IFB_32-12-6649_1000_Gallon_Spray_Body_Full_Drawing_Set.pdf

BEFORE WELDING

TO CORNER POST

394038

394038

394038

394038

394038

TYP

12 PLCS

PAINT LEGS

DETAIL C

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27 28 29

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DETAIL B

TYP

2 PLCS

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DETAIL D

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WEIGHT

D

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B

AA

B

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D

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8 7 6 5 4 3 2 1

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F

E

D

DEPARTMENT OF TRANSPORTATION

070625

BILL OF MATERIALS

E

EQUIPMENT, OFFICE OF ENGINEERING AND

.005"THREE PLACE DECIMAL

MATERIAL

CONFIDENTIAL AND PROPRIETARY TOP ASSEMBLY

1000 GALLON SPRAY BODY

SHEET 1 OF 9

F

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN DIVISION OF EQUIPMENT

TWO PLACE DECIMAL

RE

V

ANSI Y14.5-2009

FINISH

.03"

INTERPRET GEOMETRIC

PRODUCTION.

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL "

ANGULAR BEND ½

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

7/22/2021

REV. DESCRIPTION DATE APPROVED

REVISIONS

E REDESIGN; FLAT HOSE ADDED TO TOP ASSY BOM FOR CLARITY 3/17/2026 CARTER, K.

D ITEM #92, 93, 94, 95 ADDED 02/14/2024 CARTER, K.

C REVISION 2 08/01/2023 CARTER,K.

B BOM CORRECTION AND CLARIFICATIONS 07/25/2022 CARTER, K.

A INITIAL RELEASE 07/15/2022 CARTER, K.

TOP ASSEMBLY

LEFT FRONT ISOMETRIC VIEW

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PE 32-12-6649

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BILL OF MATERIALS

SHEET 2 OF 9

WEIGHT

070625

1000 GALLON SPRAY BODY

DEPARTMENT OF TRANSPORTATION

EQUIPMENT, OFFICE OF ENGINEERING AND

DIVISION OF EQUIPMENT

TOP ASSEMBLY

E

D E

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

ANSI Y14.5-2009TOLERANCING PER:

TWO PLACE DECIMAL

.005"

THREE PLACE DECIMAL

CONFIDENTIAL AND PROPRIETARY

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

7/22/2021

CT# 070625

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BILL OF MATERIALS

SHEET 3 OF 9

WEIGHT

070625

1000 GALLON SPRAY BODY

DEPARTMENT OF TRANSPORTATION

EQUIPMENT, OFFICE OF ENGINEERING AND

DIVISION OF EQUIPMENT

TOP ASSEMBLY

E

RE

V E

PRODUCTION.

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

TWO PLACE DECIMAL

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

7/22/2021

H

REF

DETAIL F

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DETAIL H

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DETAIL G

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27 28 3032 31 29

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PRODUCTION.

1000 GALLON SPRAY BODY

SHEET 4 OF 9

WEIGHT

070625

E

DEPARTMENT OF TRANSPORTATION

EQUIPMENT, OFFICE OF ENGINEERING AND

DIVISION OF EQUIPMENT

TOP ASSEMBLY

E

RE

V

D

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

TWO PLACE DECIMAL

INTERPRET GEOMETRIC

.03" CONFIDENTIAL AND PROPRIETARY

THREE PLACE DECIMAL .005"

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

7/22/2021

TOP ASSEMBLY

LEFT VIEW

CT# 070625

SCALE 1:16

I

I

SECTION I-I

1 : 7

50 48 48 49

SCALE

CONTINENTAL PLIOVIC AG SPRAY HOSE/ 20012641

1/2" ID

SEE WATER SCHEMATIC

KK

1 : 8

SCALE

REFSECTION K-K 96

WEIGHT

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B

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C

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070625

1000 GALLON SPRAY BODY

DEPARTMENT OF TRANSPORTATION

PRODUCTION.

THREE PLACE DECIMAL TOP ASSEMBLY

D

SHEET 5 OF 9

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN DIVISION OF EQUIPMENT

TWO PLACE DECIMAL

ANSI Y14.5-2009

FINISH

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

7/22/2021

1-1/2" ID

SEE WATER SCHEMATIC

ABBOT RUBBER/ X1110-0251

SCALE 1:6

44 77

SEE WATER SCHEMATIC

1/4" ID

CONTINENTAL FABCHEM PLIOSYN/ 20018498

3" ID

SEE WATER SCHEMATIC

CONTINENTAL FABCHEM PLIOSYN/ 20018488

TOP ASSEMBLY

RIGHT VIEW

CT# 070625

DETAIL L

SCALE 1 : 4

45747569

C

B

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B

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D

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E

F

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V

D

SHEET 6 OF 9

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

MATERIAL

INTERPRET GEOMETRIC

TOLERANCING PER: ANSI Y14.5-2009

TWO PLACE DECIMAL .03"

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

EQUIPMENT, OFFICE OF ENGINEERING AND

PRODUCTION.

E

BILL OF MATERIALS

E

TOP ASSEMBLY

DIVISION OF EQUIPMENT

STATE OF CALIFORNIA

DEPARTMENT OF TRANSPORTATION

1000 GALLON SPRAY BODY

070625

WEIGHT

7/22/2021

NOTE:

WELD ITEM 9 TO STAINLESS

STEEL TANK STRAP

TOP ASSEMBLY

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M

102"

2"

DETAIL M

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REF

4"

B

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B

C

D

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F

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V

D

SHEET 7 OF 9

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

MATERIAL

INTERPRET GEOMETRIC

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

EQUIPMENT, OFFICE OF ENGINEERING AND

PRODUCTION.

E

E

TOP ASSEMBLY

DIVISION OF EQUIPMENT

STATE OF CALIFORNIA

DEPARTMENT OF TRANSPORTATION

1000 GALLON SPRAY BODY

070625

WEIGHT

7/22/2021

DETAIL O

SCALE 1 : 3

DETAIL P

SCALE 1 : 4

21 22 23

1 : 8

7072 71727170

SCALE

SECTION N-N

SEE WATER SCHEMATIC

1/2" ID

CONTINENTAL PLIOVIC AG SPRAY HOSE/ 20012641

SEE WATER SCHEMATIC

3/4" ID

CONTINENTAL PLIOVIC AG SPRAY HOSE/ 20012643

SEE WATER SCHEMATIC

1/2" ID

CONTINENTAL PLIOVIC AG SPRAY HOSE/ 20012641

CONTINENTAL FABCHEM PLIOSYN/ 20018488

1-1/2" ID

SEE WATER SCHEMATIC

CONTINENTAL FABCHEM PLIOSYN/ 20018488

1-1/2" ID

SEE WATER SCHEMATIC

TOP ASSEMBLY

LEFT VIEW

CT# 070625

SCALE 1:12

N

N

B

AA

B

C

D

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8 7 6 5 4 3 2 1

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F

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F

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D

SHEET 8 OF 9

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

MATERIAL

INTERPRET GEOMETRIC

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

EQUIPMENT, OFFICE OF ENGINEERING AND

PRODUCTION.

E

E

TOP ASSEMBLY

DIVISION OF EQUIPMENT

STATE OF CALIFORNIA

DEPARTMENT OF TRANSPORTATION

1000 GALLON SPRAY BODY

070625

WEIGHT

7/22/2021

CONTINENTAL FABCHEM PLIOSYN/ 20018488

1-1/2" ID

SEE WATER SCHEMATIC

CONTINENTAL FABCHEM PLIOSYN/ 20018488

1-1/2" ID

SEE WATER SCHEMATIC

CONTINENTAL FABCHEM PLIOSYN/ 20018488

1-1/2" ID

SEE WATER SCHEMATIC

CONTINENTAL FABCHEM PLIOSYN/ 20018485

1-1/4" ID

SEE WATER SCHEMATIC

CONTINENTAL FABCHEM PLIOSYN/ 20018485

1-1/4" ID

SEE WATER SCHEMATIC

ABBOT RUBBER/ X1110-0251

1/4" ID

SEE WATER SCHEMATIC

CONTINENTAL FABCHEM PLIOSYN/ 20018481

1" ID

SEE WATER SCHEMATIC

CONTINENTAL PLIOVIC AG SPRAY 1800/ 20012643

3/4" ID

SEE WATER SCHEMATIC

CONTINENTAL PLIOVIC AG SPRAY 1800/ 20012643

3/4" ID

SEE WATER SCHEMATIC

CONTINENTAL PLIOVIC AG SPRAY 1800/ 20012643

3/4" ID

SEE WATER SCHEMATIC

CONTINENTAL PLIOVIC AG SPRAY 1800/ 20012643

3/4" ID

SEE WATER SCHEMATIC

TOP ASSEMBLY

RIGHT REAR ISOMETRIC VIEW

CT# 070625

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B

AA

B

C

D

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8 7 6 5 4 3 2 1

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F

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V

D

SHEET 9 OF 9

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

MATERIAL

INTERPRET GEOMETRIC

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

EQUIPMENT, OFFICE OF ENGINEERING AND

PRODUCTION.

