HSCG85-13-R-P45815_Wedge_Specification.pdf

PDF 1 MB Posted Feb 5, 2013

Attached to: WEDGE (WLR 75307) & BARGE IRESS DD13
Solicitation number: HSCG85-13-R-P45815
Issued by: Department of Homeland Security US Coast Guard

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HSCG85-13-R-P45815 Wedge Specification

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File	Type	Posted
Amendment0002_13RP45815.pdf	PDF	Feb 21, 2013
HSCG85-13-R-P45815_Wedge_Schedule_of_Supplies_(AMD_0002).xls	XLS spreadsheet	Feb 21, 2013
Amendment0001_13RP45815.pdf	PDF	Feb 7, 2013
HSCG85-13-R-P45815_Wedge_Clarification_Request_Form.doc	DOC document	Feb 5, 2013
HSCG85-13-R-P45815_Wedge_Schedule_of_Supplies.xls	XLS spreadsheet	Feb 5, 2013
HSCG85-13-R-P45815_Wedge_PP_Questionnaire.doc	DOC document	Feb 5, 2013
HSCG85-13-R-P45815_Wedge_Solicitation.doc	DOC document	Feb 5, 2013

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USCGC WEDGE (WLR 75307)

75 FOOT "D CLASS" RIVER BUOY TENDER

USCG 90 BARGE (90012)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2013

Developed By: Kristina L Lewis

(Rev-0, 26 December 2012)

USCGC WEDGE (WLR-75D) DRYDOCK AVAILABILITY FY2013

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ...................................................................................................................................................... iv Consolidated List of References ................................................................................................................................ v Consolidated List of Government-furnished Property ............................................................................................. xi Consolidated List of Critical Inspection Items ...................................................................................................... xvii Principal Characteristics - Tender ........................................................................................................................ xviii Principal Characteristics - Barge ............................................................................................................................ xix

GENERAL REQUIREMENTS

WORK ITEM 1: Hull Plating (U/W Body), Ultrasonic Testing - Tender WORK ITEM 2: Hull Plating (U/W Body), Ultrasonic Testing - Barge WORK ITEM 3: Hull and Structural Plating (General) -10.2-Pound Steel, Repair – Tender (OPTIONAL) WORK ITEM 4: Hull and Structural Plating (General) -10.2-Pound Steel, Repair – Barge (OPTIONAL) WORK ITEM 5: Hull and Structural Plating (General) - 12.75-Pound Steel Plate, Repair – Tender

(OPTIONAL)

WORK ITEM 6: Hull and Structural Plating (General) - 12.75-Pound Steel Plate, Repair – Barge

(OPTIONAL)

WORK ITEM 7: Hull and Structural Plating (General) - 15.3-Pound Steel Plate, Repair – Barge

(OPTIONAL)

WORK ITEM 8: Hull and Structural Plating (General) - Cracked Steel Welds, Repairs – Tender

(OPTIONAL)

WORK ITEM 9: Hull and Structural Plating (General) - Cracked Steel Welds, Repairs – Barge

(OPTIONAL)

WORK ITEM 10: Hull and Structural Plating (General) - Degraded Weld (Steel), Repair – Tender

(OPTIONAL)

WORK ITEM 11: Hull and Structural Plating (General) - Degraded Weld (Steel), Repair – Barge

(OPTIONAL)

WORK ITEM 12: Appendages (U/W), Leak Test - Tender WORK ITEM 13: Appendages (U/W) - Internal, Preserve - Tender (OPTIONAL) WORK ITEM 14: Tanks (MP Fuel Service), Clean and Inspect- Tender WORK ITEM 15: Tanks (Potable Water), Clean and Inspect - Tender WORK ITEM 16: Fathometer Transducer, Renew– Tender WORK ITEM 17: Fathometer Transducer, Renew – Barge WORK ITEM 18: Sea Strainers (All Sizes), Renew WORK ITEM 19: Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test - Barge WORK ITEM 20: Hull Fittings (Mooring and Towing), Inspect and Test - Tender (OPTIONAL) WORK ITEM 21: Hull Fittings (Mooring and Towing), Inspect and Test - Barge (OPTIONAL) WORK ITEM 22: Spud, Overhaul - Tender WORK ITEM 23: Spud, Overhaul - Barge WORK ITEM 24: Spud Well, Preserve - Tender WORK ITEM 25: Spud Well, Preserve - Barge WORK ITEM 26: Tanks (Potable Water), Preserve “Partial” - Barge WORK ITEM 27: Decks - Exterior(Barge Buoy), Preserve 100% WORK ITEM 28: U/W Body, Preserve “100%” – Tender (OPTIONAL) WORK ITEM 29: U/W Body, Preserve “100%” – Barge (OPTIONAL) WORK ITEM 30: U/W Body, Preserve “Partial – Condition A” - Tender (OPTIONAL) WORK ITEM 31: U/W Body, Preserve “Partial – Condition A” - Barge (OPTIONAL) WORK ITEM 32: U/W Body, Preserve “Partial - Condition B” – Tender (OPTIONAL) WORK ITEM 33: U/W Body, Preserve “Partial - Condition B” – Barge (OPTIONAL) WORK ITEM 34: Hull Plating Freeboard (Buoy Port Areas), Preserve – Partial (OPTIONAL) iii (Rev-0)

