Smith_HVAC_AC-2 3_CC-1266_100__Dwgs.pdf

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CGA-REPLACE AIR HANDLERS SMITH HALL Federal contract opportunity
Solicitation number
HSCGG1-17-B-PFA004
Issued by
Department of Homeland Security US Coast Guard

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MAIN

GATE

DESHON ST

GATE

SMITH HALL

PENTHOUSE MECHANICAL

ROOM

DIMICK HALL

DESHON ST.

USCG ENTRANCE

PARKING LOT &

CONSTRUCTION STAGING

AREA

JOHNSON HALL

HUNTER LIGGETT

GENERAL NOTES

GENERAL NOTES APPLY TO MECHANICAL, ELECTRICAL & CONTROLS:

1. IT WILL BE THE CONTRACTOR'S RESPONSIBILITIES TO FIELD VERIFY EXISTING SITE

CONDITIONS TO IMPLEMENT INTENT OF SCOPE OF WORK PER PLANS AND SPECIFICATIONS.

2. CONTRACTOR'S BAS CONTROL SUBCONTRACTOR WILL FURNISH AND INSTALL SENSORS,

WIRING, CONDUITS AND ALL OTHER CONTROL INSTRUMENTATION REQUIRED TO INTEGRATE

CONTROLS TO EXISTING BUILDING AUTOMATION SYSTEM.

3. EQUIPMENT SHALL BE INSTALLED PER MANUFACTURER'S INSTALLATION INSTRUCTIONS.

REFER TO MANUFACTURER CERTIFIED DRAWINGS FOR EQUIPMENT DIMENSIONS AND MAINTAIN

RECOMMENDED CLEARANCES.

4. CONTRACTOR SHALL PROVIDE CONSTRUCTION COORDINATION SHOP DRAWINGS AND

AS-BUILT FOR USCGA APPROVAL REQUIRED FOR ALL NEW MECHANICAL, ELECTRICAL AND

CONTROL SYSTEMS.

5. CONTRACTOR SHALL LEAVE THE ENTIRE MECHANICAL, ELECTRICAL AND CONTROLS SYSTEMS

UNDER THIS CONTRACT IN PROPER WORKING ORDER AND SHALL REPLACE, WITHOUT

ADDITIONAL CHARGE, ALL WORK OR MATERIAL WHICH MAY DEVELOPED EFFECTS, ORDINARY

WEAR AND TEAR OR DAMAGE RESULTING FROM IMPROPER HANDLING, WITHIN A PERIOD OF ONE

YEAR FROM THE DATE OF INITIAL TESTING AND ACCEPTANCE BY USCGA.

6. COMMISSION ALL NEW EQUIPMENT AND SYSTEMS . ALL COMMISSIONING REPORTS SHALL BE

SUBMITTED TO USCGA FOR APPROVAL. REPORT SHALL INCLUDE ALL COMPLETED TEST FORMS,

EQUIPMENT CHECKLISTS, AND MANUFACTURER STARTUP FORMS.

7. CONTRACTOR SHALL PROVIDE A FACTORY CERTIFIED TECHNICIAN FOR THE STARTUP OF ALL

INSTALLED EQUIPMENT. ALL EQUIPMENT MANUFACTURER'S RECOMMENDED STARTUP AND

CHECK-OUT PROCEDURES SHALL BE COMPLETED BY AN AUTHORIZED TECHNICIAN AND

DOCUMENTED ON THE MANUFACTURER'S FORMS.

ELECTRICAL GENERAL NOTES:

8. ALL ELECTRICAL WORK SHALL BE PERFORMED BY LICENSED ELECTRICIANS AND IN

ACCORDANCE WITH THE 2011 EDITION OF THE NATIONAL ELECTRICAL CODE (NEC).

9. DRAWINGS ARE DIAGRAMMATIC AND DO NOT SHOW ALL BENDS, FITTINGS, BOXES ETC.

PROVIDE ALL MATERIALS AND LABOR REQUIRED FOR A COMPLETE AND FULLY OPERATIONAL

SYSTEM.

10. WHEN SECURING POWER TO CIRCUITS AND EQUIPMENT AS PART OF THIS PROJECT,

CONTRACTOR SHALL FOLLOW OSHA GUIDELINES AS RELATED TO LOCKOUT/TAGOUT

PROCEDURES. ALL POWER OUTAGES REQUIRE A MINIMUM 72 HOUR NOTICE PRIOR TO

DE-ENERGIZING. COORDINATE ALL POWER OUTAGES WITH THE USCGA CONTRACTING

OFFICER'S REPRESENTATIVE (COR).

BAS CONTROLS GENERAL NOTES:

11. USCGA BUILDING AUTOMATION SYSTEM IS SIEMENS. CONTRACTOR IS REQUIRED TO USE THE

DESIGN ENGINEERING, CONSTRUCTION AND COMMISSIONING SERVICES PROVIDED BY

SIEMENS BUILDING TECHNOLOGIES, INC.

CONTRACTOR MAY CONTACT USCGA SIEMENS REPRESENTATIVE DUE TO HIS KNOWLEDGE

AND WORK EXPERIENCE ON THE PREMISES.

USCGA SIEMENS REPRESENTATIVE:

JASON NILON

SYSTEM SALES ENGINEER

104 SEBETHE DRIVE

CROMWELL, CT 06416

TEL: 860-635-4113

MOBILE: 860-301-2014

EMAIL: JASON.NILON@SIEMENS.COM

SCALE: NOT TO SCALE

SMITH HALL CONSTRUCTION ZONE MAP

PROJECT DESCRIPTION

THE PROJECT CONSISTS OF ALL WORK, INCLUDING LABOR AND MATERIALS NECESSARY TO REPLACE

FOLLOWING HVAC, CONTROLS AND INSULATION SCOPE OF WORK:

1. CENTRAL AIR HANDLING UNITS (AC-2 & AC-3)

2. DUCTWORK INSULATION

3. SIEMENS BUILDING AUTOMATION SYSTEM (BAS) CONTROLS

CODES AND STANDARDS

CONTRACTOR SHALL COMPLY WITH USCGA REQUIREMENTS, THE MOST CURRENT LOCALLY ADOPTED EDITIONS OF

FOLLOWING CODES AND STANDARDS:

1. INTERNATIONAL BUILDING CODE

2. INTERNATIONAL MECHANICAL CODE

3. INTERNATIONAL PLUMBING CODE

4. LIFE SAFETY CODE (NFPA 101)

5. NATIONAL ELECTRICAL CODE (NFPA 70 & 70E)

6. FIRE CODE (NFPA 1)

7. INTERNATIONAL ENERGY CONSERVATION CODE (IECC)

8. NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA).

9. AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI).

10. AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME).

11. AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM).

12. INTERNATIONAL ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE).

13. AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING ENGINEERS (ASHRAE).

14. U.S. DEPARTMENT OF LABOR - OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA) STANDARDS.

15. UNDERWRITERS LABORATORY (UL).

16. AIR CONDITIONING AND REFRIGERATION INSTITUTE (ARI).

NOTE: THE MORE STRINGENT CODE/STANDARD SHALL GOVERN IN CASES WHERE THE LAW AND REGULATIONS

REFERENCED HEREIN CONFLICT.

KEY CONSTRUCTION SCHEDULE

CONTRACTOR IS REQUIRED TO COMPLY WITH FOLLOWING ONSITE CONSTRUCTION SCHEDULE

NECESSARY TO SUPPORT USCGA ACADEMIC CALENDAR:

1. ONSITE CONSTRUCTION START DATE: MAY 1ST, 2017

2. AC-2, AC-3 AND DUCTWORK INSULATION REMOVAL START DATE: MAY 15TH, 2017

3. NEW AC-2, AC-3 INSTALLATIONS AND DUCTWORK INSULATION COMPLETION DATE: JUNE 16TH, 2017

(NOTE: AC-2 & AC-3 COOLING SHALL BE OPERATIONAL)

4. SIEMENS BAS CONTROLS, START-UP, COMMISSIONING COMPLETION DATE: JULY 14T, 2017

5. ONSITE CONSTRUCTION COMPLETION DATE: JULY 29TH, 2017

6. PERIOD OF PERFORMANCE: 6 MONTHS (AWARD TO COMPLETION)

MECHANICAL RM

90'-6"

17'-0"

30'-6"

30'-6"

48'-0"

ROOF

MOTOR CONTROL CENTER (480V)

ELECTRICAL PANEL, HDP-2 (480V)

OLD SIEMENS BAS CONTROL PANEL

AC-1AC-2 AC-3

EF-5

EF-1

EF-4

AC-3 RELIEF DAMPER

4" CHW TO AC-2

4" CHW TO AC-3

6' CHW MAIN

OUTSIDE AIR INTAKE

DAMPER & ACTUATOR

AC-1 OUTSIDE AIR INTAKE LOUVER

BLANKED OFF LOUVER

WITH INSULATED SHEET

4' CHW MAIN

4" CHW TO AC-1

ELECTRICAL PANEL (120V)

