Attachment_1_-_HAMILTON_FY_15_PSA-2_DS_(Rev-0).pdf

PDF 3 MB Posted Jun 9, 2015

Attached to: USCGC HAMILTON (WMSL 753) Dockside Post Shakedown Availability #2 (PSA-2) FY15 FQ4
Solicitation number: HSCG85-15-R-P4PE62
Issued by: Department of Homeland Security US Coast Guard

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Attachment 1 - Specifications

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ATTACHMENT_2_-_Schedule_of_Supplies-Services.pdf	PDF	Jun 9, 2015
ATTACHMENT_3_-_Continuation_of_Combined_Synopsis-Solicitation_(P4PE62).pdf	PDF	Jun 9, 2015
ATTACHMENT_4_-_Request_for_Clarification.doc	DOC document	Jun 9, 2015

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USCGC HAMILTON (WMSL 753)

SPECIFICATION FOR POST SHAKEDOWN AVAILABILITY #2 (PSA-2)

DOCKSIDE REPAIRS

FY2015

Developed By: Kevin P O'brien

(Rev-0, 31 March 2015)

USCGC HAMILTON (WMSL-753) PSA-2 DOCKSIDE AVAILABILITY FY2015

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics ............................................................................................................................. xiv General Requirements WORK ITEM 1: Fixed CO2, FM 200 and Ansul R-102 Systems Annual Certification, Perform WORK ITEM 2: Water Mist System, Annual Inspection and Biennial Discharge Test, Perform WORK ITEM 3: Flight Deck Net, Weight Testing WORK ITEM 4: Tenting, Provide WORK ITEM 5: Decks Exterior, Preserve WORK ITEM 6: Temporary Services, Dockside, Home Pier WORK ITEM 7: Air Flow Sensor Alarm, Install WORK ITEM 8: Overhead Light Fixture, Modify WORK ITEM 9: Folding Boom Cranes, Install WORK ITEM 10: Side Boat Davit, Replace WORK ITEM 11: Tanks (Water Mist), Preserve “Partial” WORK ITEM 12: AFT Boat Adjustable Cradle and Tie Down, Relocate iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 750 WMSL-100-530, Rev-, Modifications incidental to the installation of Allied Dual Pont Davit HAMILTON

Coast Guard Drawing 750 WSML-801-001, Rev A , Booklet of General Plans

Coast Guard Drawing 750-WMSL-097-502; Rev -, Stability Test Report, 23 March 2011; Approved:

June 7, 2011

Coast Guard Drawing 750-WMSL-100-001, Rev L, General Arrangements (ASC100001)

Coast Guard Drawing 750-WMSL-100-045, Rev H, Unit 3330 Structure – Second Deck to Main Deck – Frame 82 to Aft

Coast Guard Drawing 750-WMSL-100-051, Rev G, Unit 4310 Structure – 01 Level to 02 Level – Frame 44 to Frame 52

Coast Guard Drawing 750-WMSL-100-052, Rev G, Unit 4320 Structure – 02 Level and Above – Frame 48 to Frame 53

Coast Guard Drawing 750-WMSL-100-053, Rev G, Unit 4420 Structure – 01 Level and above – Frame 52 to Frame 67

Coast Guard Drawing 750-WMSL-100-060, Rev C, General Arrangements Hull 3 & Follow

(AS3100001)

Coast Guard Drawing 750-WMSL-100-531, Rev -, Structural Mods IWO New Aft Folding Cranes

(HAMILTON)

Coast Guard Drawing 750-WMSL-100-60, Rev C, General Arrangements Hull 3 & Follow (AS3100001)

Coast Guard Drawing 750-WMSL-150-501, Rev , Small Boat Access Platform Modifications Starboard v (Rev-0)

Coast Guard Drawing 750-WMSL-167-001, Rev G, Manhole List Installation and Fabrication Details Ship Wide (ASC167001)

Coast Guard Drawing 750-WMSL-180-035, Rev D, Fdn Arr Dwg Design Unit 3330 Bklt No. 1

Coast Guard Drawing 750-WMSL-186-501, Rev B, Sea Painter Boom Installation Details

Coast Guard Drawing 750-WMSL-300-036, Rev D, Unit 3230 Second Deck Frame 76 to Frame 88 Arr of Electrical Equipment

