KES1500 Enclosure Paint Rev B.PDF

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Attached to
KES Enclosure Painting services
Solicitation number
N0016726Q1127
Issued by

About this file

This document is a technical drawing set for the KES1500 Enclosure Assembly, comprising seven sheets of detailed engineering specifications prepared by Naval Surface Warfare Center Carderock (NSWCCD Code 7310). The assembly consists of six component items: an enclosure base welded (KES1500-1-15, HY80 steel, 111.05 lbs), two enclosure sides welded (KES1500-1-16, HY80 steel, 26.61 lbs each), one enclosure end (KES1500-1-02, HY80 steel, 32.99 lbs), one enclosure wiring plate (KES1500-1-07, HY80 steel, 0.74 lbs), four enclosure lifting pucks (KES1500-1-10, plain carbon steel, 0.56 lbs each), and eight enclosure stops (KES1500-1-11, plain carbon steel, 0.10 lbs each).

The drawing specifies comprehensive manufacturing and finishing requirements, including welding specifications, surface preparation per MIL-DTL-24441 formulas 150, 156, and 151 with a total paint thickness of 12 mils in structural gray color. Specific masking and painting instructions designate certain faces (marked in blue) for primer coat only and other faces (marked in red) to remain unpainted. All threaded holes must be filled with thread savers for primer and powdercoat application. Standard tolerances are ±0.01 inches for two-place decimals and ±0.005 inches for three-place decimals, with angle tolerances of ±1 degree. The drawings include detailed dimensions, section views, and specifications for numerous threaded holes ranging from #4-40 to 1/2-13 UNC, along with specific hole masking requirements. Revisions A and B were approved by M. Willey on 10/6/2018 and 12/10/2018 respectively, with revision B incorporating modifications from EMI testing.

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Text version

4 3 54X 64X 12264X

NOTES:

PAINT SURFACES PER MIL-DTL-24441, FORMULA 150, 156, 1.

AND 151.

TOTAL THICKNESS OF 12 MILS2.

COLOR IS STRUCTURAL GRAY3.

FILL ALL THREADED HOLES WITH THREAD SAVERS FOR 4.

PRIMER AND POWDERCOAT

FACES MARKED IN BLUE SHALL BE PAINTED WITH 5.

PRIMER COAT ONLY

FACES MARKED IN RED SHALL NOT BE PAINTED6.

REVISIONS

REV. DESCRIPTION DATE APPROVED

A INITAL DRAWING 10/6/2018 M. WILLEY

B MODIFIED PER EMI TESTING 12/10/2018 M. WILLEY

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 KES1500-1-15 ENCLOSURE BASE WELDED 1

2 KES1500-1-16 ENCLOSURE SIDE WELDED 2

3 KES1500-1-02 ENCLOSURE END 1

4 KES1500-1-07 ENCLOSURE WIRE PLATE 1

5 KES1500-1-10 ENCLOSURE LIFTING PUCK 4

6 KES1500-1-11 ENCLOSURE STOP 8 DO NOT SCALE DRAWING SHEET 1 OF 7

UNLESS OTHERWISE

SPECIFIED DIMENSIONS

ARE IN INCHES

SCALE: 1:12

REV

A

SIZE

TITLE:

QUANTITY REQ

MATERIAL

.XX .XXX ANGLES

.01 .005 1

DRAWN

BY: MW

NAME DATE

12/10/2018

NSWCCD CODE 7310

TOLERANCES

Weight (lbs) B

KES1500

ENCLOSURE ASSEMBLY

25X 3/8-16 BOTH SIDES

MASK OUTSIDE EDGES

FOR ALL PAINT

MASK INSIDE

OF HOLES (2X)

4X 1/4-20 BOTH SIDES

8X #4-40 THIS SIDE ONLY

18X 1/2-13

16X #10-32

DO NOT PAINT RING CUTOUT

4X 3/4-10

4X 1/4-20

ONLY PRIMER INSIDE OF BASE

EXCEPT WHERE NOTED TO MASK

MASK INSIDE

OF HOLES (14X)

DO NOT SCALE DRAWING SHEET 2 OF 7

UNLESS OTHERWISE

SPECIFIED DIMENSIONS

ARE IN INCHES

SCALE: 1:8

REV

A

SIZE

TITLE:

QUANTITY REQ

MATERIAL

.XX .XXX ANGLES

.01 .005 1

DRAWN

BY: MW

NAME DATE

12/10/2018

NSWCCD CODE 7310

TOLERANCES

HY80 STEEL

Weight (lbs)

