Smith_HVAC_AC-2 3_CC-1266_100__Dwgs.pdf
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- CGA-REPLACE AIR HANDLERS SMITH HALL Federal contract opportunity
- Solicitation number
- HSCGG1-17-B-PFA004
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| Wage_Rates_CT160025_8_26_2016.pdf | ||
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MAIN
GATE
DESHON ST
GATE
SMITH HALL
PENTHOUSE MECHANICAL
ROOM
DIMICK HALL
DESHON ST.
USCG ENTRANCE
PARKING LOT &
CONSTRUCTION STAGING
AREA
JOHNSON HALL
HUNTER LIGGETT
GENERAL NOTES
GENERAL NOTES APPLY TO MECHANICAL, ELECTRICAL & CONTROLS:
1. IT WILL BE THE CONTRACTOR'S RESPONSIBILITIES TO FIELD VERIFY EXISTING SITE
CONDITIONS TO IMPLEMENT INTENT OF SCOPE OF WORK PER PLANS AND SPECIFICATIONS.
2. CONTRACTOR'S BAS CONTROL SUBCONTRACTOR WILL FURNISH AND INSTALL SENSORS,
WIRING, CONDUITS AND ALL OTHER CONTROL INSTRUMENTATION REQUIRED TO INTEGRATE
CONTROLS TO EXISTING BUILDING AUTOMATION SYSTEM.
3. EQUIPMENT SHALL BE INSTALLED PER MANUFACTURER'S INSTALLATION INSTRUCTIONS.
REFER TO MANUFACTURER CERTIFIED DRAWINGS FOR EQUIPMENT DIMENSIONS AND MAINTAIN
RECOMMENDED CLEARANCES.
4. CONTRACTOR SHALL PROVIDE CONSTRUCTION COORDINATION SHOP DRAWINGS AND
AS-BUILT FOR USCGA APPROVAL REQUIRED FOR ALL NEW MECHANICAL, ELECTRICAL AND
CONTROL SYSTEMS.
5. CONTRACTOR SHALL LEAVE THE ENTIRE MECHANICAL, ELECTRICAL AND CONTROLS SYSTEMS
UNDER THIS CONTRACT IN PROPER WORKING ORDER AND SHALL REPLACE, WITHOUT
ADDITIONAL CHARGE, ALL WORK OR MATERIAL WHICH MAY DEVELOPED EFFECTS, ORDINARY
WEAR AND TEAR OR DAMAGE RESULTING FROM IMPROPER HANDLING, WITHIN A PERIOD OF ONE
YEAR FROM THE DATE OF INITIAL TESTING AND ACCEPTANCE BY USCGA.
6. COMMISSION ALL NEW EQUIPMENT AND SYSTEMS . ALL COMMISSIONING REPORTS SHALL BE
SUBMITTED TO USCGA FOR APPROVAL. REPORT SHALL INCLUDE ALL COMPLETED TEST FORMS,
EQUIPMENT CHECKLISTS, AND MANUFACTURER STARTUP FORMS.
7. CONTRACTOR SHALL PROVIDE A FACTORY CERTIFIED TECHNICIAN FOR THE STARTUP OF ALL
INSTALLED EQUIPMENT. ALL EQUIPMENT MANUFACTURER'S RECOMMENDED STARTUP AND
CHECK-OUT PROCEDURES SHALL BE COMPLETED BY AN AUTHORIZED TECHNICIAN AND
DOCUMENTED ON THE MANUFACTURER'S FORMS.
ELECTRICAL GENERAL NOTES:
8. ALL ELECTRICAL WORK SHALL BE PERFORMED BY LICENSED ELECTRICIANS AND IN
ACCORDANCE WITH THE 2011 EDITION OF THE NATIONAL ELECTRICAL CODE (NEC).
9. DRAWINGS ARE DIAGRAMMATIC AND DO NOT SHOW ALL BENDS, FITTINGS, BOXES ETC.
PROVIDE ALL MATERIALS AND LABOR REQUIRED FOR A COMPLETE AND FULLY OPERATIONAL
SYSTEM.
10. WHEN SECURING POWER TO CIRCUITS AND EQUIPMENT AS PART OF THIS PROJECT,
CONTRACTOR SHALL FOLLOW OSHA GUIDELINES AS RELATED TO LOCKOUT/TAGOUT
PROCEDURES. ALL POWER OUTAGES REQUIRE A MINIMUM 72 HOUR NOTICE PRIOR TO
DE-ENERGIZING. COORDINATE ALL POWER OUTAGES WITH THE USCGA CONTRACTING
OFFICER'S REPRESENTATIVE (COR).
BAS CONTROLS GENERAL NOTES:
11. USCGA BUILDING AUTOMATION SYSTEM IS SIEMENS. CONTRACTOR IS REQUIRED TO USE THE
DESIGN ENGINEERING, CONSTRUCTION AND COMMISSIONING SERVICES PROVIDED BY
SIEMENS BUILDING TECHNOLOGIES, INC.
CONTRACTOR MAY CONTACT USCGA SIEMENS REPRESENTATIVE DUE TO HIS KNOWLEDGE
AND WORK EXPERIENCE ON THE PREMISES.
USCGA SIEMENS REPRESENTATIVE:
JASON NILON
SYSTEM SALES ENGINEER
104 SEBETHE DRIVE
CROMWELL, CT 06416
TEL: 860-635-4113
MOBILE: 860-301-2014
EMAIL: JASON.NILON@SIEMENS.COM
SCALE: NOT TO SCALE
SMITH HALL CONSTRUCTION ZONE MAP
PROJECT DESCRIPTION
THE PROJECT CONSISTS OF ALL WORK, INCLUDING LABOR AND MATERIALS NECESSARY TO REPLACE
FOLLOWING HVAC, CONTROLS AND INSULATION SCOPE OF WORK:
1. CENTRAL AIR HANDLING UNITS (AC-2 & AC-3)
2. DUCTWORK INSULATION
3. SIEMENS BUILDING AUTOMATION SYSTEM (BAS) CONTROLS
CODES AND STANDARDS
CONTRACTOR SHALL COMPLY WITH USCGA REQUIREMENTS, THE MOST CURRENT LOCALLY ADOPTED EDITIONS OF
FOLLOWING CODES AND STANDARDS:
1. INTERNATIONAL BUILDING CODE
2. INTERNATIONAL MECHANICAL CODE
3. INTERNATIONAL PLUMBING CODE
4. LIFE SAFETY CODE (NFPA 101)
5. NATIONAL ELECTRICAL CODE (NFPA 70 & 70E)
6. FIRE CODE (NFPA 1)
7. INTERNATIONAL ENERGY CONSERVATION CODE (IECC)
8. NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA).
9. AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI).
10. AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME).
11. AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM).
12. INTERNATIONAL ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE).
13. AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING ENGINEERS (ASHRAE).
14. U.S. DEPARTMENT OF LABOR - OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA) STANDARDS.
15. UNDERWRITERS LABORATORY (UL).
16. AIR CONDITIONING AND REFRIGERATION INSTITUTE (ARI).
NOTE: THE MORE STRINGENT CODE/STANDARD SHALL GOVERN IN CASES WHERE THE LAW AND REGULATIONS
REFERENCED HEREIN CONFLICT.
