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SPECIFICATIONS
USCG STATION SOUTH PADRE ISLAND
REPAIR STRUCTURE ALL PURPOSE BUILDING
FINAL SUBMITTAL
SOUTH PADRE, TEXAS
PROJECT NUMBER 6481180
JUNE 2015
COMMANDING OFFICER, CIVIL ENGINEERING UNIT MIAMI
15608 S.W. 117TH AVENUE
MIAMI, FLORIDA
33177
REPAIR STRUCTURE ALL PURPOSE BUILDING PROJECT NO. 6481180
SOUTH PADRE ISLAND, TX.
PROJECT TABLE OF CONTENTS
TITLE
DIVISION 01 - GENERAL REQUIREMENTS
SECTION 01 11 00 GENERAL REQUIREMENTS
SECTION 01 32 00 PROGRESS SCHEDULE
SECTION 01 33 00 SUBMITTAL PROCEDURES
DIVISION 2 – SITE WORK
SECTION 02 41 00 SELECTIVE DEMOLITION
SECTION 02 82 14 ASBESTOS HAZARD CONTROL ACTIVITIES
DIVISION 03 – WOOD, PLASTICS, AND COMPOSITES
SECTION 03 01 30 CONCRETE REHABILITATION
SECTION 03 20 00 CONCRETE REINFORCEMENT
SECTION 03 30 00 CAST IN PLACE CONCRETE
DIVISION 09 – FINISHES
09 24 23 STUCCO
09 90 00 EXTERIOR AND INTERIOR PAINTS AND COATINGS
DIVISION 09 – FINISHES
Reference Drawings Drawing No. 3028 sheets A-1 thru A-5 and S-1 thru S-8.
-- End of Project Table of Contents --
SECTION 01 11 00
General Requirements
GENERAL REQUIREMENTS
PART 1 GENERAL
1.1 PROJECT DESCRIPTION
1.1.1 The work includes but is not limited to the following: furnishing all labor, equipment, materials, tools, shoring, formwork, transportation, supervision and incidentals to perform exterior concrete restoration repairs and associated stucco and painting work at the USCG STATION SOUTH PADRE, TX All Purpose Building and as indicated below.
1.2 BASE BID REPAIRS:
1.2.1 The work under the base bid will include the following:
a. Remove existing shoring currently installed under exterior concrete beams of the building and store at designated location at the station.
b. Provide, install and remove all structural shoring as indicated in drawings.
c. Perform all stucco and concrete chipping demolition required for the work below.
d. Re-construct the bottom of the exterior concrete beams as indicated in the drawings.
e. Re-construct the upper portion of the exterior concrete columns as indicated in the drawings.
f. Perform 50 cubic feet of concrete beam and column spall repairs type SP1.
g. Perform 80 cubic feet of concrete beam and column repairs type SP2.
h. Perform 120 cubic feet of concrete beam and column repairs type SP3.
i. Perform 30 linear feet of concrete crack repairs type CR1.
j. Perform 30 linear feet of concrete crack repairs type CR2.
k. Install 2,500 square feet of 5/8” exterior stucco with bonding agent.
l. Paint 3,000 square feet of exterior building surfaces that have been repaired with two coats of paint.
m. Provide an asbestos survey performed by a licensed state of Texas asbestos abatement contractor prior to the required demolition of items associated with the repair work. An asbestos abatement certification shall be submitted to the Contracting Officer upon removal of the asbestos containing materials, if any is found. All asbestos containing materials shall be removed and disposed of in an authorized disposal sites by the Texas License Abatement contractor. If any asbestos abatement is to be performed, the contractor shall follow the requirements contained in specification sections 02 82 14, “Asbestos Hazard Control Activities”.
1.2.2 UNIT PRICE ITEMS:
Provide unit prices for each of the following items for any amounts required in excess of the base bid items indicated above. Include all labor, materials, shoring, scaffolding, demolition, formwork and equipment necessary to conduct the work in accordance with the plans and specifications.