WORK ITEM 35: Drydocking- Tender WORK ITEM 36: Drydocking - Barge WORK ITEM 37: Temporary Services, Provide WORK ITEM 38: Sea Trial Performance, Provide Support WORK ITEM 39: Boat Davit Winch, Shrink Wrap WORK ITEM 40: Buoy and Cargo Handling Crane, Shrink Wrap WORK ITEM 41: Bilges (Non-Machinery Space), Abate Lead Coatings (OPTIONAL) WORK ITEM 42: Ship Service Generators, Renew WORK ITEM 43: Main Engine and Shafting, Upgrade WORK ITEM 44: Internal Structural Members, Repair (Barge) WORK ITEM 45: Weather Deck Drain Piping Assembly, Replace WORK ITEM 46: Boiler and Boiler Feed Pump Foundation, Repair WORK ITEM 47: Raw Water Pump Foundation Renew WORK ITEM 48: Bilge Pump Foundation Renew WORK ITEM 49: Potable Water Pump Foundation Renew WORK ITEM 50: Crane Engine Housing, Repair (Barge) WORK ITEM 51: Steering Gear and Rudder Systems, Upgrade WORK ITEM 52: Hull Plating (U/W Body), Inspect- Tender WORK ITEM 53: Appendages (U/W), Leak Test- Barge WORK ITEM 54: Appendages (U/W) - Internal, Preserve – Barge (OPTIONAL) WORK ITEM 55: Voids (Non-Accessible), Leak Test - Tender WORK ITEM 56: Voids (Non-Accessible), Leak Test – Barge WORK ITEM 57: Voids (Non-Accessible), Preserve Internal Surfaces- Tender (OPTIONAL) WORK ITEM 58: Voids (Non-Accessible), Preserve Internal Surfaces – Barge (OPTIONAL) WORK ITEM 59: Sewage Holding Tanks, Clean and Inspect - Tender WORK ITEM 60: Hull Plating (U/W Body), Inspect - Barge WORK ITEM 61: Tanks (MP Fuel Stowage and Overflow), Clean and Inspect- Barge iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 75D-WAGL 0103-003, Rev -, Booklet of Gen Plans (75307) Coast Guard Drawing 75D-WAGL 0103-004, Rev C, Gen Arrg Mn Dk & Hold (75306-75307) Coast Guard Drawing 75D-WAGL 0103-005, Rev C, Gen Arrg Upper Dk & Wheelhse Dk (75306-

75307) Coast Guard Drawing 75D-WAGL 0103-006, Rev D, Outboard Profile (75306-75309) Coast Guard Drawing 75D WAGL 0500-001, Rev -, Lines and Offsets (75306-75307) Coast Guard Drawing 75D WAGL 0700-004, Rev A, Docking Block Arrgt Coast Guard Drawing 75D WAGL 1101-001, Rev C, Shell Expansion (75306-75307) Coast Guard Drawing 75D WAGL 1101-002, Rev A, Grid Cooler Recess (75306 – 75307) Coast Guard Drawing 75D WAGL 1101-006, Rev B, New Grid Cooler Pockets to suit 80MDDCD SSDG Coast Guard Drawing 75D-WAGL 1103-001, Rev B, Mn Dk Framing (75306-75307) Coast Guard Drawing 75D WAGL 1103-002, Rev -, Hull Framing Plan (75306-75307) Coast Guard Drawing 75D WAGL 1103-003, Rev A, Frames 4, 12, 16, 21, 31, & 36 (75306-75307) Coast Guard Drawing 75D-WAGL 1103-005, Rev B, Upper Dk & Wheelhse Dk Framing (75306-75307) Coast Guard Drawing 75D WAGL 1105-007, Rev -, Miscellaneous Bulkheads and Frames (75306-

75307) Coast Guard Drawing 75D WAGL 1107-001, Rev A, Stack Dets (75306 – 75307) Coast Guard Drawing 75D WAGL 1107-004, Rev -, Stack Mods to suit IRESS (WEDGE) Coast Guard Drawing 75D-WAGL 1112-002, Rev -, Aux Machy Fdns in Hull (75306-75307) vi (Rev-0)

Coast Guard Drawing 75D WAGL 1112-019, Rev B, Generator/ Switchboard Fdn Mods to suit

