WALNUT_(WLB_225A)_DD_FQ3_JMP_Rev-0-23OCT2015.pdf

USCGC WALNUT (WLB 205)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2016

Developed By: James M Petrik

(Rev-0, 23 October 2015)

USCGC WALNUT (WLB-225A) DRYDOCK AVAILABILITY FY2016

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property .............................................................................. xiii Consolidated List of Critical Inspection Items ........................................................................................ xviii Principal Characteristics .............................................................................................................................. xx General Requirements WORK ITEM 1: Hull Plating (U/W Body), Inspect WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing WORK ITEM 3: Appendages (U/W), Leak Test WORK ITEM 4: Propulsion Shaft Fairwaters and Rope Guards, Inspect WORK ITEM 5: Appendages (U/W) - Internal, Preserve WORK ITEM 6: Tanks (Ballast), Clean and Inspect WORK ITEM 7: Tanks (Ballast), Clean and Inspect WORK ITEM 8: Propulsion Shaft Seals (Mechanical), Inspect and Clean WORK ITEM 9: Propulsion Stern Tube Bearings, Check Clearances WORK ITEM 10: Propulsion Shaft Bearings (External), Check Clearances WORK ITEM 11: Controllable Pitch Propellers, Clean and Inspect WORK ITEM 12: Controllable Pitch Propeller, System Maintenance WORK ITEM 13: Controllable Pitch Propeller Hub, General Maintenance, Perform WORK ITEM 14: Controllable Pitch Propeller Hub, Remove and Reinstall WORK ITEM 15: Fathometer Transducer, General Maintenance WORK ITEM 16: Underwater (Speed) Log Transducer(s), Renew WORK ITEM 17: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 18: Sea Strainers (All Sizes), Renew WORK ITEM 19: Sea Bay, Clean and Inspect WORK ITEM 20: Sea Bay, Preserve 100% WORK ITEM 21: Rudder Stock Bearings, Check Clearances WORK ITEM 22: Rudder, Inspect and Repair WORK ITEM 23: Thruster Units (Bow And Stern), Overhaul WORK ITEM 24: Hydraulic Inhaul Winch, Inspect and Service WORK ITEM 25: Rudder and Rudder Stock, Remove and Inspect WORK ITEM 26: Anchor Windlass, Inspect and Service WORK ITEM 27: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 28: Buoy Crane, Inspect and Service WORK ITEM 29: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 30: U/W Body, Preserve (100%) WORK ITEM 31: U/W Body, Preserve (Partial - Condition A) WORK ITEM 32: U/W Body, Preserve (Partial - Condition B) WORK ITEM 33: Cathodic Protection / Zinc Anodes, Renew WORK ITEM 34: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 35: Impressed Current Cathodic Protection System Anodes, Renew WORK ITEM 36: Impressed Current Cathodic Protection System Reference Cells, Renew WORK ITEM 37: Impressed Current Cathodic Protection System Dielectric Shield (Capastic Fairing), Renew WORK ITEM 38: Drydock WORK ITEM 39: Temporary Messing, Provide WORK ITEM 40: Scuttles, Upgrade WORK ITEM 41: Mechanical Chain Stoppers, Relocate iii (Rev-0)

