TACKLE__WYTL_65A__DD_FQ3_TJR_16R0.pdf

PDF 905 KB Posted Feb 9, 2016

Attached to: FY16 TACKLE DRYDOCK REPAIRS
Solicitation number: HSCG8516CP45717
Issued by: Department of Homeland Security US Coast Guard

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TACKLE_AMENDMENT_1.pdf	PDF	Mar 2, 2016
TACKLE__WYTL_65A__DD_FQ3_TJR_16R1.pdf	PDF	Mar 2, 2016
Tackle_Rev1_Blank_pricing_sheet.xlsx	XLSX spreadsheet	Mar 2, 2016
GOVERNMENT_PROPERTY_REPORT.docx	DOCX document	Feb 9, 2016
Past_Performance_Questionnaire.docx	DOCX document	Feb 9, 2016
Request_for_Clarification.docx	DOCX document	Feb 9, 2016
TACKLE_RFQ.docx	DOCX document	Feb 9, 2016
TACKLE_BLANK_PRICING_SHEET.xlsx	XLSX spreadsheet	Feb 9, 2016

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USCGC TACKLE (WYTL 65604)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2016

Developed By: Tyler J Richardson

(Rev-0, 22 December 2015)

USCGC TACKLE (WYTL-65A) DRYDOCK AVAILABILITY FY2016

ii (Rev-0)

TABLE OF CONTENTS

iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 65 WYT 101-001, Rev A, Construction Plan and Sections

Coast Guard Drawing 65 WYT 103-002, Rev B, Outboard, Inboard Profile and General Arrangement

Coast Guard Drawing 65 WYT 103-003, Rev -, Booklet of General Plans

Coast Guard Drawing 65 WYT 1101-001, Rev B, Superstructure Plan & Dets

Coast Guard Drawing 65 WYT 1101-003, Rev A, Inboard Construction Profile and Sections

Coast Guard Drawing 65 WYT 1112-001, Rev A, Strut, Skeg, Main Engine and Generator Foundation Details

Coast Guard Drawing 65 WYT 1201-002, Rev -, Tow Rail & Guard Rails

Coast Guard Drawing 65 WYT 1901-001, Rev -, Painting, Insulation, Sheathing & Deck Covering Schedule

Coast Guard Drawing 65 WYT 191-001, Rev A, Ballast Box Arrg’t. & Details

Coast Guard Drawing 65 WYT 2200-001, Rev B, Rudder Drawing

Coast Guard Drawing 65 WYT 2200-002, Rev -, Steering Gear

Coast Guard Drawing 65 WYT 2901-005, Rev A, Curves of Form

Coast Guard Drawing 65 WYT 3801-002, Rev -, Heating A/C & Vent

Coast Guard Drawing 65 WYT 4000-001, Rev A, Machinery Arrangement

Coast Guard Drawing 65 WYT 4103-003, Rev -, Exhaust Piping

Coast Guard Drawing 65 WYT 4301-002, Rev J, 65601 Thru 65615 Shafting Plan

Coast Guard Drawing 65 WYT 4400-003, Rev C, Propeller

Coast Guard Drawing 65 WYT 4504-001, Rev -, Fuel Oil Piping v (Rev-0)

Coast Guard Drawing 65 WYT 500-001, Rev -, Lines and Offsets

Coast Guard Drawing 65 WYT 5501-003, Rev -, Gen Fuel Oil Piping Arrgt D/G Replacement (TACKLE 65604)

Coast Guard Drawing 65 WYT 700-003, Rev -, Docking Block Arrangement (‘A’ Class)

Coast Guard Drawing 65 WYT 9300-003, Rev B, Fire Alarm / Detection System Mods

Coast Guard Drawing 65B WYT 103-003, Rev -, Booklet of General Plans (65607-65609)

Coast Guard Drawing 65B WYT 103-006, Rev D, Deck and Hold Arrangements (65613-65615)

Coast Guard Drawing 65B WYT 103-014, Rev -, Booklet of General Plans (65610-65612)

Coast Guard Drawing 65B WYT 1602-001, Rev -, Doors, Hatches, Scuttles & Manholes

Coast Guard Drawing 65B WYT 4103-004, Rev C, Engine Starting F/O and Engine Cooling System Arrangement and Details (65613-15)

Coast Guard Drawing 65B WYT 4301-004, Rev A, Propulsion Shaft Single Sheet Detail

Coast Guard Drawing FL 6713-201, Rev B, CRP-V850 Transducer (B-14) Adapter Assembly

NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Commandant Instruction (COMDTINST) M9000.6, Oct 2004, Naval Engineering Manual

(NEM)

Coast Guard Technical Publication (TP) 1747, General Information Book

Coast Guard Technical Publication (TP) 3210, Feb 2005, Manufacturer's Instruction Book-SWBS Group(s)(s) 555

Coast Guard TP 3957, SWBS 555, Feb. 2005, Fire Alarm Control Panel-Autopulse IQ 301

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services vi (Rev-0)

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

OTHER REFERENCES

American Bureau of Shipping (ABS) 2, Rule Requirements for Survey After Construction, 2014, Part 7, Appendix Section 10, Guide for Bronze and Stainless Steel Propeller Castings

American Welding Society (AWS) D1.2, 2008, Structural Welding Code - Aluminum

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using Wipe Sampling Methods for Subsequent Determination of Metals

ASTM International (ASTM) A36, 2008, Standard Specification for Carbon Structural Steel

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3951, Reapproved 2010, Standard Practice for Commercial Packaging

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 29, Part 1910, Subpart Z, 1910.1025, 2011, Toxic and Hazardous Substances-Lead

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2013, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 46, Part 147, Section 65, 2007, Coast Guard, Department of Homeland Securtiy, Carbon Dioxide and Halon Fire Extinguishing Systems.