80MDDCD SSDG

Coast Guard Drawing 75D WAGL 1112-021, Rev A, Main Engine Foundation Mods to Suit 1312 MDE Coast Guard Drawing 75D WAGL 1112-024, Rev A, Misc Fdns to suit JASTRAM S2-16-2-35 Steering

Sys Aft Hold Arrg’t Coast Guard Drawing 75D WAGL 1112-027, Rev -, Misc Foundations to suit IRESS (WEDGE ONLY) Coast Guard Drawing 75D WAGL 1112-028, Rev -, Pilot House Console Mods to suit JASTRAM S2-16-

2-35 (WEDGE)

Coast Guard Drawing 75D WAGL 1112-029, Rev -, Misc Foundations for New Water Fog System Coast Guard Drawing 75D WAGL 1201-001, Rev A, Towing Knees & Towing Bitt (75306-75307) Coast Guard Drawing 75D WAGL 1201-002, Rev B, Closed Chocks & Fairleader in Bulwark (75306-

75307) Coast Guard Drawing 75D-WAGL 1901-001, Rev A, Instructions to Painters (75306-75310) Coast Guard Drawing 75D WAGL 2200-001, Rev A, Rudder Stock & Fittings Coast Guard Drawing 75D WAGL 2200-002, Rev A, Steering Gear Arrgt (75306 – 75307) Coast Guard Drawing 75D WAGL 2200-007, Rev -, Steering Hyd System (75309-75310) Coast Guard Drawing 75D WAGL 2200-008, Rev A, Diagram Main Steering Hydraulics to suit

JASTRAM S2-16-2-35

Coast Guard Drawing 75D WAGL 2200-009, Rev B, Arrgt – Main Steering Hydraulics to suit

JASTRAM S2-16-2-35

Coast Guard Drawing 75D WAGL 2200-010, Rev A, Diagram Flanking Steering Hydraulics to suit

JASTRAM S2-16-2-35

Coast Guard Drawing 75D WAGL 2200-011, Rev A, Arrgt – Flanking Steering Hydraulics to suit

JASTRAM S2-16-2-35

Coast Guard Drawing 75D WAGL 2200-012, Rev A, Hydraulic Hose List to suit JASTRAM S2-16-2-35 Coast Guard Drawing 75D WAGL 2200-013, Rev A, Steering System Control & Alarms to suit

JASTRAM S2-16-2-35

Coast Guard Drawing 75D WAGL 2200-014, Rev B, Steering System Arrangement for JASTRAM S2-

16-2-35 Coast Guard Drawing 75D WAGL 2200-015, Rev B, Flanking Steering System Arrangement for

JASTRAM S2-16-2-35

Coast Guard Drawing 75D WAGL 2200-016, Rev C, Rudder Post Installation for JASTRAM S2-16-2-35

Steering System Coast Guard Drawing 75D WAGL 2200-017, Rev A, Steering Foundations Installation for JASTRAM

S2-16-2-35 Coast Guard Drawing 75D WAGL 2402-001, Rev -, Propulsion Control System to suit IF 1312 MDE Coast Guard Drawing 75D WAGL 2602-001, Rev-, Spud Housing Assembly And Details Coast Guard Drawing 75D WAGL 2901-001, Rev A, Curves of Form (75306-75307) Coast Guard Drawing 75D WAGL 3801-001, Rev B, Vent Heating & A/C (75306-75307) Coast Guard Drawing 75D WAGL 3801-006, Rev -, Eng Rm Vent Sys Upgrade, Vent & Plenum Arrg &

Dets Coast Guard Drawing 75D WAGL 3801-009, Rev B, Engine Rm Ventilation System- Power Mods to suit

80MDDCD SSDG

vii (Rev-0)

Coast Guard Drawing 75D WAGL 3801-010, Rev C, Mods to Aft Hold Vent, Insulation, Paint to suit installation of JASTRAM S2-16-2-35

Coast Guard Drawing 75D WAGL 3801-012, Rev -, Engine Rm Ventilation Mods to suit IRESS

(WEDGE)

Coast Guard Drawing 75D WAGL 3801-013, Rev -, Aft Hold Ventilation System Power Mods Coast Guard Drawing 75D-WAGL 3901-001, Rev -, Insulation & Sheathing Sched (75306-75307) Coast Guard Drawing 75D-WAGL 4000-001, Rev B, Machinery Arrangement (75306-75307) Coast Guard Drawing 75D WAGL 4000-006, Rev B, Machinery Arrgt Mods to suit 80MDDCD SSDG Coast Guard Drawing 75D WAGL 4000-007, Rev B, Machinery Arrgt Mods to suit IF 1312 MDE Coast Guard Drawing 75D WAGL 4000-008, Rev A, Equipment Arrgt to suit JASTRAM S2-16-2-35 Coast Guard Drawing 75D WAGL 4103-002, Rev B, Plan, Cooling Water Coast Guard Drawing 75D WAGL 4103-005, Rev B, Exhaust Piping Plan (75306-75307) Coast Guard Drawing 75D WAGL 4103-027, Rev A, Jacket Water Piping Mods to suit IRESS (WEDGE) Coast Guard Drawing 75D WAGL 4103-028, Rev -, Exhaust Piping Mods to suit IRESS (WEDGE) Coast Guard Drawing 75D WAGL 4103-029, Rev -, Misc Piping Mods to suit IRESS (WEDGE) Coast Guard Drawing 75D WAGL 4105-001, Rev B, Remote Engine Shutdown to suit 80MDDCD

