BARGE_120_12002__DD_FQ3_BGW_16R0.pdf

PDF 981 KB Posted Jan 27, 2016

Attached to: USCGC BRISTOL BAY 120 ATON BARGE (12002) DRY DOCK REPAIRS
Solicitation number: HSCG85-16-Q-P45470
Issued by: Department of Homeland Security US Coast Guard

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USCGC BRISTOL BAY 120 ATON BARGE (12002)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2016

Developed By: Bryan G Wright

(Rev-0, 16 November 2015)

USCG (BARGE-120) DRYDOCK AVAILABILITY FY2016

Rev-0

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .............................................................................. viii Consolidated List of Critical Inspection Items .............................................................................................. x Principal Characteristics - Barge .................................................................................................................. xi General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect - Barge WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing - Barge WORK ITEM 3: SW Heat Exchangers, Clean, Inspect and Hydro WORK ITEM 4: Circuit Breakers (60 Hz), Inspect and Test -Barge WORK ITEM 5: Compressed Air Receivers and System Valves (All), Clean, Inspect, Hydro and Lift -

Barge WORK ITEM 6: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test - Barge WORK ITEM 7: Anchor Windlass, Inspect and Service - Barge WORK ITEM 8: Anchor and Anchor Chain, Preserve WORK ITEM 9: Traction Winches, Inspect and Service - Barge WORK ITEM 10: Hull Fittings (Mooring and Towing), Inspect and Test - Barge WORK ITEM 11: Gypsy Winches (Appleton Model AMD-865), Overhaul - Barge WORK ITEM 12: Buoy and Cargo Handling Crane, Inspect and Service - Barge WORK ITEM 13: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 14: U/W Body, Preserve (100%) - Barge WORK ITEM 15: U/W Body, Preserve (Partial - Condition A) - Barge WORK ITEM 16: U/W Body, Preserve (Partial - Condition B) - Barge WORK ITEM 17: Cathodic Protection/Zinc Anodes, Renew Barge WORK ITEM 18: Drydock WORK ITEM 19: Temporary Services, Provide - Barge WORK ITEM 20: Ventilation Systems, Commercial Clean WORK ITEM 21: Fender Repair Barge WORK ITEM 22: Hydraulic Pump, Overhaul WORK ITEM 23: Ballast Piping, Renew WORK ITEM 24: Thruster Unit (General), Overhaul WORK ITEM 25: Fathometer Transducer, Renew – Barge WORK ITEM 26: Sewage Vacuum Seal Tank, Renew WORK ITEM 27: Sewage and Gray Water Piping, Clean and Flush - Barge

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 120 BARGE 536-001, Rev D, Auxiliary Water Cooling System

Coast Guard Drawing 120 BARGE 551-001, Rev B, Compressed Air System

Coast Guard Drawing 120 Barge 581-001, Rev B, Mooring and Towing Arrangement

Coast Guard Drawing 120 Barge 581-001, Rev C , Anchor Handling Arrangements and Details

Coast Guard Drawing 120 Barge 581-001, Rev C, Anchor Handling Arrangement

Coast Guard Drawing 120 BARGE 601-001, Rev C, General Arrangement and Profile

Coast Guard Drawing 120 BARGE 801-001, Rev -, Lines Plan

Coast Guard Drawing 120 BARGE 801-003, Rev -, Curves of Form

Coast Guard Drawing 120 BARGE-801-006, Rev B, 120FT Aids to Navigation (ATON) Servicing Barge Docking Plan

Coast Guard Drawing 120 CGB 111-001, Rev 3, Details Bottom & Main Deck Plating & Framing & Det's

