FIR_SPECIFICATON.pdf

USCGC FIR (WLB 213)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2015

Developed By: CWO Jim Petrik

(Rev-0, 27 October 2014)

USCGC FIR (WLB-225B) DOCKSIDE AVAILABILITY FY2015

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ...................................................................................................................................................... iii Consolidated List of References ............................................................................................................................... iv Consolidated List of Government-furnished Property .............................................................................................. x Consolidated List of Critical Inspection Items ........................................................................................................ xv Principal Characteristics ......................................................................................................................................... xvi General Requirements WORK ITEM 1: Hydraulic Chain Stoppers, Inspect and Service - Tier II WORK ITEM 2: Crossdeck Winches, Inspect and Service – Tier II WORK ITEM 3: Hydraulic Inhaul Winch, Inspect and Service - Tier II WORK ITEM 4: Mechanical Chain Stoppers, Inspect and Service – Tier II WORK ITEM 5: Warping Capstan, Level 2 Inspect and Repair WORK ITEM 6: Buoy Crane, Inspect and Service - Tier II WORK ITEM 7: Temporary Services, Provide - Cutter WORK ITEM 8: Main Diesel Engine, Mount Upgrade WORK ITEM 9: Stack and Uptake Space, Install Safety Components WORK ITEM 10: Thruster Generator Shaft Seal (Bulkhead), Renew WORK ITEM 11: Vent Duct Systems, Repair WORK ITEM 12: Firemain Valves, Overhaul WORK ITEM 13: Fuel Oil Vent Pipes, Renew WORK ITEM 14: Anchor Chain(s) and Ground Tackle, Inspect and Repair WORK ITEM 15: Anchor Chain and Ground Tackle, Preserve WORK ITEM 16: Anchor(s), Preserve WORK ITEM 17: Decks - Exterior, Preserve (“MIL-Spec/Flight Deck” System) WORK ITEM 18: Air Castle Foam Insulation and Sheathing, Renew WORK ITEM 19: Air castles, Preserve (Partial) WORK ITEM 20: In-Haul Winch Level Line Arm Foundation, Renew WORK ITEM 21: Crane Hydraulic Piping, Repair WORK ITEM 22: Shower Surround and Pan, Renew WORK ITEM 23: Deck Covering, Wet/ Dry, Seal WORK ITEM 24: Control Air Refrigerant Dehydrators, Replace WORK ITEM 25: Tanks (MP Fuel Stowage and Overflow), Clean and Inspect WORK ITEM 26: Sound-Damping Sheeting, Renew WORK ITEM 27: Port and Starboard Anchor Windlass Foundation, Renew WORK ITEM 28: Cargo Hatch and Griper Box Drains, Clean, Inspect and Test iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 225B-WLB 528-009, Rev C, Plumbing & Deck Drains A/D, FR-76, Aft Abv Mn

Dk

Coast Guard Drawing 225 WLB 601-002, Rev G, Booklet of General Drawings

Coast Guard Drawing 225 WLBB 601-002, Rev G Booklet of General Drawings

Coast Guard Drawing 225B WLB 573-001, Rev E, Buoy Handling System Arrangement

Coast Guard Drawing 225B WLB 256-1, Rev M, Seawater System Cooling Diagram

Coast Guard Drawing 225B WLB 505-1, Rev D, General Requirements for Piping Systems

Coast Guard Drawing 225B WLB 508-1, Rev A, Thermal Insulation for Mchry, Equipment and Piping

Coast Guard Drawing 225B WLB 549-001, Rev A, Onboard Lubrication Requirements

Coast Guard Drawing 225B WLB 556-001, Rev F, Hydraulic System Diagram

Coast Guard Drawing 225B WLB 573-001, Rev G, Buoy Handling System Arrangement

Coast Guard Drawing 225B WLB 573-002, Rev -, Weight Handling System Arrangement

Coast Guard Drawing 225B WLB 573-009, Rev E, Bi-Dir Ch Stopper With Retractable Roller Stopper

Coast Guard Drawing 225B WLB 581-001 Rev C, Anchor Handling System Arrangement

Coast Guard Drawing 225B WLB 635-001, Rev B, Hull Thermal Acoustic Insulation Schedule

Coast Guard Drawing 225B-WLB 233-1, Rev D, Propulsion Train Installation Drawing

Coast Guard Drawing 225B-WLB 506-1, Rev B, Overflows, Air Escapes & Sndg Tubes Diagram

Coast Guard Drawing 225B-WLB 506-3, Rev B, Vent & St System a/D, FR 30 Fwd Block 901& 910

Coast Guard Drawing 225B-WLB 506-8, Rev C, Oil Containment Coamings http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace v (Rev-0)

Coast Guard Drawing 225B-WLB 512-1, Rev K, HVAC Diagram

Coast Guard Drawing 225B-WLB 512-12, Rev -, HVAC Standard Details and General Instructions