SSDG

Coast Guard Drawing 75D WAGL 4105-002, Rev A, Remote Engine Shutdown to suit IF 1312 MDE Coast Guard Drawing 75D WAGL 4301-001, Rev 1, Shafting and Bearings (75306-75307) Coast Guard Drawing 75D WAGL 4301-003, Rev B, Shafting Installation to suit IF 1312 MDE Coast Guard Drawing 75 WAGL 4301-005, Rev L, Shafting Machining Details to suit IF 1312 MDE Coast Guard Drawing 75 WAGL 4301-006, Rev F, Shaft Brake to suit IF 1312 MDE Coast Guard Drawing 75 WAGL 4400-003, Rev J, Propeller to suit IF 1312 MDE Coast Guard Drawing 75D WAGL 4803-007, Rev B, Engine Room Water Fog to suit 80MDDCD SSDG Coast Guard Drawing 75D WAGL 4803-008, Rev C, Machy Sp Fire Extinguishing Sys Wrg Diag to suit

80MDDCD SSDG

Coast Guard Drawing 75D WAGL 4808-001, Rev B, Scuppers & Drains (75306-75307) Coast Guard Drawing 75D WAGL 4823-004, Rev -, Oily Water Holding Tank & Associated Piping

(WEDGE)

Coast Guard Drawing 75D WAGL 4901-009, Rev -, Compressed Air Mods to suit IF 1312 MDE

(WEDGE)

Coast Guard Drawing 75D WAGL 5501-010, Rev -, Fuel Oil Service Mods to suit IRESS (WEDGE) Coast Guard Drawing 75D WAGL 6101-001, Rev B, Ship’s Service Generator Replacement to suit

80MDDCD SSDG

Coast Guard Drawing 75D WAGL 6201-005, Rev -, Electrical One line Block Wiring Diagram

(WEDGE)

Coast Guard Drawing 75D WAGL 6201-019, Rev B, Ships Service SWBD Wrg- Diag & Details to suit

80MDDCD SSDG

Coast Guard Drawing 75D WAGL 6202-001, Rev B, Power Distribution (75306-75307) Coast Guard Drawing 75D WAGL 6504-001, Rev A, Eng Alarm Panel Coast Guard Drawing 75 WLIC 0528-002, Rev A, Arrg’t -Plumbing & Dk Drains Coast Guard Drawing 90B CGB 0103-001, Rev C, Outbd Profile and Arrg’t for 90’x 24’x 6’-6” Barge Coast Guard Drawing 90B CGB 0103-008, Rev -, CGB 90012 Booklet of General Plans viii (Rev-0)

Coast Guard Drawing 90B CGB 0700-001, Rev -, Docking Plan for 90’ x 24’ x 6’-6” Spec Barge Coast Guard Drawing 90B CGB 0700-002, Rev-, Docking Block Arrangement Coast Guard Drawing 90 CGB 1101-001, Rev 3, 90-Ft. Barge Deck & Bottom Plating Coast Guard Drawing 90 CGB 1101-002, Rev 1, 90-Ft Long'l Truss Diagonals & Side Plating Coast Guard Drawing 90 CGB 1103-001, Rev 2, 90-Ft. Barge Hull Framing Plan Coast Guard Drawing 90B CGB 1101-001, Rev 4, Fwd Rake Deck, Bottom & Side Plate- Long’l Truss

Ladder & Layouts 90’ x 24’ x 6’-6” Special Barge Coast Guard Drawing 90B CGB 1101-003, Rev 1, After Rake Details For 90’ x 24’ x 6’-6” Spec Barge Coast Guard Drawing 90B CGB 1201-001, Rev 2, Deck Fitting Plan for 90’ x 24’ x 6’-6” Sp Barge Coast Guard Drawing 90B CGB 2602-001, Rev 1, Barge 90’-0” x 24’-0” x 6’-6” Spud & Spud Well

Details Coast Guard Drawing 90B CGB 2901-001, Rev-, Tank Capacity Tables for 90’ x 24’ x 6’-6” Spec. Barge Coast Guard Drawing 90B CGB 3603-001, Rev-, Potable Water System for 90’ x 24’ x 6’-6” Special