KEY CONSTRUCTION SCHEDULE
CONTRACTOR IS REQUIRED TO COMPLY WITH FOLLOWING ONSITE CONSTRUCTION SCHEDULE
NECESSARY TO SUPPORT USCGA ACADEMIC CALENDAR:
1. ONSITE CONSTRUCTION START DATE: MAY 1ST, 2017
2. AC-2, AC-3 AND DUCTWORK INSULATION REMOVAL START DATE: MAY 15TH, 2017
3. NEW AC-2, AC-3 INSTALLATIONS AND DUCTWORK INSULATION COMPLETION DATE: JUNE 16TH, 2017
(NOTE: AC-2 & AC-3 COOLING SHALL BE OPERATIONAL)
4. SIEMENS BAS CONTROLS, START-UP, COMMISSIONING COMPLETION DATE: JULY 14T, 2017
5. ONSITE CONSTRUCTION COMPLETION DATE: JULY 29TH, 2017
6. PERIOD OF PERFORMANCE: 6 MONTHS (AWARD TO COMPLETION)
MECHANICAL RM
90'-6"
17'-0"
30'-6"
30'-6"
48'-0"
ROOF
MOTOR CONTROL CENTER (480V)
ELECTRICAL PANEL, HDP-2 (480V)
OLD SIEMENS BAS CONTROL PANEL
AC-1AC-2 AC-3
EF-5
EF-1
EF-4
AC-3 RELIEF DAMPER
4" CHW TO AC-2
4" CHW TO AC-3
6' CHW MAIN
OUTSIDE AIR INTAKE
DAMPER & ACTUATOR
AC-1 OUTSIDE AIR INTAKE LOUVER
BLANKED OFF LOUVER
WITH INSULATED SHEET
4' CHW MAIN
4" CHW TO AC-1
ELECTRICAL PANEL (120V)
REMOVE LOUVER TO FACILITATE
AC-3 INSTALLATIONS
BLANKED OFF LOUVER
WITH INSULATED SHEET
REMOVE LOUVER TO FACILITATE
AC-2 INSTALLATIONS
INSULATED EXHAUST PLENUM INSULATED EXHAUST PLENUM
AC-3 ELEC. HEATER DISCONNECT
JUNCTION BOX
AC-3 ELEC. HEATER
AC-3 ELEC. HEATER
CONDUIT & WIRE THRU FLOOR
AC-3 ELEC. HEATER DISCONNECT
JUNCTION BOX
AC-3 ELEC. HEATER
AC-3 ELEC. HEATER
CONDUIT & WIRE THRU FLOOR
EF-2
EF-3
EF-2 VFD
SHALL BE RE-USED
EF-3 VFD
SHALL BE RE-USED
AC-2 OUTSIDE AIR INTAKE LOUVER AC-3 OUTSIDE AIR INTAKE LOUVER
MOTOR &
DISCONENCT
MOTOR &
DISCONENCT
REMOVE AC-2 VFD
REMOVE AC-3 VFD
E4E4
E1
E3
E3
E2 E2
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
M1 M1
M2 M2
AC-2 RETURN AIR
DAMPER
AC-2 RELIEF DAMPER
AC-2 OUTSIDE AIR
DAMPER
AC-3 OUTSIDE AIR
DAMPER
AC-3 RETURN AIR
DAMPER
M3
M3
M3
M3
M3
M3
M4 M4
ME
ME
ME
ME
ME
ME
M5
M5
M5
M5
M5
M5
M5 M5 M5
M5 M5
M5
M5
M5M5
M5
M5M5M5 M5 M5
M5M5
M5
M5
C1 C3
C1 C1
C2
C2
C2
C2
C2
C2
SYMBOLS
PIPE/ EQUIPMENT TO BE REMOVED
PROPOSED REMOVAL-MECHANICALM#
PROPOSED REMOVAL-ELECTRICALE#
PROPOSED REMOVAL-BAS CONTROLSC#
PHOTO DETAIL# / DRAWING#
ME
REMOVE DUCTWORK/SHEET METAL
INSULATION
SMOKE DETECTOR
SCALE: 1/4"=1'-0"
PENTHOUSE MECHANICAL ROOM PLAN
DN
DN
MECHANICAL RM
MECHANICAL RM
KEY PLAN
REMOVAL WORK
KEY NOTES -MECHANICAL REMOVAL
COMPLETELY REMOVE EXISTING AIR HANDLING UNIT AC-2 & AC-3.
DISCONNECT DUCTWORK TO FACILITATE NEW UNIT.
REMOVE EXISTING DISCHARGE AIR DUCTWORK ASSOCIATED WITH DUCT
MOUNTED ELECTRICAL HEATER AS PER PLAN.
REMOVE DAMPERS (OUTSIDE AIR INTAKE, RETURN AIR AND RELIEF)
ASSOCIATED WITH AC-2 & 3. NEW DAMPERS AND DUCTWORK SHALL BE
INSTALLED AS PER PLAN ME-104
REMOVE OUTSIDE AIR INTAKE LOUVER (IN PART OR COMPLETELY) AS
NECESSARY TO REMOVE EQUIPMENT AND FACILITATE NEW WORK
INSTALLATIONS.
COMPLETELY REMOVE ALL DUCTWORK, PLENUM, LOUVER BLANK-OFF PANEL
INSULATION (ESTIMATED 5,000 SQ, FT.)
[NOTE: PARTIAL DUCTWORK INSULATION UNDER THIS REMOVAL SCOPE WORK
IS CURRENTLY AFFECTED BY MOLD. IT WILL BE THE CONTRACTOR'S
RESPONSIBILITY TO COMPLY WITH APPLICABLE SAFETIES AND MOLD
REMEDIATION AS NECESSARY]
M1
KEY NOTES -ELECTRICAL REMOVAL
REMOVE EF-3 MOTOR , FRAME, BELTS AND DISCONNECT.
REMOVE WIRING AND CONDUIT UP TO THE VFD.
REMOVE EXISTING DUCT MOUNTED 50KW (480V-3PH) ELECTRIC
HEATER. REMOVE REMOVE DISCONNECT, JUNCTION BOX(S), ALL
WIRING AND CONDUIT LOCATED IN PENTHOUSE MECHANICAL
ROOM.
REMOVE AC-2 & AC-2 VFD(S), CONDUITS AND WIRING.
REMOVE ALL WIRING BACK TO THE SOURCE. CUT CONDUIT
FLUSH WITH CONCRETE FLOOR. REMOVE ALL BOXES, FITTINGS,
WIRING ETC. ASSOCIATED WITH THE EQUIPMENT.
KEY NOTES -BAS CONTROLS REMOVAL
REMOVE ALL CONTROL DEVICES ASSOCIATED WITH AC-2 & 3.
REMOVE WIRING AND CONDUIT BACK TO THE CONTROLLER.
REMOVE INTAKE AIR (AC-2&3), RETURN AIR (AC-2&3) AND RELIEF
AIR (EF-2&3) ACTUATORS TO FACILITATE NEW ACTUATORS AS
PER POINTS LIST, DRAWING C-100, C-101, C-102.
REMOVE OLD SIEMENS CONTROL PANEL, CONTROLLERS, WIRING,
AND CONDUIT ASSOCIATED WITH THE PANEL. ALL NEW AND
EXISTING POINTS SHALL BE MOVED TO RECENTLY INSTALLED
(YR. 2016) SIEMENS CONTROL PANEL. SEE PLAN C-100, C-101, C-102.
E1
E2M2
M3
M4
C1
C2
C3
M5
E3
E4
REMOVE LOUVER(S) TO FACILITATE AC-2 & 3 INSTALLATIONS
USCGA INSTALLED AC-1 (YR. 2016). PHOTO SHOWN HERE FOR AC-2 &
AC-3 SCOPE OF WORK COORDINATION PURPOSES ONLY.
USCGA REMOVED LOUVER DURING AC-1 INSTALLATIONS
(YR. 2016). PHOTO SHOWN HERE FOR AC-2 & AC-3 SCOPE OF
WORK COORDINATION PURPOSES ONLY. LOUVER(S) SHALL
BE REMOVED, PROTECTED, AND REINSTALLED
ME
ME
ME
LOCATION: ROOF PENTHOUSE MECHANICAL ROOM
LOUVER SECTION REQUIRED TO BE
REMOVED TO FACILITATE AC-3 INSTALLATION
LOCATION: ROOF PENTHOUSE MECHANICAL ROOM LOCATION: ROOF PENTHOUSE MECHANICAL ROOM
AC-1 TWO SECTIONS MODULAR UNIT
(AC-2 & AC-3 REQUIRED TO BE SIMILAR)
LOUVER SECTION REQUIRED TO BE
REMOVED TO FACILITATE AC-2 INSTALLATION
USCGA INSTALLED AC-1 (YR. 2016). PHOTO SHOWN
HERE FOR AC-2 & AC-3 SCOPE OF WORK
COORDINATION PURPOSES ONLY. CONTRACTOR IS
REQUIRED TO PROVIDE ROOF PROTECTION
ME
LOCATION: ROOF PENTHOUSE MECHANICAL ROOM
AC-2, DISCHARGE DUCTWORK, DUCT ELECTRIC HEATER, WIRING,
CONDUIT SHALL BE REMOVED. CUT CONDUIT FLUSH WITH CONCRETE
FLOOR
ME
LOCATION: PENTHOUSE MECHANICAL ROOM
AC-2, DUCT ELECTRIC HEATER DISCONNECT, JUNCTION BOX, ABOVE
FLOOR CONDUIT, WIRING SHALL BE REMOVED. CUT CONDUIT FLUSH
WITH CONCRETE FLOOR
ME
LOCATION: PENTHOUSE MECHANICAL ROOM
AC-2: INTAKE AIR PLENUM AND DUCWORK SHALL BE REUSED.
REMOVE INSULATION, PROVIDE NEW (TYPICAL OF AC-3)ME
LOCATION: PENTHOUSE MECHANICAL ROOM
AC-2: REMOVE DISCONNECT, WIRING AND CONDUIT. CUT AND CAP TO FLOOR.
NEW UNIT SHALL BE POWERED DIRECTLY FROM EXISTING VFD, PROVIDE NEW
WIRING AND CONDUIT FROM LOAD SIDE OF EXISTING VFD.
AC-2 AND EF-2 VFD (S).
REMOVE AC-2 VFD, WIRING, CONDUIT.