Work under unit price items will commence only after approval from the Contracting Officer.
Unit Price Item No. 1:
Provide a unit price per cubic feet for an estimated quantity of 5 cubic feet to perform concrete spall repairs type SP1.
Unit Price Item No. 2:
Provide a unit price per cubic feet for an estimated quantity of 5 cubic feet to perform concrete spall repairs type SP2.
Unit Price Item No. 3:
Provide a unit price per cubic feet for an estimated quantity of 5 cubic feet to perform concrete spall repairs type SP3.
Unit Price Item No. 4:
Provide a unit price per linear feet for an estimated quantity of 5 linear feet to perform concrete crack repairs type CR1.
Unit Price Item No. 5:
Provide a unit price per linear feet for an estimated quantity of 5 linear feet to perform concrete crack repairs type CR2.
Unit Price Item No. 6
Provide a unit price per square feet to install an estimated quantity of 10 square feet of 5/8” thick exterior stucco including bonding agent.
Unit Price Item No. 7
Provide a unit price per square feet to paint an estimated quantity of 25 square feet with two coats of exterior paint.
Unit Price Item No. 8 Provide a unit price to include the removal and disposal of any materials containing asbestos as determined in the asbestos abetment survey. This item will be paid by a unit price fee of one (1) cubic feet for each cubic feet of asbestos containing material that is properly removed and disposed of.
1.3 PROJECT PHASING
1.3.1 Project phasing is required, and sequencing of the work will be required since the facility will remain occupied and operational during the work. Work shall be completed under a Phased Construction Schedule as indicated in the drawings. Contractor shall submit a phasing and construction schedule for review and approval prior to commencing work. The building will remain occupied during the project with the exception of the berthing rooms on the 2 nd floor immediately over each particular area that will be repaired. The contractor shall coordinate with the Construction Officer’s Representative to ensure that the berthing rooms immediately over each phased work area are vacated prior to commencing work in that area. Berthing rooms over areas that are not being worked on may remain occupied.
1.4 PROJECT DRAWINGS
1.4.1 Drawings to be used in conjunction with these specifications shall consist of U.S. Coast Guard Drawing No. M2102-D in 8 sheets. Drawings are the property of the Government and shall not be used for any purpose other than the reference required for this project.
1.4.2 Reference drawings as indicated on the Table of Contents are included for the purpose of indicating the original design of the existing facility. Work indicated on reference drawings is not included in this project. No guarantee is offered of the accuracy to which these drawings represent the current existing or as-built conditions. All conditions indicated must be verified in the field before materials are ordered or work begins.
1.5 REGULATORY REQUIREMENTS:
1.5.1 Federal, State and local laws including EPA must be strictly adhered to. Where there is a conflict in regulatory requirement the most stringent shall prevail.
1.5.2 Comply with OSHA regulation Standards 29 CFR and OSHA and General Duty Clause of the OSH Act in all aspects of construction related to this project.
1.5.3 The Contractor shall keep the work area, including storage areas, free from accumulations of waste materials on a daily basis.
1.5.4 Solid waste and non-hazardous debris must be managed in accordance with Texas Administrative Code. Construction and demolition debris and any hazardous wastes shall be disposed of at a permitted facility in accordance with Texas Administrative Code. The Contractor shall not use Coast Guard waste disposal facilities including garbage cans, trash piles or dumpsters
1.5.5 Best Management Practices (BMP) must be implemented to maintain Water Quality pursuant to State regulations. At a minimum, dumpsters and/or other waste receptacles used onsite must be structurally sound without any penetrations and remain covered when not in use or during inclement weather. Additional BMPs shall include the use of tarps and working enclosures to prevent any other debris and contaminated surface water from reaching the waterway.
1.5.6 Discarded waste timber must be transported to and disposed of in a State approved/permitted lined landfill in accordance with applicable regulations. Contractor shall provide copies of disposal receipts to the CG. If stored on site, the waste timber shall be protected from weathering and leaching by providing a cover and storing on visquine or other impermeable surfaces while awaiting disposal.