Barge Coast Guard Drawing 90B CGB 4803-001, Rev -, Jetting Fire & Diversion Pump Systems for 90’ x 24’ x

6’-6” Special Barge Coast Guard Drawing 90B-CGB 6713-002, Rev -, Transducer Wells & Blisters for 90’ x 24’ x 6’-6” Spec

Barge Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly Coast Guard Fleet Drawing FL 2602-010, Rev J, Spud Arrangements and Details NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation

Details NAVSEA Dwg 803-1385789, Fittings, Deck Drains NAVSEA Dwg 804-5773931, Acoustic & Thermal Insulation for Compartments

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 1952B 589, Rev B, Marine Crane – Model CG300 Naval Sea Systems Command (NAVSEA) 0900-LP-060-4010, 1981, Fabrication, Welding & Inspection of Metal Boat & Craft Hulls Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes Surface Forces Logistics Center Standard Specifications 3041 (SFLC Std Spec 3041), 2012, Shipboard

Electrical Cable Test Surface Forces Logistics Center Standard Specifications 3042 (SFLC Std Spec 3042), 2012, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair and Installation Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), Jan 2009, Install

New Deck Covering Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2012, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2012, Temporary

Services ix (Rev-0)

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2012, Temporary Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects American Society of Mechanical Engineers (ASME) B16.25, 2007, Buttwelding Ends American Society of Mechanical Engineers (ASME) B16.9, 2007, Factory-Made Wrought Buttwelding

Fittings ASTM International (ASTM) 6966, 2008, Standard Practice for Collection of Settled Dust Samples Using

Wipe Sampling Methods for Subsequent Determination of Metals ASTM International (ASTM) A105, 2005, Standard Specification for Carbon Steel Forgings for Piping

Applications ASTM International (ASTM) A106, 2008, Standard Specification for Seamless Carbon Steel Pipe for

High-Temperature Service ASTM International (ASTM) A181, 2006, Standard Specification for Carbon Steel Forgings, For

General-Purpose Piping ASTM International (ASTM) D 4138, 2007, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1709, 2008, Standard Test Methods for Impact Resistance of Plastic Film by the Free-Falling Dart Method ASTM International (ASTM) D1922, 2008, Standard Test Method for Propagation Tear Resistance of

Plastic Film and Thin Sheeting by the Pendulum Method ASTM International (ASTM) D4138, 2007, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D4417, 2003, Standard Test Methods for Field Measurement of Surface

Profile of Blast Cleaned Steel ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An) ASTM International (ASTM) D882, 2009, Standard Test Method for Tensile Properties of Thin Plastic

Sheeting Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2008, Occupational Safety and Health

Standards Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation Commercial Item Description (CID) A-A-52624, Sep 2001, Antifreeze, Multi Engine Type, Ethylene

Glycol Commercial Item Description (CID) A-A-59316, Nov 2003, Abrasive Materials for Blasting DOD-STD-2003, Dec 1990, Electric Plant Installations, Standard Methods for Surface Ships and

Submarines x (Rev-0)

Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement Institute of Electrical and Electronic Engineers (IEEE) Standard 45, 2002, Recommended Practice for

Electrical Installations on Shipboard, Corrections Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-58, 2009, Pipe

Hangers and Supports – Materials, Design, Manufacturer, Selection, Application and Installation MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning MIL-P-21035, Paint, High Zinc Dust Content, Galvanizing Repair MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-1627, Sep 1994, Bending of Pipe or Tube for Ship Piping Systems Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning The Society for Protective Coatings (SSPC) VIS 1, 2004, Guide and Reference Photographs for Steel

Surfaces Prepared by Dry Abrasive Blast Cleaning The Society for Protective Coatings (SSPC), June 1996, Paint Application Specification No. 2 (PA-2), Measurement of Dry Coating Thickness with Magnetic Gages The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning xi (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

