J-1 USS MCCAIN 3A1 CMAV Draft Work Item Package.pdf

PDF 1 MB Posted Jun 1, 2022

Attached to: USS JOHN S MCCAIN 3A1 CMAV Federal contract opportunity
Solicitation number: N4523A22R0556
Issued by: Department of the Navy Naval Supply Systems Command

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Written by GovTribe AI · Dec 28, 2023

This document provides information about an upcoming solicitation for Continuious Maintenance Availability (CMAV) 3A1 on the USS JOHN S MCCAIN (DDG 56). The solicitation will be set aside 100% for small businesses under NAICS code 336611 (Non-Nuclear Ship repair West). The period of performance is expected to be from November 2nd 2022 through November 27th 2022. The solicitation will be sent to all Master Ship Repair Agreement (MSRA) or Agreement for Boat Repair (ABR) holders with Approved agreements for repair or alternation of the USS JOHN S MCCAIN within the Pacific North West Region. All work will take place at the PSNS/IMF Everett Detachment Shipyard. Offerors must be registered in the System for Award Management to receive awards. The notice provides information for planning purposes and any information submitted in response cannot form a binding contract.

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DEPARTMENT OF THE NAVY

NWRMC (NMD)

USS JOHN S. MCCAIN (DDG 56)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: TPPC-DDG56-NWRMC23-S001

INCLUDES ALL CHANGES THROUGH 5/26/2022

INDEX

SHIP: USS JOHN S. MCCAIN (DDG 56) TPPC-DDG56-NWRMC23-S001

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-23 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM_NO. TITLE CHANGE DATE CHANGE

009-01 General Criteria; accomplish 10/01/2021 Original

009-02 Environmental Compliance Report for Material Usage; accomplish 10/01/2019 Original

009-03 Toxic and Hazardous Substance; control 10/01/2019 Original

009-04 Quality Management System; provide 10/01/2021 Original

009-05 Temporary Access; accomplish 10/22/2021 CH-1

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

03/06/2020 Original

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;

accomplish

10/01/2021 Original

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 10/01/2021 Original

009-10 Asbestos-Containing Material (ACM); control 10/01/2019 Original

009-18 Mine Warfare Ships Magnetic Material; control 10/01/2021 Original

009-19 Provisioning Technical Documentation (PTD); provide 10/01/2018 Original

009-20 Government Property; control 10/01/2021 Original

009-21 Logistics and Technical Data; provide 10/01/2018 Original

009-23 Interference; remove and install 10/01/2021 Original

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;

accomplish

10/01/2021 Original

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 10/01/2018 Original

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

10/01/2018 Original

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

10/01/2021 Original

009-60 Schedule and Associated Reports for CNO Availabilities; provide and manage 10/01/2021 Original

009-61 Shipboard Use of Fluorocarbons; control 10/01/2021 Original

009-67 Integrated Total Ship Testing; manage 10/01/2021 Original

009-69 Heavy Weather/Mooring Plan; provide 10/01/2021 Original

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and

Housekeeping for Unmanned Vessels; accomplish

10/01/2021 Original

009-72 Physical Security at a Private Contractor Facility; accomplish 10/01/2021 Original

009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

05/05/2022 CH-2

009-74 Occupational, Safety and Health Plan; accomplish 10/01/2021 Original

009-80 Ship Facilities; maintain 11/18/2016 Original

009-81 Compartment Closeout; accomplish 10/01/2019 Original

009-82 Installation of Equal Component Vice Specified Component; report 03/26/2018 Original

009-84 Threaded Fastener Requirements; accomplish 10/01/2021 Original

009-88 Collection, Holding and Transfer (CHT) and Motor Gasoline (MOGAS) Tanks, Spaces, and Piping, including Sewage or MOGAS-Contaminated Tanks, Spaces, and Piping; certify

10/22/2021 CH-1

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution

Prevention Act (PPA) Information; provide

03/06/2018 Original

Page 1 of 4 EXECUTING WORK

ITEM_NO. TITLE CHANGE DATE CHANGE

009-99 Ship Departure Report; provide 05/05/2022 CH-2

009-100 Ship's Stability; maintain 03/06/2018 Original

009-101 Ship Transit and Berthing; accomplish 03/26/2018 Original

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original

009-111 Schedule and Associated Reports for non-CNO Availabilities; provide and manage

10/01/2021 Original

009-117 Combat Systems, Light-Off Suport; provide 10/01/2019 Original

009-118 CG Deck Loading; accomplish 07/18/2014 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 10/01/2021 Original

009-122 Temporary Padeye; install and remove 10/22/2021 CH-1

009-125 Boats Less Than 65 Feet Long; accomplish 05/05/2022 CH-2

Page 2 of 4 EXECUTING WORK

CATEGORY II. FY-23 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER.

