Attachment_1-_Work_Spec.pdf

PDF 2 MB Posted Aug 30, 2017

Attached to: USCGC GEORGE COBB DOCK SIDE REPAIRS HSCG85-18-Q-P45018
Solicitation number: HSCG85-18-Q-P45018
Issued by: Department of Homeland Security US Coast Guard

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USCGC GEORGE COBB (WLM 564)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2018

Developed By: Jordan C Rank

(Rev-0, 09 August 2017)

USCGC GEORGE COBB (WLM-175) DOCKSIDE AVAILABILITY FY2018

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .............................................................................. viii Consolidated List of Critical Inspection Items ........................................................................................... xii Principal Characteristics - TENDER ......................................................................................................... xiii General Requirements WORK ITEM 1: Hydraulically Operated Cargo Hatch, Inspect and Service WORK ITEM 2: Main Diesel Engine (MDE) Exhaust Piping, Commercial Clean WORK ITEM 3: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean WORK ITEM 4: Circuit Breakers (60 Hz), Inspect and Test WORK ITEM 5: Vent Ducts (Engine And Motor Room All), Commercial Cleaning WORK ITEM 6: Vent Ducts (Galley and Pantry Room All), Commercial Cleaning WORK ITEM 7: Vent Ducts (Laundry Exhaust), Commercial Cleaning WORK ITEM 8: Vent Ducts (All Other), Commercial Cleaning WORK ITEM 9: Hot Water Accumulator Tanks, Clean and Inspect WORK ITEM 10: Potable Water Pneumatic Tank(s), Clean and Inspect WORK ITEM 11: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test WORK ITEM 12: Hydraulic Crossdeck Winches, Inspect And Service WORK ITEM 13: Hydraulic Inhaul Winch, Inspect And Service WORK ITEM 14: Mechanical Chain Stoppers, Inspect and Service WORK ITEM 15: Anchor Windlass, Inspect And Service WORK ITEM 16: Buoy Crane, Inspect and Service WORK ITEM 17: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 18: Temporary Services, Provide - Cutter WORK ITEM 19: Vent Ducts, Renew WORK ITEM 20: Vent Duct Filters and Screens, Renew WORK ITEM 21: Cargo Hold Deck, Preserve 100% WORK ITEM 22: Deck Covering, Carpeting, Renew WORK ITEM 23: Deck Covering, Electrical Matting, Renew WORK ITEM 24: Deck Covering, Wet/ Dry, Seal WORK ITEM 25: Deck Covering (Interior Wet/Dry), Renew WORK ITEM 26: Compartment Insulation (General), Renew WORK ITEM 27: Power Assisted Griping System, Remove WORK ITEM 28: Hydraulic Chain Stoppers, Inspect And Service WORK ITEM 29: Single Point Davit, Disassemble and Inspect WORK ITEM 30: Auxiliary Sea Water System Valves, Overhaul Or Renew WORK ITEM 31: Buoy Crane and Deck Hydraulic System, Flush WORK ITEM 32: False Overhead Panel, Repair WORK ITEM 33: Hydraulic Pump(s), Renew WORK ITEM 34: Buoy Crane Main Winch, CT Function, Remove WORK ITEM 35: Single Point Davit Winch, Replace WORK ITEM 36: MPCMS UPS, Upgrade WORK ITEM 37: HVAC Systems (Chartroom and ECC), Upgrade WORK ITEM 38: Slip Resistant Sheets, Exterior Deck, Install (Part 1) WORK ITEM 39: Slip Resistant Sheets, Exterior Deck, Install (Part 2) iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 175 WLM 130-001, Mods to Buoy Deck Incidental to Hawser Pipe Cover Coast Guard Drawing 175 WLM 259-001, Rev A, Combustion Exhaust Diagram Coast Guard Drawing 175 WLM 259-005, Rev C, Combustion Exhaust A&D, Hull Block 970 Coast Guard Drawing 175 WLM 320-001, Rev H, Electrical One-Line Diagram Coast Guard Drawing 175 WLM 320-003, Rev L, Power System Deck Plan, Fr 61-24, Below Main Deck Coast Guard Drawing 175 WLM 320-004, Rev F, Power System Deck Plan, ER and Pump Room Coast Guard Drawing 175 WLM 320-007, Rev R, Power System Deck Plan, 01 Level and Above Coast Guard Drawing 175 WLM 437-008, Rev G, HVAC Control System; Block, ISO & Elem W.D.