EF-2 VFD SHALL REMAIN IN SERVICE
ME
ME
ME
LOCATION: PENTHOUSE MECHANICAL ROOM LOCATION: PENTHOUSE MECHANICAL ROOM LOCATION: PENTHOUSE MECHANICAL ROOM
AC-3: INTAKE AIR PLENUM AND DUCTWORK SHALL BE REUSED. REMOVE
INSULATION, PROVIDE NEW (TYPICAL OF AC-2) ME
LOCATION: PENTHOUSE MECHANICAL ROOM
AC-3, DUCT ELECTRIC HEATER DISCONNECT, JUNCTION BOX, ABOVE FLOOR
CONDUIT, WIRING SHALL BE REMOVED. CUT CONDUIT FLUSH WITH
CONCRETE FLOOR
ME
LOCATION: PENTHOUSE MECHANICAL ROOM
AC-3: REMOVE DISCONNECT, WIRING AND CONDUIT.
CUT AND CAP TO FLOOR. NEW UNIT SHALL BE
POWERED DIRECTLY FROM EXISTING VFD, PROVIDE
NEW WIRING AND CONDUIT FROM DOWNSTREAM
SIDE OF EXISTING VFD.
ME
LOCATION: PENTHOUSE MECHANICAL ROOM
AC-3 AND EF-3 VFD (S)
REMOVE AC-3 VFD, WIRING, CONDUIT.
EF-3 VFD SHALL REMAIN IN SERVICE
ME
LOCATION: PENTHOUSE MECHANICAL ROOM
USCGA INSTALLED MASON SPRING ISOLATOR WITH
AC-1. CONTRACTOR SHALL PROVIDE SIMILAR
PRODUCT WITH AC-2 AND AC-3. PHOTO SHOWN
HERE FOR COORDINATION PURPOSES ONLY.
ME
LOCATION: PENTHOUSE MECHANICAL ROOM
CONTRACTOR'S COORDINATION PURPOSES ONLY.
DUCTWORK INSULATION: CONTRACTOR IS REQUIRED TO REMOVE
AND PROVIDE NEW INSULATION FOR THE ENTIRE PENTHOUSE
MECHANICAL ROOM DUCTWORK, PLENUM, BLANK OFF PANEL ETC.
TOTAL 5,000 SQ. FT SHEET
METAL DUCT (SUPPLY,
RETURN, INTAKE, EXHAUST),
PLENUMS AND LOUVER
BLANK OFF PANELS
90'-6"
17'-0"
30'-6"
30'-6"
48'-0"
ROOF
AC-3 RELIEF
DAMPER
AC-1AC-2 AC-3
EF-5
EF-1
EF-4
NEW ISOLATION VALVES,
GATE/BUTTERFLY.
LOCATE ON VERTICAL
LINES
"x
"x
6' CHW MAIN 4' CHW MAIN
MOTOR CONTROL CENTER (480V)
ELECTRICAL PANEL, HDP-2 (480V)
ELECTRICAL PANEL (120V)
RECENTLY INSTALLED (YR. 2016)
SIEMENS BAS CONTROL PANEL
SHALL BE USED.
REMOVE AND REINSTALL LOUVER TO
FACILITATE AC-2 INSTALLATION
REMOVE AND REINSTALL LOUVER TO
FACILITATE AC-2 INSTALLATION
STEEL COLUMN STEEL COLUMN
REUSE EXISTING
EF-2 VFD
REUSE EXISTING
EF-3 VFD
EF-2
EF-3
AC-2 VFD AC-3 VFD
4" CHW TO AC-2
REFER TO COIL
DETAILS, ME-XXX
4" CHW TO AC-2
REFER TO COIL
DETAILS, ME-XXX
AC-2 RELIEF
DAMPER
50" x 32"
60" x 30"
60" x 30"
50" x 32"
60" x 24"
DOWN
59" x 29"
DOWN
x x
M1 M2 M1 M2
M3 M3
M4 M4
M5
M5
M6 M6
M7
M7
M7
M7
M7
M8 M8
M9
M9 M9
M9
M10 M10
M10
M10
M10
M10
M10
M10 M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10 M10
M10
5#4 THHN
1-1/2" EMT
MDP-2;4
5#10 THHN
3/4" EMT
MCC-19
5#10 THHN
3/4" EMT
MCC-19
5#4 THHN
1-1/2" EMT
MDP-2;4
60KW ELECTRIC
HEATER DISCONNECT60KW ELECTRIC
HEATER DISCONNECT
5#12 THHN
3/4" EMT
EF-3 VFD
E1 E1
E2
E3E3
E4
E4
E4
E4
C1 C1
C2
C3 C3
SYMBOLS
DUCT/PLENUM/LOUVER BLANK-OFF
PANEL ISULATION
PROPOSED NEW WORK-MECHANICALM#
PROPOSED NEW WORK-ELECTRICALE#
PROPOSED NEW WORK-BAS CONTROLSC#
PROPOSED TESTING & BALANCINGTAB
SMOKE DETECTOR (EXISTING)
SCALE: 1/4"=1'-0"
PENTHOUSE MECHANICAL ROOM PLAN
DN
DN
MECHANICAL RM
MECHANICAL RM
KEY PLAN
NEW WORK
KEY NOTES -MECHANICAL NEW WORK
FURNISH ND INSTALL AIR HANDLING UNIT (AC-2 & AC-3) AS
PER EQUIPMENT SCHEDULE, DETAIL AND NEW WORK PLANS.
AIR HANDLING UNIT (AC-2 & AC-3) SHALL BE MOUNTED ON
SPRING VIBRATION ISOLATORS AS PER DETAIL DRAWING
ME-107.
CONNECT AC-2 & AC-3 CHILLED WATER COIL TO EXISTING
(NEWLY INSTALLED YR. 2016) CHILLED WATER PIPING AS PER
DETAIL ON DRAWING ME-107.
FURNISH AND INSTALL NEW DUCTWORK, FLEX DUCT
CONNECTORS, FITTINGS AND ACCESSORIES TO CONNECT AC-2
& AC-3 TO EXISTING DUCTWORK SYSTEM.
FURNISH AND INSTALL RELIEF DAMPER (AC-2 & AC-3) AS PER
PLAN. SIZING SHALL MATCH EXISTING DUCTWORK.
CONTRACTOR IS RESPONSIBLE TO REINSTALL REMOVED
LOUVER, BLANK-OFF INSULATED SHEET TO ORIGINAL
CONDITIONS. PROVIDE NEW MATERIALS INCLUDING LOUVER,
SHEET METAL, INSULATION BOARD, BRICK WORK ETC., FOR
ANY DAMAGED MATERIALS DURING CONSTRUCTION.
M1
M2
M3
M4
M5
M6
KEY NOTES -ELECTRICAL NEW WORK
INSTALL AC-2 & AC-3 SUPPLY FAN VFD(S). VFD(S) SHALL BE FURNISHED BY THE BAS CONTROL
CONTRACTOR. FURNISH ND INSTALL CONDUIT AND WIRE. VFD SHALL BE SET ON FREE
STANDING UNISTRUT RACK
FURNISH AND INSTALL EF-3 MOTOR, PROVIDE NEW BELT, ADJUST PULLEY ALIGNMENT TO
CORRECT EXCESSIVE NOISE. PROVIDE AEGIS SHAFT GROUNDING WITH NEW EF-3 FAN MOTOR.
FURNISH AND INSTALL FUSED DISCONNECT. FUSES SIZED PER AC-2 & 3 ELECTRIC HEATER.
ELECTRIC HEATER SHALL BE FED BY IT'S DEDICATED CIRCUIT, SEE ELECTRICAL RISER
DIAGRAM DRAWING ME-106.
PROVIDE CONDUIT AND WIRE AS SHOWN. PROVIDE THREE (3) FEET OF SEALTITE FLEXIBLE
CONDUIT FOR CONNECTION TO MOTOR. PROVIDE MOTOR TERMINATIONS AND TEST MOTOR
FOR PROPER ROTATION.
KEY NOTES -BAS CONTROLS NEW WORK
FURNISH AND INSTALL CONTROLS SCOPE OF WORK INCLUDING
ALL NEW SENSORS, CONTROLLERS, PANEL, WIRING AND
CONDUITS AS PER PLANS AND SPECIFICATIONS; (C-100, C-101,
C-102).
FURNISH AC-2 & AC-2 SUPPLY FAN MOTOR VFD(S) AS PER
EQUIPMENT SCHEDULE. VFD(S) SHALL BE INSTALLED BY THE
ELECTRICAL CONTRACTOR.
ALL NEW POINTS SHALL BE ADDED TO NEWLY INSTALLED (YR.
2016) SIEMENS CONTROLLER PANEL. OLD CONTROLLER AND
PANEL SHALL BE COMPLETELY REMOVED. ALL POINTS FROM OLD
CONTROLLER SHALL BE REMAPPED TO NEW CONTROLLER.