E

BILL OF MATERIALS

E

TOP ASSEMBLY

DIVISION OF EQUIPMENT

STATE OF CALIFORNIA

DEPARTMENT OF TRANSPORTATION

1000 GALLON SPRAY BODY

070625

WEIGHT

7/22/2021

ITEM NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

1 1 BODY WELDMENT ASSEMBLY 070622

2 1 1000 GALLON WATER TANK ASSEMBLY 070506

3 1 LOCK PIN 021539

4 1 30 GALLON WATER TANK CRADLE ASSEMBLY 070361

5 1 30 GALLON WATER TANK ASSEMBLY 070365

6 1 LABEL: MAIN WATER FILL PORT 075569

7 1 CONDUIT CARRIER KIT - PVC TUBE 6" DIA, DOORS ON

BOTH ENDS

BLAYLOCK TCK6-

2D 051248

8 1 HYPRO 9303S-HM4C .

9 1 HYPRO 9302S-HM2C .

10 1 HOSE REEL 070675

11 1 WATER TANK STEP 070652

12 1 REAR SPRAY BAR ASSEMBLY 074369

13 1 EYEWASH CABINET 070676

14 1 SIDE SPRAY BOOM ASSEMBLY 071972L

15 1 SIDE SPRAY BOOM ASSEMBLY 071972R

16 1 ELECTRICAL COMPONENT COVER KIT 074462

17 1

5 GALLON PORTABLE PRESSURIZED FACE WASH UNIT

WITH DRENCH HOSE. 25-1/2" HIGH AND 8-1/2"

OUTSIDE DIAMETER

BRADLEY S19-

670 .

18 1 UMBILICAL CORD STORAGE BOX & MOUNT 070615

19 2 WATER TANK END STOP 071359

20 2 ADJUSTABLE STORAGE LEG 06-000242

21 2 THREADED-STUD BUMPER, POLYURETHANE, 5/16"-18

THREAD, 2" OD, 2" HIGH, DUROMETER 75A .

22 2 SAE FLAT WASHER, 5/16" SCREW SIZE, 0.688" OD,

GRADE 5, ZINC PLATED .

23 2 LOCKNUT, NYLON INSERT, 5/16"-18 UNC-2B, GRADE 5,

ZINC PLATED

24 4 DOUBLE CAPTIVE ROLLER & SPOOL ASSEMBLY

DRUM LENGTH: 9.5"

HANNAY REELS

FH-309.5

25 4 10 SERIES, LED, RED ROUND, 2 DIODE, M/C LIGHT, P2,

BLACK GROMMET, 12V, KIT

TRUCK-LITE P/N

10050R .

26 2 5/8 IN HITCH PIN WITH TETHER AND PIN .

27 3

FAUCET WITH 3/4" GARDEN HOSE MALE OUTLET (HOSE

BIB), 3/4"-14 NPT FEMALE INLET, BRASS, 125 PSI AT 100°

F MAX. WATER PRESSURE, 1-1/4" HEIGHT

McMASTER-

CARR 4792K64 .

28 3

PIPE BULKHEAD WITH LOCKNUT, ¾”-14 NPT MALE X

¾”-14 NPT MALE PORTS, STEEL, 1-1/16” 12 UN-2B

MOUNTING THREAD

BRENNAN

INDUSTRIES PART

# 2708-LN-12-12

- ALTERNATE

SUPPLIER BUT

NOT

INTERCHANGEA

BLE TOMPKINS

INDUSTRIES, INC

D-2708-LN-12-12

(MOUNTING

THREAD 1-3/16"

DIA.)

29 3 3/4" HOSE TO 3/4" FNPT, BARB FITTING, ZINC-PLATED

STEEL .

30 3 USS FLAT WASHER, 1.125" NOMINAL, 2.75" OD, ZINC-

PLATED STEEL

McMASTER 90108A039 .

31 3 BULKHEAD LOCKNUT, STEEL, 1-1/16”-12 UN-2B THREAD

TOMPKINS

INDUSTRIES, INC.

FF306-12

32 1 GARDEN HOSE ADAPTER, FITTING MATERIAL BRASS X

BRASS. FITTING SIZE 2/4" X 3/4"

GRAINGER

20XP92 OR EQUIV

33 1 1000 GALLON TANK UPPER AIR GAP 074227

34 1 UPPER AIR GAP HOSE HANGER BRACKET 074351

ITEM NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

35 2

316 STAINLESS STEEL CLEVIS PIN

W/ HAIRPIN COTTER PIN, 3/4" DIA., 3-1/4" USABLE

LENGTH

36 6

VIBRATION-DAMPING LOOP CLAMP, GALVANIZED

STEEL, VINTL PLASTIC CUSHION, 1" ID, 2-3/16" LONG,

9/32" MOUNTING HOLE

37 3 VIBRATION-DAMPING LOOP CLAMP, MULTILINE, STEEL

W/ EPDM CUSHION, 1-1/8"ID, 13/32" MOUNTING HOLE .

38 8 SERRATED LOCKNUT, 3/8"-16 UNC-2B, GRADE 8, ZINC

PLATED .

39 5 LOOP CLAMP, STEEL WITH EPDM RUBBER CUSION, 1-

1/8" ID

MCMASTER

3225T246 OR EQUIV

40 8 HEX HEAD BOLT, 3/8"-16 UNC-2A x 3/4" LONG, FULLY

THREADED, GRADE 8, ZINC YELLOW-CHROMATE

PLATED

41 6 SERRATED LOCKNUT, 1/4"-20 UNC-2B, GRADE 5, ZINC

PLATED

MCMASTER

99904A101 OR EQUIV

42 1 EPDM RUBBER SPRAY HOSE, 3/4" ID; EST LENGTH

NEEDED: 25FT

ABBOT RUBBER

X1110-0751 OR EQUIV

43 2 075564 ASSEMBLY 075564

44 1 UPPER AIR GAP FILL NOZZLE ASSEMBLY 070627

45 2

ANSI CAUTION SAFETY LABEL: MAINTAIN 3-POINT

CONTACT WHEN ASCENDING OR DESCENDING

LADDER 5" X 3-1/2"

JENDCO SAFETY

SUPPLY

LVHR621XVE

OR EQUIV

46 2 DANGER NON-POTABLE WATER LABEL, 3"X5",

ADHESIVE DURA VINYL

JENDCO SAFETY

SUPPLY 420-

DGA5AP

OR EQUIV

47 1

DANGER NON POTABLE WATER DO NOT DRINK 10" X

14" VINYL LABEL

JENDCO SAFETY

SUPPLY 420-

D307PB

OR EQUIV

48 8 SAE WASHER, 3/8" SCREW SIZE, 0.812" OD, GRADE 8,

ZINC YELLOW-CHROMATE PLATED .

49 4 LOCKNUT, NYLON INSERT, 3/8"-16 UNC-2B, GRADE 8,

ZINC YELLOW-CHROMATE PLATED .

50 4 HEX HEAD BOLT, 3/8"-16 UNC-2A x 3-1/4" LONG, 1"

THREADED, GRADE 8, ZINC YELLOW-CHROMATE

PLATED

51 4

WIRE-LOCK CLEVIS PIN, 1004-1045 STEEL, SQUARED

WITH LOOP AND TAB, 3/8" DIAMETER, 2-7/8" USABLE

LENGTH

MCMASTER

984816A531 OR EQUIV

52 1

MANUFACTURER SHALL AFFIX PERMANENT-ADHESIVE-

BACK LABEL WITH THE FOLLOWING INFORMATION:

MANUFACTURER ____________

SERIAL NUMBER __________

PE NUMBER (Formatted as PE 32-12-YYYY or PE YYYY)

53 1

MANUFACTURER SHALL AFFIX PERMANENT-ADHESIVE-

BACK LABEL WITH THE FOLLOWING INFORMATION:

Tare ____________

54 1 TANK LEVEL SENSOR ASSEMBLY 077477

55 1 TANK LEVEL SENSOR MOUNTING BRACKET 077506

56 1 U-BOLT, 3-5/8" ID, 3/8"-16 THREAD SIZE, 4-13/16

HEIGHT, 304 STAINLESS STEEL .

57 2 18-8 STAINLESS STEEL BENT-PULL CLEVIS PIN

1/2" DIAMETER, 4" USABLE LENGTH

MCMASTER

94563A812 OR EQUIV

58 1 STOR-A-WAY (7-WAY) PLUG HOLDER COLE HERSEE

11750 034-3651

59 6 SAE FLAT WASHER, 1/4" SCREW SIZE, 0.625" OD,

GRADE 5, ZINC-PLATED STEEL .

60 6 LOCKNUT, NYLON INSERT, 1/4"-20 UNC-2B, GRADE 5,

ZINC-PLATED .

61 2 SB175 CONNECTOR, GRAY, 2-WAY

ANDERSON

POWER

PRODUCTS P/N#

940-BK

62 4 HEX HEAD BOLT, 1/4"-20 UNC-2A x 1-1/2" LONG, 3/4"

THREADED, GRADE 5, ZINC PLATED .