REMOVE LOUVER TO FACILITATE

AC-3 INSTALLATIONS

BLANKED OFF LOUVER

WITH INSULATED SHEET

REMOVE LOUVER TO FACILITATE

AC-2 INSTALLATIONS

INSULATED EXHAUST PLENUM INSULATED EXHAUST PLENUM

AC-3 ELEC. HEATER DISCONNECT

JUNCTION BOX

AC-3 ELEC. HEATER

AC-3 ELEC. HEATER

CONDUIT & WIRE THRU FLOOR

AC-3 ELEC. HEATER DISCONNECT

JUNCTION BOX

AC-3 ELEC. HEATER

AC-3 ELEC. HEATER

CONDUIT & WIRE THRU FLOOR

EF-2

EF-3

EF-2 VFD

SHALL BE RE-USED

EF-3 VFD

SHALL BE RE-USED

AC-2 OUTSIDE AIR INTAKE LOUVER AC-3 OUTSIDE AIR INTAKE LOUVER

MOTOR &

DISCONENCT

MOTOR &

DISCONENCT

REMOVE AC-2 VFD

REMOVE AC-3 VFD

E4E4

E1

E3

E3

E2 E2

ME

ME

ME

ME

ME

ME

ME

ME

ME

ME

ME

ME

ME

ME

M1 M1

M2 M2

AC-2 RETURN AIR

DAMPER

AC-2 RELIEF DAMPER

AC-2 OUTSIDE AIR

DAMPER

AC-3 OUTSIDE AIR

DAMPER

AC-3 RETURN AIR

DAMPER

M3

M3

M3

M3

M3

M3

M4 M4

ME

ME

ME

ME

ME

ME

M5

M5

M5

M5

M5

M5

M5 M5 M5

M5 M5

M5

M5

M5M5

M5

M5M5M5 M5 M5

M5M5

M5

M5

C1 C3

C1 C1

C2

C2

C2

C2

C2

C2

SYMBOLS

PIPE/ EQUIPMENT TO BE REMOVED

PROPOSED REMOVAL-MECHANICALM#

PROPOSED REMOVAL-ELECTRICALE#

PROPOSED REMOVAL-BAS CONTROLSC#

PHOTO DETAIL# / DRAWING#

ME

REMOVE DUCTWORK/SHEET METAL

INSULATION

SMOKE DETECTOR

SCALE: 1/4"=1'-0"

PENTHOUSE MECHANICAL ROOM PLAN

DN

DN

MECHANICAL RM

MECHANICAL RM

KEY PLAN

REMOVAL WORK

KEY NOTES -MECHANICAL REMOVAL

COMPLETELY REMOVE EXISTING AIR HANDLING UNIT AC-2 & AC-3.

DISCONNECT DUCTWORK TO FACILITATE NEW UNIT.

REMOVE EXISTING DISCHARGE AIR DUCTWORK ASSOCIATED WITH DUCT

MOUNTED ELECTRICAL HEATER AS PER PLAN.

REMOVE DAMPERS (OUTSIDE AIR INTAKE, RETURN AIR AND RELIEF)

ASSOCIATED WITH AC-2 & 3. NEW DAMPERS AND DUCTWORK SHALL BE

INSTALLED AS PER PLAN ME-104

REMOVE OUTSIDE AIR INTAKE LOUVER (IN PART OR COMPLETELY) AS

NECESSARY TO REMOVE EQUIPMENT AND FACILITATE NEW WORK

INSTALLATIONS.

COMPLETELY REMOVE ALL DUCTWORK, PLENUM, LOUVER BLANK-OFF PANEL

INSULATION (ESTIMATED 5,000 SQ, FT.)

[NOTE: PARTIAL DUCTWORK INSULATION UNDER THIS REMOVAL SCOPE WORK

IS CURRENTLY AFFECTED BY MOLD. IT WILL BE THE CONTRACTOR'S

RESPONSIBILITY TO COMPLY WITH APPLICABLE SAFETIES AND MOLD

REMEDIATION AS NECESSARY]

M1

KEY NOTES -ELECTRICAL REMOVAL

REMOVE EF-3 MOTOR , FRAME, BELTS AND DISCONNECT.

REMOVE WIRING AND CONDUIT UP TO THE VFD.

REMOVE EXISTING DUCT MOUNTED 50KW (480V-3PH) ELECTRIC

HEATER. REMOVE REMOVE DISCONNECT, JUNCTION BOX(S), ALL

WIRING AND CONDUIT LOCATED IN PENTHOUSE MECHANICAL

ROOM.

REMOVE AC-2 & AC-2 VFD(S), CONDUITS AND WIRING.

REMOVE ALL WIRING BACK TO THE SOURCE. CUT CONDUIT

FLUSH WITH CONCRETE FLOOR. REMOVE ALL BOXES, FITTINGS,

WIRING ETC. ASSOCIATED WITH THE EQUIPMENT.

KEY NOTES -BAS CONTROLS REMOVAL

REMOVE ALL CONTROL DEVICES ASSOCIATED WITH AC-2 & 3.

REMOVE WIRING AND CONDUIT BACK TO THE CONTROLLER.

REMOVE INTAKE AIR (AC-2&3), RETURN AIR (AC-2&3) AND RELIEF

AIR (EF-2&3) ACTUATORS TO FACILITATE NEW ACTUATORS AS

PER POINTS LIST, DRAWING C-100, C-101, C-102.

REMOVE OLD SIEMENS CONTROL PANEL, CONTROLLERS, WIRING,

AND CONDUIT ASSOCIATED WITH THE PANEL. ALL NEW AND

EXISTING POINTS SHALL BE MOVED TO RECENTLY INSTALLED

(YR. 2016) SIEMENS CONTROL PANEL. SEE PLAN C-100, C-101, C-102.

E1

E2M2

M3

M4

C1

C2

C3

M5

E3

E4

REMOVE LOUVER(S) TO FACILITATE AC-2 & 3 INSTALLATIONS

USCGA INSTALLED AC-1 (YR. 2016). PHOTO SHOWN HERE FOR AC-2 &

AC-3 SCOPE OF WORK COORDINATION PURPOSES ONLY.

USCGA REMOVED LOUVER DURING AC-1 INSTALLATIONS

(YR. 2016). PHOTO SHOWN HERE FOR AC-2 & AC-3 SCOPE OF

WORK COORDINATION PURPOSES ONLY. LOUVER(S) SHALL

BE REMOVED, PROTECTED, AND REINSTALLED

ME

ME

ME

LOCATION: ROOF PENTHOUSE MECHANICAL ROOM

LOUVER SECTION REQUIRED TO BE

REMOVED TO FACILITATE AC-3 INSTALLATION

LOCATION: ROOF PENTHOUSE MECHANICAL ROOM LOCATION: ROOF PENTHOUSE MECHANICAL ROOM

AC-1 TWO SECTIONS MODULAR UNIT

(AC-2 & AC-3 REQUIRED TO BE SIMILAR)

LOUVER SECTION REQUIRED TO BE

REMOVED TO FACILITATE AC-2 INSTALLATION

USCGA INSTALLED AC-1 (YR. 2016). PHOTO SHOWN

HERE FOR AC-2 & AC-3 SCOPE OF WORK

COORDINATION PURPOSES ONLY. CONTRACTOR IS

REQUIRED TO PROVIDE ROOF PROTECTION

ME

LOCATION: ROOF PENTHOUSE MECHANICAL ROOM

AC-2, DISCHARGE DUCTWORK, DUCT ELECTRIC HEATER, WIRING,

CONDUIT SHALL BE REMOVED. CUT CONDUIT FLUSH WITH CONCRETE

FLOOR

ME

LOCATION: PENTHOUSE MECHANICAL ROOM

AC-2, DUCT ELECTRIC HEATER DISCONNECT, JUNCTION BOX, ABOVE

FLOOR CONDUIT, WIRING SHALL BE REMOVED. CUT CONDUIT FLUSH

WITH CONCRETE FLOOR

ME

LOCATION: PENTHOUSE MECHANICAL ROOM

AC-2: INTAKE AIR PLENUM AND DUCWORK SHALL BE REUSED.

REMOVE INSULATION, PROVIDE NEW (TYPICAL OF AC-3)ME

LOCATION: PENTHOUSE MECHANICAL ROOM

AC-2: REMOVE DISCONNECT, WIRING AND CONDUIT. CUT AND CAP TO FLOOR.

NEW UNIT SHALL BE POWERED DIRECTLY FROM EXISTING VFD, PROVIDE NEW

WIRING AND CONDUIT FROM LOAD SIDE OF EXISTING VFD.

AC-2 AND EF-2 VFD (S).

REMOVE AC-2 VFD, WIRING, CONDUIT.

