KTM_Sustainment_IDIQ_SOW_14April2022.docx

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Kineto Tracking Mount (KTM) Sustainment and Support
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N00421-22-RFPREQ-52440MA-0002v3
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Statement of Work Kineto Tracking Mount (KTM) Sustainment and Support

Requested by:

Atlantic Ranges & Targets (ART) Patuxent River, Maryland Range Instrumentation Division (RID) Optical Systems Branch – Electro Optical Tracking Systems Section (EOTS)

A.SCOPE3
B.Background3
C.Intent3
D.Responsibilities4
a.Contractor4
b.Government4
1.KTM Factory Technical Support & Corrective Maintenance (CLIN 0001)4
2.KTM On-Site Technical Support & Corrective Maintenance (CLIN 0002)6
3.Engineering Support (CLIN 0003)7
4.KTM Digital Servo Controller Development (CLIN 0004)8
5.Travel and Per Diem Expenses (CLIN 0005)8
6.KTM Material and Intellectual Property Procurements (CLIN 0006)9
7.Customer Phone/Telecommunications Support (CLIN 0007)9
8.KTM Operation and Maintenance Training (CLIN 0008)9
9.KTM Digital Control Update (CLIN 0009)9
10.KTM Center Platform Conversion (CLIN 0010)10
11.KTM Slip-ring and Fiber Optic Rotary Joint Conversion (CLIN 0011)10
12.Legacy Integrated Systems Support (CLIN 0012)11
13.KTM Pedestal Refurbishment (CLIN 0013)11
14.KTM Trailer Refurbishment (CLIN 0014)12
15.Optical Alignments and Repairs (CLIN 0015)13
16.Shipping (CLIN 0016)14
17.General Information14
17.1.CDRL List14

A. SCOPE

The scope of this contract includes the sustainment of the Contraves/Brashear Kineto Tracking Mount (KTM) including all associated subassemblies and subsystems. It will also provide for the sustainment of all Range optical telescopes and lenses that are utilized for data collection.

B. Background

i. Atlantic Ranges and Targets (ART), located on Naval Air Station (NAS) Patuxent River, supports Naval Air Warfare Center’s Aircraft Division (NAWCAD) in conducting research, development, test, and evaluation (RDT&E) testing as a Major Ranges & Test Facility Base (MRTFB) test installation. ART is one of a handful of facilities and ranges regarded as national assets operated and maintained primarily for DoD RDT&E missions. MRTFB ranges and facilities provide unique assets to ensure proper RDT&E support for U.S. military weapon systems developers for, but not limited to: F/A-18(A-G), P-8, V-22, F-35, F-22, C-130, MQ-25, Triton, and Fire Scout aircraft and various weapons or unmanned platforms for the Navy and other Department of Defense (DoD) Agencies (Air Force, Army, etc.). Range instrumentation and display systems deliver decision-quality data to customers and mission control, as well as Bay Watch traffic advisory services for the Patuxent River Special-Use Airspace. ART has completed upgrades of several fixed and mobile Kineto Tracking Mount (KTM) optical tracking systems and plans to sustain these systems for another 15-20 years. A contract is required for the maintenance and sustainment of existing KTMs, KTM subsystems, sensors/optics, purchase of upgrades, and for an acquisition channel to purchase spares or repairs to reduce critical down time.

C. Intent

i. This statement of work (SOW) is for a five (5) year ordering period indefinite delivery-infinite quantity (IDIQ) contract, to support the maintenance, services, and upgrades for KTMs and optics at ART and other DoD/DoE/NASA ranges. This encompasses several aspects: technical support, obsolescence correction, upgrades, software updates/modifications, reverse engineering of Government Furnished Equipment (GFE) to recapture lost intellectual property for sustainment, on-site maintenance, preventative maintenance, corrective maintenance to include non-warranty hardware repair or replacement, spare parts, and replacement components. The SOW’s intent is to describe the services and equipment required.