63 2 10 GA. SHEET, DRY, FINISH 2B, 304 STAINLESS STEEL,

ASTM A240 111568

64 2 4-YARD BODY SCORPION ATTENUATOR HOLDER 025628

65 12 SAE FLAT WASHER, 1/2" SCREW SIZE, 1.062" OD, ZINC-

PLATED .

66 12 FENDER WASHER, 1/2" SCREW SIZE, 1-1/2" OD, ZINC-

PLATED STEEL .

67 12 18-8 STAINLESS STEEL UNTHREADED SPACER, 1" OD, 1-

1/2" LONG, FOR 1/2" SCREW SIZE

MCMASTER

92320A279 .

68 12 LOCKNUT, NYLON INSERT, 1/2"-13 UNC-2B, GRADE 8,

ZINC YELLOW-CHROMATE PLATED .

69 4 3M 989 REFLECTIVE LABEL - 3" RED .

70 2

60 SERIES, LED, RED, OVAL, 26 DIODE, S/T/T, BLACK

GROMMET, DIAMOND SHELL, FIT 'N FORGET S.S.,

STRAIGHT PL-3 FEMALE, 12V, KIT

TRUCK-LITE P/N

60085R .

ITEM NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

71 2 OPEN BACK, BLACK RUBBER, GROMMET FOR 60

SERIES 2 X 6IN. LIGHTS, OVAL

TRUCK-LITE P/N

60708 .

72 2 66 SERIES, LED, CLEAR OVAL, 1 DIODE, BACK-UP

LIGHT, FIT 'N FORGET S.S., 12V

TRUCK-LITE P/N

66205C .

73 2 FLANGED HEX HEAD BOLT, 1/4"-20 UNC-2A X 1-1/4"

LONG, FULLY THREADED, GRADE 5, ZINC PLATED .

74 2

LABEL:

HOSE REEL RETRACT

MATERIAL: PHENOLIC

75 3 REELCRAFT - PUSH BUTTON SWITCH REELCRAFT

260424 .

76 2 20" LONG SAFETY CHAIN ASSEMBLY .

77 1

LABEL:

MAX CAPACITY

W/ TL3 ATTENUATOR

500 GALLONS

MATERIAL: PHENOLIC

78 1 HEX HEAD CAP SCREW, 1/4"-20 UNC-2A x 7/8" LONG, FULLY THRD, ALLOY STEEL, GRADE 5, ZINC YELLOW-

CHROMATE PLATED

79 1

6" X 150 FOOT MICROPRISMATIC CONSPICUITY

RETROREFLECTIVE SHEETING, RIGHT HAND ,

STRIPED CHEVRON, RED/FLOURESCENT LIME

ORALITE/V98-

776267-060150 053-4735

81 1

6" X 150 FOOT MICROPRISMATIC CONSPICUITY

RETROREFLECTIVE SHEETING, RIGHT HAND ,

STRIPED CHEVRON, RED/FLOURESCENT LIME

ORALITE/V98-

776267-060150 053-4735

80 1

6" X 150 FOOT MICROPRISMATIC CONSPICUITY

RETROREFLECTIVE SHEETING, LEFT HAND ,

STRIPED CHEVRON, RED/FLOURESCENT LIME

ORALITE/V98-

77575-060150 053-4736

81 WATER ROUTING - POLYPROPYLENE FITTINGS (SEE

DWG #130807)

82 WATER ROUTING - HARD LINE (SEE DWG# 130811)

83 HYDRAULIC HOSE ASSEMBLY (SEE DWG# 077573)

84 RUST-OLEUM AS9100 SYSTEM ANTI-SLIP HIGH

PERFORMANCE EPOXY (APPLIED TO WALKWAY)

85 1 25' LAY FLATHOSE W/ TWO 2-1/2" NH/NST FEMALE

SWIVAL CONNECTORS

SEE DWG #070622

SEE DWG #070506

SEE DWG #021539

SEE DWG #070361

SEE DWG #070365

SEE DWG #076773

SEE DWG #076773

SEE DWG #070675

SEE DWG #070625

SEE DWG #074369

SEE DWG #070676

SEE DWG #071972

SEE DWG #071972

SEE DWG #074462

SEE DWG #070615

SEE DWG #071359

SEE DWG #06-000242

SEE DWG #074227

SEE DWG #074351

SEE DWG #075564

SEE DWG #070627

SEE DWG #077477

SEE DWG #077506

SEE DWG #111568

SEE DWG #025628

SEE DWG #037644

NOT SHOWN

F

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

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THREE PLACE DECIMAL

CONFIDENTIAL AND PROPRIETARY

.03"TWO PLACE DECIMAL

DIVISION OF EQUIPMENT

SHEET 1 OF 1

1000 GALLON SPRAY BODY

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

ANSI Y14.5-2009

D130807

D

FITTINGS.005"

TOP ASSEMBLY - POLYPROPYLENE

DEPARTMENT OF TRANSPORTATIONDIMENSIONS ARE IN INCHES

FRACTIONAL 1/32"

© COPYRIGHT 2026 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

3/4/2026

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 3/4/2026 CARTER, K.

BILL OF MATERIALS

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

1 1 BULKHEAD FITTING, 3/4" FNPT, POLYPROPYLENE, FKM

VITON GASKET .

2 1 1-1/4"ID HOSE TO 1-1/4" MNPT, 90° BARB FITTING,

POLYPROPYLENE

3 1 BULKHEAD FITTING, 3/4" FNPT, POLYPROPYLENE, FKM

VITON GASKET . .

4 1 3/4"ID HOSE TO 3/4" MNPT, 90° BARBED FITTING,

POLYPROPYLENE . .

5 1 3/4"ID HOSE TO 3/4" MNPT, BARB FITTING,

POLYPROPYLENE .

6 1 1-1/4"ID HOSE TO 1-1/4" MNPT, BARB FITTING,

POLYPROPYLENE

7 1 BULKHEAD FITTING, 1" FNPT, POLYPROPYLENE, FKM

VITON GASKET .

8 1 1"ID HOSE TO 1" MNPT, ADAPTER, POLYPROPYLENE .

9 1 1"ID HOSE TO 1" MNPT, 90° BARB FITTING, PP .A

A

SECTION A-A

SCALE 1 : 10

BB

CC

SECTION B-B

SCALE 1 : 5

1 : 5 SCALE

SECTION C-C

1000 GALLON TANK ASSEMBLY

BILL OF MATERIALS

14 14

-1

/4

AIR GAP (5")

/2

/2

/2

-1

/2

1/4"

S P R

A Y B

O O

M

S P R

A Y B

O O

M

S P R

A Y B

O O

M

S P R

A Y B

O O

M

LEFT SIDE BOOM RIGHT SIDE BOOM

L E F T P

E N

D A N

T

R

IG

H T P

E N

D A N

T

NOTES:

1. ALL WELDS, ELECTRICALAND PAINT WILL BE IN

COMPLIANCE WITH CALTRANS EQUIPMENT QUALITY

STANDARDS. GO TO WWW.DOT.CA.GOV/HQ/EQSC TO

VIEW EQUIPMENT QUALITY STANDARDS.

2. ALL ADHESIVE JOINTS TO BE CLEANED AND BONDED PER

MANUFACTURES INSTRUCTIONS. BONDED JOINTS TO BE

UNIFORM AND NEAT IN APPEARANCE.

3. ALL THREADED JOINTS TO BE SEALED WITH TEFLON TAPE

OR THREAD SEALANT FOR THE MATERIAL SPECIFIED AS

PER MANUFACTURES INSTRUCTIONS. JOINTS TO BE

UNIFORM AND NEAT IN APPEARANCE. DO NOT USE TEFLON

TAPE ON POLYPROPYLENE PARTS. TEFLON TAPE FOR

STAINLESS STEEL PIPE FITTINGS, MIL-A-A-58092, MCMASTER

#7346A12 SEALANT FOR POLYPROPYLENE THREADED

FITTINGS, RECTOR SEAL TRU-BLU OR SPEARS BLUE 75

MCMASTER #4883K28.

4. REMOVE ALL BURR AND SHARP EDGES.

ID COLOR TYPE SUPPLIER/MFG PART NO.

1/4" BLACK EPDM RUBBER SPRAY HOSE ABBOT RUBBER/ X1110-0251

1/2" ORANGE AGRICULTURE SPRAY HOSE CONTINENTAL PLIOVIC AG SPRAY 1800/ 20012641

3/4" ORANGE AGRICULTURE SPRAY HOSE CONTINENTAL PLIOVIC AG SPRAY 1800/ 20012643

1" GRN/ORN CHEMICAL TRANSFER HOSE CONTINENTAL FABCHEM PLIOSYN/ 20018481

1-1/4" GRN/ORN CHEMICAL TRANSFER HOSE CONTINENTAL FABCHEM PLIOSYN/ 20018485

1-1/2" GRN/ORN CHEMICAL TRANSFER HOSE CONTINENTAL FABCHEM PLIOSYN/ 20018488

3" GRN/ORN CHEMICAL TRANSFER HOSE CONTINENTAL FABCHEM PLIOSYN/ 20018498

HOSE REQUIREMENT LIST

K. CARTER

1000 GALLON ROLL-OFF BODY

WATER SCHEMATIC

DWG-02593-21-WS NONE

12/3/21

EDUCTOR PUMP

CIRCUIT

1/2

VENT LINE

1-1/4"1-1/2" 1-1/4"

EST. LENGTH

FOR HOSE TYPE SUPPLIER/MFG PART NO.