Coast Guard Drawing 120 CGB 633-001, Rev B, Zinc Anodes

Coast Guard Drawing 120-BARGE 529-100, Rev -, Ballast System

Coast Guard Drawing 120-BARGE 568-1, Rev A, Bow Thruster Arrangement

Coast Guard Drawing 120-BARGE 802-10, Rev -, Diag Ballast System

Coast Guard Drawing 120-BARGE 802-2, Rev -, Outboard Profile & Main Deck Plan

Coast Guard Drawing 120-BARGE 111-002, Rev B, Side, Bulwark Plating & Framing

Coast Guard Drawing 120-BARGE 320-2, Rev F, Electrical One-Line Diagram

Coast Guard Drawing 120-Barge 512-1, Rev C, HVAC Diagram & Install Details

Coast Guard Drawing 120-BARGE 601-001, Rev C, General Arrangement and Profile

Coast Guard Drawing 120-BARGE 611-001, Rev C, Hull Fittings

Coast Guard Drawing 120-BARGE 631-001, Rev C, Paint and Deck Covering Schedule

Coast Guard Drawing 120-BARGE-601-001, Rev C, General Arrangement & Profile

Coast Guard Drawing 120-BARGE-631-001, Rev , Paint & Deck Covering Schedule

Coast Guard Drawing 120-BARGE-635-001, Rev A, Acoustic & Thermal Insulation

Coast Guard Drawing 120-BARGE-640-001, Rev B, Living, Messing & Sanitary Spaces A & D

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 085, Service Manual For Schottel Bow Jet, (Model SBJ 112)

Coast Guard Technical Publication (TP) 3381, Manufacturers Instruction Book-SWBS Group(s) 320-422

Coast Guard Technical Publication (TP) 3384, Manufacturers Instruction Book-SWBS Group(s) 556

Coast Guard Technical Publication (TP) 3385, Manufacturers Instruction Book-SWBS Group(s) 568-573

Coast Guard Technical Publication (TP) 3385, SWBS 573, Nov 1998, Crane, Hydraulic Extend Boom (Appleton Marine Crane EB150-75-55S)

Coast Guard Technical Publication (TP) 3386, SWBS 582, Section A, June 2013, Mooring and Towing Systems

Coast Guard Technical Publication (TP) 3386, SWBS 582, Section O, Feb 1991, Appleton Marine Installation, Operation, and Maintenance Manual for Gypsy Winch Model AMD-865

Coast Guard Technical Publication (TP) 5415, SWBS 581A, Mar 2013, Anchor Winch

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

OTHER REFERENCES

Cummins Operation and Maintenance Manual for B Series Engine

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities

American Society for Testing and Materials (ASTM) International F1508, 2010, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and Welding End

ANSI/AWWA reference if work does not deal with potable water piping.

ASTM F683, if piping insulation renewal is not applicable.

ASTM F992, if valve label is not applicable.

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape Test

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)

ASTM International (ASTM) F683, 2010, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust- Petrolatum

Commercial Item Description (CID) A-A-59588, 2013, Rubber Silicone

Developer: Delete the following references:

Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and Weldless

International Organization for Standardization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for Coding the Level of Contamination by Solid Particles

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL-A-18001, May 2005, Anodes

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-C-81309F, May 2005, Corrosion Preventive Compounds, Water Displacing, Ultra-Thin Film

MIL-DTL-23549, Dec 2011, Grease, General Purpose

MIL-G-10924, Sep 2012, Grease, Automotive and Artillery

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cutback, Cold-Application

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2003, Guidelines for Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), May 2012, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-4/NACE WJ-4, 2012, Waterjet Cleaning of Metals – Light Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

Underwriters Laboratories Inc. (UL) 489, May 2002, Molded Case Circuit Breaker viii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