Coast Guard Drawing 750-WMSL-300-2, Rev B, Electrical Standard Details (ASC300003)

Coast Guard Drawing 750-WMSL-320-010, Rev F, Power Sys Deck Plan - Second Dk, Aft of FR 52

Coast Guard Drawing 750-WMSL-320-038, Rev B, Electrical One Line Diagram

Coast Guard Drawing 750-WMSL-320-041, Rev B, Electrical One Line Diagram (NSC4-SRD)

(ASC320001B)

Coast Guard Drawing 750-WMSL-320-564, Rev-, Power System Mods Incid to S2S2 Tech Demo (53824904)

Coast Guard Drawing 750-WMSL-330-SKT, Rev F, 750 WMSL SHIPALT Low Level Lighting

Coast Guard Drawing 750 WMSL 330-11, Rev E, Lighting System Deck Plan Second Deck, FWD of FR

Coast Guard Drawing 750 WMSL 330-15, Rev D, Lighting System Deck Plan Main Deck – FWD of FR

Coast Guard Drawing 750 WMSL 330-17, Rev E, Lighting System Deck Plan Main Deck – AFT of FR

Coast Guard Drawing 750 WMSL 330-21, Rev C, Lighting System Deck Plan 01 Level, AFT of FR 44

Coast Guard Drawing 750 WMSL 330-23, Rev D, Lighting System Deck Plan 02 Level and Above

Coast Guard Drawing 750-WMSL-436-004, Rev B, Miscellaneous Alarms System Cable Running Sheets

Coast Guard Drawing 750-WMSL-505-4, Rev A, Piping Material Schedule (ASC505004)

Coast Guard Drawing 750-WMSL-506-511, Rev -, Fuel Oil Vent Mods IWO New Side Davit

Coast Guard Drawing 750-WMSL-512-001, Rev G, HVAC System Diagram

Coast Guard Drawing 750-WMSL-512-519, Rev G, HVAC System Diagram

Coast Guard Drawing 750-WMSL-512-526, Rev -, HVAC Mods IWO New Aft Folding Cranes

Coast Guard Drawing 750-WMSL-516-501, Rev -, Chilled Water Mods IWO New Aft Folding Cranes

Coast Guard Drawing 750-WMSL-520-503, Rev -, Seawater Cooling Mods IWO New Aft Folding Cranes

Coast Guard Drawing 750-WMSL-520-504, Rev -, Seawater Cooling Piping Mods IWO Dual Point Davit Installation

Coast Guard Drawing 750-WMSL-522-001, Rev F, Diagram Machinery Space Water Mist (ASC522001)

Coast Guard Drawing 750-WMSL-522-002, Rev -, Machinery Space Water Mist System Description

(ASC522001-02)

Coast Guard Drawing 750-WMSL-523-503, Rev -, Washdown Countermeasure Mods IWO New Aft Folding Cranes

Coast Guard Drawing 750-WMSL-551-512, Rev -, Compressed Air Mods IWO New Aft Folding Cranes

Coast Guard Drawing 750-WMSL-555-008, Rev C, Active Fire Protection Foam System Schematic

(ASC555046)

Coast Guard Drawing 750-WMSL-555-011, Rev C, Machinery Space Watermist System Schematic

(ASC555049)

vi (Rev-0)

Coast Guard Drawing 750-WMSL-556-503, Rev -, Hydraulic Piping Mods IWO Aft Folding Crane Installation

Coast Guard Drawing 750-WMSL-572-001, Rev D, Fab & Installation of Monorails and Service Rails

Coast Guard Drawing 750-WMSL-583-002, Rev C, Small Boat Starboard Handling System Arrangement & Details

Coast Guard Drawing 750-WMSL-583-4, Rev D, Stern Launch & Recovery Arrangement & Details

(ASC583004)

Coast Guard Drawing 750-WMSL-583-505, Rev B, Aft Boat Adjustable Cradle Arr & Det

Coast Guard Drawing 750-WMSL-583-506, Rev , Aft Boat Adjustable Cradle Arr & Det Hull 750 & 751

Coast Guard Drawing 750-WMSL-583-508, Rev-, Installations IWO Aft Folding Cranes

Coast Guard Drawing 750-WMSL-583-502, Rev -, Modifications Incidental to the Installation of Allied Dual Point Davit (WMSL 752)