EF-2 VFD SHALL REMAIN IN SERVICE

ME

ME

ME

LOCATION: PENTHOUSE MECHANICAL ROOM LOCATION: PENTHOUSE MECHANICAL ROOM LOCATION: PENTHOUSE MECHANICAL ROOM

AC-3: INTAKE AIR PLENUM AND DUCTWORK SHALL BE REUSED. REMOVE

INSULATION, PROVIDE NEW (TYPICAL OF AC-2) ME

LOCATION: PENTHOUSE MECHANICAL ROOM

AC-3, DUCT ELECTRIC HEATER DISCONNECT, JUNCTION BOX, ABOVE FLOOR

CONDUIT, WIRING SHALL BE REMOVED. CUT CONDUIT FLUSH WITH

CONCRETE FLOOR

ME

LOCATION: PENTHOUSE MECHANICAL ROOM

AC-3: REMOVE DISCONNECT, WIRING AND CONDUIT.

CUT AND CAP TO FLOOR. NEW UNIT SHALL BE

POWERED DIRECTLY FROM EXISTING VFD, PROVIDE

NEW WIRING AND CONDUIT FROM DOWNSTREAM

SIDE OF EXISTING VFD.

ME

LOCATION: PENTHOUSE MECHANICAL ROOM

AC-3 AND EF-3 VFD (S)

REMOVE AC-3 VFD, WIRING, CONDUIT.

EF-3 VFD SHALL REMAIN IN SERVICE

ME

LOCATION: PENTHOUSE MECHANICAL ROOM

USCGA INSTALLED MASON SPRING ISOLATOR WITH

AC-1. CONTRACTOR SHALL PROVIDE SIMILAR

PRODUCT WITH AC-2 AND AC-3. PHOTO SHOWN

HERE FOR COORDINATION PURPOSES ONLY.

ME

LOCATION: PENTHOUSE MECHANICAL ROOM

CONTRACTOR'S COORDINATION PURPOSES ONLY.

DUCTWORK INSULATION: CONTRACTOR IS REQUIRED TO REMOVE

AND PROVIDE NEW INSULATION FOR THE ENTIRE PENTHOUSE

MECHANICAL ROOM DUCTWORK, PLENUM, BLANK OFF PANEL ETC.

TOTAL 5,000 SQ. FT SHEET

METAL DUCT (SUPPLY,

RETURN, INTAKE, EXHAUST),

PLENUMS AND LOUVER

BLANK OFF PANELS

90'-6"

17'-0"

30'-6"

30'-6"

48'-0"

ROOF

AC-3 RELIEF

DAMPER

AC-1AC-2 AC-3

EF-5

EF-1

EF-4

NEW ISOLATION VALVES,

GATE/BUTTERFLY.

LOCATE ON VERTICAL

LINES

"x

"x

6' CHW MAIN 4' CHW MAIN

MOTOR CONTROL CENTER (480V)

ELECTRICAL PANEL, HDP-2 (480V)

ELECTRICAL PANEL (120V)

RECENTLY INSTALLED (YR. 2016)

SIEMENS BAS CONTROL PANEL

SHALL BE USED.

REMOVE AND REINSTALL LOUVER TO

FACILITATE AC-2 INSTALLATION

REMOVE AND REINSTALL LOUVER TO

FACILITATE AC-2 INSTALLATION

STEEL COLUMN STEEL COLUMN

REUSE EXISTING

EF-2 VFD

REUSE EXISTING

EF-3 VFD

EF-2

EF-3

AC-2 VFD AC-3 VFD

4" CHW TO AC-2

REFER TO COIL

DETAILS, ME-XXX

4" CHW TO AC-2

REFER TO COIL

DETAILS, ME-XXX

AC-2 RELIEF

DAMPER

50" x 32"

60" x 30"

60" x 30"

50" x 32"

60" x 24"

DOWN

59" x 29"

DOWN

x x

M1 M2 M1 M2

M3 M3

M4 M4

M5

M5

M6 M6

M7

M7

M7

M7

M7

M8 M8

M9

M9 M9

M9

M10 M10

M10

M10

M10

M10

M10

M10 M10

M10

M10

M10

M10

M10

M10

M10

M10

M10

M10 M10

M10

5#4 THHN

1-1/2" EMT

MDP-2;4

5#10 THHN

3/4" EMT

MCC-19

5#10 THHN

3/4" EMT

MCC-19

5#4 THHN

1-1/2" EMT

MDP-2;4

60KW ELECTRIC

HEATER DISCONNECT60KW ELECTRIC

HEATER DISCONNECT

5#12 THHN

3/4" EMT

EF-3 VFD

E1 E1

E2

E3E3

E4

E4

E4

E4

C1 C1

C2

C3 C3

SYMBOLS

DUCT/PLENUM/LOUVER BLANK-OFF

PANEL ISULATION

PROPOSED NEW WORK-MECHANICALM#

PROPOSED NEW WORK-ELECTRICALE#

PROPOSED NEW WORK-BAS CONTROLSC#

PROPOSED TESTING & BALANCINGTAB

SMOKE DETECTOR (EXISTING)

SCALE: 1/4"=1'-0"

PENTHOUSE MECHANICAL ROOM PLAN

DN

DN

MECHANICAL RM

MECHANICAL RM

KEY PLAN

NEW WORK

KEY NOTES -MECHANICAL NEW WORK

FURNISH ND INSTALL AIR HANDLING UNIT (AC-2 & AC-3) AS

PER EQUIPMENT SCHEDULE, DETAIL AND NEW WORK PLANS.

AIR HANDLING UNIT (AC-2 & AC-3) SHALL BE MOUNTED ON

SPRING VIBRATION ISOLATORS AS PER DETAIL DRAWING

ME-107.

CONNECT AC-2 & AC-3 CHILLED WATER COIL TO EXISTING

(NEWLY INSTALLED YR. 2016) CHILLED WATER PIPING AS PER

DETAIL ON DRAWING ME-107.

FURNISH AND INSTALL NEW DUCTWORK, FLEX DUCT

CONNECTORS, FITTINGS AND ACCESSORIES TO CONNECT AC-2

& AC-3 TO EXISTING DUCTWORK SYSTEM.

FURNISH AND INSTALL RELIEF DAMPER (AC-2 & AC-3) AS PER

PLAN. SIZING SHALL MATCH EXISTING DUCTWORK.

CONTRACTOR IS RESPONSIBLE TO REINSTALL REMOVED

LOUVER, BLANK-OFF INSULATED SHEET TO ORIGINAL

CONDITIONS. PROVIDE NEW MATERIALS INCLUDING LOUVER,

SHEET METAL, INSULATION BOARD, BRICK WORK ETC., FOR

ANY DAMAGED MATERIALS DURING CONSTRUCTION.

M1

M2

M3

M4

M5

M6

KEY NOTES -ELECTRICAL NEW WORK

INSTALL AC-2 & AC-3 SUPPLY FAN VFD(S). VFD(S) SHALL BE FURNISHED BY THE BAS CONTROL

CONTRACTOR. FURNISH ND INSTALL CONDUIT AND WIRE. VFD SHALL BE SET ON FREE

STANDING UNISTRUT RACK

FURNISH AND INSTALL EF-3 MOTOR, PROVIDE NEW BELT, ADJUST PULLEY ALIGNMENT TO

CORRECT EXCESSIVE NOISE. PROVIDE AEGIS SHAFT GROUNDING WITH NEW EF-3 FAN MOTOR.

FURNISH AND INSTALL FUSED DISCONNECT. FUSES SIZED PER AC-2 & 3 ELECTRIC HEATER.

ELECTRIC HEATER SHALL BE FED BY IT'S DEDICATED CIRCUIT, SEE ELECTRICAL RISER

DIAGRAM DRAWING ME-106.

PROVIDE CONDUIT AND WIRE AS SHOWN. PROVIDE THREE (3) FEET OF SEALTITE FLEXIBLE

CONDUIT FOR CONNECTION TO MOTOR. PROVIDE MOTOR TERMINATIONS AND TEST MOTOR

FOR PROPER ROTATION.

KEY NOTES -BAS CONTROLS NEW WORK

FURNISH AND INSTALL CONTROLS SCOPE OF WORK INCLUDING

ALL NEW SENSORS, CONTROLLERS, PANEL, WIRING AND

CONDUITS AS PER PLANS AND SPECIFICATIONS; (C-100, C-101,

C-102).

FURNISH AC-2 & AC-2 SUPPLY FAN MOTOR VFD(S) AS PER

EQUIPMENT SCHEDULE. VFD(S) SHALL BE INSTALLED BY THE

ELECTRICAL CONTRACTOR.

ALL NEW POINTS SHALL BE ADDED TO NEWLY INSTALLED (YR.

2016) SIEMENS CONTROLLER PANEL. OLD CONTROLLER AND

PANEL SHALL BE COMPLETELY REMOVED. ALL POINTS FROM OLD

CONTROLLER SHALL BE REMAPPED TO NEW CONTROLLER.