1.5.7 Contractor shall utilize a State approved recycler to recycle any lead boots around roof vents or solid lead components removed from the roof during this project. Lead boots and solid lead components must be recycled and landfill disposal is not permitted.
1.6 LOCATION AND ACCESS
1.6.1 The work site is located at:
U.S. Coast Guard Station South Padre Island 1 Wallace Reed Rd.
South Padre Island, Texas 78597-6401
1.6.2 Station South Padre Island requires all contract personnel accessing the facility to display contractor/subcontractor identification along with proper safety gear. Parking on site is limited and Contractor will be allowed limited parking spaces on site for work vehicles. All private owned vehicles shall be parked off base.
1.7 PROJECT PERFORMANCE TIME
1.7.1 The total contract performance period shall be 150 calendar days which includes the time needed to submit, review and approve all material submittals and complete all project record (closeout) documents. After work begins at the site, the contractor shall work continuously during normal working hours, fully man the project and show daily progress until all work is complete.
1.8 INSPECTION PRIOR TO BID
Access to the site is restricted and is by appointment only. Prospective bidders are highly encouraged to visit the site to become familiar with the condition of the project.
Arrangements to visit the site can be made by contacting:
POC: MKC Ron Berger Engineering Petty Officer CG Station South Padre Island, TX Work Phone #: 956-364-7407
1.9 WORK HOURS
The Contractor shall perform the work at the site during normal workdays from Monday through Friday from 7:00 AM to 5:00 PM, except Federal holidays. Once contractor has begun work at the site, the Contractor shall work full consecutive workdays, excluding weekends and holidays, until the work is completed. The Contractor shall coordinate working hours with COR. If Contractor needs to work extended hours or weekend, a written request shall be submitted to the Contracting Officer‘s Representative two days in advance for approval.
1.10 AVAILABILITY OF SERVICES
1.10.1 Reasonable amounts of water and electricity will be made available to the Contractor without charge. The Contractor shall pay all costs incurred in connecting, converting, and transferring the utilities to the work. The Contractor shall be responsible for making connections including providing back flow preventers, transformers, and for disconnections.
1.10.2 The COR shall designate the electrical outlets available to the Contractor. Temporary toilet facilities shall be provided by the Contractor for his personnel.
1.11 COORDINATION
1.11.1 The unit will be operational during the execution of this contract. The Contractor shall coordinate with the COR to minimize interference with Coast Guard operations or personnel.
All work shall be coordinated with other trades involved in the project.
1.11.2 A weekly progress meeting will be held either on site or by telephone with the Site Superintendent, the Government Inspector/COR, the Construction Manager and the Unit representative. The progress meetings will be at the discretion of the Construction Manager.
Other parties may attend if desired.
1.13 COORDINATION AND NOTIFICATIONS
1.13.1 The unit will be operational during the execution of this contract. The Contractor shall coordinate with the COR to minimize interference with Coast Guard operations or personnel.
All work shall be coordinated with other trades involved in the project.
1.13.2 Notify COR at least 2 working days in advance of the date and time scheduled for all field tests.
1.13.3 Close coordination and notifications are required with the unit and COR regarding vehicle ground movement, Dig Permit, Underground Utility permit, Crane operations, Hazardous waste, sidewalks and driveways closures.
1.14 CONTRACTOR USE OF PREMISES
The Contractor will be working on a Coast Guard operational military installation. The Contractor shall become familiar with and obey Station’s fire, traffic, and security regulations.
Personnel shall not stray from the immediate area of work or direct avenues of ingress and egress unless authorized in advance by the COR.
1.15 STORAGE LAYDOWN AREA
The Contractor will coordinate with the POC and the COR a storage area. The Contractor shall be responsible for restoring the area to its original condition at the completion of the work. The Contractor shall be responsible for repair of any damage incurred to buildings or pavement as a result of storage activities.