Coast Guard Drawing 225B-WLB 512-2, Rev C, Ventilation Schedule

Coast Guard Drawing 225B-WLB 521-1, Rev -, Firemain System Diagram

Coast Guard Drawing 225B-WLB 549-1, Rev -, Onboard Lubrication Requirements

Coast Guard Drawing 225B-WLB 556-1, Rev B, Hydraulic System Diagram

Coast Guard Drawing 225B-WLB 573-1, Rev -, Buoy Handling System Arrangement

Coast Guard Drawing 225B-WLB 573-2, Rev -, Weight Handling System Arrangement

Coast Guard Drawing 225B-WLB 180-5, Rev G, Foundations Hull Block 940

Coast Guard Drawing 225B-WLB 320-1, Rev W, Electrical One - LINE Wiring Diagram

Coast Guard Drawing 225B-WLB 505-1, Rev D, General Requirements for Piping Systems

Coast Guard Drawing 225B-WLB 507-1, Rev C, Operating Instructions & Label Plates, Piping System

Coast Guard Drawing 225B-WLB 551-1, Rev G, Compressed Air System Diagram

Coast Guard Drawing 225B-WLB 551-2, Rev G, Control Air System Diagram

Coast Guard Drawing 225B-WLB 551-5, Rev F, Compressed Air System a/D, FR 66 Aft, Block 950,95

Coast Guard Drawing 225B-WLB 634-001, Rev F, Deck Covering Schedule

Coast Guard Drawing 225B-WLB 644-001, Rev C, Sanitary Facilities & Laundry Space Arrgt & Details

Coast Guard Drawing 225B-WLB-549-001, Rev C, Onboard Lubrication Requirements

Coast Guard Drawing 225B-WLB-549-002, Rev -, Weight Handling System Arrangement

Coast Guard Drawing 225B-WLB-556-001, Rev F, Hydraulic System Diagram

Coast Guard Drawing 225B-WLB-573-001, Rev H, Buoy Handling System Arrangement

Coast Guard Drawing 225-WLB 180-5, Rev K, Foundations Hull Block 940

Coast Guard Drawing 225-WLB 320-1, Rev AD, Electrical One LINE Diagram

Coast Guard Drawing 225-WLB 505-1, Rev C, General Requirements for Piping Systems

Coast Guard Drawing 225-WLB 507-1, Rev B, Operating Instructions & Label Plates

Coast Guard Drawing 225-WLB 551-1, Rev K, Compressed Air System Diagram

Coast Guard Drawing 225-WLB 551-2, Rev K, Control Air System Diagram

Coast Guard Drawing 225-WLB 551-5, Rev G, Cmprse Air Sys a&D FR 66 Aft Blk 940, 950

Coast Guard Drawing 225-WLB 601-001, Rev T, General Arrangements, Inboard and Outboard Profiles

Coast Guard Drawing 225-WLB-162-001, Rev H, Stacks and Uptakes A&D

Coast Guard Drawing 225-WLB-167-001, Rev P, Structural Closures

Coast Guard Drawing 225-WLB-623-001, Rev G, Ladders - Vertical

Coast Guard Drawing 225-WLB-970-001, Rev H, Hull Block 970 Panels

Coast Guard Drawing 225-WLB-970-002, Rev H, Hull Block 970 Modules

Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain

Coast Guard Drawing FL 2605-034, Rev C, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1-

1/4"

Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assembly Model CW1

Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1

Coast Guard Drawing FL-1602-89, Rev -, Fleet 26" X 66" Weathertight Door (Supersedes 1602-48)

Coast Guard Drawing FL-1702-11, Rev -, Inspection of Sheaves

Coast Guard Fleet Drawing FL-2605-29, Rev H, Chain Stopper System – Rising Sheave Assembly vi (Rev-0)

NAVSEA Dwg 803-6397430, Rev A, Fittings, Socket Welded Copper Nickel 400 PSIG Max

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series), Coatings and Color Manual

Coast Guard Technical Publication (TP) 3498, Section A, Feb 2008, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3518B, 07-MAY-01, Main Diesel Engine (MDE) - Model

3608/1

Coast Guard Technical Publication (TP) 3523B, May 2001; Coupling, Torsional (Flexible), Manufacturer: American Vulkan, Model NO. RATO-S 3321-2100/1070 (Rev B)

Coast Guard Technical Publication (TP) 3524, 07-JAN-97, Manufacturer's Instruction Book-SWBS

Group(s) 243-262

Coast Guard Technical Publication (TP) 3553, 07-JAN-97, Manufacturer's Instruction Book-SWBS

Group(s) 551-556

Coast Guard Technical Publication (TP) 3553, SWBS 551-Tab C, Refrigerated Air Dehydrator Ingersoll

Rand Model DXR-35, Manufacturer's Instruction Book-SWBS Group(s) 551-556, Apr 2007

Coast Guard Technical Publication (TP) 3553, SWBS 551-Tab D, Refrigerated Air Dehydrator

Pneumatech Model AD-50, Manufacturer's Instruction Book-SWBS Group(s) 551-556, Apr 2007

Coast Guard Technical Publication (TP) 3557, Section 573-C, Feb 2010, Manufacturer's Instruction

Book-SWBS Group 568-573, Buoy Crane – Model EB-480-60-40 (Hulls 206, 207, 208, 209, 210, 211, 212, 213, 214, 215, 216)

Coast Guard Technical Publication (TP) 3558, Apr 2008, Manufacturer’s Instruction Book-SWBS