Coast Guard Drawing 175 WLM 512-001, Rev E, HVAC Diagram Coast Guard Drawing 175 WLM 512-017, Rev B, HVAC Mods to Compartments 2-52-0-C & 02-61-0-C.

Coast Guard Drawing 175 WLM 533-001, Rev G, Potable Water System Diagram Coast Guard Drawing 175 WLM 549-001, Rev E, Onboard Lubrication Requirements Coast Guard Drawing 175 WLM 573-001, Rev T, Buoy Deck Arrangement Coast Guard Drawing 175 WLM 573-050, Rev A, Hydraulic Piping Installation for Chain Stopper Coast Guard Drawing 175 WLM 573-051, Rev B, Chain Stopper Structural Modifications for Hydraulic

Roller Assembly Coast Guard Drawing 175 WLM 581-001, Rev F, Anchor Handling System Coast Guard Drawing 175 WLM 601-001, Rev L; General Arrangement Inboard and Outboard Profiles Coast Guard Drawing 175 WLM 601-001, Rev R, General Arrangement and Inboard and Outboard

Profiles http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace v (Rev-0)

Coast Guard Drawing 175 WLM 601-001, Rev R; General Arrangement Inboard and Outboard Profiles Coast Guard Drawing 175 WLM 920-001, Rev K, Hull Block 920 Panels Coast Guard Drawing 175-WLM 437-007, Rev L, Buoy Dk Control Sys Block, ISO & Elem Wrg Diag Coast Guard Drawing 175-WLM 549-001, Rev C, Onboard Lubrication Requirements Coast Guard Drawing 175-WLM 556-001, Rev J, Hydraulic System Diagram Coast Guard Drawing 175-WLM 601-001, Rev G, General Arrangement, Inboard and Outboard Profiles Coast Guard Drawing 175-WLM 320-001, Rev U, Electrical One-Line Diagram Coast Guard Drawing 175-WLM 549-001, Rev E, Onboard Lubrication Requirements Coast Guard Drawing 175-WLM 573-001, Rev R, Buoy Deck Arrangement Coast Guard Drawing 175-WLM 252-001, Rev C, ENGINEERING CONTROL CENTER

ARRANGEMENT

Coast Guard Drawing 175-WLM 256-001, Rev J, Seawater Cooling System Diagram Coast Guard Drawing 175-WLM 320-001, Rev AJ, ELECTRICAL ONE LINE DIAGRAM Coast Guard Drawing 175-WLM 320-003, Rev L, POWER SYSTEM DECK PLAN FR 61-24 BELOW

MN DECK, HULL BLK 930 & 920

Coast Guard Drawing 175-WLM 320-009, Rev R, POWER SYS ELEM WIRING DIAGRAM Coast Guard Drawing 175-WLM 512-001, Rev E, HVAC Diagram Coast Guard Drawing 175-WLM 512-008, Rev E, HVAC A & D, FR 61-42, Hull Block 950 Coast Guard Drawing 175-WLM 512-011, Rev E, HVAC A & D, FR 70-50, Main Deck & Above, Hull

Block 960 Coast Guard Drawing 175-WLM 637-001, Rev H, Joiner, Sheathing,& Ceilings Arrngement & Details Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain Coast Guard Drawing FL 2605-034, Rev C, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1-

1/4" Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1 Coast Guard Fleet Drawing FL-2605-29, Rev H, Chain Stopper System – Rising Sheave Assembly Coast Guard Yard Drawing 175-WLM 635-1, Rev F, Hull Thermal & Acoustic Insulation NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch Coast Guard Technical Publication (TP) 3610, Section 167-A, Nov 2005, Hydraulic Cargo Hatch - Model

No. D-WK-787 Coast Guard Technical Publication (TP) 3619, 13-AUG-98, Manufacturers Instruction Book-SWBS

Group(s) 324 Coast Guard Technical Publication (TP) 3630, 07-JAN-97, Manufacturers Instruction Book-SWBS

Group(s) 573 Coast Guard Technical Publication (TP) 3630, SWBS 573, Section A (573A), Jun 2015, Manufacturer's

Instruction Book-SWBS Group 573, Buoy Crane Coast Guard Technical Publication (TP) 3631, Mar 2007, Manufacturer’s Instruction Book-SWBS

Group(s) 573-581, Section B, Cross Deck Winch – Appleton Marine Model BMD-463 vi (Rev-0)