D.Responsibilities
a.Contractor

The contractor shall provide maintenance and support services, in addition to hardware, software, and spare components. Sections 1-15 describe in detail what the contractor shall do. The contractor shall not start work prior to the administration of a task order, shall not make assumptions without contacting the contracting officer (KO) or contracting officer representative (COR, if a COR is assigned) directly for clarification, or shall not deviate from the contract without express permission from the KO. If any changes to the task order are required/requested, a modification must take place before any services, repairs, or delivery of hardware. The contractor shall be responsible for reports, status reviews, or test/evaluation test results as a result of any engineering design process, upgrade or modification, repair, or evaluation. The contractor shall provide the Government with a monthly Management Report (CDRL A006) and be prepared to submit data calls, and to cooperate with the Government in performance reviews and audits as required.

b. Government The Government will be responsible for the request package, market research, award, administering, managing, and closing out the contract. Except for the KO, no other person may change the scope, quantity, or the ceiling (funding) amount listed in the latest version of the contract. The Government is responsible for monitoring the contract and notifying the contractor of their performance throughout the life of the contract. To help manage the contract, the Government will have either a Contracting Officer Representative (COR) or Technical Point of Contacts (TPOC) assigned to the IDIQ.

1. KTM Factory Technical Support & Corrective Maintenance (CLIN 0001) The contractor shall, at their facility which contains all the necessary equipment, tooling and key personnel, perform evaluations, inspections, repairs and upgrades of the KTM pedestal assembly, the KTM trailer, new Government approved digital servo controller, ACM and repair/upgrade of all components/subsystems required for baseline and legacy-integrated systems sustainment to include, but not limited to: readout package (Inductosyn, resolver, position potentiometers), motors, bearings, electronics and wiring. When required by task order, the contractor shall provide repair services to the components and/or subsystems that are not covered by the minimum commercial standard warranty. Repairs and/or upgrades typically follow an evaluation/inspection process complete with analysis, recommendations, required hardware/software provided to the Government in the Evaluation Report (CDRL A001). The process for warranty/non-warranty repairs shall be as follows:

1.1. When evaluation and inspection for repair(s) and/or upgrade(s) of warranty/non-warranty equipment is required, the contractor shall provide a Return Material Authorization (RMA) number to the COR/TPOC before shipment of the equipment to the contractor for repair(s) and/or upgrade(s).

1.2. Upon receipt of the equipment, the contractor shall perform an initial factory evaluation and inspection of the equipment to determine its condition and functionality. The contractor shall complete the evaluation and inspection within 30 days of receipt of the equipment.

1.3. Before a TSPI (Time Space Position Information)-capable KTM undergoes repairs, upgrades, refurbishment, engineering modifications, digital control update, center platform conversion, and/or slip ring and fiber optic rotary joint conversion the contractor shall perform an evaluation of the KTM to establish the baseline performance and to characterize pedestal condition. The evaluation process shall be as follows:

1.3.1. For an operable KTM that is capable of servo control, the contractor shall perform an encoder accuracy analysis and bearing (velocity) smoothness test along with evaluations and inspections noted in section 1.3.2.

1.3.2. For an inoperable KTM that is not capable of servo control, the contractor shall perform a series of evaluations that includes, but is not limited to, utilizing visual evaluation/inspection methods and appropriate test equipment to evaluate the condition of Inductosyns, resolvers, motors, safety interfaces and pedestal leveling.

1.4. After evaluations and inspections are complete, the contractor shall have 30 days to prepare and submit an Evaluation Report (CDRL A001) with the findings of the evaluation along with a proposal for repair(s), upgrade(s) and/or any reverse engineering required with an estimated cost to repair to the COR/TPOC. This proposal shall contain the results of evaluation and inspections with a plan to repair or upgrade the optical assembly, parts and labor required, and estimated timeframe of when the action will be completed and the unit(s) shipped. The price of the evaluation and inspection will be included in the repair cost. The contractor shall give full disclosure of loss of functionality or obsolescent parts and determine if equipment is beyond economical repair (BER).

1.5. The Government end user will perform a technical evaluation of the proposal (and any subsequent clarification data provided by the contractor) in coordination with the COR/TPOC, and will either approve or disapprove the required repair or requested upgrade and notify the KO and the contractor within 30 days after receipt of the contractor’s report if the Government intends to proceed with action, or return the equipment to the Government facility without repair or upgrade. If the Government decides not to proceed with repair(s) or upgrade(s) then contractor shall be entitled to the cost of the evaluation and inspections.