Group(s) 573, Section B, Cross Deck Winch – Model BMD-471

Coast Guard Technical Publication (TP) 3559, Section 582B, Apr 2009, Aft Capstan, 21” - Model BMD-

Coast Guard Technical Publication (TP) 3750, SWBS 573-A, Dec 2012, Rising Sheave Chain Stopper

Coast Guard Technical Publication (TP) 5420A, SWBS 551, Refrigerated Air Dryers QPNC 50 Series, Manufacturer's Instruction Book-SWBS 551, Sep 2012

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 5000), Jan 2012, Inspect, Repair, And Test Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 6341), 2012, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2009, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0085 (SFLC Std Spec 0085), 2012, General

Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2012, Shipboard

Electrical Cable Test vii (Rev-0)

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2012, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2012, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2012, Temporary

Services

Surface Forces Logistics Command (SFLC) Naval Engineering Directive (NED) 5735-01, Inspection and

Test Procedure for Buoy Chain Winch Model CW-1 Onboard WLM 551-564 and WLB 201-215, May 2010

OTHER REFERENCES

270’s APM: Add the “NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), May 1997, Requirements for Fabrication, Welding, and Inspection of Submarine Structure” to below, if this package is for a 270 “B-Class” cutter.

American National Standard Institute/American Water Works Association ANSI/AWWA C217, 2009, Petrolatum and Petroleum Wax Tape Coatings for the Exterior of Connections and Fittings for Steel

Water Pipeline

American Society for Testing and Materials ASTM (ASTM) B369-09, 2009, Standard Specification for

Copper-Nickel Alloy Castings

American Society for Testing and Materials ASTM (ASTM) F1387, Reapproved 2005, Standard

Specification for Performance of Mechanically Attached Fittings

American Society of Mechanical Engineers (ASME) B16.11, 2005, Forged Steel Fittings, Socket-

Welding and Threaded

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component

Adhesives (AN)

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2008, Occupational Safety and Health

Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and

Weldless

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves viii (Rev-0)

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL-A-46106, Jun 1992, Adhesive-Sealants, Silicone, Rtv, One-Component

MIL-C-15726, Oct 1991, Copper-Nickel Alloy, Sheet, Plate, Strip, Bar, Rod and WIRE

MIL-C-24633, Apr 1998, Chain, Stud Link, Anchor, Low Alloy Steel, Flash Butt Welded

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Nonionic)

MIL-DTL-15024, Nov 1997, Plates, Tags and Bands for Identification of Equipment, General

Specification for

MIL-DTL-23549, Dec 2011, Grease, General Purpose

MIL-PRF-24172, Feb 2014, Insulation, Plastic, Cellular Foam, Rigid, Preformed And Foam-In-Place

MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric)

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24667, Jun 2005, Coating system, Non-Skid, for Roll or Spray Application

MIL-PRF-3135, Nov 1986, Deck Covering Underlay Materials

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-1627, Sep 1994, Bending of Pipe or Tube for Ship Piping Systems

MIL-STD-419, Jul 1987, Cleaning and Protecting Piping, Tubing and Fittings for Hydraulic Power

Transmission Equipment

MIL-T-16420, Sep 1988, Tube, Copper-Nickel Alloy, Seamless and Welded (Copper Alloy Numbers 715 and 706)

MIL-T-24107, Oct 1987, Tube, Copper (Seamless) (Copper Alloy Numbers C10100, C10200, C10300, C10800, C12000, C12200, And C14200)

Naval Ship's Technical Manual (NSTM) Chapter 634, Dec 2001, Deck Covering

QPL-24667, May 2006, Qualified Product List of Products Qualified under Performance Specification

MIL-PRF-24667, Coating system, Non-Skid, for Roll or Spray Application

The Society for Protective Coatings (SSPC) Paint Application Specification No. 3 (SSPC-PA Guide 3), 1995, A Guide to Safety in Paint Application

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 6/NACE No. 3, 2007, Commercial Blast Cleaning ix (Rev-0)

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning x (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

1 N Repair Kit Assembly NSN: 2040-01-496-9418 2 ea. 1,409.15

1 N Rod Seal Repair Kit

(FL-2605-29 PC#37)

NSN: 2040-01-496-9422 2 ea. 3,030.07

1 N Repair Kit, Cable

Chain (Includes

Pads) (FL-2605-29

PC#36)

NSN: 3020-01-538-0684 16 ea. 800.00

1 N Cylinder Assembly

Actuating, Linear

NSN: 3040-01-496-9424 2 ea. 1,894.47

2 N Hand Pump SS PN: YMD-0541-SS 1 ea 1,476.00

2 N Pressure Guage -

Model BMD-471

PN: YMD-6822 4 ea 123.00

2 N Wire rope

Asssembly

PN: YMD-6654 4 ea 1287.00

2 N Hydraulic brake repair kit - Model

BMD-471

PN: YMD-8191-R 4 kit. 546.00

2 N Counter balance valve - Model BMD-

PN: Sun CBEA-LHN 4 ea. 150.00

2 N **Shuttle valve -

Model BMD-471

PN: Sun CSAD-XXN 4 ea. 41.00

2 N Needle valve -

Model BMD-471

PN: Sun NFDC-KAN 4 ea. 82.00

2 N Hydraulic motor seal kit - Model BMD-

PN: YMD-8190-R 4 kit. 84.00

2 N Clutch shoe - Model

BMD-471

PN: MMD-2152 4 ea. 33.00

2 N Drum bushing -

Model BMD-471

PN: MMD-3189 4 ea. 143.00

2 N Shaft bushing -

Model BMD-471

PN: MMD-3190 4 ea. 298.00

2 N ** Gear box Seal kit(for Winch

Gearbox

Assemblies) - Model

BMD-471

PN: YMD-8194-R 4kit. 135.00

2 N Control station repair parts

PN: YMD-8193-R 4 ea. 438.00 xi (Rev-0)