WORK ITEM 42: Firemain Valves, Overhaul or Renew WORK ITEM 43: Hull Plating Freeboard, Preserve “100%” WORK ITEM 44: Propulsion Shaft Seals (Bulkhead), Overhaul WORK ITEM 45: Warping Capstan, Inspect and Service WORK ITEM 46: Decks - Exterior, Preserve (“MIL-Spec/Flight Deck” System) 04 Deck WORK ITEM 47: Superstructure, Preserve “Partial” WORK ITEM 48: Sewage Piping, Renewal WORK ITEM 49: Bilges (Machinery Space/Non-Machinery Space), Preserve WORK ITEM 50: Compartment Insulation Renew WORK ITEM 51: SSDG Heat Exchanger Modifications WORK ITEM 52: SORS Cargo Hold Deck, Preserve WORK ITEM 53: Vent Duct Systems, Renew WORK ITEM 54: Air Conditioning and Chill Water Insulation, Renewal WORK ITEM 55: Fuel Tank Vent, Renewal WORK ITEM 56: Clutch Air Piping, Renewal WORK ITEM 57: Duct Heater Unit, Renew WORK ITEM 58: Sewage Discharge Deck Connections, Renewal WORK ITEM 59: Ballast Tank Vent, Renewal WORK ITEM 60: Sea Trial Performance, Support, Provide WORK ITEM 61: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test WORK ITEM 62: Voids (Non-Accessible), Leak Test WORK ITEM 63: Voids (Non-Accessible), Internal Surfaces, Preserve WORK ITEM 64: Vent Ducts (Engine and Motor Room All), Commercial Cleaning WORK ITEM 65: Vent Ducts (Galley and Pantry Room All), Commercial Cleaning WORK ITEM 66: Vent Ducts (Laundry Exhaust), Commercial Cleaning WORK ITEM 67: Stack Lighting, Install WORK ITEM 68: Thruster Generator Clean & Inspect WORK ITEM 69: Incinerator, Overhaul and Repair WORK ITEM 70: Temporary Services, Provide - Cutter WORK ITEM 71: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 72: SSDG Isolation Mount, Renew iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 225 WLB 114-001, Rev D; Shell Appendages Coast Guard Drawing 225 WLB 114-002, Rev A, Flow Accelerating Fin Coast Guard Drawing 225 WLB 568-001, Rev D, Bow Thruster Arrangement & Detail Coast Guard Drawing 225 WLB 573-001, Rev K, Buoy Handling System Arrangement Coast Guard Drawing 225 WLB 801-006, Rev C; Docking Drawing Coast Guard Drawing 225 WLB 801-006, Rev D, Docking Drawing Coast Guard Drawing 225 WLB 111-001, Rev D; Shell Expansion Coast Guard Drawing 225 WLB 184-001, Rev B, CRP-V850 Transducer Adapter Ring Coast Guard Drawing 225 WLB 243-001, Rev B, Propulsion Shafting Arrangement Coast Guard Drawing 225 WLB 243-002, Rev E, Stern Tube and Bearings A&D Coast Guard Drawing 225 WLB 243-202, Rev B, Bulkhead Type Seal Coast Guard Drawing 225 WLB 256-001, Rev P, Seawater Cooling System Diagram Coast Guard Drawing 225-WLB-521-1, K -, Firemain System Diagram sheet 1,2,3,4 Coast Guard Drawing 225 WLB 549-001, Rev D, Onboard Lubrication Requirements Coast Guard Drawing 225 WLB 556-001, Rev K, Hydraulic System Diagram Coast Guard Drawing 225 WLB 562-002, Rev F; Rudder Structural A & D Coast Guard Drawing 225 WLB 573-002, Rev D, Weight Handling System Arrangement Coast Guard Drawing 225 WLB 573-1, Rev M, Buoy Handling System Arrangement Coast Guard Drawing 225 WLB 581-001, Rev E, Anchor Handling System Arrangement http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Rev-0)

Coast Guard Drawing 225 WLB 601-001, Rev M; General Arrangement Inboard & Outboard Profiles Coast Guard Drawing 225 WLB 601-001, Rev T; General Arrangement Inboard and Outboard Profiles Coast Guard Drawing 225 WLB 601-001, Rev U; General Arrangement Inboard & Outboard Profiles Coast Guard Drawing 225 WLB 601-002 Rev R, Booklet of General Drawings Coast Guard Drawing 225 WLB 601-002, Rev G, Booklet of General Drawings Coast Guard Drawing 225 WLB 601-002, Rev T, Booklet off General Drawings Coast guard drawing 225-WLB-201-001, rev-F, title Machinery spaces Arrangement Coast guard drawing 225-WLB-601-001, rev-V, title Booklet of General Drawings Coast guard drawing 225-WLB-601-003, rev- V, title Booklet of General Drawings Coast Guard Drawing 225 WLB 633-001, Rev F, Cathodic Protection System Arrangement, Block

Diagram, Wiring Deck Plan, and Elementary Diagrams Coast Guard Drawing 225 WLB 633-002, Rev B; Cathodic protection-passive Coast Guard Drawing 225 WLB 801-001, Rev C, Lines and Offsets Coast Guard Drawing 225 WLB 801-003, Rev 3, Curves of Form and Cross Curves of Stability Coast Guard Drawing 225 WLB 801-006, Rev E, Docking Drawing Coast Guard Drawing 225B WLB 167-1, Rev K, Structural Closures Coast Guard Drawing 225B WLB 635-1, Rev B, Hull Thermal & Acoustic Insulation Coast Guard Drawing 225B WLB 256-001, Rev M, Seawater Cooling System Diagram Coast Guard Drawing 225B WLB 601-001, Rev L; General Arrangement Inboard and Outboard Profiles Coast Guard Drawing 225B-WLB 320-001 Rev W, Electrical One-Line Diagram Coast Guard Drawing 225B-WLB 320-010 Rev J, Power System Elementary Wiring Diagram Coast Guard Drawing 225B-WLB 330-007 Rev G, Lighting System 02 Level & Above Hull Block