1.6. If any undiscovered defects are found during the disassembly/repair process, the contractor shall provide a detailed list of defects with a recommendation on additional repairs in the Undiscovered Defects Report (CDRL A005) for the Government to review within 30 days of the equipment disassembly.

1.7. If an Undiscovered Defects Report is issued, the Government end user will perform a technical evaluation in coordination with the COR/TPOC to either approve or disapprove of the additional required repair(s), upgrades and/or any required reverse engineering within 30 days.

1.8. Upon completion of the repair(s), upgrade(s) and/or any reverse engineering, the equipment shall undergo an Acceptance Test Procedure (ATP) to ensure it meets the original factory and/or Government specifications at the contractor’s facility and witnessed by the Government. The contractor shall provide the Government with a Corrective Maintenance Report (CDRL A002) and an Acceptance Test Report (CDRL A008).

1.9. All work shall be covered by a 12-month warranty for parts and workmanship after the Government’s receipt of the repaired/upgraded unit(s). An exception to the warranty shall be allowed when previously used parts are required to complete repairs to return the equipment to an operational state and/or when any new parts used in the repair have an Original Equipment Manufacturer (OEM) warranty that expires within the 12-month warranty period.

2. KTM On-Site Technical Support & Corrective Maintenance (CLIN 0002) In special cases where the technical issues cannot be resolved by telecommunication means or at the contractor’s facility, or if it is more appropriate and productive to address the issue or request at the Government facility such as KTM field evaluations, encoder accuracy measurements, motor replacements, Inductosyn & resolver replacements or software maintenance/upgrades, the contractor shall provide on-site support for repair/upgrade services, technical support, and field services.

2.1. The term man-week will be used to average a week's pay, but the final amount of work required will be determined by the actual time the contractor is on site and/or consultation between the contractor and ART COR/TPOC. Each man-week is an average of 5 days, 8 hours per day, or 40 hours per week Monday through Friday, except Federal Holidays.

2.2. Travel will be on each applicable task order (see CLIN 0004).

2.3. The on-site support will be on a DoD/DoE/NASA facility; the contractor may be required to provide field service personnel who have a minimum of a secret clearance. Security requirements for on-site support will be specified on each applicable task order.

2.4. The Government shall provide the contractor a task order with the requested on-site technical support requested. The contractor has 30 days to respond back with a proposal for accomplishing the requested on-site technical support.

2.5. The Government end user will perform a technical evaluation of the proposal (and any subsequent clarification data provided by the contractor) in coordination with the COR/TPOC, and will either approve or disapprove the required on-site technical support request and notify the KO and the contractor within 30 days after receipt of the contractor’s proposal if the Government intends to proceed or not proceed with the action.

2.6. After contractor personnel arrive at the requesting government’s facility, they shall conduct evaluations and inspections of the equipment prior to beginning any repairs and/or upgrades to verify condition of the equipment upon arrival.

2.7. After the on-site technical support action/repair/upgrade, the contractor shall provide an Evaluation Report (CDRL A001) and Corrective Maintenance Report (CDRL A002) that details the condition of the equipment and explains the action or actions taken and/or failure mode/deficiency and describes the remedy or remedies used in the repair(s) and/or upgrade(s). If necessary, the contractor shall also provide an Acceptance Test Report (CDRL A008).

2.8. All work shall be covered by a 12-month warranty for parts and workmanship after the Government’s receipt of the repaired unit(s). An exception to the warranty shall be allowed when previously used parts are required to complete repairs to return the equipment to an operational state and/or when any new parts used in the repair have an OEM warranty that expires within the 12-month warranty period.

3. Engineering Support (CLIN 0003) For all non-recurring engineering to cover custom work, reverse engineering of GFE to recapture lost intellectual property for sustainment, upgrades, major modifications, and/or addressing obsolescence issues, the contractor shall provide design and engineering services in the factory facility for all hardware and software. The process for upgrades and/or modifications shall be as follows:

3.1. When upgrades or modifications are requested, the contractor shall provide a RMA number to the COR/TPOC before shipment of unit(s) to the contractor for action.

3.2. The requesting Government facility will send the equipment/system to the contractor for evaluation, determination, and recommendation under

3.3. After the upgrade or modification, the contractor shall provide an Engineering Support Report (CDRL A003) that describes the nature of the upgrade or modification, and the actions taken to upgrade or modify the piece of equipment or system. The contractor shall also provide an Acceptance Test Report (CDRL A008) depending on the nature of the engineering support required.