2 N Manifold replacement parts

PN: YMD-8192-R 4 kit 359.00

2 N Flag Block Bearing PN: B54361 2 ea. 180.00

2 N Flag Block Bearing

Cup, Sheave

PN: 851547 2 ea. 231.00

2 N Flag Block Bearing

Cone, Sheave

PN: 827112 2 ea. 182.00

2 N Flag Block Grease

Seal

PN: 840503 2 ea. 84.00

3 N Roller bearing Unit NSN:3130-01-504-4363 2 ea. 4,012.00

3 N Grease seal NSN: 5330-01-462-5544 4 ea. 79.25

3 N Level wind pivot bushing

PN:7101-573-1 PC-17

(Marinette Marine)

1 ea. 392.00

3 N Level wind thrust bearing

PN:7101-573-1 PC-16

(Marinette Marine)

2 ea. 249.00

3 N Rexroth DCV PN:

4WE6E6X/EW110N9Z45

1 ea. 450.00

3 N Rexroth Sandwich flow control

PN: Z2FS6-2-4X/2QV 1 ea. 250.00

3 N Sun Sandwich Relief valves

PN:RPEC-LAN-FB2 2 ea. 900.00

3 N Rexroth Tandem

Center proportional

Directional Valve

PN: 4WRE-64-1X/24Z4/M 1 ea. 300.00

3 Y Level wind hydraulic cylinder)

NSN: 3040-01-441-3721 1 ea. 7,423.00

3 N 3:1 Pilot Ratio, Vented

Counterbalance

Valve Assembly

PN: CWEA-LHN (Sun

Hydraulics Corp)

1 ea 98.70

3 N Fully Adjustable

Needle Valve

PN: NFDC-LAN (Sun

Hydraulics Corp)

1 ea 48.75

3 Y **Hydraulic Motor NSN: 4320-01-445-2248 1 ea 23,998

3 N **Hand Pump NSN:4320-01-015-9422

PN:P-18 (Enerpac, LTD_

1 ea. 218.76

4 N **Repair Kit NSN: 5430-01-494-2479 2 ea. 618.54

4 N **Overhaul Kit NSN: 2030-01-485-7215 2 ea. 784.35

6 N Swing Gear Gearbox

Seal Kit

PN: YMD-6847-R 5 ea. 3,250.00

6 N Swing Gear Brake

O-ring Kit

PN: 12-501-002 5 ea. 1,235.00

6 N Swing Gear Brake

Lining Kit

PN: 12-501-004 5 ea. 3,085.00

6 N Swing Gear Brake

Bearing Kit

PN: 12-501-006 5 ea. 1,190.00

6 N Swing Gear Brake

Spring Kit

PN: 12-501-008 5 ea. 1,635.00

6 N Swing Gear Motor

Seal Kit

PN: YMD-8258-R 5 ea. 845.00

6 N Manifold PN: YMD-8259-R 1 ea. 2,244.00 xii (Rev-0)

Replacement Valves

6 N Luff Cylinder Seal

Kit

PN: YMD-8260-R 2 ea. 756.00

6 N Luff Cylinder Pin PN: MMD-3214 4 ea.

6 N Extension Cylinder

Seal Kit

PN: YMD-8261-R 1 ea. 169.00

6 N Extension Cylinder

Pin

PN: MMD-3216 2 ea.