16 N ***Fathometer

Transducer, Shallow Water, 50-200 kHz

NSN: 5845-01-465-

9723 Airmar

Technology 555-

SLD

1 ea. 363.59

17 N ***Fathometer Transducer, Shallow Water, 50-200 kHz

NSN: 5845-01-470-

2500 Airmar

Technology SS505-

DT7

2 ea. 253.69

18 N 2.5” Strainer BSG6790120-2 1 ea. 6,575 18 N 2” Strainer BSG4476980-1 1 ea. 3,300 42 Y Ship Service Diesel

Generator Sets, Cummins

80MDDCD

6115-01-602-8390 2 ea. 28,000.00

42 N SSDG Exhaust Muffler 49440U 2990-01- F11-2246

2 ea. 3,732.00

42 Y SSDG Gridcooler SC-216DP-63 2040- 01-F11-2290

2 ea. 3,732.00

42 N Switchboard 7025-01-600-4599 1 ea. 68,431.06 42 N Eng Room Intake Fan 80JMG/25/4/6/16-

460V 460V 6105-01-F12-

1 ea. 4,384.00

42 N Eng Room Exhaust Fan 40JMG/20/2/6/14- 460V

460V 6105-01-F12-

2 ea. 2,644.00

42 N Intake Fan Controller, Multi-Speed, NEMA 12 Dusttight Enclosure for a

2 Speed / 2 Winding, 460VAC, 60HZ, 3 Phase, 3HP Fan, NEMA Size 1 Contactor, 460V/120V 50VA Extra Capacity

Control Transformer with 2 Primary and 1

Secondary Fuse with Illuminated Green Fast Pushbutton, Illuminated Green Slow Pushbutton

EATON

ECN3618CPA-

C42P14T15Z90Z91, 6110 01-F12-2665

1 ea 4,000.00 xii (Rev-0) and Illuminated Red Stop Pushbutton and Terminal

Block for Remote Emergency Stop Button

Connection.

42 N Power Panel (1-30-1)&(

2-33-1) 6110-00-989-7474 2 ea. 1,610.05

42 N Power Panel (2-18- 6)&(2-18-4)

6110-00-993-3352 2 ea. 2,161,21

42 N Power Panel (2-32-1) 6110-00-646-4421 1 ea. 946.00 42 N Circuit Breaker, 15 Amp 5925-00-876-9216 27 ea. 1,111.78 42 N Circuit Breaker, 25 Amp 5925-00-876-9217 11 ea. 1,057.41 42 N Circuit Breaker, 50 Amp 5925-00-876-9218 3 ea. 679.38 42 N Circuit Breaker, 20 Amp 5925-00-501-5051 12 ea. 135.79 42 N Circuit Breaker, 15 Amp 5925-00-549-5366 12 ea. 44.30 42 N Circuit Breaker, 15 Amp, instantaneous only trip 5925-01-397-8258 4 ea. 339.00

42 N SSDG Expansion Tank Retrofit Kit

541-1124, 2815-01- F12-2788

2 ea. 1,000.00

42 N Receptacle, Shore Tie, 200A Female Contacts, 480V, 60HZ, 3PH, 4 Pin Russellstoll

DF2404FRABK

5935 01-F12-2666 1 ea. 1,147.95

42 N Plug, Shore Tie, 200A Male Contacts, 480V, 60HZ, 3PH, 4 Socket

Russellstoll

DS2404MP00K

4730-01-F12-2667 1 ea. 829.00

42 N Fuse Box, 125/250 VDC, 8 Circuit 5920-00-178-1616 1 ea. 505.75

Water Fog Fire Extinguishing System including (1) skid ass’y,

(1) control stand, (10) nozzles and (4) thermal heat detectors

4210-01-F11-2247 1 ea.

35,000.00

Fuse, 250 VDC, 10A, 13/32” x

1½” 5920-00-280-4431 14 ea.

4.00

42 N Fuse, 250 VDC, 20A, 13/32” x 1½” 5920-00-280-4429 2 ea. 1.50

43 Y **Propeller shaft Ass’y for MDE changeout

From Dwg 75-

WAGL-4301-005.

1610-01-F11-2288

2 ea. 33,779.00

43 N Propeller for MDE changeout

NSN:RH 2010-01-

534-9089; LH 2010-

01-534-9095

2 ea. 12,675.77

43 N Main Diesel Engine and Reduction Gear Set

3020-01-F11-2289 2 ea. 189,969.00 xiii (Rev-0) complete with all attached accessories

43 N MDE & Gear Unattached Accessories including fuel filters, starting air components, jacket water hotstart, control and alarm panels, etc

Included in above item, also includes:

1660-01-F12-2737, 440 volt Preheater for MDE 1660-01-

F12-2738, 440 volt Heater

Control

2 ea. Included in above item

43 N Finished Reduction Gear Shaft Coupling and Associated Bolting

With Propeller Shaft Ass’y, item #10

2 ea. Included in above item

43 N MDE Keel Cooler, SC-

418DP-114

2040-01-F11-2291 2 ea 9,132.00

43 N MDE Exhaust Muffler, 49380U

2990-01-F11-2245 2 ea. 2100.00

43 N Oily Water Pump & associated compressed air flter/regulator SANDPIPER Model:

P1FRS1FB1SBSYNS200

4320-01-F11-2261 1 ea. 1,610.00

43 N Clear Command Processor Elec. ENG, SOL GR, 4 Station

MATHERS/ZF

96204

5865-01-F11-2249

2 ea. 2,000.00

43 N Control Head-Heavy duty, Dual

MATHERS/ZF

760P, 2010-01-598-5214

4 ea. 1,571.00

43 N Serial Communication Harness, 30 Ft

MATHERS/ZF

13316-30, 2995 -01-

F12-2658

1 ea.