3.4. The requesting range shall have the option to proceed with a phased-in approach to implement any and/or all engineering modifications and/or upgrades that are mutually agreed to by the contractor and the COR/TPOC.

3.5. All intellectual property that is obtained through a reverse engineering process of GFE which occurs under this CLIN shall be the property of the Government. It shall be documented in the Intellectual Property Transfer Report (CDRL A007) and transferred to the Government under CLIN 0005.

3.6. All upgrades and/or modifications shall be under warranty for a period of twelve (12) months after the Government’s receipt of the unit(s).

4. KTM Digital Servo Controller Development (CLIN 0004) The contractor shall develop a fully functional replacement for the current KTM legacy Digital Control System (DCS). The Government and the Contractor shall work together to develop and document a detailed technical specification for a new Digital Servo Controller along with a management plan for successful implementation. The Government shall have full Government Purpose Rights to all Intellectual Property developed from this effort. The Contractor shall provide the Government with all required technical documentation and source code. At a minimum, the new Digital Servo Controller shall provide the following:

Execute complete precision command and closed-loop position control of a KTM.

Able to achieve stable precision pointing of stationary targets and stable precision smooth jitter-free optical tracking of slow and high velocity targets with pointing accuracies of 0.003 degrees (two sigma) in azimuth and elevation.

Able to achieve simultaneous velocity and acceleration rates of up to 60 degrees per second and 60 degrees per second squared with any balanced payload.

Able to accept analog input commands from a joystick and digital input commands from a designation source.

Provide for the safety interlocks of a KTM system.

Provide for all the fault monitoring of a KTM system.

Able to be interfaced by a 10 Gigabit Ethernet communications connection.

Able to be synchronized by an external strobe at multiple frequencies/data rates.

Able to accept an external IRIG-B and/or Precision Time Protocol (PTP) time synchronization signal.

Able to accurately time tag azimuth and elevation positional data to within 50 microseconds for the collection of Time Space Position Information (TSPI).

Able to tune the servo-control loop for accommodating various payloads in the field by an end user.

Shall be backwards compatible with all legacy hardware components of a KTM such as but not limited to the Axis Converter Modules (ACMs), Power & Distribution Panel and Operator’s Control Console.

Able to be fully functional and compatible with all existing KTM cabling.

Develop a fully functional Graphic User Interface (GUI) software program for interfacing to a new Digital Servo Controller.

Able to interface with Luxon, which is a Government Open Source Software (GOSS) product while maintaining full functionality.

5. Travel and Per Diem Expenses (CLIN 0005) The contractor will be reimbursed for all actual travel, subsistence and per diem expenses for on-site travel to and from the contractor’s facility and a designated Government facility in accordance with current U.S. Government Department of Defense Joint Travel Regulations (JTR).

6. KTM Material and Intellectual Property Procurements (CLIN 0006) The contractor shall provide cost and expected delivery time for all off-the-shelf or special order items and all intellectual property such as, but not limited to, schematics, and/or software source code, that is requested by the Government. Once agreed upon by both the Government and contractor, the contractor shall procure the requested item(s) in the requested quantities and deliver the item(s) to the requesting Government facility. All intellectual property obtained shall be transferred by hard copy and electronic means. After the POC of the requesting Government facility provides the necessary information to the contractor, CLIN 0015 will cover shipping for all material purchases.

7. Customer Phone/Telecommunications Support (CLIN 0007) When feasible and appropriate, the contractor shall provide technical support via electronic media (telephone or other video/audio means) that is agreed to by the contractor and Government. The purpose of this support is to provide a means for the Government to receive technical support in troubleshooting and repairing sustainment issues that may be resolved through telecommunication means without the need to incur travel expenses or during periods when travel is prohibited.

8. KTM Operation and Maintenance Training (CLIN 0008) The contractor shall provide training on the operation or general maintenance of requested systems or subsystems of the KTM as requested and agreed upon by the Government and the contractor. The training shall be conducted either via on-line electronic means or on site at a Government facility of the Government’s choosing. If conducted at a Government facility, travel will be authorized and executed for the task order through CLIN 0004. Training materials shall be provided either prior to or at the time the training is conducted (CDRL A004).