6 N Luff Cylinder

Counterbalance

Valve Cartridge

PN: YMD-9612 2 ea. 694.00

6 N Extension Cylinder

Counterbalance

Valve Cartridge

PN: YMD-9612 2 ea. 694.00

6 N Main Hoist Block

Repair Kit

PN: YMD-8267-R 1 ea. 2,144.00

6 N Aux Hoist Block/ PN: YMD-8268 1 ea.

6 N Sheave Replacement

Bearings

PN: YMD-8269-R 4 ea. 3,380.00

6 N Replacement Filter

Elements

PN: YMD-6732-R 12 ea. 720.00

6 N Bushings PN: MMD-2020 8 ea. 344.00

6 N Bushings, Heel PN: MMD-2875 4 ea. 620.00

6 N Slid Pad, Cylinder

Support

PN: MMD-2023 6 ea. 66.00

6 N Shim Set, Cylinder

Support

PN: MMD-2080 6 ea. 66.00

6 N Slid Pad PN: MMD-1922 4 ea. 288.00

6 N Shim Set PN: MMD-1921 4 ea. 100.00

6 N Slid Pad PN: MMD-1918 4 ea. 120.00

6 N Shim Set PN: MMD-1919 4 ea. 100.00

6 N Slid Puck PN: MMD-3291 4 ea. 268.00

6 N Shim Set PN: WMD-2459 4 ea. 28.00

6 N Thrust Washer PN: WMD-1100 8 ea. 96.00

6 N Thrust Washer PN: MMD-1363 4 ea. 504.00

6 N Snapring PN: WSM-700-S02 4 ea. 500

6 N Anti-Two Block

Limit Switch

PN: YMD-7378 2 ea. 394.00

6 N Grease Fitting PN: YMD-6033 18 ea. 162.00

6 N Clamp Seal PN: MMD-3280 1 ea. 12.00

6 N Clamp Seal PN: MMD-3279 1 ea. 12.00

6 N Slide Pad PN: MMD-3288 2 ea. 226.00

6 N Slide pad PN: MMD-3294 2 ea. 142.00

6 N Electric Connection PN: YMD-5956 18 ea. 576.00

6 N Sealing Washers PN: YMD-1828 8 ea. 8.00

6 N Emergency Release

Manifold Cartridge

PN: YMD-6895-R 3 ea. 639.00

6 N Gauge Snubber PN: YMD-6201 2 ea. 90.00

6 N Shuttle Valve PN: YMD-1288 2 ea. 70.00

6 N Pressure Gauge PN: YMD-6822 2 ea. 230.00 xiii (Rev-0)

6 N Cab Penetration

Gasket

PN: MMD-2753 3 ea. 21.00

6 N Load Cell Main Fall PN: YMD-8275 1 ea. 5,913.00

6 N Load Cell Aux Fall PN: YMD-8276 1 ea. 5,913.00

6 N Main Fall Wire

Rope

PN: YMD-8265 1 ea. 2,520.00

6 N Aux fall Wire Rope PN: YMD-8266 1 ea. 1,948.00

6 N Pilot Valve for

Crane Control Valve

Manifold for Swing, Luff, Telescope, Main and Aux

Winch Functions

PN: R900929529 5 ea. 13,200.00

8 N Plate 2990-01-F12-2653 / CAT P/N

9Y-3076

4 134.08

8 N Plate 2990-01-F12-2652 / CAT P/N

9Y-3077

4 74.67

8 Y Engine Support Assy 2995-01-F12-2649 / CAT P/N

9Y-2029

4 4,500.00

8 N Bolt (304.8MM LG) 5306-01-F12-2651 / CAT P/N

7X-0825

8 55.00

8 N Dowel (Two dowels per engine support assembly P/N: 9Y-

2029)

2990-01-F12-2650 / CAT P/N

7N-2328

8 10.00

8 N Base Plate 5975-01-F12-2657 / CAT P/N

4P-0398

4 100.00

8 N Set Screw 5305-01-F12-2656 / CAT P/N

8T-4162

32 30.38

8 Y TSC T2 30/70 Unit

Isolator

5340-01-F12-2654 / Christy and

Grey P/N T2.S30.70.C01.00

16 600.00

8 N Washer, Flat 5310-01-102-2477 / Christy and

Grey P/N 5P8248

32 11.00

8 N Bolt, Machine (3/4–10 x 1.5 in)

5306-00-814-6588 / Christy and

Grey P/N 0S1626

32 40.00

8 N Setscrew 5305-01-F12-2655 / Christy and

Grey P/N 4B-3620

64 27.72

8 N Bolt, Machine (1–14 x

8 in)

5306-01-323-4140 / CAT P/N

8S-4757

8 60.00

8 N Washer, Flat 5310-01-157-3394 / CAT P/N

5P-8250

16 6.00

8 N Bolt, Machine (1–8 x

4.75in)

5306-00-530-9235 / CAT P/N

2A-1420

4 55.00

10 N 225' WLB ND Seal for Thruster Gen

Shaft Seal

John Crane (Wartsila)

H72608-01-1; H72609-01-2

1 ea.

10 Y *Seal Compression

Tool

Onboard Tool 1 ea.

24 Y Refrigerated Air

Filter-Drier

4130-01-473-3795/QPNC-50 3 $1592.00

24 Y Unions Kit Item #3, PN:2202770381 in

QPNC-50 (One kit per PN)

3 0 xiv (Rev-0)

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xv (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Hydraulic Chain Stoppers, Inspect and Service - Tier II

2 Crossdeck Winches, Inspect and Service – Tier II

3 Hydraulic Inhaul Winch, Inspect and Service - Tier II

4 Mechanical Chain Stoppers, Inspect and Service – Tier II

5 Warping Capstan, Level 2 Inspect and Repair

6 Buoy Crane, Inspect and Service - Tier II

10 Thruster Generator Shaft Seal (Bulkhead), Renew

Vent Duct Systems, Repair

Anchor Chain(s) and Ground Tackle, Inspect and Repair xvi

PC_225B_WLB_1109

PRINCIPAL CHARACTERISTICS

225' WLB (B-CLASS)

PHYSICAL CHARACTERISTICS

Length Overall 225' 0"

Length between Perpendiculars 206' 0"

Maximum Beam 46'