TITLE CHANGE DATEITEM NO. CHANGE

009-09 Process Control Procedure (PCP); provide and accomplish

10/01/2021 Original

009-11 Insulation and Lagging; accomplish 10/01/2021 Original

009-12 Weld, Fabricate, and Inspect; accomplish 10/01/2021 Original

009-15 Rotating Machinery; balance 10/01/2019 Original

009-25 Structural Boundary Test; accomplish 10/01/2021 Original

009-26 Deck Covering; accomplish 10/01/2021 Original

009-32 Cleaning and Painting Requirements; accomplish 05/05/2022 CH-2

009-57 Reduction Gear Security; accomplish 10/01/2021 Original

009-58 Pump and Driver Shaft Alignment; accomplish 03/06/2020 Original

009-71 Piping System; test 10/01/2021 Original

009-78 Passive Countermeasures System (PCMS) Material;

repair

10/01/2018 Original

009-90 Technical Representative; provide 07/24/2019 Original

009-103 Weight and Moment Change Data; provide 10/01/2021 Original

009-104 Vibration Testing and Analysis; accomplish 03/06/2020 Original

Page 3 of 4 EXECUTING WORK

ITEM NO. TITLE

Administrative Purpose; accomplish000-00-001

Stores Handling And Landing Area Bulkhead; repair122-21-001

Structural Bulkhead; repair122-21-002

Structural Framing; repair123-41-001

Harpoon Launcher Blast Pad Replacement; accomplish136-11-001

Superstructure Bulkhead; repair150-11-002

Sonar Dome Flex Hose Assembly; replace165-11-001

Torpedo Magazine Door; repair167-11-001

Fan Room Scuttle; repair168-11-001

Bolted Equipment Removal Plate (BERP); repair168-11-002

Davit Stowage Clamp; repair185-11-001

Main Reduction Gear (MRG) Turning Gear; inspect241-10-001

Seawater Service Piping Replacement; accomplish256-61-001

Number One Seawater Service Pump Discharge Piping; replace256-61-002

Ship Service Gas Turbine Generator (SSGTG) Lube Oil Cooler; repair311-31-001

Stuffing Tube; replace321-11-001

Bleed Air Piping Hot Hanger; replace551-66-001

Chemical - Resistant Floor Covering System; install634-11-001

Chemical - Resistant Floor Covering System; install634-11-003

Wharf and Pier Laydown Area; utilize and manage992-10-001

Temporary Service; provide992-11-001

Environmental Protection and Hazardous Waste Management Program;

provide

998-31-001

Hazardous Waste Produced on Naval Vessel; control998-41-001

Page 4 of 4 EXECUTING WORK

SHIP: USS JOHN S. MCCAIN (DDG 56) ITEM NO: 000-00-001

COAR: 26 PCN: SERV-L049

LWT FILE NO: 000-001 CMP: NONE

REVISED: 20 MAR 2022 PLANNER: FAULKINBURY, BRIAN

SSP: TPPC-DDG56-NWRMC23-S001 1 of 1 ITEM NO: 000-00-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Administrative Purpose; accomplish

1.2 Location of Work:

1.2.1 Not Applicable

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 None,

3. REQUIREMENTS:

3.1 Prepare and submit each report generated by the requirements of NAVSEA Standard Items and any other required documentation, that is not tied to a specific Work Item, to the SUPERVISOR.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: USS JOHN S. MCCAIN (DDG 56) ITEM NO: 122-21-001

COAR: 26 PCN: SS02-2449

CSWT FILE NO: 120-001 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: FEUZ, SEAN

BUTTS, NATHAN

HAGEN, KEVIN

SSP: TPPC-DDG56-NWRMC23-S001 1 of 2 ITEM NO: 122-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Stores Handling And Landing Area Bulkhead; repair

1.2 Location of Work:

1.2.1 Stores Handling And Landing Area (2-228-0-L)

1.2.2 Trash Disposal Room (2-242-2-Q)

1.3 Identification:

1.3.1 Quantity (One SF), Plate, PL112, 0.156 Inch, MIL-S-22698, GR DH-36, Sheet 7, Plan 7-5A of 2.3

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 100-6218923 Rev W, DDG-51 Class Unit Structural Arr Dwg Assy Unit

2.3 100-6218924 Rev Y, DDG-51 Class Unit Structural Arr Dwg-Assy Unit

3. REQUIREMENTS:

3.1 Accomplish repair of the material listed in 1.3 and located in 1.2 using 2.2 and 2.3 for guidance.

3.1.1 Remove existing and install new a total of one square foot of plate.

3.1.1.1 Chip and grind each surface flush in way of each repair.

3.1.1.2 Template size, configuration, and location from each

shipboard condition.

3.1.1.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.2 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test of each new weld seam. Allowable leakage: None.

3.3 Repair and material less than the amount identified and not accomplished in 3.1 will be subject to recoupment.

3.4 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

SHIP: USS JOHN S. MCCAIN (DDG 56)

SSP: TPPC-DDG56-NWRMC23-S001 2 of 2 ITEM NO: 122-21-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS JOHN S. MCCAIN (DDG 56) ITEM NO: 122-21-002

COAR: 26 PCN: CG04-1585

CSWT FILE NO: 120-003 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: FAULKINBURY, BRIAN

DESCHAMP, JESSIE

HAGEN, KEVIN

SSP: TPPC-DDG56-NWRMC23-S001 1 of 2 ITEM NO: 122-21-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Structural Bulkhead; repair

1.2 Location of Work:

1.2.1 CIWS Control Room Number One (03-112-0-C) (CONFIDENTIAL)

1.3 Identification:

1.3.1 Quantity (2 SF), Plate, PL101, 0.250 Inch, MIL-S-22698 GR DH- 36, Section 5-3-4E, Sheet 5-3 of 2.2

1.4 Security Classification of Equipment, Components, Spaces and Documents: The Equipment, Space or Document is classified and subject to the applicable provisions of the National Industrial Security Program Operating Manual, DOD 5220.22M (0584-LP-179-6400).

1.4.1 Spaces: CIWS Control Room Number One (03-112-0-C)

(CONFIDENTIAL)

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 150-6218954 Rev M, DDG-51 Class Unit Strl Arr Dwg Assy Unit 4130

3. REQUIREMENTS:

(V) "VISUAL INSPECTION"

3.1 Accomplish a visual inspection of the bulkhead listed in 1.3 for structural integrity, deterioration, pitting, each crack, and each area of damage or distortion in each location listed in 1.2, as designated by the SUPERVISOR.