FURNISH AND INSTALL ALL NEW LOW AND LINE (120V) VOLTAGE

WIRING AND CONDUITS ASSOCIATED WITH CONTROLS WORK.

FURNISH AND INSTALL NEW FLEX DUCT CONNECTORS TO EXHAUST FAN AS PER

PLAN.

CONTRACTOR IS REQUIRED TO DRAIN AND FILL THE SYSTEM WITH WATER AS

NECESSARY DURING CONSTRUCTION AND START-UP.

PROVIDE NEW DUCTWORK WHERE EXISTING RETURN AIR AND OUTSIDE AIR

DAMPER WERE REMOVED

PENTHOUSE MECHANICAL ROOM DUCTWORK AND PLENUM INSULATION:

PROVIDE DUCT MASTIC SEALANT TO ALL JOINTS FOR THE ENTIRE

DUCTWORK SYSTEM WHERE INSULATION HAS BEEN REMOVED TO

FACILITATE NEW INSULATION.

FURNISH AND INSTALL INSULATION TO ALL DUCTWORK, PLENUM,

LOUVER BLANK-OFF PANEL (ESTIMATED 5,000 SQ, FT.). PROVIDE

INSULATION AS PER SPECIFICATION ON PLAN ME-109.

M7

M8

E1

E2

C1

C2

C3

E3 M9

E4

C3

M10

M I X

I N

G

B

O X

W

T

H

E L

E C

T R

C

H

E A

T

C O

O L

I N

G

C

O I L

W I T

H

A

C C

E S

S

P

A N

E L

F A

N

S

E C

T I O

N

4'-3"

3'-6"

2'-10"

5'-6"

REUSE EXISTING INTAKE

AIR PLENUM

REUSE EXISTING RA DUCT,

FLOOR

6" VIBRATION ISOLATOR (TYP.)

SEE DETAILS DRAWING, ME-107

6" AC-2 & 3 UNIT BASE

CONNECT INTAKE AIR

TO EXISTING INTAKE AIR PLENUM

PROVIDE DUCT TRANSITION,

EXISTING PLENUM MODIFICATIONS

AS NECESSARY

NEW AC-2 & AC-3 RA OPENINGS SHALL BE

CENTERED WITH EXISTING RA DUCT. FIELD

VERIFY ALL DIMENSIONS. PROVIDE

TRANSITION TO CONNECT TO EXISTING

DCUTWORK

F I L

T E

R

S

E C

T I O

N

AC-2 & 3 ELEVATIONAC-2 & AC-3 PLAN VIEW

9'-9"

ABBREVIATIONS

SA SUPPLY AIR

RA RETURN AIR

OA OUTSIDE AIR

TYP. TYPICAL

CONNECT NEW DISCHARGE TO EXISTING

SUPPLY DUCT AS PER PLAN. PROVIDE

TRANSITION AS NECESSARY

RETURN AIR DAMPER DAMPER AND

ACTUATOR. DAMPER FURNISHED WITH AC

UNIT. ACTUATOR FURNISHED BY BAS

CONTROL CONTRACTOR

MODULAR UNIT SPLIT 2

8'-4"

MODULAR UNIT SPLIT 1

7'-9"

OUTSIDE AIR DAMPER DAMPER AND

ACTUATOR. DAMPER FURNISHED WITH AC

UNIT. ACTUATOR FURNISHED BY BAS

CONTROL CONTRACTOR

SCALE: 1/2"=1'-0"

AC-2 & 3 PLAN VIEW AND ELEVATION

SCALE: NOT TO SCALE

ELECTRICAL RISER DIAGRAM

NOTES:

1. ELECTRICAL RISER DIAGRAM (AS-BUILT RECORD DRAWING DATED 1974) ATTACHED HERE FOR

REFERENCE ONLY.

2. CONTRACTOR IS REQUIRED TO FIELD VERIFY EXISTING CONDITIONS OF ALL WIRING, CONDUITS, SIZING AND CONDITIONS.

NEOPRENE BUSHING

NEOPRENE DOWN STOP

EXTERNAL NEOPRENE

FRICTION PAD

INTERNAL NEOPRENE

ACOUSTICAL PAD

RIGID HOUSING

REMOVABLE SPACER

ADJUSTMENT BOLT

VERTICAL LIMIT STOPS

AC-2 & 3 SPRING MOUNT

NOT TO SCALE

AC-2 & AC-3 COOLING COIL DRAIN TRAP DETAIL

NOT TO SCALE

NOTES:

1. BASIS OF DESIGN MASON INDUSTRIES SLR SERIES, 1" DEFLECTION

2. TOTAL # OF SPRING MOUNT: 6

3. EACH RATED CAPACITY: (AC UNIT OPERATING WEIGHT/6)*1.1

4. SECURE SPRING MOUNT WITH AC-1 BASE AND FLOOR/PAD.

DRAIN LINE SHALL BE AT

LEAST THE SAME SIZE AS THE

NIPPLE ON THE DRAIN PAN

CLEAN OUT

VENT

PITCH DOWN

TOWARD DRAIN

1" MIN

AC-2,3 UNIT BASE

AC-2,3 TOTAL STATIC

PRESSURE IN INCHES OF

WATER PLUS 3"

MANUALLY PRIME FILL TRAP

PRIOR TO START-UP OF UNIT

TO OPEN DRAIN

COIL FREEZE PROTECTION PUMP

(ETR)

DRAIN VALVE WITH

HOSE CONNECTION (ETR)

STRAINER W/ 4" LINE (ETR)

2-1/2" SHUT-OFF VALVE (ETR)

4" RETURN TO MAIN (ETR)

4" SUPPLY FROM MAIN

(ETR)

3-WAY FULLY (ETR)

MODULATING CONTROL VALVE

(GLOBE VALVE): 3" VALVE

AIR VENT (ETR)

4" LINE SIZE BYPASS (ETR)

PRESSURE & TEMPERATURE PORT

(TYP.)

1-1/2" CHECK VALVE (ETR)

COIL

COIL

NOTES:

1.PROVIDE REDUCERS AS REQUIRED.

2. PROVIDE UNIONS FOR PIPE SIZES 2" AND UNDER. PROVIDE FLANGES ON PIPE SIZES 2-1/2" AND

LARGER.

CHILLED WATER COIL PIPING DETAIL (REVISED)

NOT TO SCALE

CNC

NO

4"4"

2-1/2"

4"

1-1/2" LINE W/FZ PROTECTION

PUMP (ETR)

4"

CONNECT NEW CHWS & CHWR

TO NEW AC-2 & AC-3 CHILLED

WATER COILS.

FEATURES:

1. UNIT CONSTRUCTION/CONFIGURATIONS:

i. MIXING BOX WITH FILTER: PROVIDE WITH LOW LEAK OUTSIDE AIR AND RETURN AIR DAMPERS, PARALLEL BLADES, GALVANIZED STEEL, MINIMUM LEAKAGE RATE SHALL BE 2 CFM/SQ. FT. AT 1 IN. W.G.

PROVIDE V FORMATION 2" THROWAWAY FILTER

ii. ELECTRIC HEAT SECTION: SHEATHED TYPE, INTEGRAL CONTROL BOX WITH THERMAL CUTOUTS, PRIMARY CONTROL, SUB-CIRCUIT FUSING, AIRFLOW SWITCH, AND FUSED CONTROL TRANSFORMER.

ELECTRIC HEATERS SHALL BE UL LISTED FOR ZERO CLEARANCE AND SHALL MEET ALL APPLICABLE

NATIONAL ELECTRIC CODE REQUIREMENTS.

iii. COOLING COIL SECTION: COOLING COIL WITH ACCESS PANEL SECTION SHALL HAVE LARGE FACE AREA. DRAIN PAN SHALL BE INSULATED DOUBLE -WALL STAINLESS STEEL CONSTRUCTION. PAN SHALL BE SLOPED TOWARD THE DRAIN CONNECTION. DRAIN PAN SHALL HAVE A 1-1/4" MPT CONNECTION. DRAIN PAN SHALL ALLOW NOT STANDING WATER AND COMPLY WITH ASHRAE STANDARD 62.1-2010 WHERE 2 COILS ARE STACKED IN A COIL BACK, INTERMEDIATE DRAIN PAN SHALL BE PROVIDED AND THE CONDENSATE SHALL BE PIPED TO THE BOTTOM DRAIN PAN. THE BOTTOM COIL SHALL NOT SERVE AS A DRAIN PATH FOR

THE UPPER COIL.

iv. SUPPLY FAN SECTION: FAN SHALL BE INTERNALLY ISOLATED WITH SPRING ISOLATORS. FAN AND MOTOR BEARING SHALL BE MOUNTED ON A CORROSION-RESISTANT STEEL FRAME WHICH SHALL BE

ISOLATED FROM OUTER CASING.