960B/975 & 970 Partial Coast Guard Drawing 225-WLB 320-010 Rev U, Power System Elementary Wiring Diagram Coast Guard Drawing 225-WLB 330-007 Rev M, Lighting, System 02, Level & Above Hull Block

960B/975/970 Partial Coast Guard Drawing 225B-WLB 111-001, Rev A, Shell Expansion Coast Guard Drawing 225B-WLB 601-001, Rev E, General Arr, Inboard & Outboard Profiles Coast Guard Drawing 225B-WLB 801-015, Rev B, Scantlings, Decks and Platforms Coast Guard Drawing 225B-WLB 940-001, Rev E, Hull Block 940 - Panels Coast Guard Drawing 225B-WLB 940-002, Rev E, Hull Block 940 – Modules Coast Guard Drawing 225B-WLB 561-003, Rev A; Steering Gear Arrangement Coast Guard Drawing 225B-WLB 562-001, Rev E; Steering Components A/D Coast Guard Drawing 225B-WLB 562-002, Rev C; Rudder - Struct A & D Coast Guard Drawing 225B-WLB 562-003, Rev -; Thordon Lower Rudder Stock Bearing Coast Guard Drawing 225B-WLB 562-004, Rev -; Pintle Bearing Coast Guard Drawing 225B WLB 581-001 Rev C, Anchor Handling System Arrangement Coast Guard Drawing 225B-WLB 180-10, Rev -, Generator Foundations Coast Guard Drawing 225B-WLB 256-7, Rev -, Heat Exchanger Modifications for CAT 3508 SSDG Coast Guard Drawing 225B WLB 573-11, Rev -, ATON Tie Downs Coast Guard Drawing 225B WLB 672-001, Rev C, Storerooms, Cargo Stowage and Ship Store

Arrangement and Details vii (Rev-0)

Coast Guard Drawing 225B WLB 801-006, Rev D, Docking Drawing Coast Guard Drawing 225B-WLB 201-2, Rev C, Access Removal Routes Coast Guard Drawing 225-WLB 243-1, Rev B, Propulsion Shafting Arrangement Coast Guard Drawing 225-WLB 243-2, Rev E; Stern Tube and Bearings A & D Coast Guard Drawing 225-WLB 256-001, Rev P; Seawater Cooling Sys Diagram Coast Guard Drawing 225-WLB 506-1, Rev L, Overflows, Air Escapes & Sounding Tubes Coast Guard Drawing 225-WLB 506-3, Rev D, Vents & ST Sys A&D FR 30-48 BLK 920 Coast Guard Drawing 225-WLB 506-5, Coast Guard Drawing 225-WLB 508-1, Rev C; Thermal Insulation for Mchry, Equipment and Piping Coast Guard Drawing 225-WLB-512-011, Rev E, HVAC A & D, Fr 75 – 92, Main Deck & Above Hull

Block 970 Coast Guard Drawing 225-WLB 601-2, Rev H, Booklet of General Drawings Coast Guard Drawing 225-WLB 508-1, Rev C, Thermal Insulation for Machinery, Equipment & Piping Coast Guard Drawing 225-WLB-512-004, Rev F, HVAC A & D, Fr 12 – 30, Hull Block 910 Coast Guard Drawing 225-WLB 512-12, Rev A, HVAC Standard Details and General Instructions Coast Guard Drawing 225-WLB 512-7, Rev D, HVAC A&D, FR 66-92 Inner Btm & 1st Pltfrm Coast Guard Drawing 225-WLB 512-9, Rev E, HVAC A&D, FR 57-75 Mn Dk & 01 Lvl Blk 960 Coast Guard Drawing 225-WLB 512-10, Rev D, HVAC A&D FR 57-77 02 Lvl & 03 Lvl Blk 960B 225-WLB 532-016, Piping Systems Mods Incidental to HVAC System Upgrades 225-WLB-512-001, G, HVAC System Diagram 225-WLB-512-012, B, HVAC Standard Details Coast Guard Drawing 225B WLB 512-007, Rev B, HVAC A&D, Fr 66-92, Innerbttm & 1st Platform Coast Guard Drawing 225 WLB 259-005, Rev C, Combustion Intake & Exhaust A&D Hull Block 940 Coast Guard Drawing 225-WLB 532-1, Rev H, Chilled Water System Diagram Coast Guard Drawing 225-WLB 551-1, Rev K, Compressed Air System Diagram Coast Guard Drawing 225-WLB 561-003, Rev E; Steering Gear Arrangement Coast Guard Drawing 225-WLB 562-001, Rev K; Steering Components Arrangement and Detail Coast Guard Drawing 225-WLB 562-002, Rev F; Rudder Structural A&D Coast Guard Drawing 225-WLB 562-5, Rev -; Pintle Bearing Coast Guard Drawing 225-WLB 593-1, Rev G, Sewage and Waste Water System Diagram Coast Guard Drawing 225-WLB 593-5, Rev D, Sewage and Waste Water a & D, Frame 66 Aft, Hull

