ATTACHMENT_1_-_Specification_JAMES_FY15_PSA-1_DS_(REV-2).pdf

USCGC JAMES (WMSL 754)

SPECIFICATION FOR POST SHAKEDOWN AVAILIABILITY #1 (PSA-1)

DOCKSIDE REPAIRS

FY2015

Developed By: Kevin P O'brien

(Rev-2, 20 March 2015)

ATTACHMENT 1

USCGC JAMES (WMSL-754) PSA-1 DOCKSIDE AVAILABILITY FY2015

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. ix Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics ............................................................................................................................. xiv General Requirements WORK ITEM 1: Fixed CO2, FM 200 and Ansul R-102 Systems Annual Certification, Perform WORK ITEM 2: Water Mist System, Annual Inspection, Perform WORK ITEM 3: Stern Boat Capture Net and Capture Line, Fabricate WORK ITEM 4: Flight Deck Net, Weight Testing WORK ITEM 5: Deck Covering, Carpeting, Replace WORK ITEM 6: Wardroom Equipment, Replacement WORK ITEM 7: Temporary Services, Dockside, Home Pier WORK ITEM 8: Boat Capture Net Carriage Assembly, Extend WORK ITEM 9: Starboard Boat Davit, Modify WORK ITEM 10: Mission Module to Stateroom, Convert WORK ITEM 11: Air Flow Sensor Alarm, Install WORK ITEM 12: Decontamination Station Drains, Modify WORK ITEM 13: Battle Dressing Station Surgical Lights, Install WORK ITEM 14: AFFF Valve Remote Control Station, Install WORK ITEM 15: CIWS Fire Station Hose Rack, Relocate iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK ITEM

CHANGES MADE

05 MAR 15 1 14 Addition of GFE for AFFF Switch and associated parts from

CGC STRATTON PSA-1

06 MAR 15 1 10 Addition of CFE to capture bulkhead repairs made in

HAMILTON PSA-1 via CR-004

06 MAR 15 1 15 Addition of photos from HAMILTON PSA-1 to capture visual of finished product

09 MAR 15 2 13 Updated parts numbers, quantities

20 MAR 15 2 5 Clarification of remove/retain underlayment

20 MAR 15 2 6 Clarification of equipment to remove

20 MAR 15 2 12 Addition of flush access hatch for deck drain in rack

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 750-WMSL-100-001, Rev L, General Arrangements (AS3100001)

Coast Guard Drawing 750-WMSL-100-002, Rev E, Inboard and Outboard Profiles (ASC100002)

Coast Guard Drawing 750-WMSL-100-060, Rev C, General Arrangements Hull 3 & Follow

(AS3100001)

Coast Guard Drawing 750-WMSL-202-004, Rev -, Machinery Control & Monitoring System Cables

Running Sheets (ASC202004)

Coast Guard Drawing 750-WMSL-300-002, Rev B, Electrical Standard Details

Coast Guard Drawing 750-WMSL-300-032, Rev B, Unit 3130 2nd Dk - FR 64 to FR 76 Arrangement of

Electrical Equipment (ASC300313)

Coast Guard Drawing 750-WMSL-300-057, Rev B, Unit 2240 - Main Dk FR 44 to FR 52 Arr of Elect

Eqpt (AS3300224)

Coast Guard Drawing 750-WMSL-300-061, Rev -, Unit 4420 - 01 Lvl - FR 52 FR 67 Arrangement of

Electrical Equipment (AS3300442)

Coast Guard Drawing 750-WMSL-304-001, Rev E, Wireway Key Plan (ASC304001)

Coast Guard Drawing 750-WMSL-320-001, Rev H, Electrical One LINE Diagram (ASC320001)

Coast Guard Drawing 750-WMSL-320-010, Rev F, Power Sys Deck Plan - Second Dk, Aft of FR 52

(ASC320006)

Coast Guard Drawing 750-WMSL-330-003, Rev B, Lighting System - Feeders Deck Plan Wiring

Diagram (ASC330003)

Coast Guard Drawing 750-WMSL-330-024, Rev -, Lighting Sys Deck Plan -02 Level and Above Cable

Routing (ASC330013CR) http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace v (Rev-0)