AIRFLOW

(CFM)

DESIGN CONDITIONS :

OUTDOOR TEMPERATURE:

WINTER :10 °F DB

SUMMER : 90 °F DB

VFD

MIN.

E.S..P.

IN. W.C. RPM HP VOLT-PH-HZ

MOTOR

BASIS OF

DESIGN

MANUFACTURER/

MODEL

SUPPLY FANCHILLED WATER COOLING COIL

WATER SIDE AIRSIDE GENERAL

EWT

(°F)

LWT

(°F)

GPM MAX.

P.D.

FT. W.G.

EAT

DB/WB

(°F)

LAT

DB/WB

(°F)

MAX.

P.D.

IN. W.G.

MAX. COIL

FACE VELOCITY

(FPM)

MIN. FINS

PER

INCH

TOTAL COOLING

CAPACITY

(MBH)

BUILDING

NAME

UNIT

TAG

LOCATION AIRFLOW

(CFM)

OUTSIDE AIR

(CFM)

MIN. MAX.

TOTAL HEATING

CAPACITY

(KW)

ELECTRIC COIL

ELECTRIC HEAT

AIRSIDE

MAX.

P.D.

(IN. W.G.)

CAPACITY/

CONTROL

STEPS

TEMP.

RISE

(°F)

INDOOR AIR HANDLING UNIT SCHEDULE (AC-2 & AC-3)

SMITH

HALL

AC-2 PENTHOUSE

MECH.

20,000 2,500 20,000 60 3 9 0.05 45 55 160 10 75/- 55/- 0.5 500 10 800 20,000 2.5 YES 1800 30 480-3-60 CARRIER/

39MN UNIT SIZE 40

MIN.

ROWS

COIL FACE

AREA

(SQ. FT.)

40 4

# OF

COILS

POWER

VOLT-PH-HZ

480-3-60

2. INSULATION: R-13 DOUBLE WALL SEALED PANEL

3. EXTERIOR FINISH: PAINTED EXTERIOR PANELS.

4. INTERIOR FINISH: GALVANIZED INTERIOR PANELS.

5. ACCESS DOOR: HINGED DOUBLE-WALL

6. SUPER E-PREMIUM EFFICIENCY INVERTER RATED MOTOR

7. AC-2 & AC-3 MOTOR STARTER: VFD, FURNISHED BY BAS CONTROL CONTRACTOR

8. 3-STAGE ELECTRIC COIL WITH SEPARATE FUSED DISCONNECT SIZED PER MANUFACTURER

RECOMMENDATIONS.

9. COOLING COIL: ALUMINUM FINS, EPOXY COATING, GALVANIZED STEEL CASING,

10. SYSTEM CONTROL:

A. BACKNET COMMUNICATION. USCGA BAS CONTROLS IS PROVIDED BY SIEMENS. ALL CONTROLS AND

INTERFACE REQUIREMENTS SHALL BE COORDINATED WITH THE CONTROL CONTRACTOR.

11. FACTORY START-UP

12. WARRANTY: MANUFACTURER STANDARD

13. EXISTING VFD(S) ON AC-2 & AC-3 SHALL BE RE-USED

SMITH

HALL

AC-3 PENTHOUSE

MECH.

25,000 3,000 25,000 60 3 7 0.05 45 55 200 10 75/- 55/- 0.5 500 10 1000 25,000 2.5 YES 1800 40 480-3-60 CARRIER/

39MN UNIT SIZE 5050 42480-3-60

FEATURES:

1. SUPER E-PREMIUM EFFICIENCY INVERTER RATED MOTOR

2. FACTORY START-UP

3. WARRANTY: MANUFACTURER STANDARD

4. EXISTING VFD (ABB/ACH550) SHALL BE RE-USED FOR STARTER

NOTE:

i. MOTOR FRAMING/CASING, MOUNTING, BELT AND ACCESSORIES SHALL BE FIELD

COORDINATED AND REPLACED.

ii. PROVIDE NEW BELT, AEGIS SHAFT GROUNDING

RPM HP VOLT-PH-HZ

MOTOR

BASIS OF

DESIGN

MANUFACTURER/

MODEL

BUILDING

NAME

UNIT

TAG

LOCATION

FAN MOTOR SCHEDULE

SMITH

HALL

EF-3 PENTHOUSE

MECH.

1800 10 480-3-60 BALDOR/

SUPER-E

MOTOR

FEATURES:

1. E-BYPASS

2. FACTORY START-UP

3. WARRANTY: MANUFACTURER STANDARD

VFD

RPM HP VOLT-PH-HZ

MOTOR

BUILDING

NAME

UNIT

TAG

LOCATION

VFD SCHEDULE

SMITH

HALL

AC-3 PENTHOUSE

MECH.

YES 1800 40 480-3-60

BASIS OF

DESIGN

MANUFACTURER/

MODEL

VFD

SMITH

HALL

AC-2 PENTHOUSE

MECH.

YES SIEMENS/

BT300 HVAC DRIVE1800 30 480-3-60

FURNISHED BY GENERAL /PRIME

CONTRACTOR

FURNISHED BY BAS CONTROL

CONTRACTOR

FURNISHED BY ELECTRICAL

CONTRACTOR

SIEMENS/

BT300 HVAC DRIVE

DIVISION 1 - GENERAL REQUIREMENTS : ISSUED UNDER SEPARATE COVER

DIVISION 2 - EXISTING CONDITIONS: ISSUED UNDER SEPARATE COVER

ELECTRICAL SPECIFICATIONS

Conductors:

Insulated Conductors: Copper wire or cable insulated for 600 V unless otherwise required by applicable Code or authorities having jurisdiction.

Bare Copper Conductors:

1. Solid Conductors: ASTM B 3.

2. Stranded Conductors: ASTM B 8.

3. Tinned Conductors: ASTM B 33.

Bonding Cable: 28 kcmil, 14 strands of No. 17 AWG conductor, 1/4 inch in diameter.

4. Bonding Conductor: No. 4 or No. 6 AWG, stranded conductor.

5. Bonding Jumper: Copper tape, braided conductors terminated with copper ferrules; 1-5/8 inches wide and 1/16 inch thick.

6. Tinned Bonding Jumper: Tinned-copper tape, braided conductors terminated with copper ferrules; 1-5/8 inches wide and 1/16 inch thick.

Conductor Applications:

Conductors: Install solid conductor for No. 8 AWG and smaller, and stranded conductors for No. 6 AWG and larger unless otherwise indicated.

All conductors being re-used shall be Meg-Ohm and continuity tested.

Underground Grounding Conductors: Install bare copper conductor.

Isolated Grounding Conductors: Green-colored insulation with continuous yellow stripe.

On feeders with isolated ground, identify grounding conductor where visible to normal inspection, with alternating bands of green and yellow tape, with at least three bands of green and two bands of yellow.

Conductor Terminations and Connections:

1. Pipe and Equipment Grounding Conductor Terminations: Bolted connectors.

2. Underground Connections: Welded connectors except at test wells and as otherwise indicated.

3. Connections to Ground Rods at Test Wells: Bolted connectors.

4. Connections to Structural Steel: Welded connectors.

Grounding Electrodes:

Copper-clad steel ground rods are the most common grounding electrode. Sectional rods are used when electrodes longer than 10 feet are required.

Ground Rods: Copper-clad; 3/4 inch by 10 feet in diameter.

Install insulated equipment grounding conductors required by NFPA 70

Junction boxes:

All junction boxes and pull boxes shall be sized per NEC. requirements and be of the proper NEMA classification for the locations where they are installed.

Cable and Wire Splices:

General: the materials shall be compatible with the conductors, insulations and protective jackets of the respective cables and wires.

Aluminum and aluminum alloy fittings will not be accepted.

Disconnect Switches:

Disconnect switches shall be provided for all motors and equipment indicated or required by the National Electrical Code.

Metal & Nonmetallic Conduits, Tubing, and Fittings:

Listing and Labeling: Metal conduits, tubing, and fittings shall be listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application.

EMT (Electrical metallic tubing): Comply with ANSI C80.3 and UL 797.

LFNC (Liquidtight flexible nonmetallic conduit): Comply with UL 1660

MECHANICAL SPECIFICATIONS

Ductwork Duct construction, including sheet metal thicknesses, seam and joint construction, reinforcements, and hangers and supports, shall comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible" and performance requirements and design criteria indicated in "Duct Schedule" Article.

All ductwork shall be constructed from galvanized steel (G-90) sheets. All ductwork shall be in compliance with latest edition of the SMACNA HVAC manuals, ASHRAE guide and NFPA 90A as applicable. All ductwork shall be constructed for a minimum of 1” pressure classification.

Flexible duct connector: Vibration isolation connectors in duct systems shall be made of approved flame-retardant fabric or shall consist of sleeve joints with packing of approved noncombustible material. The fabric shall not exceed 10 inch in length in direction of airflow.