FURNISH AND INSTALL ALL NEW LOW AND LINE (120V) VOLTAGE
WIRING AND CONDUITS ASSOCIATED WITH CONTROLS WORK.
FURNISH AND INSTALL NEW FLEX DUCT CONNECTORS TO EXHAUST FAN AS PER
PLAN.
CONTRACTOR IS REQUIRED TO DRAIN AND FILL THE SYSTEM WITH WATER AS
NECESSARY DURING CONSTRUCTION AND START-UP.
PROVIDE NEW DUCTWORK WHERE EXISTING RETURN AIR AND OUTSIDE AIR
DAMPER WERE REMOVED
PENTHOUSE MECHANICAL ROOM DUCTWORK AND PLENUM INSULATION:
PROVIDE DUCT MASTIC SEALANT TO ALL JOINTS FOR THE ENTIRE
DUCTWORK SYSTEM WHERE INSULATION HAS BEEN REMOVED TO
FACILITATE NEW INSULATION.
FURNISH AND INSTALL INSULATION TO ALL DUCTWORK, PLENUM,
LOUVER BLANK-OFF PANEL (ESTIMATED 5,000 SQ, FT.). PROVIDE
INSULATION AS PER SPECIFICATION ON PLAN ME-109.
M7
M8
E1
E2
C1
C2
C3
E3 M9
E4
C3
M10
M I X
I N
G
B
O X
W
T
H
E L
E C
T R
C
H
E A
T
C O
O L
I N
G
C
O I L
W I T
H
A
C C
E S
S
P
A N
E L
F A
N
S
E C
T I O
N
4'-3"
3'-6"
2'-10"
5'-6"
REUSE EXISTING INTAKE
AIR PLENUM
REUSE EXISTING RA DUCT,
FLOOR
6" VIBRATION ISOLATOR (TYP.)
SEE DETAILS DRAWING, ME-107
6" AC-2 & 3 UNIT BASE
CONNECT INTAKE AIR
TO EXISTING INTAKE AIR PLENUM
PROVIDE DUCT TRANSITION,
EXISTING PLENUM MODIFICATIONS
AS NECESSARY
NEW AC-2 & AC-3 RA OPENINGS SHALL BE
CENTERED WITH EXISTING RA DUCT. FIELD
VERIFY ALL DIMENSIONS. PROVIDE
TRANSITION TO CONNECT TO EXISTING
DCUTWORK
F I L
T E
R
S
E C
T I O
N
AC-2 & 3 ELEVATIONAC-2 & AC-3 PLAN VIEW
9'-9"
ABBREVIATIONS
SA SUPPLY AIR
RA RETURN AIR
OA OUTSIDE AIR
TYP. TYPICAL
CONNECT NEW DISCHARGE TO EXISTING
SUPPLY DUCT AS PER PLAN. PROVIDE
TRANSITION AS NECESSARY
RETURN AIR DAMPER DAMPER AND
ACTUATOR. DAMPER FURNISHED WITH AC
UNIT. ACTUATOR FURNISHED BY BAS
CONTROL CONTRACTOR
MODULAR UNIT SPLIT 2
8'-4"
MODULAR UNIT SPLIT 1
7'-9"
OUTSIDE AIR DAMPER DAMPER AND
ACTUATOR. DAMPER FURNISHED WITH AC
UNIT. ACTUATOR FURNISHED BY BAS
CONTROL CONTRACTOR
SCALE: 1/2"=1'-0"
AC-2 & 3 PLAN VIEW AND ELEVATION
SCALE: NOT TO SCALE
ELECTRICAL RISER DIAGRAM
NOTES:
1. ELECTRICAL RISER DIAGRAM (AS-BUILT RECORD DRAWING DATED 1974) ATTACHED HERE FOR
REFERENCE ONLY.
2. CONTRACTOR IS REQUIRED TO FIELD VERIFY EXISTING CONDITIONS OF ALL WIRING, CONDUITS, SIZING AND CONDITIONS.
NEOPRENE BUSHING
NEOPRENE DOWN STOP
EXTERNAL NEOPRENE
FRICTION PAD
INTERNAL NEOPRENE
ACOUSTICAL PAD
RIGID HOUSING
REMOVABLE SPACER
ADJUSTMENT BOLT
VERTICAL LIMIT STOPS
AC-2 & 3 SPRING MOUNT
NOT TO SCALE
AC-2 & AC-3 COOLING COIL DRAIN TRAP DETAIL
NOT TO SCALE
NOTES:
1. BASIS OF DESIGN MASON INDUSTRIES SLR SERIES, 1" DEFLECTION
2. TOTAL # OF SPRING MOUNT: 6
3. EACH RATED CAPACITY: (AC UNIT OPERATING WEIGHT/6)*1.1
4. SECURE SPRING MOUNT WITH AC-1 BASE AND FLOOR/PAD.
DRAIN LINE SHALL BE AT
LEAST THE SAME SIZE AS THE
NIPPLE ON THE DRAIN PAN
CLEAN OUT
VENT
PITCH DOWN
TOWARD DRAIN
1" MIN
AC-2,3 UNIT BASE
AC-2,3 TOTAL STATIC
PRESSURE IN INCHES OF
WATER PLUS 3"
MANUALLY PRIME FILL TRAP
PRIOR TO START-UP OF UNIT
TO OPEN DRAIN
COIL FREEZE PROTECTION PUMP
(ETR)
DRAIN VALVE WITH
HOSE CONNECTION (ETR)
STRAINER W/ 4" LINE (ETR)
2-1/2" SHUT-OFF VALVE (ETR)
4" RETURN TO MAIN (ETR)
4" SUPPLY FROM MAIN
(ETR)
3-WAY FULLY (ETR)
MODULATING CONTROL VALVE
(GLOBE VALVE): 3" VALVE
AIR VENT (ETR)
4" LINE SIZE BYPASS (ETR)
PRESSURE & TEMPERATURE PORT
(TYP.)
1-1/2" CHECK VALVE (ETR)
COIL
COIL
NOTES:
1.PROVIDE REDUCERS AS REQUIRED.
2. PROVIDE UNIONS FOR PIPE SIZES 2" AND UNDER. PROVIDE FLANGES ON PIPE SIZES 2-1/2" AND
LARGER.
CHILLED WATER COIL PIPING DETAIL (REVISED)
NOT TO SCALE
CNC
NO
4"4"
2-1/2"
4"
1-1/2" LINE W/FZ PROTECTION
PUMP (ETR)
4"
CONNECT NEW CHWS & CHWR
TO NEW AC-2 & AC-3 CHILLED
WATER COILS.
FEATURES:
1. UNIT CONSTRUCTION/CONFIGURATIONS:
i. MIXING BOX WITH FILTER: PROVIDE WITH LOW LEAK OUTSIDE AIR AND RETURN AIR DAMPERS, PARALLEL BLADES, GALVANIZED STEEL, MINIMUM LEAKAGE RATE SHALL BE 2 CFM/SQ. FT. AT 1 IN. W.G.
PROVIDE V FORMATION 2" THROWAWAY FILTER
ii. ELECTRIC HEAT SECTION: SHEATHED TYPE, INTEGRAL CONTROL BOX WITH THERMAL CUTOUTS, PRIMARY CONTROL, SUB-CIRCUIT FUSING, AIRFLOW SWITCH, AND FUSED CONTROL TRANSFORMER.
ELECTRIC HEATERS SHALL BE UL LISTED FOR ZERO CLEARANCE AND SHALL MEET ALL APPLICABLE
NATIONAL ELECTRIC CODE REQUIREMENTS.
iii. COOLING COIL SECTION: COOLING COIL WITH ACCESS PANEL SECTION SHALL HAVE LARGE FACE AREA. DRAIN PAN SHALL BE INSULATED DOUBLE -WALL STAINLESS STEEL CONSTRUCTION. PAN SHALL BE SLOPED TOWARD THE DRAIN CONNECTION. DRAIN PAN SHALL HAVE A 1-1/4" MPT CONNECTION. DRAIN PAN SHALL ALLOW NOT STANDING WATER AND COMPLY WITH ASHRAE STANDARD 62.1-2010 WHERE 2 COILS ARE STACKED IN A COIL BACK, INTERMEDIATE DRAIN PAN SHALL BE PROVIDED AND THE CONDENSATE SHALL BE PIPED TO THE BOTTOM DRAIN PAN. THE BOTTOM COIL SHALL NOT SERVE AS A DRAIN PATH FOR
THE UPPER COIL.
iv. SUPPLY FAN SECTION: FAN SHALL BE INTERNALLY ISOLATED WITH SPRING ISOLATORS. FAN AND MOTOR BEARING SHALL BE MOUNTED ON A CORROSION-RESISTANT STEEL FRAME WHICH SHALL BE
ISOLATED FROM OUTER CASING.
AIRFLOW
(CFM)
DESIGN CONDITIONS :
OUTDOOR TEMPERATURE:
WINTER :10 °F DB
SUMMER : 90 °F DB
VFD
MIN.