1/4"

1/2"

3/4"

1"

1-1/4"

1-1/2" T-BOLT HOSE CLAMP (MIN DIAM. 1.88" - MAX DIAM. 2.19")

3"

HOSE CLAMP REQUIREMENT LIST

FASTENAL 0403549

ID

FASTENAL 0403530T-BOLT HOSE CLAMP (MIN DIAM. 3.50" - MAX DIAM. 3.81")

FASTENAL 0403547T-BOLT HOSE CLAMP (MIN DIAM. 1.63" - MAX DIAM. 1.88")

T-BOLT HOSE CLAMP (MIN DIAM. 1.38" - MAX DIAM. 1.57")

T-BOLT HOSE CLAMP (MIN DIAM. 1.06" - MAX DIAM. 1.14")

T-BOLT HOSE CLAMP (MIN DIAM. 0.75" - MAX DIAM. 0.83")

HOSE CLAMP (MIN DIAM. 0.3125" - MAX DIAM. 0.625")

FASTENAL 0403545

FASTENAL 0427804

FASTENAL 0427800

FASTENAL 99523354

1-1/2"

-1

/2

V E N

T L

IN

E

1-1/4"

/4

1/4"

1-1/4"

/4

1-1/4"

-1

/4

3/4"

1-1/4"

/2

/2

/2

15'

100'

30'

6'

8'

22'

10'

ITEM

NO.

DESCRIPTION MFG NO.

CT DWG REF

NO.

1 TANK BANDS, & FITTINGS, 1000 GALLONS, POLY, YELLOW

1000 GALLON TANK

ASSEMBLY

070506

BRASS ON/OFF VALVE, WITH SHORT LEVER HANDLE, 1-1/2" NPT FEMALE TO

1-1/2" NPT MALE

MCMASTER 47865K17 070631

3 1-1/2" FNPT, Y-STRAINER, 20 MESH, BRASS MIDWEST CONTROL YSFB-150 070631

4 1-1/2" FNPT, SWING CHECK VALVE, BRASS GRAINGER 6VDT7 070631

5 CENTRIFUGAL WATER PUMP, HYD DRIVE HYPRO 9303S HM4C 076773

6 TEEJET 90-50232, 1-1/4 BARBED 801 FLOWMETER, 2.5-60 GPM TEEJET 90-50232 070625

7 1-1/4" NPT FEMALE INLET X OUTLET, PRESSURE REGULATING VALVE, BRASS WATTS 1-1/4" 25AUB-GG-Z3 076758

1-1/4" MNPT TO 1-1/4" FNPT, 150 PSI MAX PRESSURE RELIEF VALVE, BRASS

(TO BE SET AT 50PSI) SPRAYER DEPOT AA110114 076758

9 8 VALVE SPRAY MANIFOLD ASSEMBLY TEEJET 438EC-2-D 051320

10 REAR SPRAY BAR ASSEMBLY CT 074369 074369

11 BALL VALVE WITH LEVER HANDLE, 1-1/4" FNPT TO 1-1/4" MNPT, BRASS MCMASTER 47865K46 076758

12 1/2IN X 200FT. PREMIUM DUTY 12V DC MOTOR DRIVEN HOSE REEL REELCRAFT EA32112 L12D 070675

13 CENTRIFUGAL WATER PUMP, HYD DRIVE HYPRO 9302S HM2C 076773

14 MIXING NOZZLE, EDUCTOR 4:1, 3/8" NPT, POLY

SPRAYING SYSTEMS CO.

46550-3/8-PP

070506

15 BALL VALVE, 3/4" NPT, BRASS MCMASTER 47865K24 070735

16 WATER EDUCTOR JET PUMP

3/4" NPT SUCTION x 1-1/4" NPT INTAKE x 1-1/4" NPT DISCHARGE, BRONZE

MCMASTER 4979K13 070735

17 BRASS BODY ON/OFF VALVE W/ T-HANDLE 1-1/4" FNPT X 1-1/4" MPNT MCMASTER 4082T47 070735

18 ON/OFF VALVE, 3" NPT FEMALE, STANDARD PORT, POLYPROPYLENE MCMASTER 9771K360 070627

19 25' LAY FLATHOSE W/ TWO 2-1/2" NH/NST FEMALE SWIVAL CONNECTORS CAPITAL RUBBER 053-4689

20 SWING CHECK VALVE, 1-1/4" FNPT, BRONZE MCMASTER 4708K56 070735

1-1/2"

-1

/2

FOR REFERENCE

ONLY

PE 32-12-6649

Kevin Carter Line

Kevin Carter Line

Kevin Carter Line

Kevin Carter Line

4"

4"

SCALE 1 : 5

SECTION A-A

TYP

ALL

4183 "

8253 "

3 "18 4

7 "35 16

4"

1000 GALLON SPRAY BODY

WATER ROUTING (HARD LINE)

LEFT SIDE VIEW

SCALE 1:12

A

A

TOP VIEW

SCALE 1:12

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 3/4/2026 CARTER

BILL OF MATERIALS

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

1 1 130466SS ASSEMBLY 130466SS

2 1 096169SS ASSEMBLY 096169SS

3 1 CHEMICAL FILL EDUCTOR ASSEMBLY 130247

4 1 WATER PLUMBING POST-PUMP ASSEMBLY 070644-2500

5 1 130393SS ASSEMBLY 130393SS

6 1 130542BR ASSEMBLY 130542BR

7 1 130550BR ASSEMBLY 130550BR

8 1 WATER PLUMBING PRE-PUMP ASSEMBLY 070631

NOTE:

1. APPLY LOCTITE BLUE TO VIBRATION-

DAMPING CLAMP HARDWARE ON ALL

ASSEMBLIES.

2. SEE DWG-02593-21-WS FOR SPRAY HOSE &

HOSE CLAMP REQUIREMENTS.

SEE DWG #130466SS

SEE DWG #096169SS

SEE DWG #130247

SEE DWG #070644-2500

SEE DWG #130393SS

SEE DWG #130542BR

SEE DWG #130550BR

SEE DWG #070631

SEE DWG #130550BR

SEE DWG #070631

1000 GALLON SPRAY BODY

130811

WEIGHT

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

ANSI Y14.5-2009

.005" WATER ROUTING (HARD LINE)

DESIGNER

DRAWN

PRODUCTION.

F

RE

V

THREE PLACE DECIMAL

DIVISION OF EQUIPMENT

SHEET 1 OF 3

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

A D

INTERPRET GEOMETRIC

TWO PLACE DECIMAL

ENG APPR.

.03"

CONFIDENTIAL AND PROPRIETARY

AFINISH

© COPYRIGHT 2026 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

3/4/2026

130811

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

RE

V

D

1000 GALLON SPRAY BODY

WATER ROUTING (HARD LINE)

A

A

PRODUCTION.

INTERPRET GEOMETRIC

CONFIDENTIAL AND PROPRIETARY

SHEET 2 OF 3

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

TOLERANCING PER:

TWO PLACE DECIMAL

DIVISION OF EQUIPMENT

ANSI Y14.5-2009

© COPYRIGHT 2026 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

3/4/2026

1 : 10

SECTION B-B

SCALE

TYP

DETAIL C

REF

SCALE 1 : 3

ALL

D

D

SECTION D-D

SCALE 1 : 3

LEFT SIDE VIEW

SCALE 1:10

BB

4"

4"

4"

4"

8"

2" 1"

130811

WEIGHT

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

RE

V

D

1000 GALLON SPRAY BODY

A

PRODUCTION.

INTERPRET GEOMETRIC

CONFIDENTIAL AND PROPRIETARY

SHEET 3 OF 3

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

TOLERANCING PER:

TWO PLACE DECIMAL

DIVISION OF EQUIPMENT

© COPYRIGHT 2026 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

3/4/2026

LEFT SIDE VIEW

SCALE 1:14

MM

SCALE 1 : 6

DETAIL E

4"

SCALE 1 : 6

DETAIL G 6

"1

10"

10"

SCALE 1 : 5

DETAIL F

TYP

ALL

1 : 14

SECTION M-M

SCALE

45.0°

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

RE

V

-2

D

WEIGHT

070644-2500

ASSEMBLY

STATE OF CALIFORNIA

SHEET 1 OF 1

B

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

ANSI Y14.5-2009

.005"

PRODUCTION.

INTERPRET GEOMETRIC

MATERIAL

CONFIDENTIAL AND PROPRIETARY

BILL OF MATERIALS

2500 GALLON SPRAY BODY

B

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

WATER PLUMBING POST-PUMP

10/17/2022

REV. DESCRIPTION DATE APPROVED

REVISIONS

B REMOVED A VIBRATION DAMPING WELD MOUNT 11/14/2025 CARTER, K.