Hydronic Piping:

Hydronic piping components and installation shall be capable of withstanding the following minimum working pressure and temperature:

Steel pipe and fittings: Steel pipe ASTM A A-53 grade B, Schedule 40, black steel pipe, cast iron threaded fittings ANSI B16.4 class 125. Malleable iron threaded fittings ANSI B16.3 Class 150, steel welding fittings ASTM 234, flanged fittings ASTM B16.5.

Fittings: Victaulic

HVAC Piping & Duct Insulation:

Comply with ASHRAE 90.1 2007, and ASTM E-84.

Insulation Installed Indoors: Flame-spread index of 25 or less, and smoke-developed index of 50 or less.

Chilled Water Indoor Piping:

Flexible Elastomeric Insulation: Closed-cell, sponge- or expanded-rubber materials. Comply with ASTM C 534, Type I for tubular materials.

Minimum Insulation Thickness:

Pipe size 2” and larger: 1-1/2” Basis of design: Aerocell, Closed cell elastomeric thermal insulation

All chilled water pipe insulation shall be provided with vapor barrier. Field applied PVC service jacket shall be provided to all new piping.

Basis of design: Johns Manville, Zeston 2000 PVC

Mechanical Room air duct, plenum and blank-off panel insulation::

Rigid board insulation consisting of a glass-fiber-infused polyisocyanurate foam core laminated between 1.0 mil smooth, reflective aluminum facers on both sides.

Physical properties Compressive Strength (1), ASTM D1621, psi, minimum: 25 Flexural Strength, ASTM C203, psi, minimum:40 Water Absorption, ASTM C209, % by volume, maximum: 0.1 Water Vapor Permeance, ASTM E96, perm, maximum: ≤0.04 Maximum Use Temperature: °F250 Basis of design: DOW, THERMAX™ Sheathing

Fiberglass blanket-type glass fiber duct wrap with FSK jacket. ASTM C553, Type II, 1.5 pcf density.

FSK jacket consisted of aluminum foil face, reinforced yarn mesh, kraft paper and chemically treated facing

Mastics:

The industry does not have a clear definition that categorizes mastics into vapor barriers, vapor retarders, and breather mastics. Specification follows the nomenclature used by Foster. Products with a perm rating of 0.1 and lower are considered vapor barriers. Products with a perm rating greater than 0.1 and less than 1.0 are considered vapor retarders. Products with a perm rating greater than 1.0 are called "breathable." Consider ambient conditions and operating temperatures when selecting a mastic. Consider using water-based mastics for environmental reasons.

LEED Credit IEQ 4.1 does not address requirements for mastics.

Materials shall be compatible with insulation materials, jackets, and substrates; comply with MIL-PRF-19565C, Type II.

Retain subparagraph below if low-emitting materials are required. Consult mastic manufacturers to determine VOC limits.

For indoor applications, use mastics that have a VOC content of 50 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24).

CONTROLS LEGEND &

ABBREVIATIONS

BAS BUILDING AUTOMATION SYSTEM

OA OUTSIDE AIR

MAT MIXED AIR TEMPERATURE

CHW CHILLED WATER

FZ STAT FREEZE STAT

VFD VARIABLE FREQUENCY DRIVE

DAT DISCHARGE AIR TEMPERATURE

SAH SUPPLY AIR HUMIDITY

SD SMOKE DETECTOR

RAH RETURN AIR HUMIDITY

MAH MIXED AIR HUMIDITY

RAT RETURN AIR TEMPERATURE

RA RETURN AIR/RELIEF AIR

QTY. QUANTITY

OA-T&H OUTSIDE AIR TEMPERATURE

& HUMIDITY

DP DIFFERENTIAL PRESSURE

SP STATIC PRESSURE

RM. ROOM

MECH. MECHANICAL

EF EXHAUST FAN

AC AIR CONDITIONING UNIT

HI HIGH

LO LOW

C COMMON

NC NORMALLY CLOSE

NO NORMALLY OPEN

ADJ ADJUSTABLE

3-WAY VALVE

FILTER

PUMP

XX

XX

X

X X

XXX

XX

XX

STATIC PRESSURE SENSOR

DAMPER

HUMIDITY SENSOR

TEMPERATURE SENSOR/

FREEZE STAT

ELECTRIC COIL

COOLING COIL

FAN

XXX

DI

CURRENT SENSOR

NO

NC

C

CHW-2

FZ STAT

TO SAFETY

CIRCUIT

DI

MAT

AI

DAT

AI

AC-2 SUPPLY

AIR FAN

RA

RA

EF-2

(AC-2 RETURN AIR FAN)

PENTHOUSE

MECH. RM.

NORTH WALL.

OA TEMP. &

HUMIDITY

SENSORS

(QTY. 2)

DO

AO

AO

AO

RAT

AI

OA

AO

RAH

AI

SAH

AI

DO

ELECTRIC

HEATER

STAGES

TOTAL: 3

FILTER

SD

TO SAFETY

CIRCUIT SMOKE

DETECTOR

(EXISTING TO

BE RE-USED)

VFD

VFD

VFD INTERFACE WITH BAS.

FOLLOWING POINTS SHALL BE

HARDWIRED

1. START/STOP

2. SPEED CONTROL

3. ALARM

4. BYPASS STATUS

DO

AO

DI

DI

VFD INTERFACE WITH BAS.

FOLLOWING POINTS SHALL BE

HARDWIRED

1. START/STOP

2. SPEED CONTROL

3. ALARM

4. BYPASS STATUS

DO

AO

DI

DI

OA T&H

OA T&H

FZ-P1

DO DI

AI

AI

CHWR

CHWS

CHW-T-3

AC-2

DUCT-SP-1

AI

CURRENT

DI

CURRENT

DI

DUCT STATIC PRESSURE SENSOR

LOCATION: TBD

MAH

AI

AI

REUSE EXISTING

POINTS INSTALLED

IN 2016

REUSE EXISTING

POINTS INSTALLED

IN 2016

AC-2 CONTROLS SCHEMATIC (AC-3 TYPICAL)

EXISTING VFD

POINTS SHALL

BE MAPPED TO

GRAPHICS

NEW WORK

KEY NOTES -BAS CONTROLS:

FURNISH AND INSTALL CONTROLS AS PER POINTS LIST, SEQUENCES OF OPERATION AND

MECHANICAL EQUIPMENT SCHEDULES. ALL SENSORS, WIRING AND CONTROLLERS SHALL

BE NEW.

BAS CONTROLS CONTRACTOR IS REQUIRED TO COORDINATE WITH ELECTRIC HEATER

CONTROL BOX (PROVIDED BY AC-2 & 3 MANUFACTURER) AS NECESSARY TO CONTROL

HEATER IN STAGES. HEATER CONTROL BOX SHALL BE PROVIDED WITH THERMAL

CUTOUTS, PRIMARY CONTROL, FUSING, AIRFLOW SWITCH, TRANSFORMER AND ALL

SAFETIES.

DAMPER ACTUATORS PROVIDED BY THE BAS CONTROLS CONTRACTOR SHALL HAVE

POSITIONING FEEDBACK SIGNAL TO BAS.

ALL NEW AND EXISTING POINTS SHALL SHALL BE MAPPED INTO RECENTLY INSTALLED

NEWER CONTROLLER. EXISTING OLD CONTROLLER AND PANEL SHALL BE COMPLETELY

REMOVED.

BAS CONTROLS CONTRACTOR SHALL BE RESPONSIBLE FOR PROVIDING LINE VOLTAGE

(120V) POWER TO ALL BAS AND TEMPERATURE CONTROL PANELS, AS WELL AS OTHER

MISCELLANEOUS LOW VOLTAGE COMPONENTS REQUIRING LINE VOLTAGE.

AC-2 & AC-3 RETURN AIR SMOKE DETECTOR SHALL BE RE-USED. SMOKE ALARM SYSTEM

SHALL BE TESTED DURING COMMISSIONING. COORDINATE FIRE ALARM TESTING WITH

USCGA FIRE MARSHALL (DCCS AGAR; TEL: 860-444-8559)

BAS CONTROLS CONTRACTOR SHALL PROVIDE FOUR (4) HOURS OF TRAINING FOR COAST

GUARD'S OPERATING PERSONNEL. TRAINING SHALL INCLUDE:

i. EXPLANATION OF DRAWINGS, OPERATIONS AND MAINTENANCE MANUALS

ii. WALK-THRU OF THE JOB TO LOCATE CONTROL COMPONENTS

iii. DDC CONTROLLER OPERATION/FUNCTION

iv. OPERATOR WORKSTATION INTERFACE

C1

C2

C3

C5

C6

C4

C7

SEQUENCE MATRIX

GLOBAL TEMPERATURE &

HUMIDITY

SYSTEM SERVED

1.

O

A T

EM

PE

R A

TU

R

E

H U

M

ID

IT

Y

M O

N

IT

O R

IN

G

2.

S

U

PP

LY

F

A N

W /V

FD

3.