9. KTM Digital Control Update (CLIN 0009) The contractor shall convert a KTM that is controlled by a legacy analog servo controller/readout chassis or legacy DCS to a system controlled by a newly developed Government approved digital servo controller. The process for this conversion shall be as follows:

9.1. The KTM shall undergo a field evaluation and inspection or factory evaluation and inspection to establish the condition of the KTM before the upgrade can begin. The contractor shall provide the results of the evaluations and inspections in the Evaluation Report (CDRL A001). Once the Government is satisfied with the results of the evaluation, the upgrade can proceed.

9.2. The contractor shall provide, install, and test the Government approved Digital Servo Contoller and the ACMs along with all required hardware, cabling and interfaces necessary to compete the upgrade.

9.3. The contractor shall provide the latest version of the command and control software for controlling a government approved digital servo controller.

9.4. The contractor shall generate and perform an Acceptance Test Report (CDRL A008) to ensure the system satisfies the requesting Government facilities’ operational requirements after completion of the upgrade.

9.5. If TSPI data is not a requirement of the upgrade, verification and demonstration of general operation characteristics is sufficient.

9.6. If TSPI is a requirement, after completion of the installation, an ATP, which will include an encoder accuracy test and verification, shall be performed with a copy of the ATP (CDRL A008) provided to the Government end user.

9.7. All work shall be covered by a 12-month warranty for parts and workmanship after the Government’s receipt of the upgraded unit(s). An exception to the warranty shall be allowed when any new parts have an OEM warranty that expires within the 12-month contractor warranty period.

10. KTM Center Platform Conversion (CLIN 0010) The contractor shall convert a man-in-the-seat KTM to a center platform configuration. The process for this conversion shall be as follows:

10.1. The contractor shall perform a field evaluation and inspection or factory evaluation and inspection of the KTM pedestal before beginning work to verify operation of the KTM pedestal. The contractor shall provide the results of the evaluations and inspections in the Evaluation Report (CDRL A001).

10.2. The contractor shall provide all necessary castings, hardware and wiring to complete the conversion, remove all unused components, install all new required components, reconfigure/install any necessary wiring, and test and verify proper operation of the pedestal and alignment of the axes after completion.

10.3. All KTM components removed to complete the conversion shall be returned to the Government.

10.4. Upon completion of the work, an ATP shall be performed to verify proper operation of the KTM with a copy of the ATP (CDRL A008) provided to the Government end user.

10.5. All work shall be covered by a 12-month warranty for parts and workmanship after the Government’s receipt of the upgraded unit(s). An exception to the warranty shall be allowed when any new parts have an OEM warranty that expires within the 12-month contractor warranty period.

11. KTM Slip-ring and Fiber Optic Rotary Joint Conversion (CLIN 0011) The contractor shall convert a KTM pedestal that employs copper cables with cable-wrap limitations to a configuration containing slip-rings with a Fiber Optic Rotary Joint (FORJ) to enable continuous 360 degree rotation of the KTM pedestal. The process for this conversion shall be as follows:

11.1. The contractor shall perform a field evaluation and inspection or factory evaluation and inspection of the KTM pedestal before beginning work to verify operation of the KTM pedestal. The contractor shall provide the results of the evaluations and inspections in the Evaluation Report (CDRL A001).

11.2. The contractor shall remove the existing cable wrap, wiring, tine and deck places. The contractor shall install the standard baseline slip-ring and FORJ package with new tine and deck plates, integrate all wiring/cabling to tine and deck plates, ACMs, Servo Controller and Power Distribution Panel to restore the KTM to an operational state.

11.3. If the contractor’s standard baseline slip-ring and FORJ package does not meet the requesting Government range requirements, then the standard baseline slip-ring and FORJ package shall be modified to meet the Governments requirements. Once the Government and contractor agree to the modified slip-ring and FORJ package, the contractor may begin work on the conversion.

11.4. After completion of the work, the contractor shall perform an ATP verifying mount operation with the ability of all copper slip rings and the FORJ to pass signals/data from the tine plates to the deck plates that satisfies the requesting Government facilities’ performance requirements. A copy of the ATP (CDRL A008) shall be provided to the Government end user.