3.1.1 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.2 Accomplish repair of the bulkhead located in 1.2 using 2.2 and the report generated in 3.1.1 for guidance, as designated by the SUPERVISOR.

3.2.1 Remove existing and install new a total of 2 square feet of plate.

3.2.1.1 Chip and grind each surface flush in way of each repair.

3.2.1.2 Template size, configuration, and location from each

shipboard condition.

3.2.2 Base metal weld build-up a total of 6 inches of plate defects.

3.2.2.1 For bidding purposes the base metal weld build-up must be one quarter inch thick.

3.2.2.2 Surface must be ground to sound metal prior to base

SSP: TPPC-DDG56-NWRMC23-S001 2 of 2 ITEM NO: 122-21-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

metal weld build-up.

3.2.2.3 Fill each local pit and groove with weld material prior to application of each principal base metal weld build-up layer.

3.2.2.4 Grind each surface of completed base metal weld build-up smooth if greater than one eighth of an inch above plate surface.

3.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.4 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test of each new weld seam. Allowable leakage: None.

3.5 Accomplish the requirements of 009-11 of 2.1.

3.5.1 Accomplish the requirements of 009-12 of 2.1 for each new fastener (stud) to support insulation and lagging.

3.5.2 Accomplish the requirements of 009-32 of 2.1 for each surface to be insulated with the exception of non-ferrous and corrosion resistant steel (CRES) piping, plating, and vent ducting.

3.5.3 Accomplish the requirements of 009-32 of 2.1 for new

insulation, lagging, and each reusable cover to match surrounding area.

3.6 Repair and material less than the amount identified and not accomplished in 3.2 will be subject to recoupment.

3.7 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS JOHN S. MCCAIN (DDG 56) ITEM NO: 123-41-001

COAR: 26 PCN: EM01-4232

CSWT FILE NO: 120-003 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: FEUZ, SEAN

BUTTS, NATHAN

SSP: TPPC-DDG56-NWRMC23-S001 1 of 2 ITEM NO: 123-41-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Structural Framing; repair

1.2 Location of Work:

1.2.1 Engine Room Number One (4-174-0-E)

1.3 Identification:

1.3.1 Quantity (One EA), Foundation, AFFF Hose Reel Type II, From Frame 206 to Frame 208, Second Platform of 1.2.

1.3.1.1 Quantity (2 LF), Angle, LB116, 5 Inch by 3 Inch by 1/4 Inch, ASTM-A-588 Gr A, Sheet 6G1-2, Section 6G1-2-D of 2.3

1.3.1.2 Quantity (One LF), Angle, LB105, 3 Inch by 3 Inch by 1/4 Inch, ASTM-A-588 Gr A, Sheet 6G1-2, Section 6G1-2-D of 2.3

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 100-6218918 Rev R, DDG-51 Class Unit Structural Arr Dwg Assy Unit

2.3 180-6218998 Rev AJ, DDG-51 Class Fdn Arr Dwg Dsgn Zone 2220 Bklt No.1

2.4 180-6218999 Rev AG, DDG-51 Class Fdn Arr Dwg Dsgn Zone 2230 Bklt No.1

2.5 600-6219273 Rev W, DDG-51 Class Hull Outfit Instl Design Zone 2230 2nd Platf Fr174 220

3. REQUIREMENTS:

3.1 Accomplish repair of the foundation listed in 1.3 and located in 1.2 using 2.2 through 2.5.

3.1.1 Remove existing and install new a total of 3 linear feet of material listed in 1.3.1 and 1.3.2.

3.1.1.1 Chip and grind each surface flush in way of each repair.

3.1.1.2 Template size, configuration, and location from each

shipboard condition.

3.1.1.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column B, Lines One through 7.

3.2 Repair and material less than the amount identified and not accomplished in 3.2 will be subject to recoupment.

3.3 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

SSP: TPPC-DDG56-NWRMC23-S001 2 of 2 ITEM NO: 123-41-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS JOHN S. MCCAIN (DDG 56) ITEM NO: 136-11-001

COAR: 26 PCN: CM03-0212

CM03-0216

CSWT FILE NO: 634-010 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: HITCHCOCK, ROBERT

CURRY, SHANE

DULANEY, MICHAEL

HAGEN, KEVIN

PIERCE, KEVIN

SSP: TPPC-DDG56-NWRMC23-S001 1 of 2 ITEM NO: 136-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Harpoon Launcher Blast Pad Replacement; accomplish

1.2 Location of Work:

1.2.1 Weather Deck 01 Level, Frame 318-330, Port

1.2.2 Weather Deck 01 Level, Frame 326-337, Starboard

1.3 Identification:

1.3.1 Quantity (One EA), Harpoon Blast Shield Pad Assembly Starboard

1.4.1 Spaces:

1.4.1.1 (1-300-0-C) Combat System Equipment Room Number 3

(CONFIDENTIAL)

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 702-7284241 Rev C, SHIPALT DDG-51-TY64, 156 Harpoon Blast Pad Corrosion Mod & ML

2.3 100-6218935 Rev AB, Unit Strl Arr Dwg Assy Unit 3150

2.4 100-6218940 Rev Y, Unit Strl Arr Dwg Assy Unit 3250

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-78 of 2.1.

3.2 Accomplish the requirements of 2.2 at each location listed in 1.3 and located in 1.2, using 2.3 and 2.4 as guidance.

3.2.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.2.1.1 Chip and grind each surface flush in way of each repair.