Coast Guard Technical Publication (TP) 3631, Section 581-A, Sep 2013, Manufacturer's Instruction Book-SWBS Groups 573-581, Anchor Windlass

Coast Guard Technical Publication (TP) 3632, 07-JAN-97, Manufacturers Instruction Book-SWBS Group(s) 582-583

Coast Guard Technical Publication (TP) 3632, March 2014, Chapter 583, Section C, Technical Manual for Slewing Arm Davit Model D6000CT

Coast Guard Technical Publication (TP) 3939, SWBS 573-A, Apr 2007, Rising Sheave Chain Stopper Coast Guard Technical Publication (TP) 4624, 16-FEB-07, Hydraulic Power Unit (HPU) Coast Guard Technical Publication 3605A, MPCMS OPERATING MANUAL (VOLUME 1) Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0714 (SFLC Std Spec 0000), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, And Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014 Auxiliary

Machine Systems Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean

Shipboard Ventilation Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End ASTM International (ASTM) D1330, 2010 Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (AN) ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment vii (Rev-0)

Commercial Item Descriptions (CID) A-A-59316, Nov 2003 Abrasive Materials for Blasting Engineering Change (EC) 175-C-048, HVAC Upgrade in Chartroom & ECC Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic International Organization for Standardization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids –

Method for Coding the Level of Contamination by Solid Particles Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic) MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric) MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2003, Guidelines for

Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications

Naval Sea Systems Command (NAVSEA) S6430-AE-TED-010, Jul 1996, Technical Directive for Piping Devices, Flexible Hose Assemblies

SSPC SP-11, Power Tool Cleaning to Bare Metal SSPC SP-3, Power Tool Cleaning Surface Forces Logistics Center Time Compliant Technical Order (TCTO) TP2030.2, Buoy Crane Main

Winch, CT Function, Remove The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

Underwriters Laboratories Inc. (UL) 489, May 2002, Molded Case Circuit Breaker viii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

12 Y Hydraulic Brake

Assembly NSN: 2530-01-550-7474 4 ea. 399.00

12 N Winch Gear Box Assembly

NSN: 3010-01-F16-4570

PN: SK9052AZ-SAEB-31.4-

H1 (Nord Gear Corp) or YMD-7914 (Appleton

Marine Inc)

4 ea. 1,000.00

12 Y Hydraulic Motor NSN: 4320-01-470-8467 4 ea. 900.00 12 N Wire Rope NSN: 4010-01-620-9604 4 ea. 577.95 12 N Counter Balance

Valve NSN: 4820-01-324-4269 8 ea. 107.50

12 N Shuttle Valve NSN: 4820-01-317-2748 8 ea. 34.78 12 N Needle Valve NSN: 4820-01-329-0051 4 ea. 38.00 12 Y **Directional

Control Valve NSN: 4810-01-543-3252 4 ea. 3,465.17

12 N Electrical Connector, Hirshmann

NSN: 5935-01-640-6747 8 ea. 32.00

13 N Roller bearing Unit NSN: 3130-01-504-4363 2 ea. 4,012.00 13 N Grease seal NSN: 5330-01-462-5544 4 ea. 79.25 13 N Level wind pivot bushing NSN: 3120-01-621-2293 1 ea. 1,139.00

13 N Level wind thrust bearing

NSN: 3120-01-621-2300 2 ea. 483.30

13 N Rexroth DCV NSN: 4810-01-507-0037 1 ea. 208.29 13 N Rexroth Sandwich

Flow Control NSN: 4810-01-505-9289 1 ea. 250.00

13 N Sun Sandwich Relief Valves

NSN: 4820-01-439-2451 2 ea. 900.00

13 Y Level Wind Hydraulic Cylinder

NSN: 3040-01-441-3721 1 ea. 7,423.00

13 N 3:1 Pilot Ratio, Vented

Counterbalance Valve Assembly

NSN: 4820-01-563-5841 1 ea 98.70

13 N Fully Adjustable Needle Valve

NSN: 4820-01-416-0579 1 ea 48.75

13 N Wire Rope Assembly NSN: 4010-01-646-6972 1 ea. 500.00 13 Y **Hydraulic Motor NSN: 4320-01-445-2248 1 ea 23,998 13 N Pump, Hydraulic NSN: 4320-01-286-4065 1 ea. 419.77 ix (Rev-0)