1.16 STORM PROTECTION
Should warnings of winds of gale force or stronger be issued, the Contractor shall take every practicable precaution to minimize danger to person, the work, and to adjacent property.
Precautions shall include, but not be limited to, closing all openings, removing all loose materials, tools and equipment from exposed locations, and removing or securing temporary work. Contractor shall comply with unit’s hurricane plan.
1.17 DUST PROTECTION
Site work should be phased to include dust controls to minimize disruption to adjacent occupied office spaces.
1.18 DELIVERY AND STORAGE
Equipment and materials shall be carefully handled, properly stored, and adequately protected to prevent damage before and during installation, in accordance with the manufacturer's recommendations. Damaged or defective items shall be replaced. Location of storage and staging area shall be designated by the COR. The contractor will be responsible for security of all materials and equipment.
1.19 RECEIPT OF MATERIAL
Shipment of equipment, materials, and supplies shall be addressed to the Contractor - not the Government. The Contractor must be on hand to accept shipments; the Government will not accept shipments.
1.20 CLEAN-UP, CONSTRUCTION DEBRIS AND WASTE
1.20.1 The Contractor shall keep the work area daily, including storage areas, free from accumulations of waste materials on a daily basis. The Contractor shall not use Coast Guard waste disposal facilities including garbage cans, trash piles or dumpsters.
1.20.2 Solid waste and non-hazardous debris must be managed in accordance with Texas State Rules and Regulations. Construction and demolition debris shall be disposed of at a permitted facility in accordance with Texas State Rules and South Padre Island Solid Waste Management rules and regulations.
1.20.3 Best Management Practices shall be employed to prevent solid and hazardous wastes and debris from reaching navigable waters or drinking water sources. This includes the use of tarps and enclosures to prevent storm water runoff from construction sites. Best Management Practices (BMP) must be implemented to maintain Water Quality pursuant to State of Texas regulations. At a minimum, dumpsters and/or other waste receptacles used onsite must be structurally sound without any penetrations and remain covered when not directly in use or anytime during inclement weather. Additional BMPs shall include the use of tarps and working enclosures to prevent any other debris and contaminated storm water from reaching the waterway.
1.21 UTILITY OUTAGES
Before interrupting or shutting down any utility or the fire alarm system make a request for the interruption to the COR at least two (2) working days before the anticipated interruption. Do not interrupt utilities or the fire alarm function until authorized by the COR.
1.22 SAFETY PROGRAM
1.22.1 General: The Contractor is wholly responsible for work site safety. The Contractor shall implement a safety program that protects the lives and health of personnel in the construction area, prevents damage to property and avoids work interruptions. The Contractor shall provide appropriate safety measures including but not limited to barricades, signs and signal lights as well as complying with the requirements of all applicable Federal, State and Local safety laws, rules and regulations.
1.22.2 Compliance: The Contractor is specifically required to comply with the requirements of the U.
S. Army Corps of Engineers "Safety and Health Requirements Manual" (EM 385-1-1, latest version available) and the “Accident Prevention” clause (FAR 52.236-13). Once accepted, this safety plan shall become part of the contract requirements. Note: This review/acceptance does not in any way relinquish the Contractor from responsibility for work site safety nor the obligation to comply with the OSHA regulations found in 29 CFR 1910 & 1926 or any other State or Local safety law, rule or regulation applicable to the contract work.
The Coast Guard will cooperate fully with the Department of Labor (Occupational Safety and Health Administration) in their enforcement of OSHA regulations.
1.22.3 Safety Plan: The Contractor shall submit a written safety plan within ten (10) calendar days following contract award. At a minimum, this plan shall describe the Contractor's general safety program and identify specific safety provisions for hazards incidental to the contract work such as elevated working surfaces, working over water, working from floating work platforms, overhead crane operations or similar conditions of the work.