E

X H

A U

ST

/R

ET

U

R N

F A

N W

/V

FD

SEQUENCE OF OPERATION

NEW POINTS

EQUIPMENT ID

OUTPUT INPUT

DIGITAL (DO) ANALOG (AO) DIGITAL (DI) ANALOG (AI)

AC-2 & 3 SUPPLY FAN VFD

EF-2 & 3 FAN VFD

ST

A

R T/

ST

O

P

EL

EC

TR

IC

H

EA

T

ST

A

G E

ST

A

TU

S

TE

M

PE

R

A

TU

R E

H U

M

ID

IT

Y

QUANTITY

SP

EE

D C

O N

TR

O

L

B Y

PA

SS

S

TA

TU

S

A

LA

R M

AC-3 ELECTRIC HEATER (3-STAGES)

AC-2 & 3 OUTSIDE AIR DAMPER

AC-2 & 3 DISCHARGE AIR TEMPERATURE

AC-2 & 3 SUPPLY AIR HUMIDITY

AC-2 & 3 RETURN AIR HUMIDITY

AC-2 & 3 RETURN AIR TEMPERATURE

0-

V ac

/4 -2

0m A

EF-2 & 3 RELIEF AIR DAMPER

PR

ES

SU

R

E (I

N C

H W

.C

V A

LV

E/

D A

M

PE

R

PO

SI

TI

O N

IN

G

F

EE

D B

A C

K

TR

EN

D G

R A

PH

IC

S

PROGRAMMING

A

LA

R M

AC-2 & 3 DUCT STATIC PRESS. SENSOR 2

AC-2 & 3, EF-2 & 3 FAN STATUS 4

1) Outdoor Air Temperature and Humidity Monitoring:

The BAS shall monitor OA conditions using average of two sets of temperature and humidity sensors. Temperature and humidity values measured shall be available to all field panels.

Alarm: If any sensor fails or becomes unreliable (offset 5F or higher, 15% RH or higher), BAS shall display an alarm at Operator Workstation (OWS), remove the unreliable sensor from calculations.

2) Supply Fan w/VFD (AC-2 & 3):

The BAS shall command the supply fan ON whenever the unit is in occupied schedule OR Morning Warm-Up/Cool-Down schedule. When the BAS commands the fan ON, the VFD will slowly modulate to maintain average static pressure 2.5” W.C.

(ADJ.).

The BAS shall command the VFD minimum speed 40Hz (ADJ) when electric heat is ON.

[Note: AC-1 Electric heater manufacturer required to maintain minimum face velocity to protect the electric coil. VFD minimum speed shall be set to maintain minimum airflow when heater is enabled] Alarm: Fan is commanded ON; the status through the installed current switch is failed for 30 seconds (ADJ).

Alarm: If any static pressure sensor fails or become unreliable (offset 2” W.C. or higher), BAS shall display an alarm at Operator Workstation (OWS), remove the unreliable sensor from calculations.

[Note: Static pressure 2.5” W.C. (ADJ.) shall be set by the Testing & Balancing (TAB) Agency to maintain air handling unit design airflow with all VAV dampers are fully open.]

3) Exhaust/Return Fan w/VFD (EF-2 & 3):

The BAS shall command the exhaust/return fan ON in conjunction with the associated supply fan. When BAS commands the fan ON, the VFD will slowly modulate along with supply fan VFD speed, and modulate to offset by 75% less speed (ADJ.), but NOT less than 25% minimum Speed.

Alarm: Fan is commanded ON; the status through the installed current switch is failed for 30 seconds (ADJ).

[Note: DDC Contractor shall verify if existing exhaust/return fan is Hardwired/software interlocked with associated supply fan.]

4) OA Air Damper (AC-2 & AC-3):

The BAS shall modulate the OA damper to a preset minimum position X% (ADJ.) whenever the AC-2/AC-3 is in occupied schedule. Damper position shall be set by the TAB agency.

The BAS shall modulate the OA damper to close:

i. If the supply fan is commanded ON, the status through the installed current switch is failed for 30 seconds

(ADJ).

ii. Mixed air temperature low limit of 45F (ADJ).

The BAS shall modulate the OA damper (Economizer) to open when

i. OA temperature is 5F (ADJ) below the RA temperature AND Mixed Air Humidity is less than Return Air Humidity.

The BAS shall modulate the OA damper to minimum position when :

i. Return air temperature is less than 72F (ADJ) for 15 minutes (ADJ).

ii. Electric heat is enabled.

5) Return Air Damper (AC-2 & AC-3):

AC-2 & 3 The BAS will modulate the return air damper in sequence with the OA damper. Return air damper position will be set between 0-100% in conjunction with OA damper position between 100-0%

6) Relief Air Damper (EF-2 & 3):

The BAS shall modulate the relief air damper in sequence with the OA damper. Relief air damper position will be set between 0-50% (ADJ) in conjunction with OA damper position between

50-100%. (ADJ).

7) Chilled Water 3-Way Valve:

The BAS will modulate the cooling coil 3-way valve to maintain supply air temperature set point of 55° F to 60° F using the a return air setpoint RAT of 72 ° F (ADJ) for control.

AC-2 & AC-3 will go into cooling mode when OAT is greater than 65 deg and return air temp (RAT) is greater than 72° F (ADJ) for 15 minutes (ADJ).

8) Electric Heater:

The BAS will energize the electric heater in stages to maintain heating supply air set point of 65° F to 100° F to maintain a 68° F RAT setpoint in heating mode for 15 minutes (ADJ.). AC-2 & AC-3 will go into heating mode when OAT is less than 60° F. and RAT is less than 68° F. for more than 15 minutes(ADJ.).

(ADJ)

9) Mixed Air Low Limit:

The BAS shall close outside air damper when mixed air temperature falls below 45F (ADJ) for 1 minute (ADJ).

Alarm: The BAS shall operate and alarm to OWS. The Alarm will require a manual reset.

10) Freezestat:

The N. O. freezestat shall be hard wire interlocked to shutdown the supply fan at 38 F (FIXED). If the supply fan has tripped OFF on freezestat, the BAS shall command to close OA air damper. Freezestat will require a manual reset.

Alarm: Freezestat alarm shall be generated on OWS

11) Coil Freeze Protection Pump:

The BAS shall command the pump ON whenever Mixed Air Temperature falls below 38F (FIXED) for 5 minutes (ADJ), OR the unit tripped OFF on freezestat.

Pump shall be OFF when the Mixed Air Temperature rises above Mixed Air Low Limit, 45F (ADJ) Alarm: Pump is commanded ON; the status through the installed current switch is failed for 30 seconds (ADJ).

12) Morning Warm-Up:

The BAS shall enable Morning Warm-Up mode 1 Hour (ADJ) prior to schedule occupied hours.

When enabled, the unit shall operate under normal operating conditions, except all outside air dampers (minimum OA damper and economizer) shall remain closed.

[Note: Monday warm-Up mode 3 hour (ADJ) prior to schedule occupied hours]

13) Morning Cool-Down:

The BAS shall enable Morning Cool-Down mode 1 Hour (ADJ) prior to schedule occupied hours.

When enabled, the unit shall operate under normal operating condition, except minimum OA damper will remain closed.

Economizer damper shall operate under normal conditions.

[Note: Monday warm-Up mode 3 hour (ADJ) prior to schedule occupied hours]

14) Smoke Shutdown:

The BAS shall shutdown supply air and exhaust/return air fan whenever return smoke detector is in alarm. All valves and dampers will default to unoccupied positions. Smoke shutdown will require manual reset.

Alarm: Smoke shutdown alarm shall be generated on OWS

AC-2 & 3

AC-2/ AC-3 RETURN FAN,

EF-2/EF-3

5.

R

ET

U

R N

A

IR

D A

M

PE

R

6.

R

EL

IE

F A

IR

D

A M

PE

R

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NOTES:

1. ALL POINTS ARE NEW INCLUDING SENSOR, WIRING, CONDUIT, CONTROLLER & PANEL

2. TEMPERATURE SENSORS SHALL BE AVERAGING TYPE

3. SENSORS SHALL BE INSTALLED PER MANUFACTURER RECOMMENDATIONS

4. RE-USE EXISTING POINTS:

i. OUTDOOR TEMPERATURE & HUMIDITY SENSORS

ii. AC-2 & 3 RETURN AIR SMOKE DETECTOR/SENSOR

5. AC-2 & AC-3 SUPPLY FAN VFD: NEW VFDS FURNISHED BY BAS CONTROLS CONTRACTOR

6. EF-2 & EF-3 FAN VFD: EXISTING VFDS SHALL BE RE-USED.

C O

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AC-2 & 3 MIXED AIR HUMIDITY 2

AC-2 & 3 OCCUPANCY SCHEDULE:

6:00 AM -6:00 PM (ADJ)

Occupied Cooling Setpoint: 74F Unoccupied Cooling Setpoint: 80F Occupied Heating Setpoint: 68F Unoccupied Heating Setpoint: 55F [Note: Add five years (minimum) Federal Holiday Unoccupied Schedule]

AC-2 ELECTRIC HEATER (3-STAGES) 1

AC-2 & 3 RETURN AIR DAMPER 2

AC-2 & 3 FREEZESTAT 2 HARDWIRE

HVAC INSTRUMENTATION AND CONTROLS

Requirements:

HVAC controls shall be manufactured or certified by Siemens Building Technologies.