Block 940 Coast Guard Drawing 225-WLB 320-1, Rev AD, Electrical One LINE Diagram Coast Guard Drawing 225-WLB-512-001, Rev G, HVAC Diagram Coast Guard Drawing 225-WLB-512-008, Rev E, HVAC A & D, Fr 92 – 110, 1ST Plat & Main Deck

Hull Block 950 Coast Guard Drawing 225-WLB-601-001, Rev V, General Arrangements, Inboard and Outboard Profiles Coast Guard Drawing 225-WLB 180-010, Rev E; FOUNDATION - GENERATORS Coast Guard Drawing 225-WLB 310-202, Rev _, SHIP SERVICE DIESEL GENERATOR Coast Guard Drawing 225-WLM 601-001, Rev T, General Arrangement, Inbd and Outbd Profiles Coast Guard Drawing 225-WLM 635-001, Rev J, Hull Thermal & Acoustic Insulation Schedule Coast Guard Drawing FL 1204-3. Rev A, Welded Padeyes and Links viii (Rev-0)

Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain Coast Guard Drawing FL 2605-037, Rev A, Mechanical Chain Stopper Reinstallation Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1 Coast Guard Drawing FL-1602-89, Rev -, Fleet 26" X 66" Weathertight Door (Supersedes 1602-48) Coast Guard Drawing 225-WLB -601-002 Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem NAVSEA Drawing 803-5001104, Rev -; Rudder Stock Bearings and Seals NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details NAVSEA Dwg 803-2145807, Propulsion Shafting & Components

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Technical Publication (TP) 3446, Jun 2009, Doppler Speed Log, Model SRD-500 Dual Axis Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch Coast Guard Technical Publication (TP) 3524, 07-JAN-97, Manufacturer's Instruction Book-SWBS

Group(s) 243-262 Coast Guard Technical Publication (TP) 3524, May 2009, Manufacturers Instruction Book, SWBS

Group(s) 243-262, 225’ WLB Class Cutters, SWBS 243, Section A, Seal, Forward Stern Shaft, Manufacturer: John Crane, Model NO. MB Series, Rev. 1

Coast Guard Technical Publication (TP) 3524, SWBS 245-A, Apr 2000, Instruction Manual for the Model 102 A Class Controllable Pitch Propeller and Shafting System

Coast Guard Technical Publication (TP) 3530A, 0, MANUFACTURER'S INSTRUCTION BOOK -

SWBS GROUP(S) 310

Coast Guard Technical Publication (TP) 3530B, 0, MANUFACTURER'S INSTRUCTION BOOK -

SWBS GROUP(S) 310

Coast Guard Technical Publication (TP) 3549, 07-JAN-97, Manufacturer's Instruction Book-SWBS Group(s) 512-516

Coast Guard Technical Publication (TP) 3556, Jun 2009, Manufacturer’s Instruction Book-SWBS Group(s) 568, Bow and Stern Thruster – Model 125

Coast Guard Technical Publication (TP) 3557, Apr 2010, Crane, Buoy Coast Guard Technical Publication (TP) 3559, SWBS 581A, Dec 2012, Anchor Windlass, P/S - Model

BMD-478

Coast Guard Technical Publication (TP) 3559, Section 582A, Apr 2009, Aft Capstan, 21” - Model BMD-

Coast Guard Technical Publication (TP) 3574, Mar 2009, SWBS Group 633-638 Coast Guard Technical Publication (TP) 3796, Section A, Aug 2006, Galley Hood – Model NBDL-60