Coast Guard Drawing 750-WMSL-583-518, Rev -, Hydraulic Piping Mods IWO Dual Point Davit Installation

Coast Guard Drawing 750-WMSL-588-001, Rev F, Aviation Facilities General Arrangements

Coast Guard Drawing 750-WMSL-600-036, Rev G, Fab & Install of Hull Outfit Design Unit 3330

Coast Guard Drawing 750-WMSL-612-001, series, Fab & Instal of Exterior Rails, Stanchions, & Lifelines

Coast Guard Drawing 750-WMSL-612-003, Rev C, Helo Landing Area Safety Nets & Wheel Stops Arr and Details (ASC612003)

Coast Guard Drawing 750-WMSL-631-002, Rev L, Paint Schedule (ASC631002)

Coast Guard Drawing 750-WMSL-634-001, Rev G, Deck Covering Schedule (ASC634001)

Coast Guard Drawing 750-WMSL-635-002, Rev H, Insulation Arr & Details Thermal, Acoustic, & Fire

(ASC635002)

Coast Guard Drawing 750-WMSL-801-001, Rev A, Booklet of General Plans (ASC801001)

Coast Guard Drawing 750-WMSL-801-004, Rev -, Booklet of General Plans (ASC801001)

Coast Guard Drawing 750-WMSL-85-31, Rev -, Tank Capacity Curves (WMSL-753 ONLY)

(ASC085013D)

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation Details

NAVSEA Drawing 804-5959308, Rev -, Lifeline Systems

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series), Coatings and Color Manual

Coast Guard Technical Publication (TP) 3903, AFT Boat Handling System Manual - Model FB90-28

Coast Guard Technical Publication (TP) 7096, 10-OCT-07, Carbon Doixide Safety Manual

Coast Guard Technical Publication (TP) 7097, 21-JUN-07, Fire Protection System - Model FM-200

Coast Guard Technical Publication (TP) 7118, Carbon Dioxide Fire Protection System – Series 70

Coast Guard Technical Publication (TP) 7141, 25-JUN-07, Ultra Fog High Pressure Sprinkler Systems

Coast Guard Technical Publication (TP) 7172, 20-SEP-07, Aircraft Bridge Cranes

Coast Guard Technical Publication (TP) 7427, 8 Feb 2012, R-102 Restaurant Fire Suppression Sys - Design, Install, Recharge, Maint Manual

Coast Guard Technical Publication (TP) 7525, 26-MAR-08, Cutter Information Book (Cib) - Auxiliary Machinery (Vol. IV) vii (Rev-0)

Coast Guard Technical Publication (TP) 7525, Cutter Information Book Auxiliary Machinery (Vol. IV) – Rev. 1

Coast Guard Technical Publication (TP) 7902, “Preliminary’ Dual Point Davit – Models DDP11000CTS

& SP2200 (S/N – 2313 & 2315)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0450 (SFLC Std Spec 0450), 2014, Electrical Power for Contractor Tools and Equipment

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2014, Install Interior Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary Services

OTHER REFERENCES

Allied Systems Drawing Number 68992, 2013, General Arrangement

Allied Systems Drawing Number 70082, 2013, Installation Drawing

American Society of Mechanical Engineers (ASME) B16.5, 2013, Pipe Flanges and Flanged Fittings:

NPS 1/2 through NPS 24

American Society of Mechanical Engineers (ASME) B16.5, 2013, Pipe Flanges and Flanged Fittings:

NPS 1/2 through NPS 24.

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using Wipe Sampling Methods for Subsequent Determination of Metals

ASTM International (ASTM) F1836M, Reapproved 2007, Standard Specification for Stuffing Tubes, Nylon and Packing Assemblies (Metric)

ASTM International (ASTM) F708-92, 2008, Standard Practice for Design and Installation of Rigid Pipe Hangers

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2013, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment

Code of Federal Regulations (CFR) Title 46, Part 90-139, 2011, Shipping

Code of Federal Regulations (CFR) Title 49, Oct 2013, Transportation viii (Rev-0)

International Standards Organization (ISO) 4406, 1996, Hydraulic Fluid Power – Fluids – Method for Coding the Level of Contamination by Solid Particles

MIL-DTL-15024, Nov 1997, Plates, Tags and Bands for Identification of Equipment

MIL-DTL-24643, Aug 2007, Cables and Cords, Electric, Low Smoke, For Shipboard Use, General Specification for