Coast Guard Drawing 750-WMSL-330-503, Rev A, 750-WMSL-Engineering Change Battle Dressing

Stations Surgical & Emergency Lights

Coast Guard Drawing 750-WMSL-436-004, Rev -A, Miscellaneous Alarms System Cable Running

Sheets (Crs) (ASC436004)

Coast Guard Drawing 750-WMSL-436-011, Rev A, Fire Detection Sys Deck Plan (ASC436009)

Coast Guard Drawing 750-WMSL-521-039, Rev A, Firemain Unit 4420 (ASC521442)

Coast Guard Drawing 750-WMSL-522-001, Rev F, Diagram Machinery Space Water Mist (ASC522001)

Coast Guard Drawing 750-WMSL-528-003, Rev G, Plumbing and Interior Deck Drain Diagram

(ASC528003)

Coast Guard Drawing 750-WMSL-528-014, Rev A, Plumbing & Interior Deck Drains and Vents - Unit

2100 (ASC528210-Pd)

Coast Guard Drawing 750-WMSL-528-016, Rev B, Plumbing & Interior Deck Drains and Vent System -

Unit 2120 (ASC528212-Pd)

Coast Guard Drawing 750-WMSL-528-017, Rev A, Plumbing & Interior Dk Drains and Vent Sys Unit

2130 (ASC528213-Pd)

Coast Guard Drawing 750-WMSL-528-018, Rev A, Plumbing & Interior Deck Drains and Vent Sys -

Unit 2140 (ASC528214-Pd)Sys - Unit 2140 (AS3528214-Pd)

Coast Guard Drawing 750-WMSL-528-041, Rev B, Pluming Fixture Hook-Up Detail Booklet Details

Coast Guard Drawing 750-WMSL-528-045, Rev -, Plumbing & Interior Deck Drains and Vent Sys - Unit

2140 (AS3528214-Pd)

Coast Guard Drawing 750-WMSL-540-001, Rev F, Fuel Oil Diagram

Coast Guard Drawing 750-WMSL-555-008, Rev C, ACTIVE_Fire_ Protection Hfp_System_Schematic

(ASC555046)

Coast Guard Drawing 750-WMSL-555-011, Rev C, Machinery Space Watermist System Schematic

(ASC555049)

Coast Guard Drawing 750-WMSL-583-002, Rev C, Small Boat Stbd, Hdlg Sys, Arr & Details

(ASC583002)

Coast Guard Drawing 750-WMSL-583-500, Rev A, Boat Davit Modifications

Coast Guard Drawing 750-WMSL-583-501, Rev D, Boat Capture Net Modification (NSC Hulls 750-752)

Coast Guard Drawing 750-WMSL-583-504, Rev E, Stern Launch & recovery Arrangement & Details

(ASC53004)

Coast Guard Drawing 750-WMSL-583-513, Rev -, Boat Capture Net Carriage Extension

Coast Guard Drawing 750-WMSL-583-514, Rev -, Boat Capture Net With Extension

Coast Guard Drawing 750-WMSL-583-515, Rev A, Boat Capture Net Carriage Extension

Coast Guard Drawing 750-WMSL-621-001, Rev -, Joiner Bulkheads Typical Details

Coast Guard Drawing 750-WMSL-612-003, Rev B, Helo Landing Area Safety Nets & Wheel Stops Arr and Details (ASC612003)

Coast Guard Drawing 750-WMSL-621-019, Rev D, Overhead & Bhd Sheathing Mn Dk FR 36-64

(ASC621019)

Coast Guard Drawing 750-WMSL-635-002, Rev C, Insulation Arr & Details Thermal, Acoustic, & Fire

(ASC635002)

Coast Guard Drawing 750-WMSL-635-002, Rev E, Insulation Arrangements and Details Thermal, Acoustic and Fire

Coast Guard Drawing 750-WMSL-635-2, Rev –H, Insulation Arr & Details Thermal, Acoustic, & Fire

(Asc635002) vi (Rev-0)

Coast Guard Drawing 750-WMSL-640-004, Rev -, Arrangements of Living Spaces Nsc 3 & Follow

Coast Guard Drawing 750-WMSL-640-4, Rev -, Arrangements of Living Spaces (ASC640001)

