TACKLE_(WYTL_65A)_UPDS_FQ1_PJM_16R0.pdf
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USCGC TACKLE (WYTL 65604)
SPECIFICATION FOR UNPLANNED DOCKSIDE REPAIRS
FY2016
Developed By: Philip J Murray
LCDR Amy M Lockwood
(Rev-0, 29 September 2015)
USCGC TACKLE (WYTL-65A) UNPLANNED DOCKSIDE AVAILABILITY FY2016
ii (Rev-0)
TABLE OF CONTENTS
Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .................................................................................. v Consolidated List of Critical Inspection Items ............................................................................................. vi Principal Characteristics - Tender .............................................................................................................. vii General Requirements WORK ITEM 1: Lead Dust, Clean WORK ITEM 2: Lead-Based Paint and Asbestos- Containing Material, 100% Abatement, Perform
USCGC TACKLE (WYTL-65A) UNPLANNED DOCKSIDE AVAILABILITY FY2015
iii (Rev-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iv (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.
All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:
MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm
Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp
Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::
www.gpoaccess.gov
The Government is aware of the following internet web links where contractors may procure commercial specifications:
American Welding Society (AWS): http://www.awspubs.com/index.php
ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/
NFPA: http://www.nfpa.org
SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace
COAST GUARD DRAWINGS
Coast Guard Drawing 65B WYT 0103-3, Rev -, Booklet of General Plans (65607-65609)
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors
Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and
Allied Processes
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace v (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
This section is not applicable to this package.
vi (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5
(Inspection report particulars)):
Work
Item Title
1 Lead Dust, Clean vii (Rev-0)
PRINCIPAL CHARACTERISTICS - TENDER
65' WYTL (A-CLASS: 65601, 65602, 65604)
PHYSICAL
Length overall 64' 10-1/2"
Depth 8' 11"
Maximum beam 19' 3/8"
Height of highest projection 27' 10"
Full load draft 4' 11 5/8" LCF Draft
Full load displacement 73.7 Long Tons SW
Shore tie voltage requirements 440 V
Frame spacing 1' 6"
HULL
Hull/main weatherdeck material
Superstructure
MACHINERY
Number of propellers 1
Number of blades 4
Diameter of propeller 54"
Pitch 46"
RPM 400
Shaft diameter 3.5
1 (Rev-0)
00000_0315_FLT
REC_00000_FLT_ Commercial Project @ CG Facility (1212)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and
'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is
Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and
Allied Processes
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
2 (Rev-0)
3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.
3.2 Contractor-provided fire extinguishers. The Contractor shall provide portable fire extinguishers.
3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec
0000, in accomplishing the following task:
Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.
Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.
3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec
6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).
NOTE
Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes
(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.
3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC
Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable
Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is conditionally exempt small quantity generator.
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.
National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an
NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection
3 (Rev-0) of equipment and materials which may contribute contaminants to storm water discharges.
Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.
3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.
3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The
Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility
Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System
(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste
Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the
Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40
CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the
Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For
Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).
3.5.6 Additional Requirements. The Contractor shall be aware of the following:
3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the
Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast
Guard facility without COR or KO-approval.
3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.
3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.
3.6 Local Policy. None.
4 (Rev-0)
3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:
None.
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
5 (Rev-0)
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
Vessel Name Hull # Work Item # Work Item Title
Location of Work (incl. frame #’s) Area (sqft)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down
(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.
threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
Name of QP-1/NACE Inspector Signature Cert. # Date / Time
6 (Rev-0)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE &
TIME
ACTIVITY
(Surface preparation, primer coat, barrier coat, top coat, etc…)
LOCATION
(Frame & Deck, relation to equipment, etc.)
TEMPERATURE
% REL.
HUMID-
ITY DEW
PT.