Designed Draft 13' 0"

Full Load Displacement 1905.6 Long Tons SW

Light Ship Displacement 1500.7 Long Tons SW

Minimum Operating Displacement 1869.2 Long Tons SW

Mast Height (Above 12' Waterline) 67' 5"

Anchor

Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-3/8 die lock chain

HULL CHARACTERISTICS

Bilge Keels (Port & Starboard) Frames 42-79

Frame Spacing

FR 0 to 12 21"

FR 12 to 30 22"

FR 30 to 102 24"

MACHINERY CHARACTERISTICS

Main Propulsion Diesel Reduction

Diesel Engines Two Caterpillar 3608, TA, xvii

3100 BHP each @ 900 RPM

Number of Propellers 1

Number of Blades 4

Diameter 10'

Pitch Controllable

RPM 254

Ship's Service Diesel Generators Two Caterpillar 3508 TA, 450 kW

Emergency Diesel Generator One Caterpillar 3406 DITA, 280 kW

Shore Tie Two 450 VAC, 400 Amp, 3-wire

Shaft Bearing, Forward Cooper Bearing 01-BCP-1400-

EX-TL

Shaft Bearing, Aft Water Lubricated Cutless

Bearing

TANK CAPACITIES

Diesel Oil 76,498 gal

Fresh Water Capacity 8056 gal

Hydraulic Oil Capacity 2785 gal

Lube Oil Storage 764 gal

Grey Water Tank 2700 gal

Sewage Holding Tank 1700 gal

00000_0614_FLT

REC_00000_FLT_ Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST)_MI0360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters

Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency

Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.2 Contractor-provided fire extinguishers. The Contractor shall provide portable fire extinguishers.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with (COMDTINST)_MI0360.3C , Chapter 11 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 5 of COMDTINST MI0360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to adequately accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40

CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.6 HW disposal. The Contractor shall be responsible for all hazardous wastes generated by work under this contract. Label and package all hazardous wastes in 49 CFR-approved containers, and in accordance with all other applicable Federal, state, and local laws and regulations. In addition, comply with applicable parts of 40

CFR 262, applicable to handling of hazardous wastes.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2012 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Std Spec 8634, Drydocking, Appendix A, page A5, paragraph A2.7.1.3 Side Blocks: Remove formula value shown as g – Acceleration of gravity – 32.3 Ft/sec2, and replace with formula value g -

Acceleration of gravity - 32.174 ft/sec2.

3.7.2 SFLC Std Spec 0740, Welding and Allied Processes. SFLC Std Spec 0740 added Appendix E, Stray

Current Protection: New Appendix is posted with SFLC Standard Specifications as a separate document on internet and intranet webpage.

3.7.2.1 SFLC Std Spec 0740, page 1, paragraph 1.2 Appendices: Add ‘Stray Current Protection’ to ‘Process

Standard column of appendices table. Add ‘E’ to ‘Appendix’ column of appendices table.

3.7.2.2 SFLC Std Spec 0740, page 4, paragraph 3.1.3 Stray current protection: Add “The Contractor shall meet all requirements for stray current protection as specified in Appendix E - Stray Current Protection.” directly after paragraph 3.1.3 title.

3.7.2.3 SFLC Std Spec 0740, page 4, paragraph 3.1.3 Stray current protection: Delete paragraphs 3.1.3.1 and

3.1.3.2.

3.7.3 SFLC Std Spec 0450, Electrical Power for Contractor’s Tools and Equipment, page 1, paragraph 1.1 Intent:

Add sentence, “Note that stray current protection for welding equipment is covered in SFLC Standard

Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.7.3.1 SFLC Std Spec 0450, page 5, paragraph 3.4 Equipment Grounding: Add sentence, “Stray current protection for welding equipment is covered in SFLC Standard Specification 0740, Welding and Allied Processes, Appendix E.” to end of paragraph.

3.7.3.2 SFLC Std Spec 0450, page 6, paragraph 3.4 Equipment Grounding: Delete paragraphs 3.4.1.4 and

3.4.1.5.

3.7.3.3 SFLC Std Spec 0450, page 6, paragraph 3.4 Equipment Grounding: Delete Figure 5.

3.7.4 SFLC Std Spec 0000, General Requirements, Appendix A Requirements for Environmental Protection has been superseded by SFLC Std Spec 0000, General Requirements, Appendix A Requirements for Environmental

Protection at Contractor Operated (Non USCG) Facilities, and added SFLC Std Spec 0000 Appendix B

Requirements for Environmental Protection at USCG Facilities. The new Appendices are posted with SFLC

Standard Specifications as separate documents on SFLC Standard Specification webpage.

3.7.4.1 SFLC Std Spec 0000, General Requirements, Appendix A Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities: Add paragraph A2.2.5.3.3, as follows:

“A2.2.12.3.3 Additional requirements during abatement of lead-based paint (LBP) and asbestos-containing coatings. Abide by the following additional requirements, during work that involves disturbance or abatement

LBP and asbestos-containing material (ACM)/vermiculite coatings:

A2.2.12.3.3.1 Certification documentation. At the Arrival Conference, submit documentation to the COR that all primary and sub contractors fulfilling abatement requirements related to the preceding disclosure paragraph possess all Local, State, and Federal certification licenses and applicable permits, for fulfilling those abatement requirements.