11.5. All work shall be covered by a 12-month warranty for parts and workmanship after the Government’s receipt of the upgraded unit(s). An exception to the warranty shall be allowed when any new parts have an OEM warranty that expires within the 12-month contractor warranty period.

12. Legacy Integrated Systems Support (CLIN 0012) The contractor shall provide all hardware and software engineering support to maintain current legacy integrated precision optical tracking systems that are fielded on DoD/DoE/NASA ranges. This support shall be either at the factory or on-site at a Government facility depending on the scope of work. The list of legacy integrated precision optical tracking systems includes Flight Vision, Optical Tracking Mount (OTM), Network Integrated Tracking with Remote Operations (NITRO) and other fielded systems. The requesting agency shall provide the contractor with all available information/documentation such as manuals, schematics and software source code of the legacy-integrated system in order to complete the requested maintenance effort. If the requesting agency is unable to supply the necessary documentation then a reverse engineering process and/or contractor proposed solution may have to occur to complete the requested maintenance effort.

13. KTM Pedestal Refurbishment (CLIN 0013) The contractor shall execute a complete factory pedestal refurbishment of a KTM. This refurbishment will include new paint, hardware, wiring, bearings, motors or motor magnets, Inductosyns, and resolvers, as determined from the initial evaluation and inspection, with mechanical alignments to restore the KTM to its original factory specifications at the contractor’s facility. The process for this refurbishment shall be as follows:

13.1 The contractor shall perform an initial factory evaluation and inspection of the KTM pedestal to determine its functionality and accuracy. The contractor shall complete the evaluation and inspection within 30 days of receipt of the KTM and provide the government with the Evaluation Report (CDRL A001) within 30 days of the evaluation and inspection. The evaluation process shall be as follows:

13.1.1. For an operable KTM that is capable of servo control, the contractor shall perform an encoder accuracy analysis and bearing (velocity) smoothness test along with evaluations and inspections noted in section 12.1.2.

13.1.2. For an inoperable KTM that is not capable of servo control, the contractor shall perform a series of evaluations that includes but not limited to utilizing visual evaluation/inspection methods and appropriate test equipment to evaluate the condition of Inductosyns, resolvers, motors, safety interfaces and pedestal leveling.

13.2. For undiscovered defects that are found during the disassembly process for KTM refurbishment, the contractor shall provide a detailed list of defects using the Undiscovered Defects Report (CDRL A005) for the Government to review within 30 days of the pedestal disassembly.

13.3. The Government will then have 30 days to provide the contractor with a response to proceed with repairs for the undiscovered defects or to decide on another course of action.

13.4. Upon completion of the refurbishment, the KTM pedestal shall undergo an ATP to ensure it meets the original factory specifications at the contractor’s facility and witnessed by the government. A copy of the ATP (CDRL A008) shall be provided to the Government end user.

13.5. All work shall be covered by a 12-month warranty for parts and workmanship after the Government’s receipt of the refurbished unit(s). An exception to the warranty shall be allowed when any new parts have an OEM warranty that expires within the 12-month contractor warranty period.

14. KTM Trailer Refurbishment (CLIN 0014) The contractor shall execute a complete refurbishment of the KTM trailer. This refurbishment will include trailer body repair, new paint, bearings, seals, brakes, trailer shocks, tires, wiring, trailer hardware, weather seals, mount isolation shocks, clamshell hardware replacement to restore the trailer to a suitable platform for KTM operations and in a road worthy condition. The process for this refurbishment shall be as follows:

14.1 The contractor shall perform an initial factory evaluation and inspection to determine the trailer’s roadworthiness, suitability as an operational platform for the KTM and to provide a safe environment for storing the KTM when not in use. The contractor shall provide the results of this evaluation and inspection within 30 days to the Government using the Evaluation Report (CDRL A001).

14.2 For undiscovered defects that are found during the factory evaluation and/or during the disassembly process, the contractor shall provide a detailed list of defects using the Undiscovered Defects Report (CDRL A005) for the Government to review within 30 days of the trailer disassembly.

14.3 The Government will then have 30 days to provide the contractor with a response to proceed with repairs disclosed in the Undiscovered Defects Report or to decide on another course of action.

14.4 Upon completion of the refurbishment, the KTM trailer shall undergo an ATP to ensure it meets the original factory specifications at the contractor’s facility and witnessed by the Government. A copy of the ATP (CDRL A008) shall be provided to the Government end user.