Coast Guard Drawing 750-WMSL-641-500, Rev B, SCIF Shipalt Compartment Conversion, Mission

Module to Officer’s Stateroom

Coast Guard Drawing 750-WMSL-801-001, Rev A, Booklet of General Plans (ASC801001)

Coast Guard Drawing ELC-023-SK-08-09-001, Rev A, NSC 3 Structural Modifications Additional Local

Fatigue Enhancements

NAVSEA Drawing 803-1385866, Rev E, Penetration, Bulkhead and Deck

NAVSEA Drawing 804-5773932, Rev A, Acoustic & Thermal Insulation for Ducts Installation Details

NAVSEA Drawing 804-5959214, Piping Insulation - Installation Details

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series), Coatings and Color Manual

Coast Guard Technical Publication (TP) 7001, Boat Davit - Model DC-8600CTS

Coast Guard Technical Publication (TP) 7078, 13-JUN-07, Main Gas Turbine - Fuel Oil Conditioning

Module - Model Mfcm-35-3-M

Coast Guard Technical Publication (TP) 7096, 10-OCT-07, Carbon Dioxide Safety Manual

Coast Guard Technical Publication (TP) 7097, 21-JUN-07, Fire Protection System - Model FM-200

Coast Guard Technical Publication (TP) 7118, Carbon Dioxide Fire Protection System – Series 70

Coast Guard Technical Publication (TP) 7141, ULTRA FOG High Pressure Sprinkler Systems

Coast Guard Technical Publication (TP) 7427, 8 Feb 2012, R-102 Restaurant Fire Suppression Sys -

Design, Install, Recharge, Maint Manual

Coast Guard Technical Publication (TP) 7525, Cutter Information Book Auxiliary Machinery (Vol. IV) –

Rev. 1

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3041, 2014, Shipboard Electric

Cable Test

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair and Installation

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2014, Electrical

Power for Contractor Tools and Equipment

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 20124 Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior

Deck Covering Systems vii (Rev-0)

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install New

Deck Covering Systems

OTHER REFERENCES

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals

ASTM International (ASTM) F1836M, Reapproved 2007, Standard Specification for Stuffing

ASTM International (ASTM) F683, 2008, Standard Practice for Selection and Application of Thermal

Insulation for Piping and Machinery

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2013, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment

Code of Federal Regulations (CFR) Title 46, Part 90-139, 2011, Shipping

Code of Federal Regulations (CFR) Title 49, Oct 2013, Transportation

DOD-STD-2003, Dec 1990, Electric Plan Installation, Standard Methods for Surface Ships and

Submarines.

Fed Spec V-T-295, Thread, Nylon Type I, Class A

Fed Std 751, Type 301 Stitches Seams and Stitching

Ingalls Shipbuilding Drawing, Electrical One Line Diagram, Rev A (NSC5-SRD) (ASC320001E)

Ingalls Shipbuilding Drawing, Foam System Diagram, Rev H, AFFF System Diagram WMSL 754 Only

(ASC555001H)

ISO 2307: 2010, Fiber Rope-Determination of Certain Physical and Mechanical Properties

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-69, 2003, Pipe

Hangers and Supports - Selection and Application

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-89, 2003, Pipe

Hangers and Supports – Fabrication and Installation Practices

SP485000, Rev-, Sleeves Pipe Structure Penetration

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-89, 2003, Pipe

Hangers and Supports – Fabrication and Installation Practices

MIL-DTL-15024, Nov 1997, Plates, Tags and Bands for Identification of Equipment

MIL-DTL-24050E, Jan 1999, Rope, Fibrous-Double-Braided (Nylon)

MIL-DTL-24643, Oct 2009, Cables, Electric, Low Smoke Halogen-Free, For Shipboard Use, General

Specification for

MIL-DTL-24643C, Oct 2009, Cables, Electric, Low smoke Halogen-Free, For Shipboard Use, General

Specifications For

MIL-DTL-5423E, Feb 2009, Boots, Dust and Moisture Seal (For Toggle and Push-Button Switches, Circuit Breakers, and Rotary-Actuated Parts), General Specification For