E.S..P.
IN. W.C. RPM HP VOLT-PH-HZ
MOTOR
BASIS OF
DESIGN
MANUFACTURER/
MODEL
SUPPLY FANCHILLED WATER COOLING COIL
WATER SIDE AIRSIDE GENERAL
EWT
(°F)
LWT
(°F)
GPM MAX.
P.D.
FT. W.G.
EAT
DB/WB
(°F)
LAT
DB/WB
(°F)
MAX.
P.D.
IN. W.G.
MAX. COIL
FACE VELOCITY
(FPM)
MIN. FINS
PER
INCH
TOTAL COOLING
CAPACITY
(MBH)
BUILDING
NAME
UNIT
TAG
LOCATION AIRFLOW
(CFM)
OUTSIDE AIR
(CFM)
MIN. MAX.
TOTAL HEATING
CAPACITY
(KW)
ELECTRIC COIL
ELECTRIC HEAT
AIRSIDE
MAX.
P.D.
(IN. W.G.)
CAPACITY/
CONTROL
STEPS
TEMP.
RISE
(°F)
INDOOR AIR HANDLING UNIT SCHEDULE (AC-2 & AC-3)
SMITH
HALL
AC-2 PENTHOUSE
MECH.
20,000 2,500 20,000 60 3 9 0.05 45 55 160 10 75/- 55/- 0.5 500 10 800 20,000 2.5 YES 1800 30 480-3-60 CARRIER/
39MN UNIT SIZE 40
MIN.
ROWS
COIL FACE
AREA
(SQ. FT.)
40 4
# OF
COILS
POWER
VOLT-PH-HZ
480-3-60
2. INSULATION: R-13 DOUBLE WALL SEALED PANEL
3. EXTERIOR FINISH: PAINTED EXTERIOR PANELS.
4. INTERIOR FINISH: GALVANIZED INTERIOR PANELS.
5. ACCESS DOOR: HINGED DOUBLE-WALL
6. SUPER E-PREMIUM EFFICIENCY INVERTER RATED MOTOR
7. AC-2 & AC-3 MOTOR STARTER: VFD, FURNISHED BY BAS CONTROL CONTRACTOR
8. 3-STAGE ELECTRIC COIL WITH SEPARATE FUSED DISCONNECT SIZED PER MANUFACTURER
RECOMMENDATIONS.
9. COOLING COIL: ALUMINUM FINS, EPOXY COATING, GALVANIZED STEEL CASING,
10. SYSTEM CONTROL:
A. BACKNET COMMUNICATION. USCGA BAS CONTROLS IS PROVIDED BY SIEMENS. ALL CONTROLS AND
INTERFACE REQUIREMENTS SHALL BE COORDINATED WITH THE CONTROL CONTRACTOR.
11. FACTORY START-UP
12. WARRANTY: MANUFACTURER STANDARD
13. EXISTING VFD(S) ON AC-2 & AC-3 SHALL BE RE-USED
SMITH
HALL
AC-3 PENTHOUSE
MECH.
25,000 3,000 25,000 60 3 7 0.05 45 55 200 10 75/- 55/- 0.5 500 10 1000 25,000 2.5 YES 1800 40 480-3-60 CARRIER/
39MN UNIT SIZE 5050 42480-3-60
FEATURES:
1. SUPER E-PREMIUM EFFICIENCY INVERTER RATED MOTOR
2. FACTORY START-UP
3. WARRANTY: MANUFACTURER STANDARD
4. EXISTING VFD (ABB/ACH550) SHALL BE RE-USED FOR STARTER
NOTE:
i. MOTOR FRAMING/CASING, MOUNTING, BELT AND ACCESSORIES SHALL BE FIELD
COORDINATED AND REPLACED.
ii. PROVIDE NEW BELT, AEGIS SHAFT GROUNDING
RPM HP VOLT-PH-HZ
MOTOR
BASIS OF
DESIGN
MANUFACTURER/
MODEL
BUILDING
NAME
UNIT
TAG
LOCATION
FAN MOTOR SCHEDULE
SMITH
HALL
EF-3 PENTHOUSE
MECH.
1800 10 480-3-60 BALDOR/
SUPER-E
MOTOR
FEATURES:
1. E-BYPASS
2. FACTORY START-UP
3. WARRANTY: MANUFACTURER STANDARD
VFD
RPM HP VOLT-PH-HZ
MOTOR
BUILDING
NAME
UNIT
TAG
LOCATION
VFD SCHEDULE
SMITH
HALL
AC-3 PENTHOUSE
MECH.
YES 1800 40 480-3-60
BASIS OF
DESIGN
MANUFACTURER/
MODEL
VFD
SMITH
HALL
AC-2 PENTHOUSE
MECH.
YES SIEMENS/
BT300 HVAC DRIVE1800 30 480-3-60
FURNISHED BY GENERAL /PRIME
CONTRACTOR
FURNISHED BY BAS CONTROL
CONTRACTOR
FURNISHED BY ELECTRICAL
CONTRACTOR
SIEMENS/
BT300 HVAC DRIVE
DIVISION 1 - GENERAL REQUIREMENTS : ISSUED UNDER SEPARATE COVER
DIVISION 2 - EXISTING CONDITIONS: ISSUED UNDER SEPARATE COVER
ELECTRICAL SPECIFICATIONS
Conductors:
Insulated Conductors: Copper wire or cable insulated for 600 V unless otherwise required by applicable Code or authorities having jurisdiction.
Bare Copper Conductors:
1. Solid Conductors: ASTM B 3.
2. Stranded Conductors: ASTM B 8.
3. Tinned Conductors: ASTM B 33.
Bonding Cable: 28 kcmil, 14 strands of No. 17 AWG conductor, 1/4 inch in diameter.
4. Bonding Conductor: No. 4 or No. 6 AWG, stranded conductor.
5. Bonding Jumper: Copper tape, braided conductors terminated with copper ferrules; 1-5/8 inches wide and 1/16 inch thick.
6. Tinned Bonding Jumper: Tinned-copper tape, braided conductors terminated with copper ferrules; 1-5/8 inches wide and 1/16 inch thick.
Conductor Applications:
Conductors: Install solid conductor for No. 8 AWG and smaller, and stranded conductors for No. 6 AWG and larger unless otherwise indicated.
All conductors being re-used shall be Meg-Ohm and continuity tested.
Underground Grounding Conductors: Install bare copper conductor.
Isolated Grounding Conductors: Green-colored insulation with continuous yellow stripe.
On feeders with isolated ground, identify grounding conductor where visible to normal inspection, with alternating bands of green and yellow tape, with at least three bands of green and two bands of yellow.
Conductor Terminations and Connections:
1. Pipe and Equipment Grounding Conductor Terminations: Bolted connectors.
2. Underground Connections: Welded connectors except at test wells and as otherwise indicated.
3. Connections to Ground Rods at Test Wells: Bolted connectors.
4. Connections to Structural Steel: Welded connectors.
Grounding Electrodes:
Copper-clad steel ground rods are the most common grounding electrode. Sectional rods are used when electrodes longer than 10 feet are required.
Ground Rods: Copper-clad; 3/4 inch by 10 feet in diameter.
Install insulated equipment grounding conductors required by NFPA 70
Junction boxes:
All junction boxes and pull boxes shall be sized per NEC. requirements and be of the proper NEMA classification for the locations where they are installed.
Cable and Wire Splices:
General: the materials shall be compatible with the conductors, insulations and protective jackets of the respective cables and wires.
Aluminum and aluminum alloy fittings will not be accepted.
Disconnect Switches:
Disconnect switches shall be provided for all motors and equipment indicated or required by the National Electrical Code.
Metal & Nonmetallic Conduits, Tubing, and Fittings:
Listing and Labeling: Metal conduits, tubing, and fittings shall be listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application.
EMT (Electrical metallic tubing): Comply with ANSI C80.3 and UL 797.
LFNC (Liquidtight flexible nonmetallic conduit): Comply with UL 1660
MECHANICAL SPECIFICATIONS
Ductwork Duct construction, including sheet metal thicknesses, seam and joint construction, reinforcements, and hangers and supports, shall comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible" and performance requirements and design criteria indicated in "Duct Schedule" Article.
All ductwork shall be constructed from galvanized steel (G-90) sheets. All ductwork shall be in compliance with latest edition of the SMACNA HVAC manuals, ASHRAE guide and NFPA 90A as applicable. All ductwork shall be constructed for a minimum of 1” pressure classification.
Flexible duct connector: Vibration isolation connectors in duct systems shall be made of approved flame-retardant fabric or shall consist of sleeve joints with packing of approved noncombustible material. The fabric shall not exceed 10 inch in length in direction of airflow.
