KATHERINE_WALKER_SPECIFICATIONS.doc

USCGC KATHERINE WALKER (WLM 552)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2016

Developed By: Jonathan C Copley (Rev-0, 20 January 2016)

TABLE OF CONTENTS

ivRevisions Record vConsolidated List of References xiiConsolidated List of Government-furnished Property xviConsolidated List of Critical Inspection Items xviiPrincipal Characteristics - TENDER

1General Requirements

14WORK ITEM 1: Hull Plating (U/W Body), Inspect

18WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing

21WORK ITEM 3: Hull and Structural Plating (General) -10.2-Pound Steel, Repair

23WORK ITEM 4: Hull and Structural Plating (General) - 12.75-Pound Steel Plate, Repair

25WORK ITEM 5: Hull and Structural Plating (General) - 15.3-Pound Steel Plate, Repair

27WORK ITEM 6: Hull and Structural Plating (General) - 20.5-Pound Steel Plate, Repair

29WORK ITEM 7: Hull and Structural Plating (General) - 7.5-Pound (3/16") Steel Plate, Repair

31WORK ITEM 8: Hull and Structural Plating (General) – 7.65-Pound Steel Plate, Repair

33WORK ITEM 9: Appendages (U/W), Leak Test

36WORK ITEM 10: Appendages (U/W) - Internal, Preserve

38WORK ITEM 11: Voids (Non-Accessible), Leak Test

41WORK ITEM 12: Voids (Non-Accessible), Internal Surfaces, Preserve

43WORK ITEM 13: Tanks (Hydraulic Oil Stowage and Service), Clean and Inspect

47WORK ITEM 14: Tanks (Potable Water), Clean and Inspect

51WORK ITEM 15: Tanks (Lube Oil), Clean and Inspect

55WORK ITEM 16: Tanks (Dirty Oil and Waste), Clean and Inspect

58WORK ITEM 17: Z-Drive Propulsion Units, Overhaul

67WORK ITEM 18: SW Heat Exchangers, Clean, Inspect and Hydro

72WORK ITEM 19: Circuit Breakers (60 Hz), Inspect and Test

77WORK ITEM 20: Fathometer Transducer, Renew

81WORK ITEM 21: Underwater (Speed) Log Transducer(s), Inspect and Service

84WORK ITEM 22: Sea Strainers - Duplex (All Sizes), Overhaul

87WORK ITEM 23: Sea Bay, Clean and Inspect

90WORK ITEM 24: Sea Bay, Preserve 100%

92WORK ITEM 25: Compressed Air Receivers and System Valves (All), Clean, Inspect, Hydro and Lift

98WORK ITEM 26: Thruster Unit (General), Overhaul

102WORK ITEM 27: Hydraulic Chain Stoppers, Inspect And Service

106WORK ITEM 28: Hydraulic Crossdeck Winches, Inspect and Service

111WORK ITEM 29: Hydraulic Inhaul Winch, Inspect and Service

120WORK ITEM 30: Mechanical Chain Stoppers, Inspect and Service

123WORK ITEM 31: Anchor Windlass, Inspect And Service

128WORK ITEM 32: Anchor Chain(s) and Ground Tackle, Inspect and Repair

135WORK ITEM 33: Warping Capstan (Aft), Inspect and Service

139WORK ITEM 34: Single Point Davit, Inspect and Service

143WORK ITEM 35: Buoy Crane, Inspect And Service

152WORK ITEM 36: Tanks (Ballast), Preserve “Partial”

155WORK ITEM 37: Chain Locker, Preserve - Partial

157WORK ITEM 38: Tanks (Grey Water Holding and Collection), Preserve “100%”

160WORK ITEM 39: Tanks (Potable Water), Preserve “100%”

164WORK ITEM 40: Tanks (Potable Water), Preserve “Partial”

168WORK ITEM 41: Decks – Exterior (Buoy or Construction Deck), Preserve 100%

171WORK ITEM 42: U/W Body, Preserve (100%)

175WORK ITEM 43: Hull Plating Freeboard, Preserve “100%”

178WORK ITEM 44: Superstructure, Preserve “100%”