COMDTPUB P16700.4, NVIC 3-95, 6/19/1995; Periodic Inspection and Testing of Fixed Halon Fire Fighting Equipment Aboard Mechant Vessels

Commercial Item Description (CID) A-A-52624, Nov 2008, Antifreeze, Multi Engine Type, Ethylene Glycol (For Caterpillar equipment applications, use CAT Extended Life Pre-Mix coolant.)

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust- Petrolatum

Commercial Item Description (CID) A-A-59588, 2005, Rubber Silicone

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) QQ-L-171, Mar 1988, Lead Pig

Fernstrum Gridcooler Installation and Maintenance Manual, 2006, Form 165

Furuno Integrated Heading Sensor PG-1000 Operator’s Manual.(See Figure 1)

International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing Tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50 m, Inclusive

International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-24456, Jun 1979, Adhesive for Plastic Vibration-Damping Tile

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-16173, 2006, Corrosion Prevention Compound, Solvent Cutback, Cold-Application

MIL-PRF-23236, Sep 2009, Coating Systems for Ship Structure vii (Rev-0)

MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-83483, 1998, Thread Compound, Anti-Seize, Molybdenum Disulfide-Petrolatum.

MIL-PRF-900, Mar 1991, Rubber Gasket Material, 45 Durometer Hardness

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-167-1, Nov 2005, Mechanical Vibrations of Shipboard Equipment (Type I - Environmental and Type II - Internally Excited)

MIL-T-24558/18 (SH), Terminal Boxes, Connection

National Fire Protection Association (NFPA) 12A, Jan 2009, Standard on Halon 1301 Fire Extinguishing Systems

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 11), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC), May 2012, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating viii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

5 Y **Propeller shaft NSN: 2010-01-534-9802 1 ea. 5,200.00 5 N Mechanical seal assembly NSN: 4320-01-497-8057 1 ea. 3,397.35

5 N Bronze cutless bearing

Duramax Model # EASE 1 ea. 383.38

6 Y Propeller NSN: 2010-01-482-6135 1 ea. 6,561.81 6 Y Modified Coupler

Knut NSN: 1 ea.

6 Y Stepper Key, Propeller

NSN: 1 ea.

8 N Engine coolant – Brand CAT ELC 50/50 Pre-Mix

PN: 16334, CPS236334 110 gal NA

8 N SSDG Gasket Set PN: GB12-1A 2 61.40 8 N MDE Gasket Set PN: GD12-2C 1 88.75 16 Y *Transducer Cover

Plate N/A 1 ea. 50.00

18 N ***Fathometer Transducer, Shallow Water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 1 ea. 148.92

39 N QAWT Door 2-13-0 Left Hand, Steel, 26x66 inches*

Overbeke – Kain #M128A 1 ea. $5500

39 N QAWT Door 2-19-2 Right Hand, Steel, 26x45 inches*

Overbeke – Kain #M128A 1 ea. $5500

41 N Gems LS-270,Liquid Switch Sensor

NSN: 6680014321038, PN:

LS - 270

7 ea. $113.42

41 N Cable Shielded, #18

AWG, 2-

Conductors, MIL-

DTL-24643/33

NSN: 6145-01-205-3632

PN: LS2SWU-1

10 ft/ As required.

$0.47/ft

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter ix (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

2 Hull Plating (U/W Body), Ultrasonic Testing

3 Appendages (U/W), Leak Test

8 Keel Coolers, Clean, Inspect and Hydro

12 Rudder Assembly; Remove, Inspect and Reinstall

14 U/W Body, Preserve (100%)

30 Propulsion Shaft Bearings (External), Check Clearances

38 Galley & Messdeck Deck Covering, Replacement

43 Bilge Surfaces (Engine Room), Preserve (“100%”)

44 Fuel Piping, Renew x (Rev-0)

PRINCIPAL CHARACTERISTICS - TENDER

65' WYTL (A-CLASS: 65601, 65602, 65604)

PHYSICAL

Length overall 64' 10-1/2" Depth 8' 11" Maximum beam 19' 3/8" Height of highest projection 27' 10" Full load draft 4' 11 5/8" LCF Draft Full load displacement 73.7 Long Tons SW Shore tie voltage requirements 440 V Frame spacing 1' 6"

HULL

Hull/main weatherdeck material Superstructure

MACHINERY

Number of propellers 1 Number of blades 4 Diameter of propeller 54" Pitch 46"

RPM 400

Shaft diameter 3.5

1 (Rev-0)

00000_0315_FLT

REC_00000_FLT_ Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, 3 (Rev-0) and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000, General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

4 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

5 (Rev-0)

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE AMBIENT

ΔT

| DP -

Surface |

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.