101.60

43 N Wire Harness-Throttle, current, 30 Ft

MATHERS/ZF

13494-30, 2995-01-

F12-2659

2 ea.

122.00

43 N Clutch Wiring Harness 20 Ft

MATHERS/ZF

15719-20, 5995 01-

F12-2660

2 ea.

122.00

43 N Backup Control Panel MATHERS/ZF 3200B, 2090-01-

F11-2254

1 ea.

720.80

43 N Processor Smart Backup MATHERS/ZF

3005BC, 5998-01-

F11-2255

1 ea.

1,600

43 N Backup Panel Wiring Harness, Control

MATHERS/ZF

3301B-10, 5995-01-

F11-2256

2 ea.

124.80

43 N Wire Harness-Power and Start Interlock

MATHERS/ZF

13756-30, 5995 01-

F12-2661

2 ea.

182.40

43 N Backup Panel Wiring MATHERS/ZF 1 ea. 359.00 xiv (Rev-0)

Harness, Power/Start Interlock

71708, 5995-01-F11-

43 N Control Head Wiring Harness, Double Ended, 20 Ft.

MATHERS/ZF

14261-20. 2030-01-

F11-2272

2 ea.

173.11

43 N Throttle Wire Harness, 4- 20ma, N Interlock

Interface

MATHERS/ZF

3603B-20, 5995-01-

F11-2258

2 ea.

245.00

43 N Smart Backup Clutch Wire Harness

MATHERS/ZF

3501B-20, 5995-01-

F11-2259

2 ea.

276.80

43 N Control Head Wire Harness, Double Ended, 100 Ft.

MATHERS/ZF

14261-100, 2030-01-

F11-2260

6 ea.

173.11

43 N Tachometer Sensor Harness 40 FT

MATHERS/ZF

13239-40, 6680-01-

F11-2248

2 ea 90.00

43 N Enclosure, 16GA Steel (24”x16”x10”)

Hoffman

CSD241610, 5895

01-F12-2662

1 ea.

282.75

43 N Panel (22.2”x14.2”) Hoffman CP2416, 5895 01-F12-2663

1 ea. 44.11

43 N Fiberglass Wall Mount Box (17.5x14”x8.78”)

Hoffman

A18149JFGQRR,

5975-01-598-4207

2 ea.

292.24

43 N Panel (14.75”x12.88”) Hoffman A16P14, 5975-01-206-0986

2 ea.

43 N Cable, 2 Conductor, 16 AWG Stranded, TC

Drain Wire

Belden 8720, 6145- 01-598-4205

100 ft.

561.74

43 N Cable, 3 Conductor, Shielded, 14 AWG

Belden 9367, 4010- 01-599-3191

50 ft. 138.00

43 N Terminal Board, 20 Terminal, Barrier Type

NSN: 5940-00-983-

2 ea. 11.26

43 N Stern Tube Seal Assembly

WARTSILA

H74537-02, 2040-

01-F11-2244

2 ea.

17,376.47

43 N Bulkhead Seal Assembly WARTSILA P/N:

H70300, 2040-01-

F11-2243

2 ea.

7,471.89

43 N Strut Bearing (5.5” O.D.

x 4.5” I.D. x 18” Long)

DURAMAX bronze, rubber, 2840-01-

F11-2275

2 ea.

340.00

43 N Pedestal Pillow Block Bearing

COOPER P/N: 02-

BCP-408-EX-AT,

3130-01-F11-2242

2 ea.

2,199.00

43 N Plug, Cannon Connector MATHERS/ZF 6029199081, 5935-

01-F12-2676

2 ea.

59.20

51 N Steering Rudder Consisting of all 2 ea. 27,325.00 xv (Rev-0)

Assembly components contained in elevation 10B on sheet 2 of 75-

WAGL-2200-010,

2040-01-530-9095

51 N Flanking Rudder Assembly

Consisting of all components contained in elevation 11A on sheet 2 of 75-

WAGL-2200-011,

2040-01-531-4393

2 ea. 39,514.00

51 N Fan, Exhaust, Navy Standard CC-1/4

X-CC1-

4A4W6CCW-NS,

4140-01-F12-2668

1 ea. 5,200.00

51 N Seal assembly, rudder stock face

WARTSILA P/N:

H75492-01, 2040-

01-565-9776

4 ea. 5,000.00

Y Jastram Steering Components

(Components listed below)

1 set

146,569.65

Hydraulic Steering Cylinder Ass’y 2530-01-F11-2269

4 ea.

Manual Helm Pump 4320-01-F11-2240 1 ea.