183WORK ITEM 45: Cathodic Protection / Zinc Anodes, Renew

186WORK ITEM 46: Drydock

190WORK ITEM 47: Temporary Services, Provide - Cutter

193WORK ITEM 48: Sea Trial Performance, Support, Provide

197WORK ITEM 49: Bilges, Preserve

201WORK ITEM 50: Buoy Deck Cleats, Modify

205WORK ITEM 51: Power Assisted Griping System, Remove

210WORK ITEM 52: Buoy Crane Main Winch, CT Function, Remove

215WORK ITEM 53: Hydraulically Operated Cargo Hatch, Inspect and Service

219WORK ITEM 54: Grey Water Piping, Clean and Flush

223WORK ITEM 55: Grey Water Holding Tank(s), Clean and Inspect

227WORK ITEM 56: Tanks (Grey Water Holding and Collection), Preserve “Partial”

230WORK ITEM 57: Bridge and Crane Control Room Window Renew

234WORK ITEM 58: Weathertight Doors, Renew

238WORK ITEM 59: CPO Berthing Bulkhead Paneling, Renew

240WORK ITEM 60: Stanchion Inserts and/or Covers , Renew

244WORK ITEM 61: Deck Covering (Interior Wet/Dry), Renew

246WORK ITEM 62: Potable Water Pneumatic Tank(s), Clean and Inspect and Potable Water Relief Valves, Overhaul or Renew

250WORK ITEM 63: Chain Inhaul Winch Hydraulic Piping Repair

256WORK ITEM 64: Deck Covering (Interior Wet/Dry), Renew

258WORK ITEM 65: Drainage and Ballasting Valves, Overhaul or Renew

262WORK ITEM 66: Bow Thruster Tunnel, Repair

266WORK ITEM 67: Oily Water Separator, Replace

273WORK ITEM 68: Deck Tie Down, Renew

276WORK ITEM 69: Pilothouse Top Cellular Antenna Stuffing Tubes, Renew

283WORK ITEM 70: Sewage Holding Tank (2-84-2-W), Renew

289WORK ITEM 71: Structural Repair, Void 3-52-0-V

296WORK ITEM 72: Cargo Hatch Coaming Inspect and Repair

300WORK ITEM 73: 01 Weather Deck Boat Washdown Station (Potable Water Piping), Renew

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

Consolidated List of References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

· MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

· Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

· Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws:: www.gpoaccess.gov The Government is aware of the following internet web links where contractors may procure commercial specifications:

· American Welding Society (AWS): http://www.awspubs.com/index.php

· ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

· NFPA: http://www.nfpa.org

· SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 175 WLM 114-001, Rev D, Shell Appendages

Coast Guard Drawing 175 WLM 130-001, Rev -, Mods to Buoy Deck Incidental to Hawser Pipe Cover Coast Guard Drawing 175-WLM-167-001, Rev L, Structural Closures

Coast Guard Drawing 175-WLM 180-011, Rev F, Foundation, Bow Thruster

Coast Guard Drawing 175 WLM 184-001, Rev -, V850 Transducer Adapter Ring

Coast Guard Drawing 175 WLM 185-001, Rev -, Foundation Incidental to Boss 2.2 GPM OWS Install

Coast Guard Drawing 175 WLM 201-001, Rev C, Machinery Spaces Arrangement

Coast Guard Drawing 175 WLM 202-002, Rev G, MPCMS Cabling Diagram COED

Coast Guard Drawing 175 WLM 243-002, Rev F, Propulsion Shaft Arrangement

Coast Guard Drawing 175 WLM 245-001, Rev A, Propeller

Coast Guard Drawing 175 WLM 256-001, Rev J, Seawater Cooling System Diagram

Coast Guard Drawing 175 WLM 256-003, Rev D, Seawater Cooling System FR 61 Fwd Blocks 910,920,930

Coast Guard Drawing 175 WLM 256-004, Rev J, Seawater Cooling System A & D, Hull Blocks 940-970

Coast Guard Drawing 175 WLM 256-005, Rev -, Z-Drive Lube Oil Heat Exchanger Tube Bundle, Replcmnt & Piping Mods