(13’-4”) Coast Guard Technical Publication (TP) 5029, 01-NOV-03, S9243-Bx-MMC-010 - Bulkhead Shaft Seal Coast Guard Technical Publication (TP) 5420A, SWBS 551, Refrigerated Air Dryers QPNC 50 Series, Manufacturer's Instruction Book-SWBS 551, Sep 2012 ix (Rev-0)

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

Coast Guard Technical Publication (TP) 3537A, 07-MAY-01, Ship's Service Diesel Generator Set (SSDG) - Model 3508

Coast Guard Technical Publication (TP) 3537B, 07-MAY-01, Ship's Service Diesel Generator Set (SSDG) - Model 3508

Surface Forces Logistics Center Naval Engineering Directive (SFLC NED) 5735-01, 05 May 2010, Inspection And Test Procedure For Buoy Chain Winch Model Cw-1 Onboard WLM 551 Through 564 And WLB 201-215

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Coast Guard Technical Publication (TP) 3556, Manufacturer's Instruction Book – SWBS Group(s) 568 Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0450, 2014, Electrical Power for

Contractor’s Tools & Equipment Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3100, 2014, Inspect, Test and

Recondition AC Synchronous Machines In-Place Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3101, 2014, Overhaul AC

Synchronous Machines Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistic Center Standard Specification 0740 Appendix E Stray Current Protection Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2014, General

Requirements for Drawing Preparation Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems Installation Details Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Preserve Ship

Structures Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Maintenance Procedure Card, A-Q-2326, Inspect Refractory for Cracks Coast Guard Technical Publication (TP) 3563, 21-MAY-96, Manufacturer's Instruction Book-SWBS

Group(s) 593 Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services Coast Guard Technical Publication (TP) 3524, Jan 1997, Manufacturer's Instruction Book-SWBS

Group(s) 243-262 Coast Guard Technical Publication (TP) 3574, May 1996, Manufacturer's Instruction Book-SWBS

Group(s) 633-638 Code of Federal Regulations (CFR), Title 46 (Shipping), 01 Oct 2005 Edition http://www.access.gpo.gov/nara/cfr/waisidx_04/46cfr147_04.html x (Rev-0)

OTHER REFERENCES

AAA/CAA - http://newsroom.aaa.com/diamond-ratings/diamond-rating-definitions/ American National Standard Institute/American Water Works Association ANSI/AWWA C217, 2009, Petrolatum and Petroleum Wax Tape Coatings for the Exterior of Connections and Fittings for Steel Water Pipeline

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape

Test ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (AN) ASTM International (ASTM) F683, 2003, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-

Petrolatum Commercial Item Description (CID) A-A-59316, Nov 2003, Abrasive Materials for Blasting Commercial Item Descriptions (CID) A-A-59323, Rev A; Cloths, Cleaning, Low-Lint Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-PRF-16173, 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric) MIL-PRF-24647, 2013, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-PRF-24667, Jun 2005, Coating system, Non-Skid, for Roll or Spray Application MIL-S-22473 , Rev E(8); Sealing, Locking, and Retaining Compounds: (Single Component), 01/21/04 MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-2003-3, Sep 2009, Electric Plant Installation Standard Methods for Surface Ships &

Submarines (Penetrations) xi (Rev-0)

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Jan 2006, Chapter 16, Cofferdams

ODOM Echotrac DF3200 MKII, Rev 2, Technical Manual QPL-24667, May 2006, Qualified Product List of Products Qualified under Performance Specification

MIL-PRF-24667, Coating system, Non-Skid, for Roll or Spray Application Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 16 (SSPC-SP 16), 2010, Brush-Off Blast Cleaning of Coated and Uncoated Galvanized Steel, Stainless Steels, and Non-Ferrous Metals

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), May 2012, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2006, Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No. SSPC-SP 12/NACE No.5, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting Prior to Recoating

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 10/NACE No.2, Rev -; Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 10/NACE No.2, Rev 7; Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-011, Surface Ships Main Propulsion Shafting

Refurbishment Procedures, Volume I, Part 1 Naval Sea Systems Command (NAVSEA) S9243-AW-TRS-012, Surface Ships Main Propulsion Shafting

Examination, Test and Repair Action Record, Volume 1, Part 2 xii (Rev-0)

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2007, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