MIL-PRF-15160K, Jan 2013, Fuses, Instrument, Power, and Telephone, General Specification For

National Fire Protection Association (NFPA) 25, 2011, Standard for the Inspection, Testing, and

Maintenance of Water-Based Fire Protection Systems

National Fire Protection Association (NFPA) 750, 2010, Standard on Water Mist Fire Protection Systems

Naval Air Warfare Center (NAVAIR) NAEC ENG 7576, Shipboard Aviation Facilities Resume, Jan

2009` viii (Rev-0)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings SSPC-SP 3, 11/1/2004; Power Tool Cleaning

TT-P-645B, Primer, Paint, Zinc-Molybdate, Alkyd Type

Tubes, Nylon and Packing Assemblies (Metric) ix (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

2 N Recirc Tank Sock

Filters

P/N: 10011036 4 ea

6 N Refrigerator/Freezer :

30" Wide X 26" Deep

X 58" High, Manufactured by

Cospolisch In, 115V, 60 Hz, 1 Phase, 404a

Refrigerant, constructed of heavy gauge Type 304 stainless steel with automatic defrost and stainless steel shelving.

Foundation shall be

316 Stainless Steel -7

Gauge

R6F3-2M-SN-ML 1 ea. 5000

9 N/A Cutter Boat Trailer N/A 1 ea. N/A

10 N Table, with drawer.

32”L x 21” W x 30”H.

SFC No. B-4D-4

Drawing No. S3306-

638434

PN: 1 ea. 1,500

10 N Chair, Type 1, Style 1, Class B

SFC No. B-3B-3

NIIN: 00-291-0332

1 ea. 250

10 N Joiner Door to

Stateroom.

26” x 74” clear opening.

Type 1 with a 1- 3/8 inch sill and a continuous Roton hinge.

Door is Aluminum

Honeycomb panel construction with AL extruded frame.

Baked enamel finish

Type III, Class 2, of

MIL-E-15090, color

Brown FED STD 595

No. 20227.

Right Hand.

PN: 805-4629248

1 ea. 5,000 x (Rev-0)

Mortise Style cylinder

Lock spec

ANS/BHMA A156.2

Type 161 T-4.

14” x 14-1/4” Louver mounted 10 inches up from bottom of door.

Door fitted with hook and other devices to hold door fully open.

Doors shall be fitted with anti rattle bumpers.