A INITIAL RELEASE 7/13/2023 CARTER, K.

WATER PLUMBING POST-PUMP ASSEMBLY

ISOMETRIC/EXPLODED VIEW

CT# 070644-2500

SCALE 1:4

TOP VIEW

SCALE 1:4

FRONT VIEW

SCALE 1:4

ISOMETRIC VIEW

SCALE 1:4

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART NO.

1 1 3/4" HOSE TO 3/4" MNPT, BARB FITTING, BRASS

2 3 1-1/4" HOSE TO 1-1/4" MNPT, BARB FITTING, BRASS

3 3 1-1/4" FNPT, 90° PIPE ELBOW, BRASS

4 1 1-1/4 BARBED 801 FLOWMETER, 2.5-6.0 GPM TEEJET 90-50232 TEEJET ONLY

5 2 1-1/4" MNPT X 1" MANIFOLD FLANGE M100125MPT

6 4 1-1/4" FNPT, PIPE TEE, BRASS

7 1 1-1/4" NPT X 1-5/8", SCH 40, CLOSE PIPE NIPPLE,

BRASS

8 1 1-1/4" FNPT TO 1-1/4" MNPT, ON/OFF VALVE,

BRASS

MCMASTER

47865K46

9 1 1/2" HOSE TO 1/2" MNPT, BARB FITTING, BRASS

10 1 1-1/4" MNPT TO 3/4" FNPT, PIPE BUSHING, BRASS

11 3 1-1/4" NPT X 3-1/2", SCH 40, PIPE NIPPLE, BRASS

12 1 1-1/4" NPT, COUPLING, BRASS

13 1 1-1/4" NPT X 8", SCH 40, PIPE NIPPLE, BRASS

14 1

1-1/4" MNPT TO 1-1/4" FNPT, 150 PSI MAX

PRESSURE RELIEF VALVE, BRASS (TO BE SET AT

50PSI)

TEEJET

AA110114

15 1 1-1/4" MNPT TO 1/2" FNPT, PIPE BUSHING, BRASS

16 3

VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, POLYPROPYLENE, ZINC-PLATED

STEEL TOP PLATE, 1-11/16" ID

17 1 1-1/4" MNPT TO 1/4" FNPT, PIPE BUSHING, BRASS MCMASTER

4429K292

18 1 1 1/4"-NPT X 12", SCH 40, PIPE NIPPLE, BRASS

19 1

VIBRATION AND CORROSION RESISTANT

PRESSURE GAUGE, 1/4-NPT MALE BOTTOM

CONNECTION, 2-1/2" DIAL

130247

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

RE

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D

1000 GALLON SPRAY BODY

CHEMICAL FILL EDUCTOR ASSY

DIVISION OF EQUIPMENT

SHEET 1 OF 1

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

ANSI Y14.5-2009

PRODUCTION.

.005"

INTERPRET GEOMETRIC

MATERIAL

CONFIDENTIAL AND PROPRIETARY

A

THREE PLACE DECIMAL

© COPYRIGHT 2026 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

3/5/2026

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 3/5/2026 CARTER

BILL OF MATERIALS

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

1 1 FABCHEM PLIOSYN (UHMWPE) TUBE

1-1/4" ID, 7 FT LENGTH

CONTINENTAL

20018485 OR EQUIV

2 1 1-1/4" T-BOLT HOSE CLAMP 300 STAINLESS STEEL -

MIN/MAX DIA.: 1.62"/1.87" BANJO TC-162 .

3 1 1-1/4" FNPT, PIPE TEE, BRASS .

4 1 1" FNPT, CAM AND GROOVE COUPLING, TYPE D,

POLYPROPYLENE BANJO 125D .

5 2 1-1/4" HOSE TO 1-1/4" MNPT, BARB FITTING, BRASS .

6 1 3/4" FNPT, 90° PIPE ELBOW, BRASS .

7 1 3/4" MNPT TO 1-1/4" MNPT, WATER EDUCTOR JET

PUMP VALVE, BRONZE

MCMASTER

4979K13 .

8 1 1-1/4" FNPT, SWING CHECK VALVE, BRONZE MCMASTER

4708K56 .

9 1 1" FNPT, CAM AND GROOVE ADAPTER, TYPE A,

POLYPROPYLENE BANJO 125A .

10 1 1-1/4" FNPT X 1-1/4" MNPT, 90° PIPE ELBOW, PP .

11 1 1-1/4"ID HOSE TO 1-1/4" MNPT, BARB FITTING,

POLYPROPYLENE

12 1 1-1/4" FNPT, ON/OFF VALVE W/ LEVER HANDLE, BRASS MCMASTER

47865K26 .

13 2

VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, POLYPROPYLENE, ZINC-PLATED STEEL

TOP PLATE, 1-11/16" ID

14 1 3/4" HOSE TO 3/4" MNPT, BARB FITTING, BRASS .

15 1 1-1/4" NPT, COUPLING, BRASS .

16 1 1-1/4" NPT X 9", SCH 40, PIPE NIPPLE, BRASS .

17 1 1-1/4" FNPT TO 1-1/4" MNPT, ON/OFF VALVE, BRASS MCMASTER

47865K46 .

18 1 1-1/4" NPT X 3-1/2", SCH 40, PIPE NIPPLE, BRASS .

19 1 1-1/4" NPT X 2", SCH 40, PIPE NIPPLE, BRASS .

20 1 1 1/4"-NPT X 7", SCH 40, PIPE NIPPLE, BRASS .

21 1 1-1/4" FNPT, 90° PIPE ELBOW, BRASS .

CHEMICAL FILL EDUCTOR ASSEMBLY

CT# 130247

ISOMETRIC VIEW

SCALE 1:3

TOP VIEW

SCALE 1:3

1000 GALLON SPRAY BODY

130466SS

WEIGHT

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

RE

V

A

PRODUCTION.

FINISH

MATERIAL

THREE PLACE DECIMAL WATER ROUTING (HARD LINE)

D

SHEET 1 OF 1

TOLERANCING PER:

CARTER

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

.03"

SS

TWO PLACE DECIMAL

DIVISION OF EQUIPMENTDRAWN

A

© COPYRIGHT 2026 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

3/5/2026

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 3/5/2026 CARTER

BILL OF MATERIALS

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

1 3

VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, 2 LINE, POLYPROPYLENE, ZINC-PLATED

STEEL TOP PLATE, 1-1/16" ID

MCMASTER

3252T12 OR EQUIV

2 3 STACKING CLAMP FOR 1-1/16" ID, 2-LINE VIBRATION-

DAMPING ROUTING CLAMP

MCMASTER

3252T773 OR EQUIV

4 4 3/4" NPT X 48", SCH 40, CLOSE PIPE NIPPLE, STAINLESS

STEEL .

5 1 3/4" FNPT X 3/4" MNPT, 90° PIPE ELBOW, STAINLESS

STEEL .

6 1 3/4" FNPT, COUPLING, STAINLESS STEEL .

7 5 3/4" FNPT, 90° PIPE ELBOW, STAINLESS STEEL .

8 5 1/2" HOSE TO 3/4" MNPT, BARB FITTING, STAINLESS

STEEL .

9 1 3/4" HOSE TO 3/4" MNPT, BARB FITTING, STAINLESS

STEEL .

10 1 1/2" HOSE TO 3/4" FNPT, BARB FITTING, STAINLESS STEEL .

11 1 3/4" HOSE TO 3/4" FNPT, BARB FITTING, STAINLESS STEEL .

130466SS

SCALE 1:2

ISOMETRIC VIEW

TOP VIEW

SCALE 1:3

11/14/2025 DIVISION OF EQUIPMENT

TOLERANCING PER:

TWO PLACE DECIMAL

ANSI Y14.5-2009

.03"

096169SS

WEIGHT

BILL OF MATERIALS

2500 GALLON SPRAY BODY

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

B

B

ENG APPR.

TITLE:

RE

V

CARTER, K.

DATE

PRODUCTION.

SIZE

NAME

D

DWG. NO.

DRAWN

REV

UNLESS OTHERWISE SPECIFIED:

THREE PLACE DECIMAL

SHEET 1 OF 1

MATERIAL

© COPYRIGHT 2025 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

WATER ROUTING (HARD LINE)

REV. DESCRIPTION DATE APPROVED

REVISIONS

B BOM ITEM NUMBER AND CALLOUT CORRECTIONS 11/14/2025 CARTER, K.

A INITIAL RELEASE 03/20/2025 CARTER, K.

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

1 3 3/4" NPT X 14", SCH 40, CLOSE PIPE NIPPLE, STAINLESS

STEEL .

2 1 3/4" NPT X 12", SCH 40, CLOSE PIPE NIPPLE, STAINLESS

STEEL .

3 6 3/4" FNPT, 90° PIPE ELBOW, STAINLESS STEEL .

4 1 1/2" HOSE TO 3/4" FNPT, BARB FITTING, STAINLESS STEEL .

5 1 3/4" HOSE TO 3/4" FNPT, BARB FITTING, STAINLESS STEEL .