14.5 All work shall be covered by a 12-month warranty for parts and workmanship after the Government’s receipt of the refurbished unit(s). An exception to the warranty shall be allowed when any new parts have an OEM warranty that expires within the 12-month contractor warranty period.

15. Optical Alignments and Repairs (CLIN 0015) The contractor shall perform evaluations, inspections, optical alignments, optical repairs, mechanical repairs, electronic repairs of Focus On Range Controllers (FORC) and focus/zoom servo controllers for customer visible and infrared optical telescopes, lenses and all other optics used for Range data collection purposes. This includes, but is not limited to, the Contraves/Brashear Standard Range Telescopes (SR50, SR100, SR100W & SR150), all other Range telescopes and optics such as, but not limited to, Fecker, Jonel, Contraves and various visible and infrared zoom lenses. The process for these optical alignments and repairs are as follows:

15.1 When evaluation and inspection for warranty/non-warranty optical telescopes and lenses is required, the contractor shall provide a Return Material Authorization (RMA) number to the COR/TPOC before shipment of the equipment to the contractor for repair.

15.2 Upon receipt of the optical telescope and/or lens, the contractor shall perform an initial factory evaluation and inspection of the optical telescope or lens assembly to determine its condition and functionality. The contractor shall complete the evaluation and inspection within 30 days of receipt of the telescope and/or lens.

15.3 After evaluations and inspections are complete, the contractor shall have 30 days to prepare and submit an Evaluation Report (CDRL A001) with the findings of the evaluation along with a proposal for repair(s), upgrade(s) and/or any reverse engineering required with an estimated cost to repair to the COR/TPOC. This proposal shall contain the results of evaluation and inspections with a plan to repair or upgrade the optical assembly, parts and labor required, and estimated timeframe of when the action will be completed and the unit(s) shipped. The price of the evaluation and inspection will be included in the repair cost. The contractor shall give full disclosure of loss of functionality or obsolescent parts and determine if equipment is beyond economical repair (BER).

15.4 The Government end user will perform a technical evaluation of the proposal (and any subsequent clarification data provided by the contractor) in coordination with the COR/TPOC, and will either approve or disapprove the required repair(s), upgrade(s) or any required reverse engineering and notify the KO and the contractor within 30 days after receipt of the contractor’s report if the Government intends to proceed with action, or return the equipment to the Government facility without repair(s) or upgrade(s). If the Government decides not to proceed with repair(s) or upgrade(s) then contractor shall be entitled to the cost of the evaluation and inspections.

15.5 If any undiscovered defects are found during the during the disassembly/repair process, the contractor shall provide a detailed list of defects with a recommendation on additional repairs in the Undiscovered Defects Report (CDRL A005) for the Government to review within 30 days of the telescope disassembly.

15.6 If an Undiscovered Defects Report is issued, the Government end user will perform a technical evaluation in coordination with the COR/TPOC to either approve or disapprove of the additional required repair(s), upgrades and/or any required reverse engineering within 30 days.

15.7 Upon completion of the optical alignment’s and/or repairs the optical telescope or lens assembly shall undergo an ATP to ensure it meets the original factory and/or Government specifications at the contractor’s facility and witnessed by the Government. The contractor shall provide the Government with a Corrective Maintenance Report (CDRL A002) which will also contain the results of the ATP.

15.8 All work shall be covered by a 12-month warranty for parts and workmanship after Government’s receipt of the repaired optical telescope or lens assembly. An exception to the warranty shall be allowed when any new parts have an OEM warranty that expires within the 12-month contractor warranty period.

16. Shipping (CLIN 0016) The contractor shall provide for the shipping of all materials from the contractor’s facility to an approved Government facility. These materials include everything from small items such as a manual or weather seal to very large items such as an optical telescope or a KTM.

17. General Information

17.1. CDRL List

17.1.1 A001 Evaluation Report

17.1.2 A002 Corrective Maintenance Report

17.1.3 A003 Engineering Support Report

17.1.4 A004 Training Materials

17.1.5 A005 Undiscovered Defects Report

17.1.6 A006 Management Report

17.1.7 A007 Intellectual Property Transfer Report

17.1.8 A008 Acceptance Test Report

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