10 N Stateroom Overhead

Lights

PN: FPS320-2CAI 2 ea. 250

10 N Stateroom Overhead

Light with single red filter tube

PN: FPS320RV-2CAI 1 ea. 250

10 N 1-MC speaker PN: 61720-350-01 1 ea. 350

10 N Heater, duct type, electric, 1.93KW, 450V, 3 phase

PN: 210-154975 1 ea. 2,500

10 N Joiner Door from

Stateroom to T/S, Right hand

PN: 805-4629248 1 ea. 5,000

10 N Table, with drawer.

32”L x 21” W x 30”H

PN: FL 3306-25, SH 56 1 ea. 1,500

10 N Double Berth w/Berth

Lights

PN: 805-1631103 1 ea. 10,000

10 N Berth Spring PN: 805-1632586 2 ea. 400

10 N EEBD Stowage

Container

PN: 804-5751208A 2 ea. 60

10 N Mirror, 48”h x24”w PN: 804-4623537MOD 1 ea. 500

10 N Soap Dispenser PN: FF-D-396G 1 ea. 100

10 N Paper Towel Dispenser PN: B-263 1 ea. 50

10 N Trash Receptacle, bhd mounted

PN: B-279 1 ea. 40

10 N Towel Rack PN: 810-2145802 1 ea. 25

10 N Lavatory Unit w/Fluorescent Light &

Electric Outlet

PN: 805-1623970 1 ea. 4,500

10 N Coat and Hat Hook PN: MIL-H-929 4 ea. 15

10 N Chair, Straight Leg w/o

Arms

PN: AA-C-275 1 ea. 300

10 N Lavatory Unit Sub-base PN: 1 ea. 150

10 N Modular Wardrobe PN: FL 3306-25 SH 20 2 ea. 1,000

10 N Modular Wardrobe

Sub-base

PN: 2 ea. 300

10 N Waste Paper Basket PN: 4028T2 1 ea. 20

10 N Berth Sub-Base PN: 1 ea. 400

10 N Soap Dish PN: 1 ea. 15

10 N Tumbler/tooth brush holder

PN: WW-P-541/8 2 ea. 20

10 N Grab Rod PN: B-490 x 12 2 ea. 20 xi (Rev-0)

10 N Shower Curtain Rod w/Rod Sockets 1”D x

36”L

PN: 805-1646065 1 ea. 100

10 N Soap/Shampoo Shelf PN: 1 ea. 20

10 N Towel Bar PN: B-205 x 18 1 ea. 25

10 N Toilet Paper Dispenser PN: B-685 1 ea. 20

10 N Shower Curtain w/hooks & holdback

36”W x 6’-4”H

PN: MIL-S-955 1 ea. 15

10 N Water Closet PN: EVAC 900 FLR

MDL

1 ea. 5,500

10 N Shower Unit PN: Symmons 1-804S

Delete S

1 ea. 6,000

10 N T/S Convection Heater PN: CE 3 1/2 1 ea. 4,000

N T/S Overhead

Flouresent Light (T-

Grid)

PN: Pauluhn FT220-AI 1 ea. 300

10 N Entertainment System

Wall outlet

PN: WO-1F 1 ea. 40

10 N Wall Mount for battery operated clock

PN: 1 ea. 50

10 N Step Light-Flourescent, (1-9w-Pl), Surf Bhd

Mtd, W/Hi Impact

Acrylic Red Prismatic

Lens & Alzak

Reflector, Alum Inum

Housing, NDP , NSN

6210-01-558-5836

(Figure 4 for Refrence).

Symbol 64-1-37 1 100

11 N Air Flow Indictor Panel 62413-100 1 4264.50

11 N Air Flow Sensor (0-

5000 PPM), Duct

Mount

62413-006 1 4581.50

13 N Surgical Light, Portable in stowage box

SYM. 107.1 2 ea. 1,500.00

13 N Adjustable Mounting

Bracket

6230-00-843-5991 8 ea. 200.00

13 N Hand Lantern-

Incandescent

6230-01-580-6268 SYM

101.2L (W) MOD

8 ea. 400.00

13 N Hand Lantern Bracket SYM. 003 8 ea. 20.00

13 N Plug-120VAC, 2W, 3P, Brass, WTRTT

PN: 420BP-125 2 ea. 100.00

13 N Receptacle-SGL, 120VAC, 20 AMP

PN: 2632BU-125 8 ea. 90.00

13 N Junction Box SYM. 406.1 2 ea. 20.00

13 N Plug-125VAC, 20A, 2

W, 3P

PN: 2606BU-125 8 ea. 150.00

13 N Switch-Rotary, Type

4X DPST, 20A,

125VAC

PN: 862B 2 ea. 200.00

13 N Switch & Receptacle-

DPST, 125VAC, 10A

PN: 2640B-125 4 ea. 350.00 xii (Rev-0)

13 N Stuffing Tube, Nylon

Size 2

PN: Type 1-002 12 ea. 10.00

13 N Packing Assembly, Stuffing Tube , Size 2

5330-00-202-2590 12 ea. 2.00

13 N Electrical Cable, 1000V, Type

LSDSGU-4

MIL-DTL-24643/15 150 ft. 500.00

13 N Midget Fuses – 1A

,Fast Acting

MIL-F-15160/9 8 ea. 10.00

13 N Fuse Box, Midget

SBM, 2 CKT

SYM 671.1 4 ea. 150.00

13 N Stuffing Tube, Nylon

Size

5975-00-296-4095 6 ea 37.50

13 N Packing Assembly, Stuffing Tube, Size 4B

5330-00-089-4334 6 ea 15

13 N Electrical Cable, 1000V, Type LSFSGU-

MIL-DTL-24643/17 100 ft 200

13 N Battle Lantern Batteries 6135-00-643-1310

8 25

14 N Siemens SM331

Analog Input Module

PN: 6ES7331-7KF02-

0AB0

1 125.00

14 N WAGO Terminal

Block

PN: 51012269 1 90.00

14 N 20-Pin Front Connector PN: 6ES7392-1AJ00-

0AA0

1 15.00

14 N Altech, NEMA 4X, 3 phase, 480 V

Disconnect Switch

PN: KER325UL-Y/R 1 380.00

14 N DRS Technologies

Watertight Remote

Control Station, Type

6891, with one type C pushbutton element in the bottom position, include the optional protective cover

PN: 6981ED172-1P 2 560.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

This section is not applicable to this package.

