J-2 Work Package NAPL-024-26.pdf

DEPARTMENT OF THE NAVY

FDRMC NAPLES

FPO, AE

USS BAINBRIDGE (DDG 96)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: NAPL-024-26

SHIP CHARACTERISTICS

FEET INCHES 509 6LENGTH OVERALL

FEET INCHES 66 6MAX. BEAM AT DESIGN WATERLINE

FEET INCHESEXTREME BEAM INCLUDING APPENDAGES

FEET INCHES 31 12DRAFT (MAX. NAVIGABLE) (FWD.)

FEET INCHES 27 90DRAFT (MAX. NAVIGABLE) (AFT.)

LONG TON 7,155LIGHT DISPLACEMENT

9,371 LONG TONFULL LOAD DISPLACEMENT

INCHESFEET 171 1HEIGHT OF MAST ABOVE DESIGN WATERLINE

72 9

INCLUDES ALL CHANGES THROUGH 2/19/2026

INDEX

SHIP: USS BAINBRIDGE (DDG 96) NAPL-024-26

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-26 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE CHANGE DATE CHANGE

009-001 General Criteria; accomplish 09/04/2024 Original

009-002 Environmental Compliance Report for Material Usage; accomplish 07/22/2024 Original

009-003 Toxic and Hazardous Substance; control 07/22/2024 Original

009-004 Quality Management System; provide 09/16/2024 Original

009-005 Temporary Access; accomplish 11/18/2024 CH-1

009-006 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

07/22/2024 Original

009-007 Confined Space Entry, and Certification; accomplish 09/04/2024 Original

009-008 Shipboard Fire Protection and Fire Prevention; accomplish 09/30/2024 Original

009-010 Asbestos-Containing Material (ACM); control 09/16/2024 Original

009-018 Mine Warfare Ships Magnetic Material; control 09/04/2024 Original

009-019 Provisioning Technical Documentation (PTD); provide 07/22/2024 Original

009-020 Government Property; control 07/22/2024 Original

009-021 Alteration Verification, Logistic and Technical Data; provide 07/22/2024 Original

009-023 Interference; remove and install 11/18/2024 CH-1

009-024 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness; accomplish 09/16/2024 Original

009-034 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 07/22/2024 Original

009-039 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for

Commercial Equipment/Component; accomplish

07/22/2024 Original

009-040 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a

Naval Facility; provide

07/22/2024 Original

009-060 Schedule and Associated Report for CNO Availability; provide and manage 09/16/2024 Original

009-061 Shipboard Use of Fluorocarbons; control 09/16/2024 Original

009-067 Integrated Total Ship Testing; manage 09/16/2024 Original

009-068 Availability Work Certification (AWC) Data for Chief of Naval Operations (CNO)

Availabilities; provide

09/16/2024 Original

009-069 Heavy Weather/Mooring Plan; provide 09/16/2024 Original

009-070 Confined Space Entry, Certification, Fire Protection, Fire Prevention and

Housekeeping for Unmanned Vessels; accomplish

09/16/2024 Original

009-072 Physical Security at a Private Contractor Facility; accomplish 09/16/2024 Original

009-073 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

09/16/2024 Original

009-074 Occupational, Safety and Health Plan; accomplish 09/16/2024 Original

009-080 Ship Facility; maintain 09/16/2024 Original

009-081 Compartment Closeout; accomplish 09/16/2024 Original

009-082 Installation of Equal Component Vice Specified Component; report 07/22/2024 Original

009-084 Threaded Fastener Requirement; accomplish 07/22/2024 Original

009-088 Collection, Holding and Transfer (CHT) and Motor Gasoline (MOGAS) Tank, Space, and Piping, including Sewage or MOGAS-Contaminated Tank, Space, and Piping; certify

09/16/2024 Original

009-093 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution

Prevention Act (PPA) Information; provide

07/22/2024 Original

Page 1 of 4 EXECUTING WORK

ITEM_NO. TITLE CHANGE DATE CHANGE

009-099 Ship Departure Report; provide 09/16/2024 Original

009-100 Ship's Stability; maintain 09/16/2024 Original

009-101 Ship Transit and Berthing; accomplish 09/16/2024 Original

009-106 Work Authorization Form Coordinator (WAFCOR); provide 09/16/2024 Original

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 07/22/2024 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 07/22/2024 Original

009-111 Schedule and Associated Report for Non-CNO Availability; provide and manage 09/16/2024 Original

009-117 Combat Systems, Light-Off Suport; provide 09/17/2024 Original

009-118 CG Deck Loading; accomplish 07/22/2024 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 09/17/2024 Original

009-122 Temporary Padeye; install and remove 11/18/2024 CH-1

009-125 Boat 65 Feet (20meters) Long and Less; accomplish 11/18/2024 CH-1

009-126 Schedule Model Review (SMR); accomplish 09/17/2024 Original

Page 2 of 4 EXECUTING WORK

CATEGORY II. FY-26 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER.