Christie &Grey Data Sheet DS 094 - Instructions for the measurement of mounting heights using either spring loaded telescopic gauges or a digital DTI set

Christie &Grey Data Sheet DS 096 - Mount Height Data Collection Sheet For New Installations and In Service Maintenance Checks - Marine Diesel Engines

Christie &Grey Drawing No. 44560 Isolation of Caterpillar 3508 Generator Set Chockfast® Orange, general Guidelines for Marine Chock Designers Bulletin No. 692D http://www.sspc.org/standards/scopes.html%23http://www.sspc.org/standards/scopes.html http://www.sspc.org/standards/scopes.html%23http://www.sspc.org/standards/scopes.html xiii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

8 N 225' WLB Minor (Face

Change out) Overhaul Kit

01-520-5277 1 ea. $18,357.00

8 Y *Seal Compression Tool

Onboard Tool 1 ea. $200.00

12 N Stat-O-Seal Washers NSN: 5310-01-212-5987

PN: 0-4-3-5

12 ea. 55.61

12 N O-Ring, Hub Flange Bolt Cover

NSN: 5331-00-983-9878

PN: 0-2-2-5 12 ea. 50.00

13 N **Blade Bolts NSN: 5306-01-410-6893 12 ea. $1,854.12 13 N Blade Bolt O-rings NSN: 5330-01-408-7251

(0-3-2-11) 48 ea. $2.25

13 Y Blade Seal NSN: 5331-01-623-0621

(2-472 KA174-75)

4 ea. $55.00

13 N *Lifting Device, Propeller Blade NSN: 2020-01-F02-6825 1 ea. $100.00

15 N *** Fathometer Transducer, Shallow Water, 50-200 kHz

NSN: 5845-01-470-2500

Airmar Technology SS505

2 ea. $148.92

15 Y ***Fathometer Transducer, Deep

Water, 24kHZ

NSN: 5845-01-496-9770

PN: TH24-20SAW-RA

1 ea. $11,250.00

16 Y ***Sperry SRD 500 Doppler speed log

NSN:5999-01-472-7499 1 ea. $12,936.00

18 N Duplex Sea Strainer Model 53BTX

PN: ST053020BF11TS 1 ea. $7,135.00

24 N Roller bearing Unit NSN:3130-01-504-4363 2 ea. $4,012.00 24 N Grease seal NSN: 5330-01-462-5544 4 ea. $79.25 24 N Level wind pivot bushing NSN: 3120-01-621-2293 1 ea. $1,139.00

24 N Level wind thrust bearing

NSN: 3120-01-621-2300 2 ea. $483.30

24 N Rexroth DCV NSN: 4810-01-507-0037 1 ea. $208.29 24 N Rexroth Sandwich

Flow Control NSN: 4810-01-505-9289 1 ea. $250.00

24 N Sun Sandwich Relief Valves

NSN: 4820-01-439-2451 2 ea. $900.00

24 N Rexroth Tandem Center Proportional Directional Valve

NSN: 4810-01-506-3841 1 ea. $300.00

24 Y Level Wind NSN: 3040-01-441-3721 1 ea. $7,423.00 xiv (Rev-0)

Hydraulic Cylinder) 24 N 3:1 Pilot Ratio, Vented Counterbalance Valve Assembly

NSN: 4820-01-563-5841 1 ea $98.70

24 N Fully Adjustable Needle Valve

NSN: 4820-01-416-0579 1 ea $48.75

24 N Wire Rope Assembly NSN: 0000-XF-C34-4348 1 ea. $500.00 24 Y **Hydraulic Motor NSN: 4320-01-445-2248 1 ea $23,998 24 N **Hand Pump NSN:4320-01-015-9422 1 ea. $218.76 24 N **Pins NSN:5315-01-515-9847

1 ea $300.00

24 N **Pins NSN:5315-01-515-9912

1ea $400.00

25 N **Upper bearing NSN: 3110-01-466-9924 1 ea. $5,002.41 25 N Rudder Seal Kit NSN: 5330-01-565-8083 1 ea. $2,000.00

N Boom Wear Pad Kit NSN 3950-01-497-8105 1 ea.