Tank, Header 5430-01-F11-2287

Valve, DARB, Ass’y 4810-01-F11-2282 2 ea.

Steering Control System 2530-01-F11-2313

Motors, Starters & Alarms Ass’y 6110-01-F11-2262 1 ea.

Tiller 2010-01-F11-2283

Tiller 2030-01-F11-2284

Stud Kit, Tie Bar 5307-01-F11-2285

Hydraulic Power Units Ass’y 4920-01-F11-2461

Valve, Shut-off, 3 way, 4 Position 4810-01-F11-2286

8 ea.

51 N Bearing, 5.516”OD x 4.519” ID x 6” Long

DURAMAX

DX490,

3120-01-599-4857

4 ea. 195.30

51 N Bearing, Heavy Duty, 4.3307” ID

SKF USA 23222C,

3110-01-F11-2241 4 ea. 567.59 xvi (Rev-0)

51 N Enclosure, pushbutton manual motor protector.

EATON

XTPBXENAS65,

1680-01-F11-2277

1 ea. 95.50

51 N Manual Motor Starter, 460VAC, 3PH, w/adjustable thermal overload rated .40-.63A

EATON

XTPBP63BC1,

2920 01-F12-2664

1 ea. 212.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xvii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000_STD, paragraph

3.2.6.5 (Inspection report particulars)):

Work Item Title

1 Hull Plating (U/W Body), Ultrasonic Testing - Tender

2 Hull Plating (U/W Body), Ultrasonic Testing - Barge

12 Appendages (U/W), Leak Test - Tender

19 Hull Fittings (Weight Handling Rigging Hardware), Inspect and Test - Barge

53 Appendages (U/W), Leak Test- Barge

55 Voids (Non-Accessible), Leak Test - Tender

56 Voids (Non-Accessible), Leak Test - Barge xviii (Rev-0)

PRINCIPAL CHARACTERISTICS - TENDER

PC_75D_WLR_0909

75’ WLR ‘D’ CLASS: 75307 (CGC WEDGE), INLAND

BUOY TENDER

PHYSICAL CHARACTERISTICS

Length Overall 75' 0"

Depth 7' 7-3/4"

Maximum Beam 22' 0"

Height of Highest Projection 32' 0"

Full Load Draft 4' 0"

Full Load Displacement 125 long tons

Shore Tie Voltage Requirements 440 V / 100 A

Frame Spacing 1' 0"

MACHINERY CHARACTERISTICS

Number of Propellers 2

Number of Blades 5

Diameter of Propeller 44"

Pitch 50" fixed

RPM 480

xix (Rev-0)

PC_CGB_90_0712

PRINCIPAL CHARACTERISTICS - BARGE

90' Barge (A, B, & C-CLASSES)

PHYSICAL CHARACTERISTICS

Length Overall 90' 0"

Depth 6' 6"

Maximum Beam 24' 7"

Full Load Draft 4’6”

Full Load Displacement 180 LT

Shore Tie Voltage Requirements 440 V / 100 A

1 (Rev-0)

00000_1212_FLT

REC_0000_FLT_ Commercial Project @ Contractor’ Facility (1212)

GENERAL REQUIREMENTS

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting ship repair availabilities for Coast Guard vessels.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2012, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2012, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 33 CFR, Jul 2010, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety

Administration, Department Of Transportation

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to

2 (Rev-0) two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 HW disposal. The Contractor is considered as the generator of all contract-generated hazardous wastes and shall use its facility’s EPA generator ID number for management, transportation, and disposal of said hazardous wastes. Ensure the following:

3.5.1 Contractor’s hazardous waste handlers shall comply with applicable requirements of 40 CFR 262.

3.5.2 All contract generated hazardous wastes shall be packaged in 49 CFR-compliant containers.

3.5.3 The designated wastes shall be disposed of at a state or Federally-approved and permitted HW TSDF.

3.5.4 Name of destination TSDF shall be submitted to the KO at the Arrival Conference.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

3 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

Vessel Name Hull # Work Item # Work Item Title

Location of Work (incl. frame #’s) Area (sqft)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-based coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.

threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

Name of QP-1/NACE Inspector Signature Cert. # Date / Time

4 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE &

TIME

ACTIVITY

(Surface preparation, primer coat, barrier coat, top coat, etc…)

LOCATION

(Frame & Deck, relation to equipment, etc.)

TEMPERATURE

% REL.

HUMID-

ITY DEW

PT. SURFACE AMBIENT

ΔT

| DP -

Surface |

5 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Location of Work (Frame References) Area (sqft)

SURFACE PREPARATION METHOD

PROFILE ACHIEVED (mils) Min Max Mean

SSPC-SP-10/NACE No. 2 SSPC-SP-12/NACE No. 5

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

Abrasive Manufacturer and Sieve Size: _________________________________

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.