BAS controls contractor shall install controls in accordance with manufacturer's instructions, as well as this section.

BAS Low Voltage Wiring:

External wiring shall be run in galvanized rigid metal conduit.

Provide electrical wall box and conduit sleeve for all wall-mounted devices.

All wiring shall be labeled at both ends with matching wiring tags. Tag names or numbers must be included on as-built drawings.

Provide conduit and signal wiring between motor starters in motor control centers and high and/or low temperature relay contacts and remote relays in control panels located in the vicinity of motor control centers.

Submittals:

i. Schematic flow diagrams.

ii. Power, signal, and control wiring diagrams.

iii. Details of control panel faces.

iv. Damper schedule.

v. DDC System Hardware: Wiring diagrams, schematic floor plans, and schematic control diagrams.

vi. Control System Software: Schematic diagrams, written descriptions, and points list.

System Turnover and Service:

Upon completion of the installation, the DDC system manufacturer's representative shall start up the system and perform all necessary testing and run diagnostics to ensure proper operation. An acceptance test in the presence of the Contracting Officer's representative shall be performed. The acceptance test shall consist of a point-to-point checkout within each DDC to ensure proper operation of all system components.

When the system performance is deemed satisfactory, the system parts will be accepted for beneficial use and placed under warranty.

Problems that occur within approved hardware or software shall be corrected in an appropriate fashion under warranty. Any such occurrence shall not void previous approval;

however, the contractor shall be responsible to attend to and remedy such items within the warranty period. Appropriate logs, schedules, and reports shall be maintained to reflect these items and their redress.

Prior to system acceptance, properly tag all BAS devices with permanent laminated plastic labels, identifying each as to identification and function. A listing of such identification shall be included in the Operation and Maintenance Manual and keyed to all drawings and diagrams.

Building Automation System:

Product Description: The BAS shall integrate multiple building functions including equipment supervision and control, alarm management, and historical data collection.

The BAS shall consist of the following: Stand-alone DDC controllers and terminal controllers

System architectural design shall eliminate dependence upon any single device for alarm reporting and control execution. Each DDC controller shall operate independently by performing its own specified control, alarm management, operator I/O and data collection.

The failure of any single component or network connection shall not interrupt the execution of control strategies at other operational devices.

DDC controllers shall be able to access any data from, or send control commands and alarm reports directly to, any other DDC controller or combination of controllers on the network without dependence upon a central processing device. DDC controllers shall also be able to send alarm reports to multiple operator workstations without dependence upon a central processing device.

The system shall be modular in nature and shall permit expansion of both capacity and functionality through the addition of sensors, actuators, DDC controller, application specific controllers, unitary controllers and operator devices.

DDC Controller Local Area Network (LAN):

This level communication shall support a family of application specific controllers and shall communicate bi-directionally with the peer-to-peer network through DDC controllers for transmission of global data.

DDC Controller:

Stand-alone controllers shall be microprocessor-based with a minimum word size of 16 bits. They shall also be multi-tasking, multi-user, real-time digital control processors consisting of modular hardware with plug-in enclosed processors, communication controllers, power supplies and input/output point modules. Controller size shall be sufficient to fully meet the requirements of this specification and the attached point list.

Each DDC controller shall have sufficient memory, a minimum of 1 megabyte, to support its own operating system, databases and applications, including:

i. Control processes including room pressurization, exhaust fan and supply/make-up air system control.

ii. Alarm management applications including custom alarm messages for each level alarm for each point in the system.

iii. Historical / trend data for points specified.

iv. Maintenance support applications.

v. Manual override monitoring.

vi. Operator I/O.

vii. Dial-up communications.

viii. Custom processes.

ix. Energy management applications.

Each DDC controller shall support monitoring of the following types of inputs, without the addition of equipment outside the DDC Controller cabinet:

i. Analog inputs: mA, VDC, thermistors, ohm RTDs

ii. Digital inputs: Dry contact closure, pulse accumulator, voltage sensing

Direct control of pneumatic and electronic actuators and control devices. Each DDC controller shall be capable of providing the following control outputs without the addition of equipment outside the DDC controller cabinet:

i. Digital outputs (contact closure): contact closure (motor starters, sizes 1-4)

ii. Analog outputs: 0-20 psi, 4-20 mA, 0-10 VDC

Each DDC controller shall have a minimum of 10 percent spare capacity for future point connection. The type of spares shall be in the same proportion as the implemented I/O functions of the panel, but in no case shall there be less than 2 spares of each implemented I/0 type. Provide all processors, power supplies and communication controllers complete, so that the implementation of a point only requires the addition of the appropriate point input/output termination module and wiring.

Provide sufficient internal memory for the specified control sequences and have at least 25 percent of the memory available for future use.

DDC controllers shall provide at least two RS-232C serial data communication ports for operation of operator I/O devices such as industry standard printers, operator terminals, modems and portable laptop operator's terminals.

As indicated in the point I/O schedule, the operator shall have the ability to manually override automatic or centrally executed commands at the DDC controller via local, point discrete, on-board hand/off/auto operator override switches for digital control-type points, and gradual switches for analog control type points. These override switches shall be operable whether the panel processor is operational or not.

Switches shall be mounted either within the DDC controllers key-accessed enclosure, or externally mounted with each switch keyed to prevent unauthorized overrides.

DDC controllers shall monitor the status of all overrides and inform the operator that automatic control has been inhibited. DDC controllers shall also collect override activity information for reports.

DDC controllers shall provide local LED status indication for each digital input and output for constant, up-to-date verification of all point conditions without the need for an operator I/O device. Graduated intensity LED's or analog indication of value shall also be provided for each analog output. Status indication shall be visible without opening the panel door.

Each DDC controller shall continuously perform self-diagnostics, communication diagnosis and diagnosis of all panel components. The DDC controller shall provide both local and remote annunciation of any detected component failures, low battery conditions or repeated failure to establish communication.

Isolation shall be provided at all peer-to-peer network termination, as well as all field point termination, to suppress induced voltage transients consistent with IEEE Standards 567-1980.

In the event of the loss of normal power, there shall be an orderly shutdown of all DDC controllers to prevent the loss of database or operating system software. Non-volatile memory shall be incorporated for all critical controller configuration data and battery backup shall be provided to support the real-time clock and all volatile memory for a minimum of 72 hours.

Upon restoration of normal power, the DDC controller shall automatically resume full operation without manual intervention.

Should DDC controller memory be lost for any reason, the user shall have the capability of reloading the DDC controller via the local RS-232C port via telephone line dial-in or from the existing workstation PC.

DDC Controller Resident Software Features:

All necessary software to form a complete operating system as described in this specification shall be provided.

The software programs specified in this section shall be provided as an integral part of DDC controllers and shall not be dependent upon any higher level computer for execution.

Control Software Description:

The DDC controllers shall have the ability to perform the following pre-tested control algorithms:

i. Two-position control

ii. Proportional control

iii. Proportional plus integral control

iv. Proportional, integral, plus derivative control

Upon the resumption of normal power, each DDC controller shall analyze the status of all controlled equipment, compare it with normal occupancy scheduling and turn equipment on or off as necessary to resume normal operations.

Energy Management Routings:

DDC controllers shall have the ability to perform any or all the following energy management routines time-of-day scheduling:

i. Calendar-based scheduling

ii. Holiday scheduling

iii. Temporary schedule overrides

iv. Start-stop time optimization

v. Automatic daylight savings time switch-over

vi. Night setback control

vii. Temperature-compensated duty cycling

viii. Fan speed / CFM control / static pressure control

ix. Heating/cooling interlock

All programs shall be executed automatically without the need for operator intervention and shall be flexible enough to allow user customization. DDC controllers shall be able to execute custom, job-specific processes defined by the user, to automatically perform calculations and special control routines. It shall be possible to use any of the following in a custom process:

i. Any system measured point data or status

ii. Any calculated data

iii. Any results from other processes

iv. User-defined constants

v. Arithmetic functions (÷, -, *, /, square root, exp, etc.)

vi. Boolean logic operators (and/or, exclusive or, etc.)

vii. On-delay / off-delay / one-shot timers

Custom processes may be triggered based on any combination of time interval, time-of-day programming, and/or events (e.g., point alarms).

A single process shall be able to incorporate measured or calculated data from any and all other DDC controllers on the network. In addition, a single process shall be able to issue commands to points in any and all other DDC controllers on the network, Processes shall be able to generate operator messages and advisories to operator I/O devices.

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