N Flagblock Service Kit NSN 3950-01-497-8530

1 ea

Y Extension Cylinder NSN 3040-01-415-7761 1ea

N Boom/Turret Pivot

Bearing PN: 228044 2 ea. $1,085.94

N Cpscr, 1 ½ NC x 10

Gr-L7 A320 Black, Certified NSN: 5306-01-505-9395

59 $226.73

N Hard Washer, 1 ½ ID NSN: 5310-01-505-9371 179 ea. $2.82

N Cpscr, 1 ½ NC G8

Gr-L7 A320 Black, Certified NSN: 5306-01-505-9465

60 ea. $321.31

N Nut, 1 ½ NC G8 ZI

NI,

Certified NSN: 5310-01-505-9470

59 ea. $110.71

Y Swing Drive Unit NSN 3810-01-468-5783 5 ea.

N Luff Cylinder, Pin PN: 40115 4 ea. $2,066.58

Y STBD Luffing

Cyllinder NSN 3040-01-406-5436 1 ea.

Y PORT Luffing

Cylinder NSN 3040-01-406-5435 1 ea.

xv (Rev-0)

N Boom System

Loadlock Valve and Seal Kit

PN: 238660 2 ea. $499.61

N Extension System

Loadluck Valve and Seal Kit

PN: 238661 1 ea. $795.63

N Emergency Lowering

System Hand Pump PN: 24916 1 ea. $1,272.43

N Emergency Lowering

System Relief Valve NSN 4820-01-423-5109 1 ea. $151.47

N Emergency Lowering

System Control Valve

PN: 237577 1 ea. $922.51

N Emergency Lowering

System Needle Valve NSN 4820-01-355-3175 1 ea. $108.90

N Emergency Lowering

System Shut-Off Valve

PN: 239728 1 ea. $270.82

Y Main Winch, GH50 for 1” Wire Rope NSN: 3950-01-F09-1465 1 ea. $60,829.67

N Main Fall Sheave, 24”, for 1” Wire Rope

NSN: 3020-01-507-3247 1 ea. $1,896.75

N Main Wire Rope, 1”

Dyform-18, 275’, Rota Resistance

NSN: 4010-01-486-0047 1 ea. $2,175.00

Y Crane Block for 1”

Wire Rope NSN: 3940-01-543-9872 1 ea. $4,274.10

Y Aux Winch, CH

210A NSN: 3950-01-643-3354 1 ea. $18,781.57

N Aux Fall Sheave PN: 18-25A-3/4 2 ea. $1,531.87

N Aux Wire Rope, ¾”, 6x37, 200’, EIPS, IWRC

NSN: 4010-01-594-2228 1 ea. $1,201.75

N Haul Ball PN: 237694 1 ea. $3,800.00

35 N **Anode Renew Kit 5342-01-408-5388 4 ea. $3,525.00 xvi (Rev-0)

36 N Reference electrode, silver & silver chloride

Siemens Water Technologies W3T105012

(Electrocatalytic 32622)

NSN 5977-01-346-0750

2 ea. $1,300.02

38 Y *Transducer Cover Plate

N/A 4 ea. $50.00

40 N Steel wtH, 30” X 30” Raised Hatch; 8 dog, with 21” Quick Acting Scuttle

805-1624092 1ea. $5,800.00

40 N Steel wtH, 36” X 36” Raised Hatch; 8 dog, with 21” Quick Acting Scuttle

805-1624078 MOD 1ea. $6,300.00

40 N Steel wtH, 36” X 60” Flush Hatch; 11 dog, with 25” Quick Acting Scuttle

805-1624079 MOD 1 ea. $9,400.00

40 No Steel wtH, 36” X 60” Flush Hatch; 11 dog, with 25” Quick Acting Scuttle

805-1624079 MOD 1ea $9,400.00

40 No Steel wtH, 36” X 60” Flush Hatch; 11 dog, with 25” Quick Acting Scuttle

805-1624079 MOD 1ea $9,400.00

40 No Steel wtH, 36” X 60” Flush Hatch; 11 dog, with 25” Quick Acting Scuttle

805-1624139 MOD 1ea $9,400.00

40 No Steel wtH, 36” X 72” Flush Hatch; 13 dog, with 25” Quick Acting Scuttle

805-1624139 MOD 1ea $9,800.00

40 No Steel wtH, 36” X 72” Flush Hatch; 13 dog, with 25” Quick Acting Scuttle

805-1624139 MOD 1ea $9,800.00

40 No Steel wtH, 36” X 72” Flush Hatch; 13 dog, with 25” Quick Acting Scuttle

805-1624139 MOD 1ea $9,800.00

40 No Steel wtH, 36” X 60” Flush Hatch; 11 dog, with 25” Quick Acting Scuttle

805-1624079 MOD 1 ea. $9,800.00

41 N Chain Stopper Repair Kit

NSN: 2030-01-485-7215 2 ea. $795.00

41 N Chain Stopper Pin Kit

NSN: 2030-01-485-7209 2 ea. $50.00

44 N **Oversized shaft seal diaphragm

NSN: 2010-01-537-2301 1 ea. $9,828.00 xvii (Rev-0)