3.2.2 Accomplish the requirements of 009-11 of 2.1, for each new and disturbed insulation in way of repair.

3.2.2.1 Accomplish the requirements of 009-12 of 2.1, for each new fastener.

3.2.3 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 21,Columns A,B,C, and E

SSP: TPPC-DDG56-NWRMC23-S001 2 of 2 ITEM NO: 136-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.3 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

TOTAL

QUANTITY

PROVIDED NAME Of PART

PIECE

NO.

REF

NO.

NATIONAL

STOCK

NO.

REQ

PARA NO.

1. 23 SF

Tile, Type 3R-1 PCMS,20 Inch by 27 Inch 11 2.2

5840-01- 464-5007 3.1

5.2 PUSH MATERIAL:

1. None.

SHIP: USS JOHN S. MCCAIN (DDG 56) ITEM NO: 150-11-002

COAR: 26 PCN: ER09-L034

CSWT FILE NO: 168-003 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: OHTOLA, LARRY

HAGEN, KEVIN

SSP: TPPC-DDG56-NWRMC23-S001 1 of 2 ITEM NO: 150-11-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Superstructure Bulkhead; repair

1.2 Location of Work:

1.2.1 Pallet Truck Stowage/Battery Charging Room (01-205-0-Q)

1.2.2 Weather Deck 01 Level, Frame 217, Starboard

1.3 Identification:

1.3.1 Quantity (One EA), Door, Pallet Truck, Steel, 01-217-1, 48 Inch by 72-1/2 Inch, Left Hand, WTRTT, Piece No: DHALD/0E033, Item Number 0033 of 2.2, BIW Part No: 97243-093, APL: 319990121, NSN:

2040-01-393-9006

1.3.1.1 Quantity (One SF), Plate, HSLA Grade 60, ASTM-A562 Sheet 10D of 2.3, Door Frame, One Inch Above Deck, 4 Inch Starboard of Door Frame Centerline 01-217-1

1.3.2 Quantity (2 SF), Plate, PL101, 0.250, MIL-S-22698 Gr DH-36, Plan 6-2-5E, Sheet 6-2 of 2.4, Bulkhead, One Inch Above 01 Deck, 40.5 Inches and 45.5 Inches Starboard of Door Frame Centerline 01-217-1

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 168-6218622 Rev AC, DDG-51 Class Structural Door List - Zone 4

2.3 8100-1251-0298 Rev K, Cargo Door and Pallet Truck

2.4 150-6218964 Rev W, DDG-51 Class Unit Structural Arr Dwg Assy Unit

3. REQUIREMENTS:

(V)(G) "VISUAL INSPECTION"

3.1 Accomplish a visual inspection of each area listed in 1.3 for structural integrity, deterioration, pitting, each crack, and each area of damage or distortion in each location listed in 1.2, using 2.2 through

2.4 for guidance.

3.1.1 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.2 Accomplish repair of each area located 1.2 using 2.2 through 2.4 and the report generated in 3.1.1 for guidance, as designated by the

SUPERVISOR.

3.2.1 Remove existing and install new a total of 3 square feet of plate.

3.2.1.1 Chip and grind each surface flush in way of each repair.

SSP: TPPC-DDG56-NWRMC23-S001 2 of 2 ITEM NO: 150-11-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

3.2.1.2 Template size, configuration, and location from each

shipboard condition.

3.2.2 Base metal weld build-up a total of 2 square inches of plate defects.

3.2.2.1 For bidding purposes the base metal weld build-up must be one quarter inch thick.

3.2.2.2 Surface must be ground to sound metal prior to base

metal weld build-up.

3.2.2.3 Fill each local pit and groove with weld material prior to application of each principal base metal weld build-up layer.

3.2.2.4 Grind each surface of completed base metal weld build-up smooth if greater than one eighth of an inch above plate surface.

3.2.3 Accomplish the requirements of 009-12 of 2.1 including Table 2, Columns A and B, Lines One through 7.

3.3 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test of each new weld seam. Allowable leakage: None.

3.4 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line One, Columns A, B, C, E and G for the preservation of a total of 3 square feet of exterior bulkhead material located in 1.2.2.

3.4.1 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 6, Columns A, B, and D, for the preservation of a total of 3 square feet of interior bulkhead material located in 1.2.1.

3.5 Repair and material less than the amount identified and not accomplished in 3.2 will be subject to recoupment.

3.6 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS JOHN S. MCCAIN (DDG 56) ITEM NO: 165-11-001

COAR: 26 PCN: CA01-2793

CSWT FILE NO: 165-003 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: OHTOLA, LARRY

HAGEN, KEVIN

MOORE, DAMON

SSP: TPPC-DDG56-NWRMC23-S001 1 of 2 ITEM NO: 165-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Sonar Dome Flex Hose Assembly; replace

1.2 Location of Work:

1.2.1 Dome Equipment Room (0.5-28-0-Q)

1.3 Identification:

1.3.1 Quantity (One EA), Flexible Hose Assembly, 3 Inch, Piece Number: DRS/HA007, Sheet 3A, Detail 3A-5B of 2.5

1.3.2 Quantity (One EA), Flexible Hose Assembly, 2 1/2 Inch, Piece Number: FMP/HA005, Sheet 3B5, Detail 3B5-5B of 2.5

1.3.3 Quantity (One EA), Flexible Hose Assembly, 2 1/2 Inch, Piece Number: FWP/HA006, Sheet 3B5, Detail 3B5-5B of 2.5

1.3.4 Quantity (One EA), Flexible Hose Assembly, One Inch, Piece Number: DRS/HA008, Sheet 3B5, Detail 35B-5B of 2.5

1.3.5 Quantity (One EA), Flexible Hose Assembly, 2 Inch, Piece Number: DRS/HA009, Sheet 3B5, Detail 35B-5B of 2.5

1.3.6 Quantity (One EA), Flexible Hose Assembly, 3 Inch, Piece Number: FMP/HA0012, Sheet Detail 35B-5B of 2.5

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 S6430-AE-TED-010 Rev 7, Piping Devices and Flexible Hose Assemblies