Hydronic Piping:
Hydronic piping components and installation shall be capable of withstanding the following minimum working pressure and temperature:
Steel pipe and fittings: Steel pipe ASTM A A-53 grade B, Schedule 40, black steel pipe, cast iron threaded fittings ANSI B16.4 class 125. Malleable iron threaded fittings ANSI B16.3 Class 150, steel welding fittings ASTM 234, flanged fittings ASTM B16.5.
Fittings: Victaulic
HVAC Piping & Duct Insulation:
Comply with ASHRAE 90.1 2007, and ASTM E-84.
Insulation Installed Indoors: Flame-spread index of 25 or less, and smoke-developed index of 50 or less.
Chilled Water Indoor Piping:
Flexible Elastomeric Insulation: Closed-cell, sponge- or expanded-rubber materials. Comply with ASTM C 534, Type I for tubular materials.
Minimum Insulation Thickness:
Pipe size 2” and larger: 1-1/2” Basis of design: Aerocell, Closed cell elastomeric thermal insulation
All chilled water pipe insulation shall be provided with vapor barrier. Field applied PVC service jacket shall be provided to all new piping.
Basis of design: Johns Manville, Zeston 2000 PVC
Mechanical Room air duct, plenum and blank-off panel insulation::
Rigid board insulation consisting of a glass-fiber-infused polyisocyanurate foam core laminated between 1.0 mil smooth, reflective aluminum facers on both sides.
Physical properties Compressive Strength (1), ASTM D1621, psi, minimum: 25 Flexural Strength, ASTM C203, psi, minimum:40 Water Absorption, ASTM C209, % by volume, maximum: 0.1 Water Vapor Permeance, ASTM E96, perm, maximum: ≤0.04 Maximum Use Temperature: °F250 Basis of design: DOW, THERMAX™ Sheathing
Fiberglass blanket-type glass fiber duct wrap with FSK jacket. ASTM C553, Type II, 1.5 pcf density.
FSK jacket consisted of aluminum foil face, reinforced yarn mesh, kraft paper and chemically treated facing
Mastics:
The industry does not have a clear definition that categorizes mastics into vapor barriers, vapor retarders, and breather mastics. Specification follows the nomenclature used by Foster. Products with a perm rating of 0.1 and lower are considered vapor barriers. Products with a perm rating greater than 0.1 and less than 1.0 are considered vapor retarders. Products with a perm rating greater than 1.0 are called "breathable." Consider ambient conditions and operating temperatures when selecting a mastic. Consider using water-based mastics for environmental reasons.
LEED Credit IEQ 4.1 does not address requirements for mastics.
Materials shall be compatible with insulation materials, jackets, and substrates; comply with MIL-PRF-19565C, Type II.
Retain subparagraph below if low-emitting materials are required. Consult mastic manufacturers to determine VOC limits.
For indoor applications, use mastics that have a VOC content of 50 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24).
CONTROLS LEGEND &
ABBREVIATIONS
BAS BUILDING AUTOMATION SYSTEM
OA OUTSIDE AIR
MAT MIXED AIR TEMPERATURE
CHW CHILLED WATER
FZ STAT FREEZE STAT
VFD VARIABLE FREQUENCY DRIVE
DAT DISCHARGE AIR TEMPERATURE
SAH SUPPLY AIR HUMIDITY
SD SMOKE DETECTOR
RAH RETURN AIR HUMIDITY
MAH MIXED AIR HUMIDITY
RAT RETURN AIR TEMPERATURE
RA RETURN AIR/RELIEF AIR
QTY. QUANTITY
OA-T&H OUTSIDE AIR TEMPERATURE
& HUMIDITY
DP DIFFERENTIAL PRESSURE
SP STATIC PRESSURE
RM. ROOM
MECH. MECHANICAL
EF EXHAUST FAN
AC AIR CONDITIONING UNIT
HI HIGH
LO LOW
C COMMON
NC NORMALLY CLOSE
NO NORMALLY OPEN
ADJ ADJUSTABLE
3-WAY VALVE
FILTER
PUMP
XX
XX
X
X X
XXX
XX
XX
STATIC PRESSURE SENSOR
DAMPER
HUMIDITY SENSOR
TEMPERATURE SENSOR/
FREEZE STAT
ELECTRIC COIL
COOLING COIL
FAN
XXX
DI
CURRENT SENSOR
NO
NC
C
CHW-2
FZ STAT
TO SAFETY
CIRCUIT
DI
MAT
AI
DAT
AI
AC-2 SUPPLY
AIR FAN
RA
RA
EF-2
(AC-2 RETURN AIR FAN)
PENTHOUSE
MECH. RM.
NORTH WALL.
OA TEMP. &
HUMIDITY
SENSORS
(QTY. 2)
DO
AO
AO
AO
RAT
AI
OA
AO
RAH
AI
SAH
AI
DO
ELECTRIC
HEATER
STAGES
TOTAL: 3
FILTER
SD
TO SAFETY
CIRCUIT SMOKE
DETECTOR
(EXISTING TO
BE RE-USED)
VFD
VFD
VFD INTERFACE WITH BAS.
FOLLOWING POINTS SHALL BE
HARDWIRED
1. START/STOP
2. SPEED CONTROL
3. ALARM
4. BYPASS STATUS
DO
AO
DI
DI
VFD INTERFACE WITH BAS.
FOLLOWING POINTS SHALL BE
HARDWIRED
1. START/STOP
2. SPEED CONTROL
3. ALARM
4. BYPASS STATUS
DO
AO
DI
DI
OA T&H
OA T&H
FZ-P1
DO DI
AI
AI
CHWR
CHWS
CHW-T-3
AC-2
DUCT-SP-1
AI
CURRENT
DI
CURRENT
DI
DUCT STATIC PRESSURE SENSOR
LOCATION: TBD
MAH
AI
AI
REUSE EXISTING
POINTS INSTALLED
IN 2016
REUSE EXISTING
POINTS INSTALLED
IN 2016
AC-2 CONTROLS SCHEMATIC (AC-3 TYPICAL)
EXISTING VFD
POINTS SHALL
BE MAPPED TO
GRAPHICS
NEW WORK
KEY NOTES -BAS CONTROLS:
FURNISH AND INSTALL CONTROLS AS PER POINTS LIST, SEQUENCES OF OPERATION AND
MECHANICAL EQUIPMENT SCHEDULES. ALL SENSORS, WIRING AND CONTROLLERS SHALL
BE NEW.
BAS CONTROLS CONTRACTOR IS REQUIRED TO COORDINATE WITH ELECTRIC HEATER
CONTROL BOX (PROVIDED BY AC-2 & 3 MANUFACTURER) AS NECESSARY TO CONTROL
HEATER IN STAGES. HEATER CONTROL BOX SHALL BE PROVIDED WITH THERMAL
CUTOUTS, PRIMARY CONTROL, FUSING, AIRFLOW SWITCH, TRANSFORMER AND ALL
SAFETIES.
DAMPER ACTUATORS PROVIDED BY THE BAS CONTROLS CONTRACTOR SHALL HAVE
POSITIONING FEEDBACK SIGNAL TO BAS.
ALL NEW AND EXISTING POINTS SHALL SHALL BE MAPPED INTO RECENTLY INSTALLED
NEWER CONTROLLER. EXISTING OLD CONTROLLER AND PANEL SHALL BE COMPLETELY
REMOVED.
BAS CONTROLS CONTRACTOR SHALL BE RESPONSIBLE FOR PROVIDING LINE VOLTAGE
(120V) POWER TO ALL BAS AND TEMPERATURE CONTROL PANELS, AS WELL AS OTHER
MISCELLANEOUS LOW VOLTAGE COMPONENTS REQUIRING LINE VOLTAGE.
AC-2 & AC-3 RETURN AIR SMOKE DETECTOR SHALL BE RE-USED. SMOKE ALARM SYSTEM
SHALL BE TESTED DURING COMMISSIONING. COORDINATE FIRE ALARM TESTING WITH
USCGA FIRE MARSHALL (DCCS AGAR; TEL: 860-444-8559)
BAS CONTROLS CONTRACTOR SHALL PROVIDE FOUR (4) HOURS OF TRAINING FOR COAST
GUARD'S OPERATING PERSONNEL. TRAINING SHALL INCLUDE:
i. EXPLANATION OF DRAWINGS, OPERATIONS AND MAINTENANCE MANUALS
ii. WALK-THRU OF THE JOB TO LOCATE CONTROL COMPONENTS
iii. DDC CONTROLLER OPERATION/FUNCTION
iv. OPERATOR WORKSTATION INTERFACE
C1
C2
C3
C5
C6
C4
C7
SEQUENCE MATRIX
GLOBAL TEMPERATURE &
HUMIDITY
SYSTEM SERVED
1.
O
A T
EM
PE
R A
TU
R
E
H U
M
ID
IT
Y
M O
N
IT
O R
IN
G
2.
S
U
PP
LY
F
A N
W /V
FD
3.