A2.2.12.3.3.2 Advance notification. Notify the COR 24 hours prior to any planned abatement actions.

Additionally, notify the Quarterdeck and COR, prior to starting any abatement task, to ensure a timely announcement to Coast Guard personnel to vacate the affected area.

NOTE

Be aware that Coast Guard personnel are not permitted to be in the location of abated spaces while abatement is being performed.

A2.2.12.3.3.3 Additional protective measures.

A2.2.12.3.3.3.1 Take the following additional safety precautions:

Separate work area from other non-affected areas.

Do not permit non-essential personnel in the work area.

Work in one compartment/space at a time.

Prevent dust from migrating to other areas, as follows:

Seal doors, hatches, and all other openings between the work area and other areas with an airtight barrier, such as fire-rated polyethylene; seal both sides (inside the construction area, and inside the adjacent area) to provide a secondary dust barrier and prevent the doors and windows from being used (post alternative emergency exits, if applicable).

Maintain work area under negative pressure in relation to adjacent areas.

Take, at a minimum, the following measures, to protect de-contamination workers:

Use a HEPA (high-efficiency particulate air) vacuum.

Workers must wear a respirator which is approved by NIOSH and has N100, P100 or R100 filters

(the cartridges are usually purple); respirators must be fit-tested to insure proper seal, and employees must be medically screened and trained prior to wearing a respirator (see the OSHA Respirator

Standard, 29 CFR 1910.134).

Workers must wear full-body protective clothing, head covering and shoes (or shoe covers).

Workers must not leave the work area without having gone through a proper decontamination process, to prevent spread of lead dust to un-affected areas.

Eating, drinking and smoking are prohibited in work areas.

Workers must wash hands and face before eating, drinking or smoking.

Workers must remove work clothes and shoes before leaving the work area, and seal work clothes in plastic.

Workers must shower and wash hair as soon as possible after leaving the work area.

Non-disposable work clothes must be washed separately from other clothes.

NOTES

1. Negative pressure means that more air is exhausted from the area than is supplied so that lead dust and/or asbestos particles are contained within the work area, and do not contaminate adjacent non-affected compartments. Exhaust air must be filtered with a suitable HEPA filter.

2. A HEPA vacuum removes 99.97% of particles that are less than 0.3 microns in size.

3. Use of compressed air, conventional vacuum, and dry-sweeping is not permissible, during abatement.

A2.2.12.3.3.3.2 Remove and dispose of all protective covers, upon completion of work.

A2.2.12.3.3.4 Abatement task particulars.

A2.2.12.3.3.4.1 Coating removal and surface preparation.

A2.2.12.3.3.4.1.1 ACM. Remove existing ACM by a suitable means such as chipping or scraping. Ensure all removed materials are carefully placed into bags that are specially designed for ACM removal, sealed and handed over to another worker to be sealed again.

A2.2.12.3.3.4.1.2 LBP. Remove LBP from identified areas, using one or a combination of the cleaning methods specified in Table A1 below, as applicable.

A2.2.12.3.3.4.2 Scope of spot abatement. When spot or partial abatement is required due to interference with other ship repair work (including but not limited to: hotwork, equipment and component installations, structural inspections and repairs,), do the following:

Perform inspections of all locations that have been slated for spot abatement, to identify paths of future hull cuts and weld seams and locations of weld repairs, as applicable.

Ensure that abatement shall also include the following:

The area itself, including but not limited to: attached framing, stiffeners, piping, equipment support – in addition to up to a three-inch boundary segment where removal is faired into surrounding intact coating.

All areas of the heat affected zone (estimated to be at a minimum of 3-4 inches on each side of a weld repair), to permit welders sufficient room to safety make required repairs.

Areas intended for tack welds used during fit up.

Areas that asbestos material could be disturbed by personnel transiting the work site, setting up/moving equipment, setting up containment measures, or any activity by contractor personnel that could damage asbestos material adjacent to the site of any hotwork activity.

Ensure that the presence of ACM and/or LBP adjacent to future weld repairs is readily apparent to welders through the use of signs on the compartment entry and local markings adjacent to repairs using a suitable means such grease pencils. Be aware that any accidental disturbance ACM and/or

LBP by subsequent hot work or grinding associated with weld repairs shall require clean up in and clearance testing, at no cost to the Government.

TABLE A1 - SURFACE PREPARATION METHODS

MECHANICAL CLEANING CHEMICAL STRIPPING

STEEL SUBSTRATE ALUMINUM

SUBSTRATE

Use a suitable chemical stripper to safely remove all existing coatings

– and expose the bare substrate, in accordance with manufacturer’s instructions.

1. Waterjet to a SSPC-SP WJ-

2/NACE WJ-2 standard.

2. Abrasive-blast to SSPC-

SP10/NACE No. 2, using grit conforming to MIL-A-22262

(1.5 to 2.5 mil anchor profile).

3. Power tool clean to a SSPC-

SP 11 (1.0 mil anchor profile), with vacuum attachment, to capture lead dust and debris.

1. Waterjet to a SSPC-SP

WJ-2/NACE WJ-2 standard.