2.3 529-6218458 Rev J, DDG-51 Class Sonar Dome Pressurization Sys Diagram

2.4 505-6566526 Rev B, DDG-51 Class Flexible Connection List Selected Record Drawing DDG-56

2.5 505-6219829 Rev Y, DDG51 Class Instl Mchry & Pp 41' Flat Fr 18 to Fr

3. REQUIREMENTS:

3.1 Remove each existing and install new hose assembly listed in 1.3 and located in 1.2, in accordance with Chapter 6 of 2.2, using 2.3 through

2.5 for guidance. Template from each existing shipboard condition.

3.1.1 Retain each hose insert and flange for installation.

3.1.2 Restore each piping flange mating surface exposed by

disassembly of piping system. Repair by removing each high spot, burr, abrasion, and foreign matter, where removal can be accomplished by a hand tool. Maintain phonographic finish on each flange that has it.

(I) "FLEXIBLE HOSE END FITTING INSPECTION"

SSP: TPPC-DDG56-NWRMC23-S001 2 of 2 ITEM NO: 165-11-001

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3.1.3 Inspect each retained end fitting in accordance with Paragraph 5-2.1 and 5-2.2 of 2.2.

3.1.3.1 Use each existing hose end fitting where identified

acceptable after inspection in accordance with 2.2.

3.1.3.2 Submit one legible copy, in approved transferrable

media, of a report listing results of the requirements of 3.1.3 to the SUPERVISOR.

3.1.4 Ensure each new hose assembly is in accordance with 2.2.

(I)(G) "IN SHOP PRESSURE TEST"

3.1.5 Accomplish the requirements of Chapter 7 of 2.2. Allowable deformation, burst, leak or fitting separation: None.

3.1.6 Install a new Corrosion Resistant Steel (CRES) identification tag on each flexible hose assembly engraved in accordance with Chapter 7.4 of 2.2, and using 2.4 for guidance.

3.1.6.1 Submit one legible copy, in approved transferrable

media, of a report listing the identification tag test data for each hose assembly tested to the SUPERVISOR.

3.1.7 Install each new hose assembly in accordance with Chapter 8 of 2.2.

(V)(G) "OPERATIONAL TEST"

3.2 Accomplish an operational test of each new hose assembly listed in

1.3 and located in 1.2 at normal system operating pressure in accordance with 2.2. Allowable leakage: None.

3.3 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS JOHN S. MCCAIN (DDG 56) ITEM NO: 167-11-001

COAR: 26 PCN: CG03-1517

CSWT FILE NO: 167-018 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: OHTOLA, LARRY

BUTTS, NATHAN

SSP: TPPC-DDG56-NWRMC23-S001 1 of 3 ITEM NO: 167-11-001

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1. SCOPE:

1.1 Title: Torpedo Magazine Door; repair

1.2 Location of Work:

1.2.1 Torpedo Magazine (1-370-8-M)

1.3 Identification:

1.3.1 Quantity (One EA), Torpedo Magazine Door with Actuator (1-384- 2), HTS, 48 Inch by 86 Inch, Piece Number: DHALD/0D058, BIW Catalog Number: 97245-002, NSN: 2040-01-413-7029, Line Item Number 0058 of

2.3, APL: 319990351

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 S9167-AQ-MMA-010, Change C, Magazine Door with Pneumatic Actuator

2.3 167-6218621 Rev AE, DDG-51 Class Structural Door List - Zone 3

2.4 8100-1256-0303 Rev D, Door, Ballistic Steel WTRTT,QA 6-Dog 48"X86" W/Actuator

3. REQUIREMENTS:

(I) "OPERATIONAL TEST"

3.1 Cycle the door listed in 1.3 and located in 1.2, checking for proper seating, binding, or erratic operation, in accordance with Paragraph 2-3 of 2.2 and the following:

3.1.1 Cycle the door through 4 complete cycles utilizing the

attached motor in the normal mode of operation. One complete cycle consists of bringing the door from the fully closed and dogged position to the fully open position, and returning to the fully closed and dogged position.

3.1.2 Cycle the door manually through one complete cycle.

3.1.3 Cycle the door utilizing the attached motor in the emergency mode of operation through one complete cycle

3.1.4 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.1 through 3.1.3 to the SUPERVISOR.

3.2 Remove the door listed in 1.3 and located in 1.2, using Paragraph 6- 11 of 2.2, 2.3 and 2.4 for guidance.

3.2.1 Matchmark, identify, and retain each part for assembly.

3.2.2 Remove the existing gasket from the gasket retainer channel.

3.2.3 Clean each exposed part free of oil, grease, dirt, loose

SSP: TPPC-DDG56-NWRMC23-S001 2 of 3 ITEM NO: 167-11-001

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paint, and rust, leaving no residue or injurious effects

(V) "VISUAL INSPECTION"

3.2.4 Accomplish a visual inspection of the door listed in 1.3 and located in 1.2 for structural integrity, deterioration, pitting, each crack, and each area of damage or distortion using 2.2 through 2.4 for guidance.

3.2.4.1 Submit one legible copy, in approved transferrable

media, of a report listing results of the requirements of 3.2.4 to the SUPERVISOR.