SURFACE AMBIENT
ΔT
| DP -
Surface |
7 (Rev-0)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
Location of Work (Frame References) Area (sqft)
SURFACE PREPARATION METHOD
PROFILE ACHIEVED (mils)
Min Max Mean
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area)
Brush-blasting (non-metallic substrate)
Abrasive Manufacturer and Sieve Size: _________________________________
Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Place Surface Profile
Replica Tape Here
Reading:__________ mils
Place Surface Profile
Replica Tape Here
Reading:__________ mils
Place Surface Profile
Replica Tape Here
Reading:__________ mils
Place Surface Profile
Replica Tape Here
Reading:__________ mils
Place Surface Profile
Replica Tape Here
Reading:__________ mils
Place Surface Profile
Replica Tape Here
Reading:__________ mils
Place Surface Profile
Replica Tape Here
Reading:__________ mils
Place Surface Profile
Replica Tape Here
Reading:__________ mils
Place Surface Profile
Replica Tape Here
Reading:__________ mils
Place Surface Profile
Replica Tape Here
Reading:__________ mils
Place Surface Profile
Replica Tape Here
Reading:__________ mils
Place Surface Profile
Replica Tape Here
Reading:__________ mils
Place Surface Profile
Replica Tape Here
Reading:__________ mils
Place Surface Profile
Replica Tape Here
Reading:__________ mils
Place Surface Profile
Replica Tape Here
Reading:__________ mils
Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings: ______________
8 (Rev-0)
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
SURFACE PREPARATION METHOD
PROFILE ACHIEVED (mils)
Min Max Mean
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-1/NACE WJ-1
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP WJ-3/NACE WJ-3
SSPC-SP WJ-4/NACE WJ-4
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area)
Brush-blasting (non-metallic substrate)
Abrasive Manufacturer and Sieve Size: _________________________________
Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Reading: _____ mils _____ mils _____ mils _____ mils _____ mils
Reading: _____ mils _____ mils _____ mils _____ mils _____ mils
Reading: _____ mils _____ mils _____ mils _____ mils _____ mils
Reading: _____ mils _____ mils _____ mils _____ mils _____ mils
Reading: _____ mils _____ mils _____ mils _____ mils _____ mils
Reading: _____ mils _____ mils _____ mils _____ mils _____ mils
Reading: _____ mils _____ mils _____ mils _____ mils _____ mils
Reading: _____ mils _____ mils _____ mils _____ mils _____ mils
Reading: _____ mils _____ mils _____ mils _____ mils _____ mils
Reading: _____ mils _____ mils _____ mils _____ mils _____ mils
Mean Mil Reading (IAW ASTM D4417-Method B) for above 10 readings (by column):
_____ mils _____ mils _____ mils _____ mils _____ mils
9 (Rev-0)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15
DATE TEST LOCATIONS
CONDUCTIVITY
(microsiemens/cm)
10 (Rev-0)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
Coating Mfg Product Name Batch # Induction
Time
Coating System Sequence
(Primer/Touchup/3rd Coat, etc.)
DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2
SPOT 1 2 3 4 5
AVERAGE
VALUE
*BASE METAL
READING (BMR)
*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
Location (Frame Reference): ___________________
SPOT 1 2 3 4 5
Overall Avg. DFT
ADJUSTMENTS
1 Avg. BMR Deviation
3 Before
Adjustments
After Adjustments
Avg.
Location (Frame Reference): ___________________
SPOT 1 2 3 4 5
Overall Avg. DFT
ADJUSTMENTS
1 Avg. BMR Deviation
3 Before
Adjustments
After Adjustments
Avg.
Location (Frame Reference): ___________________
SPOT 1 2 3 4 5
Overall Avg. DFT
ADJUSTMENTS
1 Avg. BMR Deviation
3 Before
Adjustments
After Adjustments
Avg.
Application Method (Airless, Conventional Spray, Rolled) Average DFT
11 (Rev-0)
S_59300_ESD_0115_SWIT
S15_007_59300_PJM_0815_HULL65604
WORK ITEM 1: Lead Dust, Clean and Encapsulate
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to clean and remove lead dust contamination and encapsulate in the location(s) identified in Table 1:
TABLE 1 – COMPARTMENT (S) DESIGNATED FOR CLEANING
NAME SPACE DESCRIPTION
Main Hold 2-32-0-A Entire Compartment, including all bulkhead, overhead, deck, bilge, ducting, all equipment(including porous materials) and associated components, and fixtures, approximately 824 sq. ft.
Mess Deck 1-19-0-L Entire Compartment, including all bulkhead, overhead, deck, bilge, Tables, galley equipment, ducting (interior and exterior) , all equipment(including porous materials), cleaning seats, cushions, and storage area under the seats, cleaning under stove and refrigerator, cleaning stove vent hood and piping. Remove and dispose of carpet. 115 sq Ft
Pilot House 1-12-0-A Clean the steps leading to pilot house. All fixture, panels, and surfaces.
Remove and dispose of carpeting.
Dry stores 2-13-2-A Entire Compartment, including all bulkhead, overhead (include above false ceiling, wires, surfaces, tiles), deck, bilge, Tables, galley equipment, ducting, all equipment(including porous materials) and associated components, and fixtures, approximately 20 sq ft.
Forward
Passageway
2-13-0-L Entire Compartment, including all bulkhead, overhead (include above false ceiling, wires, surfaces, tiles), deck, bilge, Tables, galley equipment, ducting, all equipment(including porous materials) and associated components, and fixtures. 50 sq ft.
Port Fan Space 1-12-2-A Entire Compartment, including all bulkhead, overhead, deck, bilge, wires, fan coil unit, and fixtures. Encapsulate 24 sq ft.