2.Brush blasting with clean, fine aluminum oxide, garnet or equivalent inert material conforming CID A-A-

59316, Type I & IV, to remove all existing coatings and rust spots, down to bare metal (and produce a 1.0-1.5 mil anchor profile).

3. Mechanical cleaning, using power sanders and abrasive sandpaper with no metallic contents, to remove all existing coatings and rust spots, down to bare metal.

NOTES

1. Abrasive-blasting creates lead dust, which requires extensive post-surface preparation cleaning in affected compartments. Wet-abrasive blast cleaning (water introduced into the blast stream) may be used, to contain/eliminate dust.

2. Abrasive-blasting and waterjetting are not permissible inside machinery spaces or other outfitted spaces due to the difficulty of containing water spray and contamination of blasting dust particles. These methods are allowed to be performed in voids and tanks where full containment, negative ventilation, and isolation of the affected areas can be performed.

3. Known paint strippers meeting the requirements specified in Table 1 include, but are not limited to the following:

a. Franmar LeadOut

b. STRIP-TOX Paint Stripper

c. Aquastrip ACB

d. Smart Strip™ Advanced Paint Remover

WARNING

Paint stripper formulated with the following hazardous materials are strictly prohibited for use onboard CG vessels:

a. Methylene chloride

b. Chlorinated solvents

c. Phenols

d. Chromates

e. Ammonia

f. Amines

CAUTION

Any action that has the potential to generate dust (blasting, hand tooling) shall be rigorously monitored to ensure contamination of the ship does not occur.

Certifications are required for any personnel who engage in these practices.

A2.2.12.3.3.4.3 Precautionary measures when using chemical stripping. Take the following precautionary measures, when chemical stripping is selected as one of coating removal methods:

A2.2.12.3.3.4.3.1 Ventilation. In addition to all temporary ventilation requirements specified in SFLC Std 0000 and the “General Requirements” item, ensure the following:

A flow rate ventilation (minimum 100 cfm) is installed in the affected compartment - and ventilation system inspected by COR, prior to commencement of work.

Exhaust ducts from ventilation fans are run outside and away from the ship’s ventilation intakes and downwind from cutter location. This shall be monitored and adjusted as necessary if there are changes in wind location.

A2.2.12.3.3.4.3.2 Chemical residue removal. After completion of coating removal, wash down all affected surfaces with suitable soap and water, required to ensure all solvents or solvent residues are removed.

A2.2.12.3.3.4.4 Treatment of existing coating edges bordering abated areas. In lieu of abiding by the feathering guidance provided in SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs), build up new coating to overlap all existing adjacent coating edges.

WARNING

Feathering of edges will generate lead/asbestos dust.

A2.2.12.3.3.4.5 Post-surface preparation cleaning, inspection, and clearance. Upon completion of coating removal procedures, do the following, as applicable:

A2.2.12.3.3.4.5.1 Lead dust clean-up. Clean all lead dust from the worksite by suitable clean-up cleaning methods, or as follows:

Step 1 - debris removal: Remove all gross debris, paint chips, etc. using either a vacuum with a

HEPA filter or by spraying the materials with water in a spray bottle and picking up chips or large pieces of contaminated debris by hand.

Step 2 – vacuum cleaning: Using a suitable HEPA vacuum, clean all affected surfaces, in accordance with the following guidelines:

Begin cleaning with high areas first – with overhead surfaces and bulkheads working downward.

Vacuum all surfaces in the compartment.

Work in the direction furthest from the entry door toward it.

Step 3 – wet cleaning: Following thorough HEPA vacuuming, wash all surfaces with any suitable cleaning detergent following the same cleaning pattern (high to low/ furthest from and toward entrance). Change the cleaning solution as it becomes dirty. Rinse all areas with a fresh cloth/mop.

Do not reuse contaminated mops and cloths. Use a three-bucket system for cleaning. (Detergent solution in first bucket/ rinse water for mop in second/ surface rinse on deck and/or bilge surfaces in third).

Step 4 – vacuum cleaning: Perform a HEPA vacuum again as specified in “Step 2”.

Step 5 – waste disposal: Properly dispose of contaminated materials, in accordance with all applicable Federal, state, and local regulations.

WARNING

1. Work Wet, Work Smart, and Work Clean. DO NOT GENERATE DUSTS. It is easier to effectively clean an area when dusts are not being generated to resettle on previously cleaned areas. Worker exposures may be high during wet sweeping.

2 A wet/dry HEPA unit is ideal for working with hazardous dust clean up.

3. Lead-contaminated objects that are porous or materials that may suffer damage from water may not be able to be sufficiently decontaminated by these methods and should be discarded.

A2.2.12.3.3.4.5.2 Substrate inspection. Conduct a visual inspection, in the presence of the Coast Guard

Inspector, to ensure that none of the following is present, and submit a CFR:

Visible coatings on any part of the substrate, including pitted areas.

Lead dust.

Cleaning material haze.

A2.2.12.3.3.4.5.3 Post- abatement clearance. Upon acceptance of the visual inspection results by the COR, do the following:

A2.2.12.3.3.4.5.3.1 Lead dust wipe sampling.

A2.2.1…