USCGC JAMES (WMSL-754) DOCKSIDE AVAILABILITY FY2015

xiv (Rev-0)

PRINCIPAL CHARACTERISTICS

418' WMSL

PHYSICAL

Length overall 418' 0"

Length between perpendiculars 390' 0"

Maximum beam 54' 0"

Beam @ 01 level 47' 9-1/8"

Depth (01 level @ side to baseline) 39' 2-3/4"

01 deck camber foredeck 1/4" in 1'-0"

Minimum berth depth 20' 0"

Height of highest projection Approximately 119'

Draft, design 14.40'

Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each

One gas turbine General Electric LM2500; 29,500 SHP

Type of propulsion CODAG

Electrical system 24 Volt DC

Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max

Two reduction gears RENK

One cross connect gear RENK

HULL

Hull material 5086 Aluminum

HSLA-80 Steel

ABS EH 36 Steel

ABS AH 36

Frame spacing

FWD of FR 9 2' 3"

FR 9 to FR 10 6' 9"

FR 10 to FR 98 4' 1"

FR 98 to FR 99 3'-8"

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators

Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal

Fresh water 12,454 gal

JP-5 Fuel 35,182 gal

1 (Rev-0)

00000_0215_FLT

REC_00000_FLT_ Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2013, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment

Code of Federal Regulations (CFR) Title 49, Oct 2013, Transportation

2 (Rev-0)

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with (COMDTINST)_MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 5 of COMDTINST MI0360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC

Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable

Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is not applicable.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

3 (Rev-0)

Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40

CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For

Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the

Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast

Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

4 (Rev-0)

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE AMBIENT

ΔT

| DP -

Surface |

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Place Surface Profile

Replica Tape Here

Reading:__________ mils

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings: ______________

8 (Rev-0)

9 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils)

Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Reading: _____ mils _____ mils _____ mils _____ mils _____ mils

Mean Mil Reading (IAW ASTM D4417-Method B) for above 10 readings (by column):

_____ mils _____ mils _____ mils _____ mils _____ mils

10 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15

DATE TEST LOCATIONS

CONDUCTIVITY

(microsiemens/cm)

11 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Coating Mfg Product Name Batch # Induction

Time

Coating System Sequence

(Primer/Touchup/3rd Coat, etc.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL

READING (BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before

Adjustments

After Adjustments

Avg.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before

Adjustments

After Adjustments

Avg.

Location (Frame Reference): ___________________

SPOT 1 2 3 4 5

Overall Avg. DFT

ADJUSTMENTS

1 Avg. BMR Deviation

3 Before

Adjustments

After Adjustments

Avg.

Application Method (Airless, Conventional Spray, Rolled) Average DFT

12 (Rev-0)

55500_JAH_1212_418

WORK ITEM 1: Fixed CO2, FM 200 and Ansul R-102 Systems Annual Certification, Perform

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform the annual certification of systems listed in Table 1.

TABLE 1 – ANNUAL CERTIFICATION OF EQUIPMENTS

SYSTEM MANUFACTURER

Fixed CO2 System http://www.chemetron.com

FM200 Fire Suppression System http://www.chemetron.com

Galley Fire Suppression (Ansul R-102) https://www.ansul.com

Weigh CO2 Bottles

Weigh FM-200 Cylinders

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 750-WMSL-100-001, Rev L, General Arrangements (ASC100001)

Coast Guard Drawing 750-WMSL 100-060, Rev C, General Arrangements Hull 3 & Follow

(ASC100001)

Coast Guard Drawing 750-WMSL-555-008, Rev C, ACTIVE_Fire_ Protection

Hfp_System_Schematic (ASC555046)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Coast Guard Technical Publication (TP) 7096, 10-OCT-07, Carbon Dioxide Safety Manual