E
X H
A U
ST
/R
ET
U
R N
F A
N W
/V
FD
SEQUENCE OF OPERATION
NEW POINTS
EQUIPMENT ID
OUTPUT INPUT
DIGITAL (DO) ANALOG (AO) DIGITAL (DI) ANALOG (AI)
AC-2 & 3 SUPPLY FAN VFD
EF-2 & 3 FAN VFD
ST
A
R T/
ST
O
P
EL
EC
TR
IC
H
EA
T
ST
A
G E
ST
A
TU
S
TE
M
PE
R
A
TU
R E
H U
M
ID
IT
Y
QUANTITY
SP
EE
D C
O N
TR
O
L
B Y
PA
SS
S
TA
TU
S
A
LA
R M
AC-3 ELECTRIC HEATER (3-STAGES)
AC-2 & 3 OUTSIDE AIR DAMPER
AC-2 & 3 DISCHARGE AIR TEMPERATURE
AC-2 & 3 SUPPLY AIR HUMIDITY
AC-2 & 3 RETURN AIR HUMIDITY
AC-2 & 3 RETURN AIR TEMPERATURE
0-
V ac
/4 -2
0m A
EF-2 & 3 RELIEF AIR DAMPER
PR
ES
SU
R
E (I
N C
H W
.C
V A
LV
E/
D A
M
PE
R
PO
SI
TI
O N
IN
G
F
EE
D B
A C
K
TR
EN
D G
R A
PH
IC
S
PROGRAMMING
A
LA
R M
AC-2 & 3 DUCT STATIC PRESS. SENSOR 2
AC-2 & 3, EF-2 & 3 FAN STATUS 4
1) Outdoor Air Temperature and Humidity Monitoring:
The BAS shall monitor OA conditions using average of two sets of temperature and humidity sensors. Temperature and humidity values measured shall be available to all field panels.
Alarm: If any sensor fails or becomes unreliable (offset 5F or higher, 15% RH or higher), BAS shall display an alarm at Operator Workstation (OWS), remove the unreliable sensor from calculations.
2) Supply Fan w/VFD (AC-2 & 3):
The BAS shall command the supply fan ON whenever the unit is in occupied schedule OR Morning Warm-Up/Cool-Down schedule. When the BAS commands the fan ON, the VFD will slowly modulate to maintain average static pressure 2.5” W.C.
(ADJ.).
The BAS shall command the VFD minimum speed 40Hz (ADJ) when electric heat is ON.
[Note: AC-1 Electric heater manufacturer required to maintain minimum face velocity to protect the electric coil. VFD minimum speed shall be set to maintain minimum airflow when heater is enabled] Alarm: Fan is commanded ON; the status through the installed current switch is failed for 30 seconds (ADJ).
Alarm: If any static pressure sensor fails or become unreliable (offset 2” W.C. or higher), BAS shall display an alarm at Operator Workstation (OWS), remove the unreliable sensor from calculations.
[Note: Static pressure 2.5” W.C. (ADJ.) shall be set by the Testing & Balancing (TAB) Agency to maintain air handling unit design airflow with all VAV dampers are fully open.]
3) Exhaust/Return Fan w/VFD (EF-2 & 3):
The BAS shall command the exhaust/return fan ON in conjunction with the associated supply fan. When BAS commands the fan ON, the VFD will slowly modulate along with supply fan VFD speed, and modulate to offset by 75% less speed (ADJ.), but NOT less than 25% minimum Speed.
Alarm: Fan is commanded ON; the status through the installed current switch is failed for 30 seconds (ADJ).
[Note: DDC Contractor shall verify if existing exhaust/return fan is Hardwired/software interlocked with associated supply fan.]
4) OA Air Damper (AC-2 & AC-3):
The BAS shall modulate the OA damper to a preset minimum position X% (ADJ.) whenever the AC-2/AC-3 is in occupied schedule. Damper position shall be set by the TAB agency.
The BAS shall modulate the OA damper to close:
i. If the supply fan is commanded ON, the status through the installed current switch is failed for 30 seconds
(ADJ).
ii. Mixed air temperature low limit of 45F (ADJ).
The BAS shall modulate the OA damper (Economizer) to open when
i. OA temperature is 5F (ADJ) below the RA temperature AND Mixed Air Humidity is less than Return Air Humidity.
The BAS shall modulate the OA damper to minimum position when :
i. Return air temperature is less than 72F (ADJ) for 15 minutes (ADJ).
ii. Electric heat is enabled.
5) Return Air Damper (AC-2 & AC-3):
AC-2 & 3 The BAS will modulate the return air damper in sequence with the OA damper. Return air damper position will be set between 0-100% in conjunction with OA damper position between 100-0%
6) Relief Air Damper (EF-2 & 3):
The BAS shall modulate the relief air damper in sequence with the OA damper. Relief air damper position will be set between 0-50% (ADJ) in conjunction with OA damper position between
50-100%. (ADJ).
7) Chilled Water 3-Way Valve:
The BAS will modulate the cooling coil 3-way valve to maintain supply air temperature set point of 55° F to 60° F using the a return air setpoint RAT of 72 ° F (ADJ) for control.
AC-2 & AC-3 will go into cooling mode when OAT is greater than 65 deg and return air temp (RAT) is greater than 72° F (ADJ) for 15 minutes (ADJ).
8) Electric Heater:
The BAS will energize the electric heater in stages to maintain heating supply air set point of 65° F to 100° F to maintain a 68° F RAT setpoint in heating mode for 15 minutes (ADJ.). AC-2 & AC-3 will go into heating mode when OAT is less than 60° F. and RAT is less than 68° F. for more than 15 minutes(ADJ.).
(ADJ)
9) Mixed Air Low Limit:
The BAS shall close outside air damper when mixed air temperature falls below 45F (ADJ) for 1 minute (ADJ).
Alarm: The BAS shall operate and alarm to OWS. The Alarm will require a manual reset.
10) Freezestat:
The N. O. freezestat shall be hard wire interlocked to shutdown the supply fan at 38 F (FIXED). If the supply fan has tripped OFF on freezestat, the BAS shall command to close OA air damper. Freezestat will require a manual reset.
Alarm: Freezestat alarm shall be generated on OWS
11) Coil Freeze Protection Pump:
The BAS shall command the pump ON whenever Mixed Air Temperature falls below 38F (FIXED) for 5 minutes (ADJ), OR the unit tripped OFF on freezestat.
Pump shall be OFF when the Mixed Air Temperature rises above Mixed Air Low Limit, 45F (ADJ) Alarm: Pump is commanded ON; the status through the installed current switch is failed for 30 seconds (ADJ).
12) Morning Warm-Up:
The BAS shall enable Morning Warm-Up mode 1 Hour (ADJ) prior to schedule occupied hours.
When enabled, the unit shall operate under normal operating conditions, except all outside air dampers (minimum OA damper and economizer) shall remain closed.
[Note: Monday warm-Up mode 3 hour (ADJ) prior to schedule occupied hours]
13) Morning Cool-Down:
The BAS shall enable Morning Cool-Down mode 1 Hour (ADJ) prior to schedule occupied hours.
When enabled, the unit shall operate under normal operating condition, except minimum OA damper will remain closed.
Economizer damper shall operate under normal conditions.
[Note: Monday warm-Up mode 3 hour (ADJ) prior to schedule occupied hours]
14) Smoke Shutdown:
The BAS shall shutdown supply air and exhaust/return air fan whenever return smoke detector is in alarm. All valves and dampers will default to unoccupied positions. Smoke shutdown will require manual reset.
Alarm: Smoke shutdown alarm shall be generated on OWS
AC-2 & 3
AC-2/ AC-3 RETURN FAN,
EF-2/EF-3
5.
R
ET
U
R N
A
IR
D A
M
PE
R
6.
R
EL
IE
F A
IR
D
A M
PE
R
8.
E
LE
C
TR
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NOTES:
1. ALL POINTS ARE NEW INCLUDING SENSOR, WIRING, CONDUIT, CONTROLLER & PANEL
2. TEMPERATURE SENSORS SHALL BE AVERAGING TYPE
3. SENSORS SHALL BE INSTALLED PER MANUFACTURER RECOMMENDATIONS
4. RE-USE EXISTING POINTS:
i. OUTDOOR TEMPERATURE & HUMIDITY SENSORS
ii. AC-2 & 3 RETURN AIR SMOKE DETECTOR/SENSOR
5. AC-2 & AC-3 SUPPLY FAN VFD: NEW VFDS FURNISHED BY BAS CONTROLS CONTRACTOR
6. EF-2 & EF-3 FAN VFD: EXISTING VFDS SHALL BE RE-USED.
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AC-2 & 3 MIXED AIR HUMIDITY 2
AC-2 & 3 OCCUPANCY SCHEDULE:
6:00 AM -6:00 PM (ADJ)
Occupied Cooling Setpoint: 74F Unoccupied Cooling Setpoint: 80F Occupied Heating Setpoint: 68F Unoccupied Heating Setpoint: 55F [Note: Add five years (minimum) Federal Holiday Unoccupied Schedule]
AC-2 ELECTRIC HEATER (3-STAGES) 1
AC-2 & 3 RETURN AIR DAMPER 2
AC-2 & 3 FREEZESTAT 2 HARDWIRE
HVAC INSTRUMENTATION AND CONTROLS
Requirements:
HVAC controls shall be manufactured or certified by Siemens Building Technologies.