3.3 Accomplish repair of the door located in 1.2 using 2.2 through 2.4 and the report generated in 3.2.4.1 for guidance, as designated by the

SUPERVISOR.

3.3.1 Straighten and repair the door and each dogging assembly.

3.3.1.1 Warpage tolerance must not exceed 1/8 Inch (0.125) out of true plane in any direction.

3.3.2 Weld repair and straighten a total of 5 linear feet of knife edge.

3.3.2.1 Chip and grind each surface flush in way of each repair.

3.3.2.2 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column D, Lines One through 7.

3.3.3 Weld repair and straighten a total of 5 linear feet of gasket retainer channel.

3.3.3.1 Chip and grind each surface flush in way of each repair.

3.3.3.2 Template size, configuration, and location from each

shipboard condition.

3.3.3.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column B, Lines One through 7

3.4 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line One, Columns A, B, C and G, for preservation of the exterior of the door listed in 1.3 and located in 1.2, including a 6 inch periphery of the bulkhead around the frame assembly.

3.5 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 27, Columns A, B, and D for the interior surface of the door, including a 6 inch periphery of the bulkhead around the frame assembly.

3.6 Install the door removed in 3.2, using Paragraphs 8-8 and 8-9 of 2.2, 2.3 and 2.4 for guidance.

3.6.1 Accomplish actuator stem travel limit adjustment in accordance with Paragraph 6-7 of 2.2.

3.6.2 Accomplish torque switch adjustment in accordance with

Paragraph 6-8 of 2.2.

3.6.3 Apply zinc dust-petrolatum antiseize compound conforming to commercial specification A-A-59313 to each fastener thread.

SSP: TPPC-DDG56-NWRMC23-S001 3 of 3 ITEM NO: 167-11-001

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3.6.4 Lubricate each exposed working part, using general purpose grease conforming to MIL-PRF-24139.

3.6.5 Install new gasket for the structural door conforming to A-A- 59588, Grade 30, Class 3B.

3.6.5.1 Trim each end of the gasket to form a tight butt joint at the top center of the door.

3.6.5.2 Apply a light coat of silicone compound conforming to commercial specification SAE-AS8660 to gasket.

3.7 Accomplish the requirements of 009-25 of 2.1 for a chalk test of each structural closure repaired in 3.3.

(I)(G) "OPERATIONAL TEST"

3.8 Cycle the door listed in 1.3 and located in 1.2, checking for proper seating, binding, or erratic operation, in accordance with Paragraph 2-3 of 2.2 and the following:

3.8.1 Cycle the door through 4 complete cycles utilizing the

3.8.2 Cycle the door manually through one complete cycle.

3.8.3 Cycle the door utilizing the attached motor in the emergency mode of operation through one complete cycle.

3.9 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 Reference 2.2 can be accessed and viewed at local RMC office.

Distribution statement B.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS JOHN S. MCCAIN (DDG 56) ITEM NO: 168-11-001

COAR: 26 PCN: ER09-3350

CSWT FILE NO: 167-017 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: DOBLE, MICHAEL

SSP: TPPC-DDG56-NWRMC23-S001 1 of 3 ITEM NO: 168-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Fan Room Scuttle; repair

1.2 Location of Work:

1.2.1 Fan Room (Pressure Zone Number 4) (01-300-4-Q)

1.2.2 Passage (1-300-01-L)

1.3 Identification:

1.3.1 Quantity (One EA), Scuttle Steel, 01-301-2, 21 Inch Diameter, Watertight Quick Acting (WTRTTQA), Piece No. DHALV/0R003, Line Item 0003 of 2.2, APL 313170008

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 168-6218634 Rev AA, DDG-51 Class Hatch & Scuttle List - Zone 4

2.3 8100-1253-0238 Rev AP, Scuttles Structural (Steel) Wtqa Assemblies & Details

2.4 S9086-UF-STM-010/CH-600 Rev 5, Volume One, Structural Closures

2.5 605-2540769 Rev D, Label Plate Standards

3. REQUIREMENTS:

(I) "OPERATIONAL TEST"

3.1 Accomplish an operational test of the scuttle listed in 1.3 and located in 1.2. Cycle scuttle through 4 complete cycles, from fully closed and dogged, to fully open, to fully closed and dogged, checking for proper seating, binding or erratic operations. Allowable binding, sticking or erratic operations: None.

3.1.1 Submit one legible copy, in approved transferable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR.

3.2 Remove the scuttle listed in 1.3 and located in 1.2, using 2.2 and

2.3 for guidance.

3.3 Disassemble the scuttle listed in 1.3 using 2.2 and 2.3 for guidance. Retain each part for assembly.

(I) "VISUAL INSPECTION"

3.3.1 Accomplish a visual inspection of the scuttle, each dog assembly, operating mechanism, gasket retainer channel, knife edge, hinge assembly, fitting, and scuttle frame for wear and defects.

3.3.1.1 Submit one legible copy, in approved transferrable

media, of a report listing results of the requirements of 3.3.1

SSP: TPPC-DDG56-NWRMC23-S001 2 of 3 ITEM NO: 168-11-001

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to the SUPERVISOR.

3.3.2 Clean each exposed part free of oil, grease, dirt, loose paint, and rust, leaving no residue or injurious effects.

3.3.3 Remove existing gasket from gasket retainer channel.

3.3.4 Straighten and repair the scuttle and dogging assembly.

3.3.4.1 Warpage tolerance must not exceed 1/8 inch (0.125) out of true plane in any direction.

3.3.5 Base metal weld build-up and straighten a total of 2 linear feet of knife edge and gasket channel using Paragraph 600-2.2.2.2.4.1 of 2.4 for guidance, as directed by the SUPERVISOR. Grind each build-up area smooth and fair in with each surrounding surface.