Coast Guard Technical Publication (TP) 7097, 21-JUN-07, Fire Protection System - Model FM-

Coast Guard Technical Publication (TP) 7118, Carbon Dioxide Fire Protection System – Series

13 (Rev-0)

Coast Guard Technical Publication (TP) 7525, Cutter Information Book Auxiliary Machinery

(Vol. IV) – Rev. 1

Coast Guard Technical Publication (TP) 7427, 8 Feb 2012, R-102 Restaurant Fire Suppression

Sys - Design, Install, Recharge, Maint Manual

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 46, Part 90-139, 2011, Shipping

MIL-DTL-15024, Nov 1997, Plates, Tags and Bands for Identification of Equipment

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep. The Contractor shall provide the services of qualified Tech Rep, who is familiar with the fixed fire protection systems, to accomplish the following tasks – on site:

Provide manufacturer's proprietary information, software, and tools pertinent to the equipment/system.

Conduct annual servicing of the fire protection systems.

Test the system for proper operation and provide certification of inspection.

3.1.2.1 The Contractor shall ensure that the Tech Rep for the Fixed CO2 System and FM 200 System is a

Technical Representative of Chemetron Fire Systems; 4801 Southwick Drive; Matteson, IL 60443.

Telephone: 708-748-1503.

3.1.2.2 The Contractor shall ensure that the Tech Rep for Ansul R-102 System is a Technical

Representative of Ansul Fire Protection Products, P.O. Box 192105, San Francisco, CA 94119, Telephone: 408-899-4933.

3.1.2.3 The Contractor shall submit the name of the Technical Representative to the COR at the Arrival

Conference.

3.1.3 Protective measures. Protect components, spaces, and equipment in accordance with SFLC

Standard Specification 0000 paragraph 3.3.3 (Vessel component, space and equipment protection).

3.1.3.1 The contractor shall take all special protective measures required, including warning ropes and contact with ship’s crew to ensure that systems testing does not endanger ship’s crew and that areas covered by fire suppression systems are not occupied during testing of the fire suppression systems.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec

0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:

Piping

14 (Rev-0)

Electrical Cable

Galley Equipments

3.2 General information.

3.2.1 The Fixed CO2 Systems and Chemetron Fire Master 200 Heptafluropropane Fixed Flooding

Systems onboard the cutter are described in CG Tech Pub 7525. The CO2 systems and FM 200 systems are shown in Figure FO-2 and FO-3 in CG Tech Pub 7525. Additional information on design and location may be found in CG Dwg 750-WMSL-555-008 and CG Dwg 750-WMSL-801-001 and 750-

WMSL-100-001. A brief description of the installed systems is listed below:

3.2.2 Chemetron High Pressure CO2 System. The Main Gas Turbine Enclosure is protected by a

Chemetron Manufactured high pressure CO2 Fire Suppression System. The system is equipped with four

(4) 50 lb. CO2 cylinders. The system has a time delay relay and is capable of activation from three (3) separate locations. Activation of the system shuts down the cooling fans, closes the ventilation dampers, and closes the fuel shout off valves. The system has a visual and audible alarm and a time delay. The system is shown in Figure FO-2 of CG Tech Pub 7525 and CG Tech Pub 7118.

3.2.3 Chemetron Fire Master 200 Heptafluropropane Fixed Flooding Systems. There are three (3) separate FM 200 flooding systems. Each FM 200 system protects a separate compartment. The Paint

Locker, HAZMAT Stowage Locker, and Flammable Liquid Storage Locker are each equipped with a separate FM 200 System. Each FM 200 system consists of one (1) FM 200 storage tank and a manual activation station. Each system also has two (2) pressure switches which shut down ventilation to each compartment and which sound an alarm at the MCMS console. Each system has a visual and audible alarm. The systems are not equipped with time delays. The three (3) systems are shown in Figure FO-3 of CG Tech Pub 7525.

3.2.4 Galley Grease Fire Suppression System. A wet chemical cartridge operated potassium carbonate fire suppression system has been installed to protect the deep fat fryer area in the galley. The system is an

ANSUL R-102 Fire Suppression System and consists of two 3 gallon tanks, one 1 gallon tank, fusible link assemblies, piping and two manual operating stations. The system is described in CG Tech Pub 7427.