Coast Guard Drawing 175 WLM 256-012, Rev B, ASW System Piping Modifications

Coast Guard Drawing 175 WLM 256-013, Rev -, Sea Bay Thermometer Installation

Coast Guard Drawing 175 WLM 320-001, Rev AJ, Electrical One-Line Diagram

Coast Guard Drawing 175 WLM 320-002, Rev G, Power System Deck Plan Frame 24 Fwd, Hull Blocks 910 & 901

Coast Guard Drawing 175 WLM 320-004, Rev G, Pwr Sys DK Plan ER & Pmp Rm Hull Block 940

Coast Guard Drawing 175 WLM 320-009, Rev R, Power Sys Elem Wiring Diagram

Coast Guard Drawing 175 WLM 320-012, Rev -, Power System Mods Incidental to OWS Removal/Installation One-Line Diagram

Coast Guard Drawing 175 WLM 330-002, Rev F, Lighting System Fr 24 Forward, Hull Blocks 910 & 901

Coast Guard Drawing 175 WLM 437-007, Rev P, Buoy Dk Control Sys Block, ISO & Elem Wrg Diag Coast Guard Drawing 175 WLM 505-003, Rev B, Sea Connection Arrangements

Coast Guard Drawing 175 WLM 506-001, Rev G, Overflows, Air Escapes & Sounding Tubes Diagrams

Coast Guard Drawing 175 WLM 528-002, Rev L, Weather Deck Drains Diagram

Coast Guard Drawing 175-WLM 529-001, Rev F, Ballast System Diagram

Coast Guard Drawing 175-WLM 529-002, Rev G, Main Drainage System Diagram

Coast Guard Drawing 175-WLM 556-001, Rev L, Hydraulic System Diagram

Coast Guard Drawing 175 WLM 533-001, Rev G, Potable Water System Diagram

Coast Guard Drawing 175 WLM 533-005, Rev D, Potable Water System A/D Hull Block 970

Coast Guard Drawing 175 WLM 533-006, Rev D, Independent Tank Potable Water Hb 950

Coast Guard Drawing 175 WLM 549-001, Rev F, Onboard Lubrication Requirements

Coast Guard Drawing 175 WLM 551-001, Rev J, Compressed Air System Diagram

Coast Guard Drawing 175 WLM 556-004, Rev D, Fwd Hydraulic System A/D Hull Block 920

Coast Guard Drawing 175-WLM 556-003, Rev E, Fwd Hydraulic System A/D Hull Block 910

Coast Guard Drawing 175-WLM 568-001, Rev B, Bow Thruster Arrangement & Detail

Coast Guard Drawing 175-WLM 568-002, Rev K, Bow Thruster Detail

Coast Guard Drawing 175-WLM 573-001, Rev U, Buoy Deck Arrangement

Coast Guard Drawing 175-WLM-573-008, Rev A, ATON Tie Downs

Coast Guard Drawing 175 WLM 573-050, Rev A, Hydraulic Piping Installation for Chain Stopper

Coast Guard Drawing 175 WLM 573-051, Rev B, Chain Stopper Structural Mods for Hydraulic Roller Assembly

Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System Arrgt

Coast Guard Drawing 175 WLM 593-001, Rev G, Sewage & Waste Water System Diagram

Coast Guard Drawing 175 WLM 593-002, Rev H, Oily Bilge System Diagram

Coast Guard Drawing 175 WLM 593-005, Rev F, Sewage & Waste Water System A&D, Hull Blocks 940 & 950

Coast Guard Drawing 175 WLM 593-009, Rev E, Independent Tanks, Sewage Holding Tank

Coast Guard Drawing 175 WLM 593-013, Rev -, Boss 2.2 GPM OWS Piping Installation

Coast Guard Drawing 175 WLM 593-014, Rev -, OWS System Operating Instructions BOSS 2.2T-107- YM

Coast Guard Drawing 175 WLM 601-001, Rev R, General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 175-WLM 601-002, Rev G, Booklet of General Plans (IDA LEWIS)