N ***Winch Motor Braden Model 80 6248 S?N 12273

4 ea. 3,500.00

12 Y ***Water Bags N/A 1 set. 15,483.60

12 Y ***Load Cell/Dyno N/A 1 ea. 3,825.00

12 Y ***Repair Kit N/A 1 ea. 795.20

12 N Extend Cylinder Seal Kit

PN: YMD-3135-R 1 kit 119.00

12 N Pin- Extend Cylinder PN: MMD-1548 1 ea. 223.00

12 N Pin- Extend Cylinder PN: MMD-1549 1 ea. 269.00

12 N Extend Cylinder Thrust Washers

PN: WMD-2082 4 ea. 119.00

12 Y Control Valve PN: YMD-5942 3 ea. 3,534.00

12 Y Control Valve PN: YMD-5944 1 ea. 2,929.00

12 Y 3 Station Manifold PN: YMD-6003 1 ea. 14,119.00

12 N 3 Station Manifold Relief Valve Cartridge

PN: YMD-6003-R 1ea. 296.00

12 N Luffing Cylinder Seal Kit for NMD-280, 12” bore

PN: YMD-5796 2 kit 394.00

12 N Pin-Luffing Cylinder PN: MMD-1344 2 ea. 4,040.00

12 N Luffing Cylinder Bushings

PN: MMD-1362 8 ea. 84.00

12 N Control Valve Seal Kit PN: YMD-5819-R 3 ea. 213.00

12 N Aux Winch Wire Rope 195 FT LONG, 3/4 INCH

DIAMETER, 6X37, IWRC,

RRL, XIPS

(EIPS) OR COMPACTED,

WLL: 10,000 LBS, RBS:

GREATER THAN 50,000

LBS, FINISH: BRIGHT,

END (1): POURED OPEN

SPELTER SOCKET, END (2):

SEIZED. NSN: 4010–01–620–

1 ea. $1,500.00

12 N Main Winch Wire Rope 385 FT LONG, 3/4 INCH

DIAMETER, ROTATION

RESISTANT,

IWRC, COMPACTED, RBS

GREATER THAN 53,000

LBS, FINISH: BRIGHT, END

(1): POURED

1 ea. 3,000.00 ix (Rev-0)

OPEN SPELTER SOCKET,

END (2): SEIZED. NSN:

4010–01–620–8087, 12 N **Swing Motor YMD-5877 4 ea 1,638.00

12 N **Swing Brake YMD-5876 4 ea 1,801.00

12 N **Speed Reducer YMD-5747 4 ea 22,704.00

12 N **Luffing Cylinder NWD-0280 2 ea 25,723.00

24 N Thruster Overhaul Part Kit

See Parts listed Pages 112-117 1 ea. 22,000.00

***Fathometer Transducer, NSN: 5845-01-518-7245 2 ea. 1,564.06

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter x (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

2 Hull Plating (U/W Body), Ultrasonic Testing - Barge

7 Anchor Windlass, Inspect and Service - Barge

9 Traction Winches, Inspect and Service - Barge

11 Gypsy Winches (Appleton Model AMD-865), Overhaul - Barge

12 Buoy and Cargo Handling Crane, Inspect and Service - Barge

16 U/W Body, Preserve (100%) - Barge

22 Hydraulic Pump, Overhaul

24 Thruster Unit (General), Overhaul xi (Rev-0)

PRINCIPAL CHARACTERISTICS - BARGE

120' BARGE

PHYSICAL CHARACTERISTICS

Length overall 125' 0"

Breadth, Extreme 52' 0"

Frame Spacing 1' 0"

Full Load Draft 5' 7"

Full Load Displacement 900 Long tons

DIESEL GENERATORS

Number of Units 2

Rated power 75 KW, 450VAC, 3PH, 60HZ, 200AMP

DIESEL HYDRAULIC POWER UNI

Number of Units 1

Rated power 295HP, Cummins NT 855 Diesel Engine Prime mover

BOW THRUSTER

Number of Units 1

Rated power 295HP, Cummins NT 855 Diesel Engine Prime mover

PROPELLERS

Type Vertical Mount in Recessed Tunnel

Number 1

Number of Blades 4

Diameter 43"

1 (Rev-0)

00000_0315_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to four Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is small quantity conditionally exempt.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be

3 (Rev-0) followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

5 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE AMBIENT

ΔT

| DP -

Surface |

6 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.