Ram, Hand Driven 13 N Cylinder Pin NSN: 5315-01-515-9847 1 ea 500.00 13 N Cylinder Pin NSN: 5315-01-515-9912 1 ea 520.00 14 N Hardware Kit NSN: 5430-01-485-7209 2 ea. 618.54 14 N Hardware Kit, Mechanical NSN: 2030-01-485-7215 2 ea. 784.35

15 N Anchor Windlass Overhaul kit

NSN: 5430-01-546-4684 1 ea. 12,474.00

15 N Ball Valve NSN: 4820-01-013-3430 1 ea. 87.36 15 N Valve, Counterbalance

NSN: 4820-01-F16-4571

PN: CBEH-LKN-BCL Sun Hydraulics Corp

1 ea. 354.00

15 N ** Motor, Hydraulic NSN: 4320-01-419-3520 1 ea. 1,811.00 15 N ** Valve, Linear, Directional Control NSN: 4810-01-511-3173 1 ea. 983.14

15 N Hydraulic Brake NSN: 2530-01-F14-4033 P/N: 90B3C4G087

1 ea 2000.00

16 N Wire Rope, Crane Aux Fall

NSN: 3950-01-617-1692 1 ea 629.00

16 N Wire Rope, Crane Main Fall

NSN: 3950-01-617-1700 1 ea 1,425.00

16 N Luff Cylinder Seal kit

NSN: 5330-01-433-6307 1 ea 380.00

16 N Holding Valve NSN: 4810-01-353-0586 2 ea 84.88 16 N Shuttle Valve NSN: 4820-01-317-2748 2 ea 18.97 16 N Needle Valve NSN: 4820-01-329-0051 1 ea 36.17 16 Y Luff Cylinder

Control Valve NSN: 4820-01-602-7738 1 ea 5,259.00

16 N Bushing, Heel NSN: 5365-01-F12-2920 4 ea 81.00 16 N Hydraulic swivel seal kit NSN: 4730-01-566-2864 1 ea 1,125.00

16 N **Pin, Heel NSN: 5315-01-500-6931 2 ea 1006.60 16 N **Hand pump w/

Stainless Steel Option, P18

NSN: 4320-01-517-1444 1 ea 473.00

16 N **Plate, Backing, Brake

NSN: 3040-00-119-9848 2 ea 1,575.00

16 N **Plate, Brake (Item 232)

NSN: 3040-01-068-7647 1 ea. 377.00

16 N **Driver Plate (Item 233)

NSN: 3040-01-F14-3994 1 ea. 197.00

16 N **Packing Assortment, Preformed

NSN: 5330-01-191-2622 1 ea. 10.94

16 N **Disc-Friction, Brake

NSN: 3040-01-051-3606 1 ea. 24.42

16 N **Spring, Helical, Comp

NSN: 5360-01-268-0044 12 ea 13.13

16 N **PD12C Seal kit NSN: 2590-01-398-5741 1 ea 60.73 16 N **Disc, Steel NSN: 2530-01-066-9585 1 ea x (Rev-0)

16 Y **Master brake rebuild kit

NSN: 5330-01-F16-4572

PN: 98-015-3001 (Eskridge

Inc)

3 ea 1,758.00

16 Y **Hydraulic Control Valve Assembly

(winch)

NSN: 4810-01-566-2663 1 ea. 9,222.00

16 N **Hydraulic Control Valve Assembly

(Swing/Luff)

NSN: 4820-01-602-7668 1 ea. 5.259.00

16 Y **Aux Hoist Hook (Overhaul Ball)

NSN: 4030-01-572-3945 1 ea 629.31

16 N Block, Tackle NSN: 3940-01-566-2929 1 ea 1,425.45 16 N **Relief Valve

Cartridge

NSN: 4820-01-481-7116

PN: RPIC-LAN (Sun Hydraulics Inc)

1 ea 425.00

16 N **Control Stand Selector Valve

Assembly

NSN: 4730-01-507-3516 1 ea 1,145.21

16 N **Bushing, Luff Cylinder

NSN: 3120-01-363-7629 4 ea 105.91

16 N **Pin, Luff Cylinder NSN: 5315-01-F12-2922

PN: MMD-2232

2 ea 1,576.00

28 N Repair Kit Assembly NSN: 2040-01-496-9418 2 ea. 1,968.67 28 N Rod Seal Repair Kit

(FL-2605-29 PC#37)

NSN: 2040-01-496-9422 2 ea. 3,030.07

28 N Repair Kit, Cable Chain (Includes

Pads) (FL-2605-29

PC#36)