TITLE CHANGE DATEITEM NO. CHANGE

009-058 Pump and Driver Shaft Alignment; accomplish 07/22/2024 Original

Page 3 of 4 EXECUTING WORK

ITEM NO. TITLE

Steering Gear Hydraulic Power Unit Pump (HPU); replace561-11-001

Page 4 of 4 EXECUTING WORK

SHIP: USS BAINBRIDGE (DDG 96) ITEM NO: 561-11-001

COAR: 26 PCN: EA01-L161

CMP: NONE

PLANNER: KRIEGER, DANIEL

JONES, DOUGLAS

LAFONTAINE,

CHRISTOPHER

SSP: NAPL-024-26 1 of 3 ITEM NO: 561-11-001

1. SCOPE:

1.1 Title: Steering Gear Hydraulic Power Unit Pump (HPU); replace

1.2 Location of Work:

1.2.1 Steering Gear Room (4-442-0-E)

1.3 Identification:

1.3.1 Quantity (One EA), Number 1B Steering Gear Hydraulic Power

Unit, Mfr: Northrup Grumman Systems, APL: 52A010052

1.3.1.1 Quantity (One EA), Axial Piston Pump, Mfr. ID: 1983373, 127 GPM, 1,200 RPM, 5,000 PSI, Mfr. Dwg:

2. REFERENCES:

2.1 Standard Items, (FY26 Ch-1)

2.2 S9561-BV-MMA-010 Rev 10, Steering Machinery Subsystem Model 03956- 1808422

2.3 S9086-CJ-STM-010 Rev 7, Fasteners

2.4 802-5959353 Rev BT, MIL-STD-777D Modified for DDG-51 Class, Schedule of piping, Valves, Fittings, and Associated Piping Components

2.5 1977574 Rev Y, HPU Assembly

2.6 1977711 Rev J, Steering Gear General Arrangement

2.7 1983373 Rev A, Variable Displacement Pump Assembly

3. REQUIREMENTS:

3.1 Remove and dispose of system fluids up to 500 gallons from the equipment listed in 1.3 and located in 1.2.

3.1.1 Accomplish a visual inspection for general condition, completeness, and cleanliness.

3.2 Remove existing and install new the equipment listed in 1.3.1.1, and located in 1.2 in accordance with 2.2, using 2.3 through 2.7 as guidance.

3.2.1 Accomplish the removal and installation of HPU Variable Displacement Pump Assembly (main pump) using reference 2.2, paragraph 6-6.1.6, steps (a) through (h).

3.2.2 Accomplish the requirements of OO9-024 of REF 2.1 for all installed FME. All FME must conform to the requirements identified in OO9-024. The use of cloth, polyvinyl sheet, paper, tape, and rubber sheeting as FME is prohibited.

3.2.3 Retain for reuse all hardware including fasteners.

SHIP: USS BAINBRIDGE (DDG 96)

SSP: NAPL-024-26 2 of 3 ITEM NO: 561-11-001

3.2.4 Restore piping flange mating surfaces exposed by disassembly of piping system. Repair by removing high spots, burrs, abrasions, and foreign matter, where removal can be accomplished by hand tools.

3.2.5 Restore each mating surface exposed by pump removal. Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by hand tool.

3.2.6 Chase and tap each exposed threaded area.

3.2.7 Clean each exposed part free of foreign matter, leaving no residue or injurious effect.

3.2.8 Install new piping gaskets conforming to the material

requirements of 2.4, including Category and Group G-1.

(V)(G) "TORQUE VERIFICATION"

3.2.9 Accomplish torque verification of each fastener in accordance with paragraph 6-6.1.6, step G, of reference 2.2. Torque each fastener to 575-600 foot-pounds using a torque wrench with a calibration certificate dated within One calendar year.

(V)(G) "VERIFY ACCEPTABLE COUPLING ALIGNMENT"

3.3 Prior to the coupling center section installation, accomplish the requirements of 009-058 for an alignment check of the motor to pump coupling in accordance with Paragraph 6-6.1.6, Steps (i) through (o) of 2.2.

3.3.1 Submit one legible copy in English, in hard copy or

transferable media, of a report listing result of the requirements of

3.3 to the SUPERVISOR.

(V)(G) "OPERATIONAL TEST"

3.4 Accomplish an operational test of the pump in accordance with normal operating procedures, using Chapter 2 of 2.2 as guidance. Allowable leakage: None.

(V)(G) "COMPARTMENT CLOSEOUT"

3.5 Accomplish a joint inspection with the SUPERVISOR and the Commanding Officer's designated representative upon completion, inspection, and acceptance, by the contractor, of work within each compartment. Ensure Attachment A, Work Completion Certification, is completed in accordance with 009 004 of 2.1.

4. NOTES:

4.1 Ship's Force will conduct mechanical, electrical isolation, tag out and oil transfer to facilitate work request.

4.2 Pump dry weight for rigging and crane services (574 pounds).

4.3 Prior to accomplishing Paragraph 3.4 for the Operational Test, Ship's Force must conduct a system flush.

4.4 Contractor shall coordinate with Ship's Force and FDRMC

representative prior to operational test. Contractor shall not operate any ship's force equipment.

SHIP: USS BAINBRIDGE (DDG 96)

SSP: NAPL-024-26 3 of 3 ITEM NO: 561-11-001

4.5 Contractor will be required to rig new equipment into location 1.2.1, Steering Gear Room (4-442-0-E)

4.6 A crane will be required to transport the new pump from topside mid-ship to the flight deck, and the old pump from the flight deck to the pier.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 1 EA

Axial Piston Pump Fig 3-3 2.2 3.2

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.