Coast Guard Drawing 175-WLM 601-003, Rev M, Booklet of General Plans

Coast Guard Drawing 175-WLM 601-003, Rev M, Booklet of General Plans

Coast Guard Drawing 175-WLM-612-001, Rev G, Lifelines, Rails & Stanchions

Coast Guard Drawing 175-WLM 625-001, Rev K, Windows and Portlights

Coast Guard Drawing 175-WLM- 631-002, Rev E, Painting Schedule (552 On)

Coast Guard Drawing 175 WLM 633-001, Rev D, Cathodic Protection

Coast Guard Drawing 175-WLM 635-001, Rev F, Hull Thermal & Acoustic Insulation Schedule

Coast Guard Drawing 175-WLM-637-001, Rev H, Joiner, Sheathing, & Ceilings Arrangement & Details

Coast Guard Drawing 175 WLM 801-001, Rev A, Hull Lines

Coast Guard Drawing 175 WLM 801-003, Rev A, Curves of Form

Coast Guard Drawing 175 WLM 801-006, Rev J, Docking Plan

Coast Guard Drawing 175-WLM 801-015, Rev C, Scantlings, Decks & Platforms

Coast Guard Drawing 175 WLM 801-019, Rev C, Shell Expansion

Coast Guard Drawing 175-WLM 910-002, Rev H, Hull Block 910 Modules

Coast Guard Drawing 175 WLM 920-001, Rev K, Hull Block 920 Panels

Coast Guard Drawing 175 WLM 920-002, Rev L, Hull Block 920 Modules

Coast Guard Drawing 175 WLM 920-003, Rev G, Hull Block 920 Block Assembly

Coast Guard Drawing 175-WLM 930-002, Rev F, Hull Block 930 Modules

Coast Guard Drawing 175-WLM 990-001, Rev J, Hull Block Erection Plan

Coast Guard Fleet Drawing FL 1602-089, Rev , Fleet 26”X 66” Weathertight Door

Coast Guard Fleet Drawing FL 2605-029, Rev L, Chain Stopper System Rising Sheave Assembly

Coast Guard Fleet Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8” Buoy Chain

Coast Guard Fleet Drawing FL 2605-034, Rev C, Mechanical Chain Stopper Repair Kit: 1-7/8”, 1-5/8” & 1-1/4”

Coast Guard Fleet Drawing FL 2804-012, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-022, Rev-, Consolidated Visual ID for Cutters (Vessels 65 FT and Over In Length)

Coast Guard Fleet Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis

Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3605A, SWBS 202, Nov 2007, MPCMS Operating Manual (Volume 1)

Coast Guard Technical Publication (TP) 3610, Section 167-A, Nov 2005, Hydraulic Cargo Hatch - Model No. D-WK-787

Coast Guard Technical Publication (TP) 3619, 13-AUG-98, Manufacturers Instruction Book-SWBS Group(s) 324

Coast Guard Technical Publication (TP) 3628, 1/1/1999; Vol 4 of 9, Instruction Manual, Bow Thruster

Coast Guard Technical Publication (TP) 3628, SWBS 568, Section A, Sep 2013, Bow Thruster (175 WLM)

Coast Guard Technical Publication (TP) 3630, SWBS 573, Section A (573A), Jun 2015, Manufacturer's Instruction Book-SWBS Group 573, Buoy Crane

Coast Guard Technical Publication (TP) 3631, Mar 2007, Manufacturer’s Instruction Book-SWBS Group(s) 573-581, Section B, Cross Deck Winch – Appleton Marine Model BMD-463

Coast Guard Technical Publication (TP) 3631, Section 581-A, Sep 2013, Manufacturer's Instruction Book-SWBS Groups 573-581, Anchor Windlass

Coast Guard Technical Publication (TP) 3632, March 2014, Chapter 583, Section C, Technical Manual for Slewing Arm Davit Model D6000CT

Coast Guard Technical Publication (TP) 3632, Section 582-A, March 2014, Manufacturer's Instruction Book-SWBS Groups 582-583, Aft Capstan

Coast Guard Technical Publication (TP) 3653, Jul 2013; SWBS 245, Section A; Z-Drive - Model 1350-H

Coast Guard Technical Publication (TP) 3939, SWBS 573-A, Apr 2007, Rising Sheave Chain Stopper

Coast Guard Technical Publication (TP) 5458, SWBS 555, Oct 2012, Winch, Radial – Model 50.2PT (270 WMEC A-Class)