NSN: 3020-01-538-0684 16 ea. 257.99

28 N Cylinder Assembly Actuating, Linear

NSN: 3040-01-496-9424 2 ea. 1,969.24

29 N Swing Brake Seal Kit

NSN: 2030-01-351-2820 2 ea 138.80

29 N Swing Brake Disc & Bearing Kit

NSN: 2030-01-349-9486 2 ea 937.70

29 N Wire Rope Assembly, Single

Leg

NSN: 4010-01-602-8365 1 ea. 234.00

33 Y HPU pump #3 NIIN: 014319903 1 ea. 3500.00 34 Y Main CT Winch NSN: 3950-01-630-9545 1 ea. 26,000.00 34 N Joystick Controller, Winch NSN: 3950-01-603-1550 1 ea 500.00

35 Y Winch, Boat Davit NSN: 2030-01-505-1581

PN: 49396

1 ea $22,366.77

35 N Wire Rope Assembly, 75’, 5/8”, 6x37, IWRC, EIPS

NSN: 4010-01-602-8365 1 ea 600.00

36 Y BACKPLANE

SYSTEM

PN: PG-BPM5-48 1 ea. 5000.00

36 Y 1.5kVA/1.2kW UPS PN: PG1500-UPS-120V 3 ea. 5600.00 xi (Rev-0)

(AJ’s Power Source) CAGE

CODE: 0P327

36 Y 48VDC BATTERY

EXPANSION

PACK, 11.4 Ah

PN: PG1500-UPS-BM (AJ’s Power Source) CAGE

CODE: 0P327

1 ea. 2900.00

36 Y UPS O/P POWER

SUPPLY CABLE

LSDSGU-9, MIL-C-

24643/15

100 ft. 0.89

37 N Condenser (48k BTUs), Reverse

Cycle Heating and Cooling Pump

CRUISAIRR48E - 417 2 ea. 3,100.00

37 N Marine AC Unit Coleman Sea Mach (Series 8533)

1 ea. 1,000.00

37 N Evaporator Fan Coil Unit

PN: FC-1-A 1 ea. 2,900.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

1 Hydraulically Operated Cargo Hatch, Inspect and Service

10 Potable Water Pneumatic Tank(s), Clean and Inspect

12 Hydraulic Crossdeck Winches, Inspect And Service

13 Hydraulic Inhaul Winch, Inspect And Service

14 Mechanical Chain Stoppers, Inspect and Service

15 Anchor Windlass, Inspect And Service

16 Buoy Crane, Inspect and Service

28 Hydraulic Chain Stoppers, Inspect And Service

29 Single Point Davit, Disassemble and Inspect

34 Buoy Crane Main Winch, CT Function, Remove

35 Single Point Davit Winch, Replace xiii (Rev-0)

PRINCIPAL CHARACTERISTICS - TENDER

175' WLM, BUOY TENDER

PHYSICAL

Length overall 174' 8" Length between perpendiculars 155' 1" Depth 14' 8" Maximum beam 36' 0" Designed draft 8' 0" Mast height (above 8' waterline) 58' 8" Frame spacing 20" Full load displacement 855.15 Long Tons SW Light load displacement 719.78 Long Tons SW Minimum op condition displ 852.19 Long Tons SW

HULL

Hull material Steel

MACHINERY

Main propulsion Two Caterpillar 3508 DITA V-8 diesel; 999 BHP ea @ 1500 RPM

Two Ulstein 360 degree steerable Z-Drives, 403 SRPM @ 1600 ERPM Reduction gears Two Z-Drive units, Cardan shafting; 3.973:1 gear ratio Shaft seal John Crane Type ND Shaft bearings Five pedestal mounted, Cooper split roller bearings Number of propellers 2 Number of blades 4 Diameter 57.1" Rudders None; Z-drive Ship's service generators Three Caterpillar Model 3406 DITA Turbocharged; 285KW, 450V, 60 Hz, 1800

RPM

Emergency diesel generator One Caterpillar Model 3406 DIT 210 KW, 24V, 60 Hz, 1800 RPM

TANK CAPACITIES

Diesel oil capacity (100%) 16,385 gal Fresh water capacity (100%) 7,339 gal Lubricating oil (100%) 86 gal

1 (Rev-0)

00000_1216_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

GENERAL REQUIREMENTS

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

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3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance

3 (Rev-0) with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

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3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

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QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

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QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

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QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here