MIL-DTL-24640, Nov 2011, Cables, Light-Weight, Electric, Low Smoke, For Shipboard Use, General Specification for

MIL-PRF-17672, Oct 2010, Hydraulic Fluid, Petroleum, Inhibited

MIL-PRF-24667, Jun 2005, Coating system, Non-Skid, for Roll or Spray Application

MIL-STD-1310, Sept 2009, Shipboard Bonding, Grounding, & Other Techniques for Electromagnetic Compatibility, Electromagnetic Pulse (EMP) Mitigation, and Safety

MIL-STD-2003-3, Sep 2009, Electric Plant Installation, Standard Methods for Surface Ships & Submarines (Penetrations)

MIL-STD-419, Apr 2010, Cleaning and Protecting Piping, Tubing and Fittings for Hydraulic Power Transmission Equipment

Mil-L-85762, Aug 88, Lighting, Aircraft, Interior, Night Vision Imaging System (NVIS) Compatible

MIL-V-81940, Valve, Aug 1993, Sampling and Bleed, Hydraulic, Type II Systems

National Fire Protection Association (NFPA) 25, 2011, Standard for the Inspection, Testing, and Maintenance of Water-Based Fire Protection Systems

National Fire Protection Association (NFPA) 750, 2010, Standard on Water Mist Fire Protection Systems

Naval Air Warfare Center (NAVAIR) NAEC ENG 7576, Shipboard Aviation Facilities Resume, Jan

QPL-24667, May 2006, Qualified Product List of Products Qualified under Performance Specification MIL-PRF-24667, Coating system, Non-Skid, for Roll or Spray Application

Society of Automotive Engineers (SAE) J1273, 2009, Recommended Practices for Hydraulic Hose Assemblies

Society of Automotive Engineers (SAE) J1475, 2009, Hydraulic Hose Fittings for Marine Applications

Society of Automotive Engineers (SAE) J1942, 2009, Hoses and Hose Assemblies for Marine Applications

Society of Automotive Engineers (SAE) J1942/1, 2010, Qualified Hoses for Marine Applications

Society of Automotive Engineers (SAE) J514, 2014, Hydraulic Tube Fittings

Society of Automotive Engineers (SAE) J518/1, 2013, Hydraulic Flanged Tube, Pipe, and Hose Connections, 4-Screw Flange Connection Part 1: 3.5 MPa to 35 MPa (Code 61)

Society of Automotive Engineers (SAE) J518/2, 2013, Hydraulic Flanged Tube, Pipe, and Hose Connections, 4-Screw Flange Connection Part 2: 42 MPa (Code 62)

The Society for Protective Coatings (SSPC) Paint Application Specification No. 1 (SSPC-PA Guide 1), 2004, Shop, Field, And Maintenance Painting of Steel

The Society for Protective Coatings (SSPC) Paint Application Specification No. 3 (SSPC-PA Guide 3), 1995, A Guide to Safety in Paint Application

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2007, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) VIS 1, 2002, Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast Cleaning

The Society for Protective Coatings (SSPC) VIS 3, 2004, Guide and Reference Photographs for Steel Surfaces Prepared by Power and Hand Tool Cleaning ix (Rev-0)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Standard VIS 4 /NACE VIS 7, 2001, Guide and Reference Photographs for Steel Surfaces Prepared by Waterjetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Standard VIS 5 /NACE Vis 9, 2001, Guide and Reference Photographs for Steel Surfaces Prepared by Wet Abrasive Blast Cleaning (SSPC-SP 6/NACE No. 3) and Near-White Blast Cleaning (SSPC-SP 10/NACE No. 2)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning x (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

2 N Sock Filter, Recirculation Tank, Ultra Fog

10011036 4 ea. $25.00

7 N Air Flow Indictor Panel

62413-100 1 $4,264.50

7 N Air Flow Sensor (0- 5000 PPM), Duct

Mount

62413-006 1 $4,581.50

8 N Red Filter Tube (20W T12)

NSN: 6210-00-295-2838 8 ea. $7.64

8 N NVD Green A Filter Tube (20W T12)

NSN: 5855-01-548-5240 9 ea. $953.36

8 N Blue Light tube (20W T12)

NSN: 6210-00-441-5138 8 ea. $7.62

8 N Fluorescent Deck Fixture

PN: Pauluhn

FPS320EMRV-2CAI

1 ea. $534.00

8 N Fluorescent Deck Fixture

PN: Pauluhn FPS320EM-

2CAI

2 ea. $474.75

8 N Fluorescent Deck Fixture

PN: Pauluhn FR220CPR-

ASI

4 ea. $320.00

NVD Green A Filter 12”x12” sheets (shall not exceed a maximum thickness of 0.050”) in accordance with

MIL-L-85762.