Commandant Instruction M9000.6F, Chapter 573, March 2011, Naval Engineering Manual

Naval Sea Systems Command (NAVSEA) 0900-LP-060-4010, 1981, Fabrication, Welding & Inspection of Metal Boat & Craft Hulls

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, 2014, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3020, 2014, Overhaul AC Electrical Motors

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3041, 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 5000, 2014 Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6310, 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6341, 2014, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 8634, 2014, Drydocking

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 8635, 2014, Temporary Services

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 8636, 2014, Temporary Hull Accesses

OTHER REFERENCES

American Institute of Steel Construction (AISC), 2005 Specifications, Section M2.1

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2013, Drinking Water System Components - Health Effects

American Society for Testing and Materials (ASTM) International F1508, 2010, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society for Testing and Materials (ASTM), F1508, 2010, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and Welding End

American Welding Society (AWS) D1.1/D1.1M:2002, Structural Welding Code – Steel, Sections 5.26.5 and C8.5.5

ASTM International (ASTM) A53, 2005, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component Adhesives (AN)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1915, Section 15, 2007, Shipyard Employment

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-Petrolatum

Commercial Item Description (CID) A-A-59323, Rev A, Cloths, Cleaning, Low-Lint

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone

DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems

DOD-STD-2188, Apr 1987, Babbitting of Bearing Shells

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Rubber-Sheet, Cloth Insert

Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and Weldless

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers’ Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-46106, Jun 1992, Adhesive-Sealants, Silicone, Rtv, One-Component

MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-DTL-23549, Dec 2011, Grease, General Purpose

MIL-F-24402, May 1995, Filters (Hydraulic), Filter Elements (High Efficiency), and Filter Differential Pressure Indicators, General Specification

MIL-I-3064, Mar 1991, Insulation, Electrical, Plastic-Sealer

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric)

MIL-PRF-900, Mar 1991, Rubber Gasket Material, 45 Durometer Hardness

Mil-S-24235/9E, Dec 1992, Stuffing Tubes, Metal, And Packing Assemblies For Electric Cables, Brass and Steel, for Decks and Bulkhead With Pipe Protection

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-2003-3, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships & Submarines (Penetrations)

MIL-STD-419, Jul 1987, Cleaning and Protecting Piping, Tubing and Fittings for Hydraulic Power Transmission Equipment

National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2003, Guidelines for Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-PRO-160, Jan 2006, Chapter 16, Cofferdams

NAVSEA Drawing 2803-980209, Plates, Label

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

Recovered Energy, Inc, BOSS 107 Separator System Operation & Maintenance Manual – YM Model

Ship Structure Committee (SSC) 207, Effects of Flame and Mechanical Straightening on Material Properties of Weldments, 1970.

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

Underwriters Laboratories Inc. (UL) 489, May 2002, Molded Case Circuit Breaker

US Department of Defense, United Facilities Criteria (UFC) 3-320-01A, March 2005, Welding – Design and Inspection

US Department of Transportation, Federal Highway Administration, Guide for Heat-Straightening of Damaged Steel Bridge Members, May 2011

Walz & Krenzer, Inc., 175 WLM Cargo Hatch Arrangement, Rev K

Consolidated List of Government-furnished Property

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

($/Unit)

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Principal Characteristics - TENDER

175' WLM, BUOY TENDER

Physical

HULL

Machinery

Two Ulstein 360 degree steerable Z-Drives, 403 SRPM @ 1600 ERPM

Tank Capacities

00000_1115_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

Coast Guard Drawings

None

Coast Guard Publications

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, 2014, General Requirements Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2014, Welding and Allied Processes Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 6310, 2014, Requirements for Preservation of Ship Structures Other References

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

· Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

· Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED-STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3: SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

| DP - Surface |

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils Place Surface Profile Replica Tape Here

Reading:__________ mils

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings: ______________

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Mean Mil Reading (IAW ASTM D4417-Method B) for above 10 readings (by column):

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15

(microsiemens/cm)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2

*BASE METAL READING (BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference): ___________________

Overall Avg. DFT

ADJUSTMENTS