OIC State
Room
2-15-1-L Entire Compartment, including all bulkhead, overhead, deck, bilge, Tables, galley equipment, ducting, all equipment(including porous materials) and associated components, and fixtures. 65 Sq Ft. Dispose of 65 sq ft of carpeting. Encapsulate 35 sq ft below rack. Underneath rack is accessed only by removing drawers.
Stbd Fan
Space
No
Numbering
Entire Compartment, including all bulkhead, overhead, deck, ducting
(interior and exterior) wires, fan coil unit, and fixtures. 7 Sq Ft..
Encapsulate 30 sq ft.
Forward
Berthing
2-5-0-L Entire Compartment, including all bulkhead, overhead, deck, bilge, wires, fan coil unit, mattresses, racks (interior and exterior) and fixtures. 140 sq
Ft. Clean FCU.
Port, Stbd, and top of Sewage
Void
2-4-1-L 59 Sq ft for each compartment port and starboard, 12 Sq ft. forward sewage compartment. Clean on top of sewage tank.
Engine Room
And engine
2-19-2-E Entire Compartment, including all bulkhead, overhead, deck, bilge, ducting
(interior and exterior), all equipment(including porous materials) and
12 (Rev-0) room ventilation associated components, and fixtures, approximately 350 sq feet
Crew Head 2-15-2-L Remove head ventilation fan and do not re-install and clean crew head space. Interferences- one false bulkhead panel. Ducting (interior and exterior). 12 sq ft.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 65B WYT 0103-3, Rev -, Booklet of General Plans (65607-65609)
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
3. REQUIREMENTS
3.1 General.
3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph:
3.3 Pre Sampling Test Results
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std
Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:
13 (Rev-0)
Deck plates, including associated hardware.
Tow reel and line.
Fresh Water Tank
Shelving and associated equipment.
Piping.
HALON system and associated piping.
Wiring
Compartment Contents
Asbestos Containing Material. Contractor shall not disturb asbestos containing material.
Galley Equipment
Miscellaneous
3.2 Lead dust cleaning particulars. The Contractor shall accomplish all lead dust clean-up tasks for the surfaces designated in Table 1, in accordance with SFLC Std Spec 000, Appendix A or B and Coast Guard Drawing (s) identified in Section 2. Additional applicable requirements include, but are not limited to the following:
Additional protective measures.
Lead dust wipe sampling.
Waste disposal.
NOTE
Appendix A of SFLC Std Spec 0000 pertains to work performed at
Contractor Operated (Non-USCG) Facilities; Appendix B applies to work performed at USCG Facilities.
3.3 Pre-and post work lead dust sampling - for non-affected spaces. Before and after completion of cleaning job, the Contractor shall conduct lead dust wipe sampling in non-affected location(s) listed in Table 2. Refer to sub-paragraph paragraph titled “Lead dust wipe sampling” in SFLC Std
Spec 0000, Appendix A or B, as applicable. CIR. These results shall be submitted with 24 hours.
NOTES
1. Pre-work sampling for non-affected adjacent compartments is for the purpose of establishing baseline of initial condition.
2. Post-work sampling for non-affected adjacent compartments is for verifying whether or not contamination has occurred as a result of improper protective measures.
TABLE 2. LEAD DUST WIPE PRE-SAMPLING
UNAFFECTED SPACE # OF WIPE SAMPLES
Pilot House 3
Lazarette 2
14 (Rev-0)
3.4 Lead dust cleaning particulars. The Contractor shall accomplish all lead dust clean-up tasks for the surfaces designated in Table 1, in accordance with SFLC Std Spec 000, Appendix A or B and Coast Guard Drawing (s) identified in Section 2. Additional applicable requirements include, but are not limited to the following:
WORK ITEM 2: Additional protective measures.
1. Lead dust wipe sampling.
Waste disposal.
NOTE
Appendix A of SFLC Std Spec 0000 pertains to work performed at
Contractor Operated (Non-USCG) Facilities; Appendix B applies to work performed at USCG Facilities.
3.5 Additional cleaning. In addition to the designated compartment(s), clean compartment porous and non porous contents, which include, but are not limited to the following:.
Deck plates.
Tool boxes.
Tow reel.
Shelving for DC gear and SCBA.
FFE Bags and contents.
Fire hoses.
Wood shoring.
Mooring lines.
Fenders.
Stokes litter and bag.
Rescue swimmer bag and equipment.
SCBA Straps.
Carpet.
NOTE
Diamond plate decking has historically required extensive and multiple cleanings to achieve satisfactory post sampling results.
3.6 Encapsulate: Encapsulate the three compartments identified in Table 1.
3.7 Install HEPA filter on FCUs located in Port and Starboard fan Spaces.
4. NOTES
This section is not applicable to this work item.