(Main Prop Shaft) 44 N **Oversized shaft seal diaphragm (PTO shaft)

H74265-01-3 1 ea. $4,250.00

61 Y D-Ring, (Tie-down) Rated Load 6,000 lbs.

Peck-Hale F187-2/5340-01- 614-1511

29 $40.00

71 Y **Propeller shaft NSN: 2010-01-399-5912 1ea. $165,000.00 71 N **Grounding Silver

Strip NSN: 5340-01-126-4569 1ea. $1,889.00

71 N **SST Straps NSN: 5340-01-126-4570 4ea. $28.00 71 N **SST Bailing Seals NSN: 5330-01-284-3686 4ea. $6.00 72 N Christie & Grey

Isolation Mount NSN 5340-99-613-8406 8 ea. $558.03

72 N Christie & Grey Isolation Mount

NSN 5340-99-501-0478 4 ea. $528. 03

72 N Christie & Grey Sole Plate

NSN 5340-99-387-2519 12 ea. $95.04

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xviii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

2 Hull Plating (U/W Body), Ultrasonic Testing

3 Appendages (U/W), Leak Test

6 Tank (Ballast), Clean and Inspect

7 Tank (Ballast), Clean and Inspect

8 Propulsion Shaft Seals (Mechanical), Inspect and Clean

9 Propulsion Stern Tube Bearings, Check Clearances

10 Propulsion Shaft Bearings (External), Check Clearances

11 Controllable Pitch Propellers, Clean and Inspect

12 Controllable Pitch Propeller, System Maintenance

13 Controllable Pitch Propeller Hub, General Maintenance, Perform

19 Sea Bay, Clean and Inspect

21 Rudder Stock Bearings, Check Clearances

22 Rudder, Inspect and Repair

24 Hydraulic Inhaul Winch, Inspect and Service

25 Rudder and Rudder Stock, Remove and Inspect

26 Anchor Windlass, Inspect and Service

27 Anchor Chain(s) and Ground Tackle, Inspect and Repair

28 Buoy Crane, Inspect and Service

30 U/W Body, Preserve (100%)

34 Impressed Current Cathodic Protection System, Inspect and Maintain xix (Rev-0)

44 Propulsion Shaft Seals (Bulkhead), Overhaul

45 Warping Capstan, Inspect and Service

49 Bilges, Preserve

52 SORS Cargo Hold, Preserve

61 Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test

62 Voids (Non Accessible) Leak Test

71 Propulsion Shafting; Remove, Inspect, and Reinstall xx (Rev-0)

PRINCIPAL CHARACTERISTICS

225' WLB (A-CLASS)

PHYSICAL

Length overall 225' 0" Length between perpendiculars 206' 0" Maximum beam 46' Designed draft 13' 0" Full load displacement 1929.74 Long Tons SW Light ship displacement 1544.38 Long Tons SW Minimum operating displacement 1906.70 Long Tons SW Mast height (above 12' waterline) 67' 5" Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-

3/8 die lock chain

HULL

Bilge keels (port & starboard) Frames 42-79 Frame spacing FR 0 to 12 21" FR 12 to 30 22" FR 30 to 102 24"

MACHINERY

Main propulsion Diesel Reduction Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM Number of propellers 1 Number of blades 4 Diameter 10' Pitch Controllable

RPM 254

Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW Emergency diesel generator One Caterpillar 3406 DITA, 280 KW Shore tie Two 450 VAC, 400 Amp, 3-wire Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL Shaft bearing, aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel oil 76,498 gal.

Fresh water capacity 8056 gal.

Hydraulic oil capacity 2785 gal.

Lube oil storage 764 gal.

Grey water tank 2700 gal.

Sewage holding tank 1700 gal.

1 (Rev-0)

00000_0315_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of

2 (Rev-0) this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3 (Rev-0)

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

• None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

5 (Rev-0)

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT. SURFACE AMBIENT

ΔT

| DP -

Surface |

7 (Rev-0)

QA-3A - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:__________ mils

Place Surface Profile Replica Tape Here

Reading:_______…