3.3.6 Chip and grind each surface flush in way of each repair.

3.3.7 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.4 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 21, Columns A, B and E for the preservation of the upper side of the scuttle listed in 1.3 and located in 1.2.1.

3.4.1 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 28, Columns A, B and D for the preservation of the lower side of the scuttle listed in 1.3 and located in 1.2.2.

3.5 Assemble the scuttle using each part retained in 3.3, using 2.2 and

2.3 for guidance.

3.5.1 Install new rubber silicone gasket conforming to A-A-59588, Grade 30, Class 2B for scuttle listed in 1.3.

3.5.2 Install the scuttle removed in 3.2.

3.5.3 Apply zinc dust-petrolatum antiseize compound conforming to commercial specification A-A-59313 to each fastener thread.

3.5.4 Lubricate each exposed working part, using general purpose grease conforming to MIL-DTL-23549.

3.5.5 Adjust and align the scuttle closure in accordance with Section 7 of 2.4.

3.5.5.1 Adjust each dog, hinge and wedge for positive dogging action.

3.6 Accomplish the requirements of 009-25 of 2.1 for a chalk test of each structural closure repaired in 3.3.

3.7 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test of each new weld seam. Allowable leakage: None.

(V)(G) "OPERATIONAL TEST"

3.8 Accomplish an operational test of the scuttle listed in 1.3 and located in 1.2. Cycle scuttle through 4 complete cycles, from fully closed and dogged, to fully open, to fully closed and dogged, checking for proper seating, binding or erratic operations. Allowable binding, sticking or erratic operations: None.

SSP: TPPC-DDG56-NWRMC23-S001 3 of 3 ITEM NO: 168-11-001

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3.9 Accomplish the requirements of 009-11 of 2.1 for new and disturbed insulation.

3.9.1 Accomplish the requirements 009-32 of 2.1, for new and

disturbed insulation to match each surrounding area.

3.10 Install each new label plate in accordance with 2.5, using 2.2 for guidance.

3.10.1 Closure classification must be in accordance with Ship's Damage Control Book.

3.11 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS JOHN S. MCCAIN (DDG 56) ITEM NO: 168-11-002

COAR: 26 PCN: CG04-1542

CG04-1561

CSWT FILE NO: 167-025 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: DOBLE, MICHAEL

DESCHAMP, JESSIE

MORRIS, TIFFANY

SSP: TPPC-DDG56-NWRMC23-S001 1 of 3 ITEM NO: 168-11-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Bolted Equipment Removal Plate (BERP); repair

1.2 Location of Work:

1.2.1 CIWS Control Room Number One (03-112-0-C) (CONFIDENTIAL)

1.2.2 Weather Deck 03 Level, Frames 112-128, Centerline

1.2.3 CIWS Control Room Number 2 (02-299-0-C) (CONFIDENTIAL)

1.2.4 Weather Deck 02 Level, Frames 300-320, Centerline

1.3 Identification:

1.3.1 Quantity (One EA), Bolted Equipment Removal Plate, Frame 124, 9 Feet 6-3/4 Inches Port of Centerline, Plan View 3-2-7F, Sheet 3-2 of 2.2

1.3.2 Quantity (One EA), Bolted Equipment Removal Plate, Frame 305, 9 Feet 6-3/4 Inches Starboard of Centerline, Plan View 3-2-4G, Sheet 3-2 of 2.3

1.4.1 03-112-0-C (CIWS Control Room Number One) (CONFIDENTIAL)

1.4.2 02-299-0-C (CIWS Control Room Number 2) (CONFIDENTIAL)

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 150-6218954 Rev M, DDG-51 Class Unit Strl Arr Dwg Assy Unit 4130

2.3 150-6218970 Rev N, DDG-51 Class Unit Strl Arr Dwg Assy Unit 4620

2.4 Systems and Specifications, SSPC Painting Manual, Volume 2

2.5 0640-LP-119-0175 Rev 12, Ammunition and Explosives Safety Afloat

3. REQUIREMENTS:

3.1 Remove each BERP listed in 1.3 and located in 1.2, using 2.2 and 2.3 for guidance.

3.1.1 Prior to equipment removal, install temporary containment to preclude entry of inclement weather during accomplishment of each repair.

3.1.2 Weld fill, drill and tap 4 each BERP bolt holes as directed by the SUPERVISOR.

3.1.2.1 Accomplish the requirements of 009-12 of 2.1, including

SSP: TPPC-DDG56-NWRMC23-S001 2 of 3 ITEM NO: 168-11-002

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Table 2, Column A, Lines One through 7.

3.1.3 Repair and material less than the amount identified and not accomplished in 3.1.2 will be subject to recoupment.

3.2 Power tool clean to bare metal each BERP listed in 1.3 and located in 1.2, to include each bolting ring internal and external surface extending 3 inches beyond the bolting ring, as designated by the SUPERVISOR. Accomplish each requirement of Surface Preparation Specification SSPC-SP 11 of 2.4.

(I) "BOLTING RING INSPECTION"

3.3 Accomplish a visual inspection of each bolting ring surface for each plate listed in 1.3 for structural integrity, deterioration, pitting, each crack, and each area of damage or distortion in each location listed in 1.2, using 2.2 and 2.3 for guidance.

3.3.1 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.3 to the SUPERVISOR.

3.4 Install each BERP removed in 3.1 in accordance with 2.2 and 2.3 and the following.

3.4.1 Remove all dust, dirt, oil, grease, wax and loose paint from each sealing surface. Wiping with an approved solvent will aid in preparing the surface for bonding.