15 (Rev-0)
S_63000_ESD_0115_SWIT
S15_007_63000_100PrcntLdAsbstsCtngAbtmnt_PJM_0915_65604
WORK ITEM 2: Lead-Based Paint and Asbestos- Containing Material, 100% Abatement, Perform
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to abate lead based paint
(LBP) and asbestos-containing material (ACM) in the location(s) identified in Table 1. This is an optional item.
TABLE 1 - ABATEMENT LOCATIONS
COMPARTMENT/STRUCTURE AFFECTED SURFACES TOTAL SURFACE
AREA
(APPROXIMATED
SQFT
Starboard Plenum, 1-12-0-A Bulkheads, Overhead, and Bilges 30 sq ft.
Port Plenum Bulkheads, Overhead, and Bilges 30 sq ft.
Fore Peak Bulkhead 1 sq ft.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 65B WYT 0103-3, Rev -, Booklet of General Plans (65607-65609)
COAST GUARD PUBLICATIONS
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures
OTHER REFERENCES
None
16 (Rev-0)
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures - general. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std
Spec 0000, paragraph 3.3.5 (Interferences).
FCU
Piping
Electrical Cables
2.1.5 Hazardous material disclosure. The Contractor shall be aware of the presence of lead in excess of 0.009 percent by weight (0.018 mg/cm2, or 90 ppm) in primer coatings in the affected locations. Asbestos in excess of 1% is present in the existing in the forepeak area.
3.2 Abatement particulars. Accomplish LBP abatement requirements, as specified in SFLC Std
Spec 000, Appendix A or B, and Coast Guard Drawing (s) identified in Section 2 for the surfaces identified in Table 1.
3.2.1 Be aware that surfaces to be abated also include all structural members associated with/adjacent to designated surfaces, in addition to lighting fixtures, pipe runs, and junction boxes.
NOTES
1. SFLC Std Spec 0000, Appendix A applies to availabilities performed at contractor operated (non-USCG) facilities; Appendix B pertains to work accomplished at USCG facilities.
2. Abatement specific requirements in Appendix A or B of SFLC Std
Spec 0000 include, but are not limited to the following:
+ Additional protective measures.
+ HAZMAT removal/surface preparation.
+ Post-surface preparation clearance sampling and inspection.
+ Lead dust clean-up.
+ Waste disposal.
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3. If abatement work will be sub-contracted, the Prime Contractor is highly encouraged to seek out companies with a successful history of shipboard LBP abatement and containment. The Coast Guard has encountered several delays associated with Hazmat abatement to due to inexperienced contractors and/or sub-contractors, in addition to un-intended contamination of ship spaces by the spread of lead dust.
Any additional contract costs caused by delays associated with abatement due to ineffective performance of a subcontractor or contamination of spaces will be borne by the Prime Contractor.
3.2.2 Post-abatement clearance, inspection, and cleaning – order of performance. After completion of surface preparation and removal of generated debris, perform the below-specified tasks, in the specific order provided.
3.2.2.1 Aggressive sampling. Perform asbestos aggressive sampling of the affected space(s).
3.2.2.2 Inspection. Upon successful results of aggressive sampling, perform visual inspection of all prepared surfaces, accompanied by the CG Inspector.
3.2.2.3 Lead dust cleaning and wipe sampling. After satisfactory results of visual inspection, perform all tasks associated with lead dust cleaning and wipe sampling.
3.3 Post-abatement clearance, inspection, and cleaning – order of performance. After completion of surface preparation and removal of generated debris, perform the below-specified tasks, in the specific order provided.
3.3.1 Substrate inspection. Perform visual inspection, accompanied by the CG Inspector, of all prepared surfaces. Submit a CFR.
3.3.2 Lead dust cleaning and wipe sampling. After satisfactory results of visual inspection, perform all tasks associated with lead dust cleaning and wipe sampling.
3.2.3 Surface coating. After satisfactory result of lead dust concentrations have been achieved prime and coat all affected surfaces using the applicable coating system listed in Table 3.
TABLE 3 - APPLICABLE COATING SYSTEM
SURFACES *COATING SYSTEM
Bulkheads and Overheads “Bulkheads (Bulkheads and Overheads, Un-insulated Steel), Option I or II”, in accordance with SFLC Std Spec 6310, Appendix B ((Cutter and Boat
Interior Painting System) Bilges “Bilges, Cofferdams, and Forepeaks, Steel”,, Option II”, in accordance with SFLC Std Spec 6310, Appendix B ((Cutter and Boat Interior Painting
System) *Suppliers of CG-authorized coatings are listed in Appendix C of SFLC Std Spec 0000.
3.2.4 Hull Board. After satisfactory result of lead dust concentrations and coating system applied, install up to 12 sq ft of hull board in port fan space.
18 (Rev-0)
4. NOTES
This section is not applicable to this work item.
File details come from the government source that posted it. Updated .