J-5 - 24 Tom Cat Lift Specifications.pdf

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Library of Congress Holiday Tree
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030ADV25Q0114
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This document is a technical specification sheet for a 24' Tom Cat Lift (Model: Tom Cat 24DC), detailing the equipment's operational characteristics and maintenance procedures. The lift has a platform height range of 1'4" to 23'8", a maximum work height of 30', a platform size of 26" x 26", and an overall capacity of 350 lbs. Powered by two 6-volt DC batteries, the unit weighs 1,446 lbs and is designed for high-reach work in tight areas, capable of rolling through a 32" x 80" doorway.

The specification sheet provides comprehensive instructions for equipment operation, daily inspection, and troubleshooting. Key procedural requirements include daily damage checks, weekly chain oiling, battery charging, and strict adherence to safety protocols such as using the lift on a level surface and not exceeding the maximum load capacity. The troubleshooting section offers detailed diagnostic steps for various potential equipment issues, including problems with the "wheel-up" button, motor functionality, hydraulic systems, and electrical components, enabling users to identify and potentially resolve equipment malfunctions.

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Text version

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24’ TOM CAT LIFT

Model: Tom Cat 24DC Platform Height Range: 1’4” - 23’8” Max. Work Height: 30’ Platform Size: 26” x 26” Overall Dimensions: 35” x 55”x77” Capacity: 350lbs.

Power Source: 2- 6 Volt DC Batteries Weight: 1446 lbs.

PROCEDURE:

This unit is outriggerless and at the press of a button will self level. Check level bubble for accurate leveling.

Check unit daily for damage.

Unit will be sent out fully charged.

Chains must be inspected daily and oiled weekly with 40W oil.

Battery charger, supplied with unit, may be plugged in during use.

Unit is ideal for high reach work in tight areas (all units will roll through 32” x 80” door way).

Do not exceed the 350 Lbs. Maximum Load Capacity.

Exercise extreme caution when used around electricity.

Unit must be used on a level surface.

Customer will be charged for any cleanup or damage due to neglect.

CHECK IN:

Check battery and hydraulic fluid levels. (MV hydraulic) Check condition of all chains and locknuts.

Oil chain after each rental.

Inspect all chains for damage. Look for signs of wear, split leaves, loose pins, clevis damage, elongation etc.

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Inspect masts to make sure that they are free of dirt or other foreign material to restrict movement. Lubricate with dry silicone spray. NEVER put hands into unit with masts in up position.

Check the hydraulic hose assembly and fittings for leakage or damage.

Raise unit up and check emergency down lever.

Check up, down, and emergency down lever.

Check up, down, and emergency stop button son control box. (Check condition of safety chains) Grease castors.

Check all decals to make sure they are legible.

Level machine and ride machine up for final test.

Green tag with rental number and make sure unit is fully charged.

TROUBLESHOOTING:

Green “Wheel-up” button will not light.

1. Base is not set firmly on foot pads.

2. Low voltage.

3. Burned out bulb.

4. The lift is out of level.

5. Broken or loose wire.

After depressing the “up” switch, the motor runs, but the unit will not lift a load.

1. There is more than 350 lbs. on platform.

2. N.O. valve is not being energized.

3. Emergency down valve is open.

4. Mast sections are dirty.

Excessive sway when fully extended

1. Plastic slide blocks are out of adjustment Pump/Motor will not run when “up” is activated.

1. Emergency stop button is activated. (Pushed in)

2. Green “wheel up” button is not lit.

3. Motor start relay needs replaced.

4. Relay works, but motor does not. Check if hydraulic pump gear is tied up. If it is replace pump.

5. Low voltage.

Motor runs without the “up” button being activated.

1. An electrical short in electrical system.

2. Motor relay is activated, stuck in on position.

Hydraulic cylinder leaks at the gland nut.

1. Loose gland nut.

2. Bad seals.

File details come from the government source that posted it. Updated .