6 5 1/2" HOSE TO 3/4" MNPT, BARB FITTING, STAINLESS

STEEL .

7 1 3/4" HOSE TO 3/4" MNPT, BARB FITTING, STAINLESS

STEEL .

8 2 STACKING CLAMP FOR 1-1/16" ID, 2-LINE VIBRATION-

DAMPING ROUTING CLAMP

MCMASTER

3252T773 OR EQUIV

9 2

VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, 2 LINE, POLYPROPYLENE, ZINC-PLATED

STEEL TOP PLATE, 1-1/16" ID

MCMASTER

3252T12 OR EQUIV 1

096169SS

ISOMETRIC VIEW

SCALE 1:1

096169SS

TOP VIEW

SCALE 1:1

130393SS

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

RE

V

SS

D

1000 GALLON SPRAY BODY

DIVISION OF EQUIPMENT

SHEET 1 OF 1

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

ANSI Y14.5-2009

PRODUCTION.

.005"

INTERPRET GEOMETRIC

MATERIAL

CONFIDENTIAL AND PROPRIETARY

A

THREE PLACE DECIMAL

© COPYRIGHT 2026 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

3/5/2026

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 3/5/2026 CARTER

BILL OF MATERIALS

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

1 4

VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, POLYPROPYLENE, ZINC-PLATED STEEL

TOP PLATE, 1-1/16" ID

2 1 3/4" FNPT, COUPLING, STAINLESS STEEL .

3 2 3/4" FNPT, 90° PIPE ELBOW, STAINLESS STEEL .

4 2 3/4" HOSE TO 3/4" MNPT, BARB FITTING, STAINLESS

STEEL .

5 1 3/4" NPT X 72", SCH 40, CLOSE PIPE NIPPLE, STAINLESS

STEEL .

6 1 3/4" NPT X 20", SCH 40, CLOSE PIPE NIPPLE, STAINLESS

STEEL .

TOP VIEW

SCALE 1:4

130393SS

ISOMETRIC VIEW

SCALE 1:4

130542BR

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

RE

V

BR

D

1000 GALLON SPRAY BODY

DIVISION OF EQUIPMENT

SHEET 1 OF 1

TOLERANCING PER:

CARTER

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

ANSI Y14.5-2009

PRODUCTION.

.005"

INTERPRET GEOMETRIC

MATERIAL

CONFIDENTIAL AND PROPRIETARY

A

THREE PLACE DECIMAL

© COPYRIGHT 2026 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

3/5/2026

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 3/5/2026 CARTER

BILL OF MATERIALS

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

1 2

VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, POLYPROPYLENE, ZINC-PLATED STEEL

TOP PLATE, 1-11/16" ID

2 1 1-1/4" FNPT, 90° PIPE ELBOW, BRASS .

3 1 1-1/4" HOSE TO 1-1/4" MNPT, BARB FITTING, BRASS .

4 1 1-1/4" NPT X 24", SCH 40, PIPE NIPPLE, BRASS .

5 1 1-1/4" HOSE TO 1-1/4" FNPT, BARB FITTING, BRASS .

1000 GALLON SPRAY BODY

130550BR

WEIGHT

D

C

B

AA

B

C

D

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8 7 6 5 4 3 2 1

E

F

E

TWO PLACE DECIMAL

WATER ROUTING (HARD LINE)

PRODUCTION.

F

RE

V

BR

D

SHEET 1 OF 1

DRAWN

TOLERANCING PER:

CARTER

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

A

CONFIDENTIAL AND PROPRIETARY

A

ENG APPR.

ANSI Y14.5-2009

INTERPRET GEOMETRIC

.03"

THREE PLACE DECIMAL

© COPYRIGHT 2026 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

3/5/2026

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 3/5/2026 CARTER

BILL OF MATERIALS

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

1 2

VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, POLYPROPYLENE, ZINC-PLATED STEEL

TOP PLATE, 1-5/16" ID

2 1 1" NPT X 36", SCH 40, PIPE NIPPLE, BRASS .

3 1 1" FNPT, PIPE TEE, BRASS .

4 1 1" FNPT X 1" MNPT, 90° PIPE ELBOW, BRASS .

5 2 3/4" HOSE TO 1" MNPT, BARB FITTING, BRASS .

6 1 1" FNPT, 90° PIPE ELBOW, BRASS .

7 1 1" HOSE TO 1" MNPT, BARB FITTING, BRASS .

130550BR

SCALE 1:2

ISOMETRIC VIEW

TOP VIEW

SCALE 1:2

40.0°

ASSEMBLY

070631

WEIGHT

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

DIVISION OF EQUIPMENT

1000 GALLON SPRAY BODY

.03"

.005"

RE

V

PRODUCTION.

D

SHEET 1 OF 1

FINISH

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

EQUIPMENT, OFFICE OF ENGINEERING AND

THREE PLACE DECIMAL

DRAWN

TWO PLACE DECIMAL

STATE OF CALIFORNIA

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

WATER PLUMBING PRE-PUMP

6/1/2021

REV. DESCRIPTION DATE APPROVED

REVISIONS

C PART CHANGES 03/5/2026 CARTER

B CHANGE IN U-BOLT CALLOUT 08/18/2023 CARTER, K.

A INITIAL RELEASE 07/25/2022 CARTER, K.

WATER PLUMBING PRE-PUMP

ASSEMBLY

ISOMETRIC/EXPLODED VIEW

CT# 070631

SCALE 1:3

BILL OF MATERIALS

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

1 1 1-1/2" FNPT, Y-STRAINER, 20 MESH, BRASS

MIDWEST

CONTROL YSFB-

OR EQUIV

2 2 1-1/2" NPT X 1-3/4", SCH 40, CLOSE PIPE NIPPLE, BRASS .

3 1 1-1/2" FNPT, PIPE TEE, BRASS .

4 1 1-1/2" FNPT, 90° PIPE ELBOW, BRASS .

5 1 SWING CHECK VALVE, 1-1/2" FNPT, BRASS GRAINGER

6VDT7 OR EQUIV

6 1 1 1/2"-NPT X 5", SCH 40, PIPE NIPPLE, BRASS .

7 1 1-1/4" HOSE TO 1-1/2" MNPT, BARB FITTING, BRASS .

8 1 1-1/2" NPT, COUPLING, BRASS .

9 1 1-1/2" NPT X 5-1/2", SCH 40, PIPE NIPPLE, BRASS .

10 2 1-1/2" HOSE TO 1-1/2" MNPT, BARB FITTING, BRASS .

11 2

VIBRATION-DAMPING ROUTING CLAMP,

WELD-MOUNT, POLYPROPYLENE, ZINC-PLATED STEEL

TOP PLATE, 2" ID

12 1 1-1/2" FNPT TO 1-1/2" FNPT, ON/OFF VALVE, BRASS MCMASTER

47865K27 OR EQUIV

13 1 1-1/2" NPT X 14", SCH 40, PIPE NIPPLE, BRASS MCMASTER

4512K771 OR EQUIV

Y-STRAINER

ORIENTATION

WATER PLUMBING PRE-PUMP

ASSEMBLY

ISOMETRIC/EXPLODED VIEW

CT# 070631

SCALE 1:3

BOTTOM OF

SPRAY BODY

TOP OF

SPRAY BODY

UNLESS OTHERWISE SPECIFIED:

REMOVE ALL BURRS AND SHARP EDGES. ALL METAL PARTS SHALL BE

1.

DEBURRED TO ENSURE THEY ARE SAFE FOR HANDLING.

SOME DIMENSIONS MAY BE ROUND-OFF TO 1/16" IN ORDER TO

2.

FACILITATE INSPECTION BY SHOP PERSONNEL.

REMOVE MILL SCALE, OIL, GREASE, AND OTHER CONTAMINANTS

3.

FROM METAL SURFACES BEFORE WELDING. METAL SURFACES SHALL

BE CLEAN, AND DRY BEFORE PAINTING.

ALL WELDS, ELECTRICAL AND PAINT WILL BE IN COMPLIANCE WITH

4.

CALTRANS EQUIPMENT QUALITY STANDARDS. GO TO

www.dot.ca.gov/hq/eqsc TO VIEW EQUIPMENT QUALITY

STANDARDS.

THE WORK SHALL BE POSITIONED FOR FLAT WELDING WHENEVER

5.

POSSIBLE. USE PROPER PROCEDURES AND SEQUENCE OF WELDING

TO AVOID NEEDLESS DISTORTION, AND MINIMIZE SHRINKAGE,

WARPING, AND TWISTING OF THE ASSEMBLY.

ALL JOINTS TO BE WELDED CONTINUOUS UNLESS OTHERWISE

6.

SPECIFIED. SIZE OF ALL APPLICABLE WELDS TO BE AT LEAST THE

THICKNESS OF THE THINNER OF THE ADJOINING PARTS. WELDS TO BE

UNIFORM AND NEAT IN APPEARANCE IN ACCORDANCE WITH

INDUSTRY BEST PRACTICES.

SEALANT SHALL BE APPLIED AFTER PAINTING TO ALL JOINTS AND

7.