3.3 Work guidance.

3.3.1 Perform annual inspection work on the installed fire protection system. Guidance for the applicable work is found in 46 CFR 132.350 and includes weighing all affected cylinders, testing time delays, alarm

/ shut downs and inspecting the physical condition of each system, including hoses and nozzles to ensure that they are clean and in good condition.

3.3.2 Guidance on test certification allowances and safety procedures may be found in CG Tech Pubs

7525, 7118, and 7427.

3.3.3 Submit a CFR noting the weight of each cylinder inspected,the most recent hydrostatic test date of each cylinder, the condition of all flexible hoses, and date each hose was last renewed.

3.4 Maintenance actions.

3.4.1 Inspect, jointly with the Coast Guard Representative, the Main Gas Turbine Enclosure Fixed CO2 system, each of the three (3) fixed FM 200 systems, and the galley grease fire suppression system.

Inspect all affected equipment and systems as well as the cleanliness and condition of affected spaces

15 (Rev-0) prior to starting work to document original condition. Submit a Condition Found Report for each affected space noting the condition of the spaces and any discrepancies in equipment and system operation. Any repairs needed, as a result of inspection may be the subject of a contract change. Inspect, jointly with the

Coast Guard Representative, to verify cleanliness and condition of all affected spaces, equipment and systems after completion of work.

3.4.2 CO2 systems. - Provide the services of an experienced Chemetron Technical Representative to perform annual and semi-annual inspections on the installed fixed CO2 System. These semi-annual and annual services are described in CG Tech Pub7118, Paragraph 5.13 through Paragraph 5.20. The

Contractor shall complete all semi-annual and annual services described in CG Tech Pub 7118, paragraphs 5.13 through 5.20. The semi-annual and annual inspections will include the following actions:

3.4.2.1 Notify the Ship’s Engineer of the Watch prior to commencing testing and inspection of fixed

CO2 systems

3.4.2.2 Disable the automatic and manual activation releases of each system being inspected.

3.4.2.3 Submit a CFR with the date each CO2 cylinder was last hydrostatically tested. Inspect and weigh

CO2 bottles.

NOTE

An installed or stowed compressed gas cylinder that has not been disturbed or discharged may remain installed or stowed up to 12 years from its previous date of hydrostatic testing. When 12 years have elapsed, the cylinder shall be removed from service, discharged, and hydrostatically tested before being returned to service.

3.4.2.4 The Contractor shall remove covers to all pressure switches. Manually test each pressure switch for time delay relays. Ensure that pressure switch is bypassed during pressure test to avoid damage.

3.4.2.5 Inspect and test the automatic and manual release mechanisms on all fixed CO2 Systems.

3.4.2.6 Inspect the discharge heads on each cylinder and the high pressure flexible discharge hose assemblies. Submit a CFR with the condition of all flexible hoses and when each hose was last renewed.

NOTE

High pressure hoses must be hydrostatically tested every 5 years

3.4.2.7 Test operation of all associated electrical circuits including alarm circuits and ventilation shut-downs.

3.4.2.8 Test all piping to ensure there are no clogs.

3.4.2.9 Restore affected CO2 systems to its original operating condition.

3.4.3 FM 200 Systems - Provide the services of an experienced Chemetron Technical Representative to perform annual and semi-annual inspections on each of the installed fixed FM 200 System. These semi-annual and annual services are described in CG Tech Pub 7097, section 7.3. The Contractor shall complete all semi-annual and annual services described in CG Tech Pub 7097, section 7.3. The semi-annual and annual inspections shall include the following actions:

16 (Rev-0)

3.4.3.1 Notify the Ship’s Engineer of the Watch prior to commencing testing and inspection of fixed FM

200 systems.

3.4.3.2 Disable manual activation releases of each system being inspected.

3.4.3.3 Inspect and weigh each of the FM 200 bottles and CO2 bottles for this system.

3.4.3.4 The Contractor shall remove covers to all pressure switches. Manually test each pressure switch for time delay relays. Ensure that pressure switch is bypassed during pressure test to avoid damage.

Verify the ventilation dampers are closed and fans are “OFF”.