4 ea. $75.00

9 N Appleton Marine Folding Boom Crane

AMD-2367 2 ea. *$1,621,350.00

9 N Appleton Marine Folding Boom Crane

AMD-2372 1 ea.

9 N Appleton Marine Folding Boom Crane

Pedestal

DMD-3883 3 ea.

9 N Appleton Marine Crane Control Stand

YMD-12247 1 ea.

9 N Appleton Marine Hydraulic Power Unit Assembly

AMD-2370 1 ea.

9 N Appleton Marine YMD-12245 1 ea.

xi (Rev-0)

Motor Control Center

9 N Appleton Marine Crane 2 Umbilical

Receptacle

YMD-12240 1 ea.

9 N Appleton Marine Crane 3 Umbilical

Receptacle

YMD-12241 1 ea.

9 N Appleton Marine Crane 4 Umbilical

Receptacle

YMD-12251 1 ea.

9 N Navy Standard Fan Coil Unit, Size H6, Type LVR, with 3

KW Heater (Horizontal overhead mount - Starboard Aft

Steering Compartment)

4130-01-225-2505 1 $10,000

9 N Navy Standard Fan Coil Unit, Size V6, Type LVR, with 6

KW Heater (Vertical Bulkhead Mount -

Port Aft Steering Compartment)

Model: FCU-V6 1 $10,000

9 N Cable, Electric, -20 to +105 Degrees C, 600 Volts, Lightweight, 18

AWG, 12 Pairs in accordance with

MIL-DTL-24640/16

2XSOW-12

6145012248313

120 FT

9 N Cable, Electric, -20 to +105 Degrees C, 600 Volts, Lightweight, 18

AWG, 30 Pairs in accordance with

MIL-DTL-24640/16

2XSOW-30

6145012251376

20 FT

9 N Cable, Electric, -20 to +105 Degrees C, 600 Volts, Lightweight, 18 AWG, 3 Pairs in accordance with

MIL-DTL-24640/16

2XSOW-3

6145012248311

700 FT

10 N Allied Systems Dual Point Davit with Control Console

DPD 11000 1 ea. $480,000 xii (Rev-0)

10 N Allied Systems Sea Painter Boom

SP 2200 1 ea. $25,000

10 N 26IN x 66IN

QAWTD

803-6397268 1 ea $7,000

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

xiii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title xiv (Rev-0)

PRINCIPAL CHARACTERISTICS

418' WMSL

PHYSICAL

Length overall 418' 0" Length between perpendiculars 390' 0" Maximum beam 54' 0" Beam @ 01 level 47' 9-1/8" Depth (01 level @ side to baseline) 39' 2-3/4" 01 deck camber foredeck 1/4" in 1'-0" Minimum berth depth 20' 0" Height of highest projection Approximately 119' Draft, design 14.40' Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each One gas turbine General Electric LM2500; 29,500 SHP Type of propulsion CODAG Electrical system 24 Volt DC Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max Two reduction gears RENK One cross connect gear RENK

HULL

Hull material 5086 Aluminum HSLA-80 Steel ABS EH 36 Steel

ABS AH 36

Frame spacing FWD of FR 9 2' 3" FR 9 to FR 10 6' 9" FR 10 to FR 98 4' 1" FR 98 to FR 99 3'-8"

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal Fresh water 12,454 gal JP-5 Fuel 35,182 gal

1 (Rev-0)

00000_0215_FLT

REC_00000_FLT_ Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using Wipe Sampling Methods for Subsequent Determination of Metals

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health Standards

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2013, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment

Code of Federal Regulations (CFR) Title 49, Oct 2013, Transportation

2 (Rev-0)

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with (COMDTINST)_MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 5 of COMDTINST MI0360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. Not Applicable

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

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Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

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3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

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QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down

(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

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QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT.

SURFACE AMBIENT

ΔT

| DP -

Surface |

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QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.