SEAMS NOT WELDED CONTINOUS. SEAL USING SIKAFLEX-521 UV

RESISTANT, WHITE COLOR MANUFACTURED BY SIKA CORPORATION.

EQUIPMENT, OFFICE OF ENGINEERING AND

DEPARTMENT OF TRANSPORTATION

WEIGHT

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

CONFIDENTIAL AND PROPRIETARYTWO PLACE DECIMAL 2500 GALLON SPRAY BODY

SPRAY MANIFOLD

INTERPRET GEOMETRIC

PRODUCTION.

E

051320-2500

RE

V

D

SHEET 1 OF 2

DRAWN

TOLERANCING PER:

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME

G

ENG APPR.

BILL OF MATERIALS

DATE

DIVISION OF EQUIPMENT

ANSI Y14.5-2009

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

6/16/2021

REV. DESCRIPTION DATE APPROVED

REVISIONS

A INITIAL RELEASE 11/30/2023 CARTER, K.

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

1 1 .090" THK SHEET, 6061-T4 ALUMINUM ALLOY PER

ASTM B209 096215

2 1 TEEJET 430 2-WAY SERIES BALL VALVE MANIFOLD, 8

VALVE MANIFOLD

TEEJET 438EC-2-

D

3 6 TEEJET 45529-90-1/2, SMALL FEMALE QUICK

CONNECT X 1/2" HOSE BARB 90° ELBOW

TEEJET 45529-90-

1/2

4 2 TEEJET 45529-90-3/4, SMALL FEMALE QUICK

CONNECT X 3/4" HOSE BARB 90° ELBOW

TEEJET 45529-90-

3/4

5 2 TEEJET 58456-1-1/4, FEMALE LARGE QUICK

CONNECT X 1 1/4" FPT

TEEJET 58456-1-

1/4

6 10 HEX HEAD BOLT, 5/16"-18 UNC-2A x 1" LONG, FULLY

THREADED, GRADE 5, ZINC-PLATED 906-1133

7 14 SAE FLAT WASHER, 5/16" SCREW SIZE, .688" OD,

ZINC-PLATED

8 10 LOCKNUT, NYLON INSERT, 5/16"-18 UNC-2B, GRADE

5, ZINC PLATED

9 1 1-1/4"ID HOSE TO 1-1/4" MNPT, 90° BARB FITTING,

POLYPROPYLENE

10 1 1-1/4" NPT, PLUG, POLYPROPYLENE

3 3 4 4 3 3 3

HARDWARE TO MOUNT SPRAY

SPRAY MANIFOLD

SCALE 1:2

7 8

MANIFOLD TO SPRAY BODY

CT# 051320-2500

ISOMETRIC

SPRAY MANIFOLD

TOP VIEW

CT# 051320-2500

SCALE 1:1

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

D

SHEET 2 OF 2

WEIGHT

051320-2500

2500 GALLON SPRAY BODY

DEPARTMENT OF TRANSPORTATION

EQUIPMENT, OFFICE OF ENGINEERING AND

DIVISION OF EQUIPMENT

SPRAY MANIFOLD

A

RE

V G

BILL OF MATERIALS

CARTER, K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

TWO PLACE DECIMAL

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

11/03/2023

5"

R "4 1 5"

8"096215

SCALE 1:1

5 "

"1681

"817

"4 14 X R

"8R3

"817

"8 3R

"1

8"

NOTES

FONT: STENCIL

FONT STYLE: REGULAR

FONT HEIGHT SIZE: 3/8"

REMOVE ALL BURRS AND SHARP EDGES. ALL METAL PARTS SHALL BE1.

DEBURRED TO ENSURE THEY ARE SAFE FOR HANDLING.

REMOVE MILL SCALE, OIL, GREASE, AND OTHER CONTAMINANTS2.

FROM METAL SURFACES BEFORE WELDING. METAL SURFACES SHALL

BE CLEAN, AND DRY BEFORE PAINTING.

ALL WELDS, ELECTRICAL AND PAINT WILL BE IN COMPLIANCE WITH3.

CALTRANS EQUIPMENT QUALITY STANDARDS. GO TO

www.dot.ca.gov/hq/eqsc TO VIEW EQUIPMENT QUALITY

STANDARDS.

THE WORK SHALL BE POSITIONED FOR FLAT WELDING WHENEVER4.

POSSIBLE. USE PROPER PROCEDURES AND SEQUENCE OF WELDING

TO AVOID NEEDLESS DISTORTION, AND MINIMIZE SHRINKAGE,

WARPING, AND TWISTING OF THE ASSEMBLY.

SEALANT SHALL BE APPLIED AFTER PAINTING TO ALL JOINTS AND5.

SEAMS NOT WELDED CONTINOUS. SEAL USING SIKAFLEX-521 UV

RESISTANT, WHITE COLOR MANUFACTURED BY SIKA CORPORATION.

.03"

BODY WELDMENT.005"

FINISH

070622

EQUIPMENT, OFFICE OF ENGINEERING AND

DEPARTMENT OF TRANSPORTATION

1000 GALLON ROLL-OFF

WEIGHT

D

C

B

AA

B

C

D

12345678

8 7 6 5

NAME

D

TITLE:

TWO PLACE DECIMAL

THREE PLACE DECIMAL

ANSI Y14.5-2009

CONFIDENTIAL AND PROPRIETARY

PRODUCTION.

ENG APPR.

4 3 2 1

E

MATERIAL

E

F

RE

V

D

SHEET 1 OF 14

SIZETOLERANCING PER:

CARTER K.

UNLESS OTHERWISE SPECIFIED:

DESIGNER

E

E

DRAWN

REV

F

INTERPRET GEOMETRIC

DIVISION OF EQUIPMENT

DWG. NO.

DATE

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

4/22/2021

SEE DWG# 075585

SEE DWG# 066968

SEE DWG# 075576

SEE DWG# 088138

SEE DWG# 070687

SEE DWG# 070892

SEE DWG# 070168

DRIVER SIDE

SEE DWG# 070176

SEE DWG# 070702

~2100 lbs

SEE DWG# 066064

SEE DWG# 066931

SEE DWG# 130212

SEE DWG# 066968

PASSENGER SIDE

SEE DWG# 070702

REV. DESCRIPTION DATE APPROVED

REVISIONS

E REDESIGN 3/13/2026 CARTER, K.

D CT# 066984 MODIFIED, CT# 111331 ADDED 2/14/2024 CARTER, K.

C REVISION 2 8/11/2023 CARTER, K.

B CT#095240 & 095126 ADDED 03/16/2023 CARTER, K.

A INITIAL RELEASE 07/25/2022 CARTER, K.

BODY WELDMENT ASSEMBLY

CT# 070622

SCALE 1:8

BILL OF MATERIALS

ITEM

NO. QTY. DESCRIPTION SUPPLIER/MFG

PART NO.

CALTRANS

PART/EDP NO.