111.05

B

ITEM 1

KES1500-1-15

ENCLOSURE BASE WELDED

4X 1/4-20 2.250

.500

14.000

15.600

.75

1.00 1.00

.75

MASK

MASK INNER FACE

DO NOT SCALE DRAWING SHEET 3 OF 7

UNLESS OTHERWISE

SPECIFIED DIMENSIONS

ARE IN INCHES

SCALE: 1:5

REV

A

SIZE

TITLE:

QUANTITY REQ

MATERIAL

.XX .XXX ANGLES

.01 .005 1

DRAWN

BY: MW

NAME DATE

12/10/2018

NSWCCD CODE 7310

TOLERANCES

HY80 STEEL

Weight (lbs)

26.61

B

ITEM 2

KES1500-1-16

ENCLOSURE SIDE WELDED

12.500

D

14X 3/8-16

E

E

DETAIL D

SCALE 1 : 3

6X #8-32

.188

.620

SECTION E-E

SCALE 1 : 3

1.00

12.500

.75

.75

16X #10-32 4X #10-32

4X 1/4-20

1X 1/4-28

DO NOT PAINT

RING CUTOUT

ONLY PRIME INSIDE FACES

EXCEPT WHERE NOTED

FRONTLEFT RIGHTBACK

DO NOT SCALE DRAWING SHEET 4 OF 7

UNLESS OTHERWISE

SPECIFIED DIMENSIONS

ARE IN INCHES

SCALE: 1:5

REV

A

SIZE

TITLE:

QUANTITY REQ

MATERIAL

.XX .XXX ANGLES

.01 .005 1

DRAWN

BY: MW

NAME DATE

12/10/2018

NSWCCD CODE 7310

TOLERANCES

HY80

Weight (lbs)

32.99

B

ITEM 3

KES1500-1-02

ENCLOSURE END

8.000

7X .107 THRU ALL

6-32 UNC THRU ALL

.188

1.800

DO NOT SCALE DRAWING SHEET 5 OF 7

UNLESS OTHERWISE

SPECIFIED DIMENSIONS

ARE IN INCHES

SCALE: 2:3

REV

A

SIZE

TITLE:

QUANTITY REQ

MATERIAL

.XX .XXX ANGLES

.01 .005 1

DRAWN

BY: MW

NAME DATE

12/10/2018

NSWCCD CODE 7310

TOLERANCES

HY80

Weight (lbs)

0.74

B

ITEM 4

KES1500-1-07

ENCLOSURE WIRING PLATE

.422 THRU

1/2-13 UNC THRU

2.0 L

L

.75

SECTION L-L

DO NOT SCALE DRAWING SHEET 6 OF 7

UNLESS OTHERWISE

SPECIFIED DIMENSIONS

ARE IN INCHES

SCALE: 1:1

REV

A

SIZE

TITLE:

QUANTITY REQ

MATERIAL

.XX .XXX ANGLES

.01 .005 1

DRAWN

BY: MW

NAME DATE

12/10/2018

NSWCCD CODE 7310

TOLERANCES

Plain Carbon Steel

Weight (lbs)

0.56

B

ITEM 5

KES1500-1-10

ENCLOSURE LIFTING PUCK

1.500

1.500

.800 THRU

.250

DO NOT SCALE DRAWING SHEET 7 OF 7

UNLESS OTHERWISE

SPECIFIED DIMENSIONS

ARE IN INCHES

SCALE: 2:1

REV

A

SIZE

TITLE:

QUANTITY REQ

MATERIAL

.XX .XXX ANGLES

.01 .005 1

DRAWN

BY: MW

NAME DATE

12/10/2018

NSWCCD CODE 7310

TOLERANCES

Plain Carbon Steel

Weight (lbs)

0.10

B

ITEM 6

KES1500-1-11

ENCLOSURE STOP

BOM
Drawing View165
ENCLOSURE BASE
Drawing View171
Drawing View172
Drawing View173
Drawing View174
Drawing View179
ENCLOSURE SIDE
Drawing View49
Drawing View50
Drawing View51
Drawing View52
Drawing View53
Drawing View180
ENCLOSURE END
Drawing View20
Drawing View28
Drawing View29
Detail View D (1 : 3)
Section View E-E
Drawing View129
Drawing View130
Drawing View175
ENCLOSURE WIRE PLATE
Drawing View145
Drawing View146
Drawing View176
Drawing View177
Drawing View178
ENCLOSURE LIFT PUCK
Drawing View108
Section View L-L
ENCLOSURE STOP
Drawing View147
Drawing View148

File details come from the government source that posted it. Updated .