BAS controls contractor shall install controls in accordance with manufacturer's instructions, as well as this section.
BAS Low Voltage Wiring:
External wiring shall be run in galvanized rigid metal conduit.
Provide electrical wall box and conduit sleeve for all wall-mounted devices.
All wiring shall be labeled at both ends with matching wiring tags. Tag names or numbers must be included on as-built drawings.
Provide conduit and signal wiring between motor starters in motor control centers and high and/or low temperature relay contacts and remote relays in control panels located in the vicinity of motor control centers.
Submittals:
i. Schematic flow diagrams.
ii. Power, signal, and control wiring diagrams.
iii. Details of control panel faces.
iv. Damper schedule.
v. DDC System Hardware: Wiring diagrams, schematic floor plans, and schematic control diagrams.
vi. Control System Software: Schematic diagrams, written descriptions, and points list.
System Turnover and Service:
Upon completion of the installation, the DDC system manufacturer's representative shall start up the system and perform all necessary testing and run diagnostics to ensure proper operation. An acceptance test in the presence of the Contracting Officer's representative shall be performed. The acceptance test shall consist of a point-to-point checkout within each DDC to ensure proper operation of all system components.
When the system performance is deemed satisfactory, the system parts will be accepted for beneficial use and placed under warranty.
Problems that occur within approved hardware or software shall be corrected in an appropriate fashion under warranty. Any such occurrence shall not void previous approval;
however, the contractor shall be responsible to attend to and remedy such items within the warranty period. Appropriate logs, schedules, and reports shall be maintained to reflect these items and their redress.
Prior to system acceptance, properly tag all BAS devices with permanent laminated plastic labels, identifying each as to identification and function. A listing of such identification shall be included in the Operation and Maintenance Manual and keyed to all drawings and diagrams.
Building Automation System:
Product Description: The BAS shall integrate multiple building functions including equipment supervision and control, alarm management, and historical data collection.
The BAS shall consist of the following: Stand-alone DDC controllers and terminal controllers
System architectural design shall eliminate dependence upon any single device for alarm reporting and control execution. Each DDC controller shall operate independently by performing its own specified control, alarm management, operator I/O and data collection.
The failure of any single component or network connection shall not interrupt the execution of control strategies at other operational devices.
DDC controllers shall be able to access any data from, or send control commands and alarm reports directly to, any other DDC controller or combination of controllers on the network without dependence upon a central processing device. DDC controllers shall also be able to send alarm reports to multiple operator workstations without dependence upon a central processing device.
The system shall be modular in nature and shall permit expansion of both capacity and functionality through the addition of sensors, actuators, DDC controller, application specific controllers, unitary controllers and operator devices.
DDC Controller Local Area Network (LAN):
This level communication shall support a family of application specific controllers and shall communicate bi-directionally with the peer-to-peer network through DDC controllers for transmission of global data.
DDC Controller:
Stand-alone controllers shall be microprocessor-based with a minimum word size of 16 bits. They shall also be multi-tasking, multi-user, real-time digital control processors consisting of modular hardware with plug-in enclosed processors, communication controllers, power supplies and input/output point modules. Controller size shall be sufficient to fully meet the requirements of this specification and the attached point list.
Each DDC controller shall have sufficient memory, a minimum of 1 megabyte, to support its own operating system, databases and applications, including:
i. Control processes including room pressurization, exhaust fan and supply/make-up air system control.
ii. Alarm management applications including custom alarm messages for each level alarm for each point in the system.
iii. Historical / trend data for points specified.
iv. Maintenance support applications.
v. Manual override monitoring.
vi. Operator I/O.
vii. Dial-up communications.
viii. Custom processes.
ix. Energy management applications.
Each DDC controller shall support monitoring of the following types of inputs, without the addition of equipment outside the DDC Controller cabinet:
i. Analog inputs: mA, VDC, thermistors, ohm RTDs
ii. Digital inputs: Dry contact closure, pulse accumulator, voltage sensing
Direct control of pneumatic and electronic actuators and control devices. Each DDC controller shall be capable of providing the following control outputs without the addition of equipment outside the DDC controller cabinet:
i. Digital outputs (contact closure): contact closure (motor starters, sizes 1-4)
ii. Analog outputs: 0-20 psi, 4-20 mA, 0-10 VDC
Each DDC controller shall have a minimum of 10 percent spare capacity for future point connection. The type of spares shall be in the same proportion as the implemented I/O functions of the panel, but in no case shall there be less than 2 spares of each implemented I/0 type. Provide all processors, power supplies and communication controllers complete, so that the implementation of a point only requires the addition of the appropriate point input/output termination module and wiring.
Provide sufficient internal memory for the specified control sequences and have at least 25 percent of the memory available for future use.
DDC controllers shall provide at least two RS-232C serial data communication ports for operation of operator I/O devices such as industry standard printers, operator terminals, modems and portable laptop operator's terminals.
As indicated in the point I/O schedule, the operator shall have the ability to manually override automatic or centrally executed commands at the DDC controller via local, point discrete, on-board hand/off/auto operator override switches for digital control-type points, and gradual switches for analog control type points. These override switches shall be operable whether the panel processor is operational or not.
Switches shall be mounted either within the DDC controllers key-accessed enclosure, or externally mounted with each switch keyed to prevent unauthorized overrides.
DDC controllers shall monitor the status of all overrides and inform the operator that automatic control has been inhibited. DDC controllers shall also collect override activity information for reports.
DDC controllers shall provide local LED status indication for each digital input and output for constant, up-to-date verification of all point conditions without the need for an operator I/O device. Graduated intensity LED's or analog indication of value shall also be provided for each analog output. Status indication shall be visible without opening the panel door.
Each DDC controller shall continuously perform self-diagnostics, communication diagnosis and diagnosis of all panel components. The DDC controller shall provide both local and remote annunciation of any detected component failures, low battery conditions or repeated failure to establish communication.
Isolation shall be provided at all peer-to-peer network termination, as well as all field point termination, to suppress induced voltage transients consistent with IEEE Standards 567-1980.
In the event of the loss of normal power, there shall be an orderly shutdown of all DDC controllers to prevent the loss of database or operating system software. Non-volatile memory shall be incorporated for all critical controller configuration data and battery backup shall be provided to support the real-time clock and all volatile memory for a minimum of 72 hours.
Upon restoration of normal power, the DDC controller shall automatically resume full operation without manual intervention.
Should DDC controller memory be lost for any reason, the user shall have the capability of reloading the DDC controller via the local RS-232C port via telephone line dial-in or from the existing workstation PC.
DDC Controller Resident Software Features:
All necessary software to form a complete operating system as described in this specification shall be provided.
The software programs specified in this section shall be provided as an integral part of DDC controllers and shall not be dependent upon any higher level computer for execution.
Control Software Description:
The DDC controllers shall have the ability to perform the following pre-tested control algorithms:
i. Two-position control
ii. Proportional control
iii. Proportional plus integral control
iv. Proportional, integral, plus derivative control
Upon the resumption of normal power, each DDC controller shall analyze the status of all controlled equipment, compare it with normal occupancy scheduling and turn equipment on or off as necessary to resume normal operations.
Energy Management Routings:
DDC controllers shall have the ability to perform any or all the following energy management routines time-of-day scheduling:
i. Calendar-based scheduling
ii. Holiday scheduling
iii. Temporary schedule overrides
iv. Start-stop time optimization
v. Automatic daylight savings time switch-over
vi. Night setback control
vii. Temperature-compensated duty cycling
viii. Fan speed / CFM control / static pressure control
ix. Heating/cooling interlock
All programs shall be executed automatically without the need for operator intervention and shall be flexible enough to allow user customization. DDC controllers shall be able to execute custom, job-specific processes defined by the user, to automatically perform calculations and special control routines. It shall be possible to use any of the following in a custom process:
i. Any system measured point data or status
ii. Any calculated data
iii. Any results from other processes
iv. User-defined constants
v. Arithmetic functions (÷, -, *, /, square root, exp, etc.)
vi. Boolean logic operators (and/or, exclusive or, etc.)
vii. On-delay / off-delay / one-shot timers
Custom processes may be triggered based on any combination of time interval, time-of-day programming, and/or events (e.g., point alarms).
A single process shall be able to incorporate measured or calculated data from any and all other DDC controllers on the network. In addition, a single process shall be able to issue commands to points in any and all other DDC controllers on the network, Processes shall be able to generate operator messages and advisories to operator I/O devices.
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