1 1 4-YD 1000 GALLON ROLL-OFF BODY FRAME 066064

2 1 1000 GALLON SPRAY BODY DECK ASSEMBLY 130212

3 1 1000 GALLON SPRAY BODY BANANA BAR ASSEMBLY 066931

4 1 FRONT SUPPORT LEG; DRIVER SIDE 066968L

5 1 FRONT SUPPORT LEG; PASSENGER SIDE 066968R

6 2 HANDRAIL ASSEMBLY 070168

7 1 HANDGUN SCABBARD ASSEMBLY 070892

8 2 ATTENUATOR SUPPORT/ GRAB HANDLE ASSEMBLY 070687

9 1 HOSE REEL STAND 088138

10 1 UPPER AIR GAP FILL MOUNT 075585

11 1 STORAGE BASKET 075576

12 1 ACCESS DOOR 070176

13 1 REAR SPRAY BAR SUPPORT; DRIVER SIDE 070702L

14 1 REAR SPRAY BAR SUPPORT; PASSENGER SIDE 070702R

15 1 1/4" THK PLATE, DRY, A36 STEEL HOT ROLLED, PICKLED

& OILED PER ASTM A36 075562

16 1 1/4" THK PLATE, DRY, A36 STEEL HOT ROLLED, PICKLED

& OILED PER ASTM A36 071564

17 12 1/4" THK PLATE, DRY, A36 STEEL HOT ROLLED, PICKLED

& OILED PER ASTM A36 111331

18 1 14 GA. SHEET, DRY, STEEL HOT ROLLED, PICKLED &

OILED, ASTM A1011 075591

19 2 14 GA. SHEET, DRY, STEEL HOT ROLLED, PICKLED &

OILED, ASTM A1011 085119

20 2 10 GA. SHEET STEEL, PICKLED & OILED, MINIMUM 36

KSI YIELD STRENGTH, ASTM A1011 OR ASTM A1008 074461

21 1 14 GA. SHEET, DRY, STEEL HOT ROLLED, PICKLED &

OILED, ASTM A1011 066981

22 1 3/16" THK PLATE, DRY, A36 STEEL HOT ROLLED,

PICKLED & OILED PER ASTM A36 070479

23 1 3/16" THK PLATE, DRY, A36 STEEL HOT ROLLED,

PICKLED & OILED PER ASTM A36 070480

24 4 3/16" THK PLATE, DRY, A36 STEEL HOT ROLLED,

PICKLED & OILED PER ASTM A36 070618

25 6 1/4" THK PLATE, A36 STEEL HOT ROLLED, PICKLED &

OILED PER ASTM A36 066984

26 1 3/16" THK PLATE, DRY, A36 STEEL HOT ROLLED,

PICKLED & OILED PER ASTM A36 077510

27 1 3/16" THK PLATE, A36 STEEL HOT ROLLED, PICKLED &

OILED PER ASTM A36 130386

28 2 10 GA. SHEET STEEL, PICKLED & OILED, MINIMUM 36

KSI YIELD STRENGTH, ASTM A1011 OR ASTM A1008 066985

29 1 10 GA. SHEET STEEL, PICKLED & OILED, MINIMUM 36

KSI YIELD STRENGTH, ASTM A1011 OR ASTM A1008 067167

30 1 10 GA. SHEET STEEL, PICKLED & OILED, MINIMUM 36

KSI YIELD STRENGTH, ASTM A1011 OR ASTM A1008 074828

31 1 10 GA. SHEET STEEL, PICKLED & OILED, MINIMUM 36

KSI YIELD STRENGTH, ASTM A1011 OR ASTM A1008 067174

32 1 10 GA. SHEET STEEL, PICKLED & OILED, MINIMUM 36

KSI YIELD STRENGTH, ASTM A1011 OR ASTM A1008 130602

33 4 3/8" THK PLATE, A36 STEEL HOT ROLLED, PICKLED &

OILED PER ASTM A36 066982

34 4 3/8" THK PLATE, DRY, A36 STEEL HOT ROLLED, PICKLED

& OILED PER ASTM A36 066987

35 1 3/16" THK PLATE, A36 STEEL HOT ROLLED, PICKLED &

OILED PER ASTM A36 130712L

36 1 3/16" THK PLATE, A36 STEEL HOT ROLLED, PICKLED &

OILED PER ASTM A36 130712R

37 5 WELD STUDS, STEEL, 1/4"-20 THREAD SIZE, 5/8" LONG,

0.510" BASE DIAMETER

MCMASTER

93865A660 OR EQUIV

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

RE

V

D

WEIGHT

070622

1000 GALLON ROLL-OFF

SHEET 2 OF 14PRODUCTION.

TOLERANCING PER:

CARTER K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

ANSI Y14.5-2009

E

INTERPRET GEOMETRIC

MATERIAL

BODY WELDMENT

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

4/22/2021

TOP VIEW/ DRIVER SIDE

SCALE 1:6

REF

SCALE

REF

SECTION D-D

1 : 3

CL

CL

REF

REF

REF

REF

OPP SIDE

TYP

"314

5 8"

4"

3 33 "

"8

"2

1"

3 "

" 16

4"

173 "

4"

AA

REF

SECTION E-E

1 : 3SCALE

1 : 4SCALE

SECTION B-B

4"

1 : 6

SCALE

SECTION A-A

REF

REF REF

REF26

461 "

221 "

8"

DD

B

B

EE

REF4

DETAIL C

REF

SCALE 1 : 3

1 1 23 "

2"

TYP

OPP SIDE

2-4

TYP

OPP SIDE

TYP

2-4 OPP SIDE

DETAIL F

SCALE 1 : 3

TYP

OPP SIDE

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

RE

V

D

WEIGHT

070622

1000 GALLON ROLL-OFF

SHEET 3 OF 14PRODUCTION.

TOLERANCING PER:

CARTER K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

ANSI Y14.5-2009

E

INTERPRET GEOMETRIC

MATERIAL

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

4/22/2021

SCALE 1:6

CL

TOP VIEW/ DRIVERS SIDE

CL

2-4

CL CL

2-4

REF

2-4 2-4

2-4 2-4

2-4 2-4

2-4

8"

H

H

G

G

1 : 6 SCALE

2-4

SECTION H-H

1 : 6

CL

2-4

SECTION G-G

SCALE

CL

8"

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

RE

V

D

WEIGHT

070622

1000 GALLON ROLL-OFF

SHEET 4 OF 14PRODUCTION.

TOLERANCING PER:

CARTER K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

ANSI Y14.5-2009

E

INTERPRET GEOMETRIC

MATERIAL

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

4/22/2021

TOP VIEW/ DRIVER SIDE

SCALE 1:7

2-4

REFSCALE 1 : 3

DETAIL J 11

CL

CL

8"

MM

I

I

1 : 7

SECTION I-I

SCALE

SECTION L-L

SCALE 1 : 3

16"

DETAIL K

SCALE 1 : 3

9"

4"1

4"

L

L

SCALE

SECTION M-M

1 : 4

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

RE

V

D

WEIGHT

070622

1000 GALLON ROLL-OFF

SHEET 5 OF 14PRODUCTION.

TOLERANCING PER:

CARTER K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

ANSI Y14.5-2009

E

INTERPRET GEOMETRIC

MATERIAL

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

4/22/2021

REF

CL

NN

10 REF REF

SCALE 1 : 4

DETAIL O

102"

4"

1 : 7

SCALE

SECTION N-N

"3

4"

Q

Q

REF

SCALE

SECTION Q-Q

1 : 4

3-6

SCALE 1:7

TOP VIEW/ PASSENGER SIDE

CL

31 REF REF

SCALE 1 : 4

DETAIL P

2"

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

RE

V

D

WEIGHT

070622

1000 GALLON ROLL-OFF

SHEET 6 OF 14PRODUCTION.

TOLERANCING PER:

CARTER K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

ANSI Y14.5-2009

E

INTERPRET GEOMETRIC

MATERIAL

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

4/22/2021

CL

24 24

REF

REF

4" "114 215

"33 16

4" "5

4"

R

R

REF

SCALE

REF

SECTION W-W

1 : 3

5 REF

REF

SECTION R-R

SCALE 1 : 6

5 8

REF 24

24 REF

REF 27

V

V

WW

SCALE 1:7

TOP VIEW/ PASSENGER SIDE

CL

SCALE 1 : 3

DETAIL S 16

2"

2"

SCALE 1 : 2

REF

DETAIL U

REF

4.25 - 9.5

4.5 - 9.5

4.5 - 9.5 DETAIL T

SCALE 1 : 3

REF

REF

REF

REF

1 : 4

SECTION V-V

SCALE

4"

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

RE

V

D

SHEET 7 OF 14

WEIGHT

070622

1000 GALLON ROLL-OFF

DEPARTMENT OF TRANSPORTATION

EQUIPMENT, OFFICE OF ENGINEERING AND

DIVISION OF EQUIPMENT

BODY WELDMENT

E

E

PRODUCTION.

CARTER K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

INTERPRET GEOMETRIC

.03" CONFIDENTIAL AND PROPRIETARY

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

4/22/2021

2-4 2-4

CL

2-4 2-4

2-4 2-4

2-4

Y

Y

X

X

SECTION X-X

CL

2-4

1 : 6

CL

REF

SCALE

SCALE 1:7

TOP VIEW/ PASSENGER SIDE

CL

SECTION Y-Y

CL

2-4

1 : 6

CL

REF

SCALE

37"

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

RE

V

D

WEIGHT

070622

1000 GALLON ROLL-OFF

SHEET 8 OF 14PRODUCTION.

TOLERANCING PER:

CARTER K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

ANSI Y14.5-2009

E

INTERPRET GEOMETRIC

MATERIAL

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN

WHOLE OR IN PART, WITHOUT WRITTEN

AUTHORIZATION FROM CALTRANS DIVISION OF

STATE OF CALIFORNIA

4/22/2021

TYP

DETAIL AD

SCALE 1 : 4

"5

" GAP8

8" GAP

25 25 25

25 25

AB

AB

AC

AC

ZZ

1 : 4 SCALE

SECTION AC-AC37

419 "

8"

2517 17

SECTION Z-Z

SCALE 1 : 5

REF CL

CL

17172517 17

TYP

TYP

4 4"

8"

3 "

5 "

118 2"181 "

TYP

TYP

29 "

4"

8"

TOP VIEW

SCALE 1:12

TYP

1 : 6SCALE

TYP

SECTION AB-AB

REF

3-6

REF

REF

REF

TYP

3-6

3-6 3-6

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

RE

V

D

WEIGHT

070622

1000 GALLON ROLL-OFF

SHEET 9 OF 14PRODUCTION.

TOLERANCING PER:

CARTER K.

UNLESS OTHERWISE SPECIFIED:

REVDWG. NO.

D

SIZE

TITLE:

NAME DATE

ENG APPR.

DESIGNER

DRAWN

FINISH

ANSI Y14.5-2009

E

INTERPRET GEOMETRIC

MATERIAL

© COPYRIGHT 2018 CALIFORNIA DEPARTMENT

OF TRANSPORTATION. ALL RIGHTS RESERVED.

THIS DOCUMENT CONTAINS CONFIDENTIAL

AND PROPRIETARY INFORMATION THAT

CANNOT BE REPRODUCED OR DIVULGED, IN