Station Repair Parts. Kit
NSN: 6110-01-644-9898 4 ea. 438.00
27 N Load Cell, Force Weight
NSN: 6670-01-495-0526 4 ea. 5,594.36
27 N Flag Block Pivot Bearing
NSN: 3110-01-644-9905 4 ea. 675.00
27 N Flag Block Bearing Cup, Sheave
NSN: 3110-01-644-9670 4 ea. 231.00
27 N Flag Block Bearing Cone, Sheave
NSN: 3110-01-013-4036 4 ea. 182.00
27 N Seal NSN: 5330-01-287-2826 4 ea. 104.00 27 N Manifold Repair Kit PN: YMD-8192-R 4 ea. 551.00 28 N Main Fall Wire Rope NSN: 4010-01-486-0047 PN:
JWCG13001919PL
1 2,642.00
28 N Aux Fall Wire Rope NSN: 4010-01-594-2228 PN: 1 805.32 xii (Rev-0)
JWCG75200637PL
31 N Siemens CPU 1214 NSN: 7042-01-693-4330 PN:
6ES7214-1AG40-0XB0
2 ea. 400.00
31 N Siemens Memory Card, S7-1200, 4MB
NSN: 7050-12-414-4763 PN:
6ES7954-8LC03-0AA0
2 ea. 60.00
31 N Siemens Expansion Module, S7-1200, 8 DI, 8 DO
NSN: 5998-01-693-4347 PN:
6ES7223-1BH32-0XB0
2 ea. 255.00
32 N Christie & Grey Isolation Mount
T2.S20.45.C0.100 TSC
T2 20/45 (UTS threads)
NSN: 5340-99-613-8406 8 ea. 558
32 N Christie & Grey Isolation Mount
T2.S20.55.C0.100 TSC
T2 20/55 (UTS threads)
NSN: 5340-99-501-0478 4 ea. 558
32 N Christie & Grey Sole Plate54378 rev A
NSN: 5340-99-387-2519 12 ea. 98
33 N Heading Sensor, Processor Box
(Fluxmeter)
NSN: 6625-01-514-3574 PN:
02-0400-02
1 ea. 5,210.00
33 N Display Assembly NSN: 5980-01-676-1704 PN:
02-0401-01
1 ea. 1,201.46
33 N Junction Box Assembly (Interconnecting Box)
NSN: 5895-01-514-2455 PN:
02-0402-02
1 ea. 3,039.00
33 N Power Cable, w/ conn NSN: 5995-01-373-3391 PN:
32-0309-15
1 ea. 1,305.41
33 N Data Cable, w/ conn NSN: 6150-01-F20-6013 PN:
32-0308-15
1 ea. 1,045.00
33 N Sensor Cable, w/ conn NSN: 5995-01-373-3390 PN:
32-0313-25
1 ea. 2,535.10
33 N Extension Cable, Remote Display, w/ conn
NSN: 6450-01-F20-6014 PN:
32-0316-25
1 ea. 1,392.00
33 N Data Key Plug NSN: 5935-01-485-7325 PN:
02-0782
1 ea. 561.60
33 N Power Supply, 24VDC PN: 24WB125 1 ea. 210.00 35 N Repair Kit Assembly NSN: 2040-01-496-9418 4 ea. 1,968.67 35 N Rod Seal Repair Kit
(FL-2605-29 PC#37)
NSN: 2040-01-496-9422 4 ea. 3,030.07
35 N Repair Kit, Cable Chain (Includes Pads)
(FL-2605-29 PC#36)
NSN: 3020-01-538-0684 16 ea. 257.99
35 N **Cylinder Assembly Actuating, Linear
NSN: 3040-01-496-9424 2 ea. 1,969.24
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
Work Item Title
3 Hydraulically Operated Cargo Hatch, Inspect and Service
5 Hydraulic Inhaul Winch, Inspect And Service
6 Single Point Davit, Inspect and Service
11 Deck Covering, Interior, Wet and Dry, Renew
13 Pilot House Window Replace
15 Sewage Piping, Renew
23 Auxiliary Machinery Room, Upper-Level Deck, Preserve
25 Mechanical Chain Stoppers, Inspect and Service
26 Directional Control Valve, Upgrade
27 Crossdeck Winches, Inspect and Service
28 Buoy Crane, Appleton EB600-60-40, Inspect and Service
31 Steering System PLC, Upgrade
33 Fluxgate Digital Compass System, Upgrade
34 «Type» Circuit Breakers, Inspect, Maintain & Test
35 Hydraulic Chain Stoppers, Inspect And Service xiv (Rev-0)
PRINCIPAL CHARACTERISTICS
225' WLB (A-CLASS)
PHYSICAL
Length overall 225' 0" Length between perpendiculars 206' 0" Maximum beam 46' Designed draft 13' 0" Full load displacement 1929.74 Long Tons SW Light ship displacement 1544.38 Long Tons SW Minimum operating displacement 1906.70 Long Tons SW Mast height (above 12' waterline) 67' 5" Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-
3/8 die lock chain
HULL
Bilge keels (port & starboard) Frames 42-79 Frame spacing FR 0 to 12 21" FR 12 to 30 22" FR 30 to 102 24"
MACHINERY
Main propulsion Diesel Reduction Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM Number of propellers 1 Number of blades 4 Diameter 10' Pitch Controllable
RPM 254
Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW Emergency diesel generator One Caterpillar 3406 DITA, 280 KW Shore tie Two 450 VAC, 400 Amp, 3-wire Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL Shaft bearing, aft Water Lubricated Cutless Bearing
TANK CAPACITIES
Diesel oil 76,498 gal.
Fresh water capacity 8056 gal.
Hydraulic oil capacity 2785 gal.
Lube oil storage 764 gal.
Grey water tank 2700 gal.
Sewage holding tank 1700 gal.
1 (Rev-0)
00000_0725_FLT
REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure
2 (Rev-0)
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.
3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.
3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.
NOTE
NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.
Contractors can apply to NAVSEA headquarters directly for copies.
3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.
3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purpose of providing a representation of the entire prepared or coated surface.
3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.
Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:
• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.
• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.
3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.
3 (Rev-0)
For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).
3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;
for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:
• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.
• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;
ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral
4 (Rev-0) position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection at Contractor Operated (Non USCG) Facilities for HW disposal.
3.6 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.
3.6.1 SFLC Standard Specification 5550: Replace paragraph 3.11.3 to state, “Material supporting imminent work shall be brought on the cutter and stored where the work is being performed. Material that appreciably contributes to fire load shall be removed at the end of each work shift when personnel are not present. Trash, debris, and packaging materials shall be promptly removed from the vessel at the end of each work shift and not allowed to accumulate.” Advance the paragraph numbering of the Fire Prevention and Safety Inspection form to 3.11.4.
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
5 (Rev-0)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK ITEM
WORK ITEM TITLE
LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME
NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME
6 (Rev-0)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
VESSEL NAME HULL # WORK ITEM
# WORK ITEM TITLE
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATION, PRIMER COAT,
BARRIER COAT, TOP COAT,
ETC…)
LOCATION (FRAME &
DECK, RELATION TO
EQUIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFACE AMBIENT ΔT
| DP -
SURFACE |
7 (Rev-0)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
VESSEL NAME HULL # WORK ITEM
LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/AMPP No. 2
SSPC-SP WJ-2/AMPP WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS
PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS
DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Place Surface Profile Replica Tape Here
Reading (mils): Reading (mils): Reading (mils):
MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:
NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE /
TIME
8 (Rev-0)
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
VESSEL NAME HULL # WORK ITEM
SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/AMPP No. 2
SSPC-SP WJ-2/AMPP WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA
RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO
SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):
Mean Reading (mils)
9 (Rev-0)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
VESSEL NAME HULL # WORK ITEM
SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.
DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)
10 (Rev-0)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
VESSEL NAME HULL # WORK ITEM
# WORK ITEM TITLE
COATING MFG PRODUCT NAME BATC
H #
INDUCTI
ON TIME
COATING SYSTEM
SEQUENCE
(PRIMER/TOUCHUP/3RD
COAT, ETC.)
DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.
SPOT 1 2 3 4 5 AVERAGE
VALUE
*BASE METAL READING
(BMR)
*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
LOCATION (FRAME REFERENCE):
SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS
1 AVG. BMR DEVIATION
3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS
AVG.