3.4.2 Install new each gasket conforming to the material

requirements of 2.2 and 2.3.

3.4.2.1 Use 3M Scotch-Weld Neoprene High Performance Contact

Adhesive 1357, or 3M High Tack number 76 Spray for contact cement.

3.4.2.2 Apply adhesive to one side of gasket and corresponding flange on BERP cover.

3.4.2.3 Install gasket on BERP, keeping each bolt hole aligned.

Use a small roller 3 inches wide with maximum body pressure to help ensure adequate contact and bonding, especially on each edge.

3.4.3 Install new each monel fastener conforming to MIL-DTL-1222, Type I, GR 400, QQ-N-281, MIL-F-18240 Type P, NSN 5305-01-371-8463.

3.4.3.1 Apply zinc dust-petrolatum anti-seize compound

conforming to commercial specification A-A-59313 to each fastener thread prior to installation.

3.5 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line One, Columns A, B, C, E and G for the preservation of each deck located in 1.2.2 and 1.2.4.

3.5.1 Accomplish the requirements of 009-32 of 2.1, including Table 3, Line 6, Columns A, B and D for each bolting ring internal surface extending 3 inches beyond the bolting ring and the internal surface of each BERP listed in 1.3 and located in 1.2.1 and 1.2.3.

3.5.2 Accomplish the requirements of 009-26 of 2.1, including Attachment G, for installation of Peel and Stick nonskid, for each

SSP: TPPC-DDG56-NWRMC23-S001 3 of 3 ITEM NO: 168-11-002

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location listed in 1.2.2 and 1.2.4.

3.5.3 Apply each new red danger swing circle, using 2.5 for

guidance.

3.6 Accomplish the requirements of 009-25 of 2.1 for an air hose, water hose, or vacuum box test of each BERP listed in 1.3 and located in 1.2.

Allowable leakage: None.

3.7 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS JOHN S. MCCAIN (DDG 56) ITEM NO: 185-11-001

COAR: 26 PCN: CG03-1640

CSWT FILE NO: 150-001 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: FAULKINBURY, BRIAN

DONALDSON, MARK

SWEARSON, DARYL

SSP: TPPC-DDG56-NWRMC23-S001 1 of 2 ITEM NO: 185-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Davit Stowage Clamp; repair

1.2 Location of Work:

1.2.1 Weather Deck 01 Level, Frame 380, Port

1.3 Identification:

1.3.1 Quantity (One EA), Davit Arm Support, 6 Inch by 12-3/4 Inch by 18-3/4 Inch, Steel, MIL-S-22698 Gr DH-36, Piece No. DHHAW/GF805, Sheet 113D of 2.4

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 100-6218944 Rev W, DDG-51 Class Unit Structural Arr Dwg Assy Unit

2.3 600-6219287 Rev Y, DDG-51 Class Hull Outfit Instl. Design Zone 3360- 01 Lvl Fr 370~386 (Weather Dk)

2.4 670-6220341 Rev AM, DDG51 Class Fabrication of Misc Stwg Fr 370-410 Below 02 Level

3. REQUIREMENTS:

3.1 Remove existing and install new the material listed in 1.3 and located in 1.2 using 2.2 through 2.4 for guidance.

3.1.1 Chip and grind each surface flush in way of each repair.

3.1.2 Template size, configuration, and location from each shipboard condition.

3.1.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.2 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

SSP: TPPC-DDG56-NWRMC23-S001 2 of 2 ITEM NO: 185-11-001

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SHIP: USS JOHN S. MCCAIN (DDG 56) ITEM NO: 241-10-001

COAR: 26 PCN: EM01-L103

EM02-L187

CSWT FILE NO: 241-014 (DDG 51) CMP: NONE

REVISED: 13 OCT 2021 PLANNER: MILLSAP, MATTHEW

DULANEY, MICHAEL

HAGEN, KEVIN

PIERCE, KEVIN

SSP: TPPC-DDG56-NWRMC23-S001 1 of 2 ITEM NO: 241-10-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

1. SCOPE:

1.1 Title: Main Reduction Gear (MRG) Turning Gear; inspect

1.2 Location of Work:

1.2.1 Engine Room Number One (4-174-0-E)

1.2.2 Engine Room Number 2 (4-254-0-E)

1.3 Identification:

1.3.1 Quantity (One EA), Number One MRG Turning Gear, MFR: General Electric Company, APL 691300175

1.3.1.1 Quantity (One EA), Number One Turning Gear First

Reduction Worm

1.3.2 Quantity (One EA), Number 2 MRG Turning Gear, MFR: General Electric Company, APL 691300174

1.3.2.1 Quantity (One EA), Number 2 Turning Gear First Reduction Worm

2. REFERENCES:

2.1 Standard Items, (FY23)

2.2 S9241-BM-MMA-010 Rev 9, Propulsion Reduction Gear

2.3 S9074-AR-GIB-010A/278, Requirements for Fabrication Welding and Inspection, and Casting Inspection and Repair for Machinery, Piping, and Pressure Vessels

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-90 of 2.1 for technical documentation and a technical representative to provide oversight and direct assistance to the SUPERVISOR. Technical services obtained by this paragraph are not to be used to perform production work.

3.2 Accomplish the requirements of 009-57 of 2.1.

3.3 Accomplish the requirements of 009-09 of 2.1 for the inspection of the equipment listed in 1.3.1 and located in 1.2.1.

(I) "NON DESTRUCTIVE INSPECTION"

3.3.1 Accomplish dye penetrant (PT) inspection of each…

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