APPLICATION METHOD (AIRLESS,
CONVENTIONAL SPRAY, ROLLED)
AVERAGE DFT
11 (Rev-0)
4.2 Tank and Void Assessment form.
12 (Rev-0)
13 (Rev-0)
55500_ACC_0323_IBCT
WORK ITEM 1: Fire Prevention Requirements «TYPE»
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to minimize shipboard fire risk and to clarify the Contractors’ role in fire prevention and response.
NOTE
This work item is not separately priced. Factor fire prevention and response costs into bid of affected work items.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire
Prevention and Response
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 Fire Plan. The Contractor must develop and implement a written fire plan in accordance SFLC Std Spec 5550. The Contractors Fire Plan must address Fire Protection and Response specifics as required in this Work Item.
3.1.1 The availability’s specific Fire Plan must always address the following:
• material condition and fire protection boundary obstruction mitigations
• inoperable fittings log
14 (Rev-0)
• fire alarms
• firefighting equipment disposition
3.1.2 The Fire Plan must also address the following:
• fire protection system status
• communication links
• temporary services
• power disconnects
• fire prevention and safety inspections
3.2 Fire Prevention Responsible Party. The Contractor must appoint a Fire Prevention Responsible Party (FPRP) who acts as the Contractor’s Responsible Person for fire prevention concerns during the entire availability.
3.3 Fire Prevention and Response Conference. The Contractor must participate in the Fire Prevention and Response Conference as required in Std Spec 5550, paragraph 3.12. The participants must address the contents of SFLC Std Spec 5550, paragraph 3.12.1, as applicable.
3.4 Fire Responsibility Familiarization Tour and Initial Inspection. The Contractor must participate in the Fire Responsibility Familiarization Tour and Initial Inspection as required in Std Spec 5550, paragraphs
3.12.2 through 3.12.4.
3.5 Material Condition and Fire Protection Boundary Obstruction Mitigation Requirements. The Contractor must conform to all material condition and fire protection boundary obstruction mitigation requirements detailed in SFLC Std Spec 5550, paragraph 3.2.
3.6 Inoperable Fittings Log Requirements. The Contractor must conform to all inoperable fittings log requirements detailed in SFLC Std Spec 5550, paragraph 3.3.
3.7 Fire Prevention Service Particulars. The Contractor must conform to the below listed fire prevention service requirements, in accordance with SFLC Std Spec 5550.
TABLE 1 – FIRE PREVENTION SERVICE SELECTION
*SUB-
PARAGRAPH TITLE Y/N
3.4 Fire prevention system status Y
3.4.1 Temporary firefighting system proposal Y
3.4.2 Emergent firefighting system inoperability
approval and notification
Y
3.4.3 “Disabled equipment” signage for disabled initial responder equipment
Y
3.4.4 Firefighting system inoperability allowance for
removed hazards
Y
3.4.5 Maintain sprinkling zone operability Y
3.4.6 including all subparagraphs
Hazard mitigation for maintenance of fixed extinguishing systems
Y
3.4.7 Procedure implementation for enabling/disabling Y
15 (Rev-0)
*SUB-
PARAGRAPH TITLE Y/N
fire suppression systems
3.4.8 Portable water pumping requirement for vessels
w/o installed capability Y
3.4.9 Limitations on operation of major machinery
while firefighting systems are offline
Y
3.4.10 Liquid fuel pumping requirement for operational
permanent or temporary firefighting systems
Y
3.4.11 Mechanical AFFF equipment must be available to
initial responders in compartments with risk of flammable/combustible liquid spillage
Y
3.4.12 including all subparagraphs
Portable fire extinguisher requirements Y
3.4.13 Hose and reel protection Y
3.4.15 Fire protection system status in Fire Plan Y
3.5 Fire response related communication links in Fire
Plan Y
3.6 Fire response related temporary services in Fire
Plan
Y
3.6.1 Minimize downtime of fixed extinguishing
systems
Y
3.6.2 through 3.6.10
Firemain and related equipment requirements Y
3.6.11 Permanent lighting requirements Y
3.6.12 including all subparagraphs
Temporary lighting requirements Y
3.6.13 Electrical power, firefighting water, and lighting
source location and testing identified in Fire Plan
Y
3.7 including all subparagraphs
Fire alarm requirements Y
3.8 Shore power manual…
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