1.23 MATERIAL SAFETY DATA SHEETS AND MATERIAL HANDLING PROCEDURES
1.23.1 Data Sheets: Submit a Material Safety Data Sheet (MSDS) for all materials containing hazardous substances required for contract execution. Information provided in MSDS’s shall meet the requirements of 29 CFR 1910.1200. MSDS’s require Contracting Officer review and acceptance prior to bringing these materials on site.
1.23.2 Material Storage: Limit the quantity of these materials stored on site to the amount needed for execution of work. Storage of excess materials will not be permitted. Assure that the storage of these materials comply with all applicable federal, state, and local laws and regulations and provide additional storage facilities (paint lockers, etc.) as required for the storage of such materials. Coordinate the physical location of storage areas with the On-site Representative prior to bringing these materials on site. Refer to paragraph 1.18 for related requirements.
1.23.3 Protective Measures: The Contractor shall take all protective measures outlined on the MSDS’s and as required by federal, state and local regulations to protect all personnel in the vicinity of the work area from exposure to these materials. The Contractor shall include any required protective measures in the Safety Plan. The Contracting Officer's Representative shall review protective measures prior to allowing use of these materials.
1.23.4 Disposal of Excess Material: The Contractor shall dispose of all excess hazardous materials as required by the MSDS and all applicable federal, state, local laws and regulations. Refer to paragraph 1.20 for related requirements.
1.24 REFERENCE PUBLICATIONS
Unless otherwise indicated, where a specific date or edition number is listed in the “Applicable Publications” section of each Section, reference to a publication or standard in this specification shall mean the edition in effect on the date of the Solicitation.
1.25 SECURITY
1.25.1 The Contractor shall provide the COR with a list of names of all personnel who will be working on the site 72 hours in advance. The Contractor may submit a revised list at any time during the project. Only personnel on the approved listing will be allowed on the site.
1.25.2 All personnel shall carry proper identification (ID) when on site. Proper ID is defined as a government issued ID. The identification must be laminated, and show facial picture of the individual. Individuals without proper ID will be escorted off the Coast Guard premises.
1.25.3 All personnel shall wear uniforms with identification of the company they are representing.
Individuals without the proper uniform will be escorted off the Coast Guard premises.
1.26 RECORD DRAWINGS
The Contractor shall maintain at the job site two sets of full size contract drawings marked to show any deviations which have been made from the contract drawings. These drawings shall be reviewed every week by COR and Site Superintendent. Payment application will otherwise not be reviewed. Upon completion of the project, the marked sets of prints shall be delivered to the COR. Request for final payment will not be approved until the marked prints are delivered and approved by the COR.
1.27 FINAL INSPECTION AND ACCEPTANCE
Upon completion of the work and final inspection, submit a written request to schedule final inspection to the Contracting Officer. Prior to such requests, all submittals must be complete and approved. Such requests shall allow a minimum of 2 weeks notice prior to final inspection date.
1.28 WARRANTIES
All warranties and/or guarantees, either implied or expressed, for individual equipment shall be endorsed to the Government. The warranty period starts when the Government accepts the job as completed. Warranties and operation and maintenance manuals must be submitted and approved prior to final inspection.
1.29 INSTRUCTION TO GOVERNMENT PERSONNEL
The contractor shall furnish the services of competent instructors who will give full instructions to the designated personnel in the adjustment, operation, and maintenance, including pertinent safety requirements of the equipment or systems specified. Each instructor shall be thoroughly familiar with all parts of the installation and shall be trained in operating theory as well as practical operation and maintenance work. Instruction shall be given during the first regular work week after the equipment or system has been accepted and turned over to the Government for regular operation. Instruction time shall be for a minimum of eight (8) hours.
PART 2 PRODUCTS – NOT USED
PART 3 EXECUTION – NOT USED *END OF SECTION*
SECTION 01 32 00
Progress Schedule
PROGRESS SCHEDULE
PART 1 GENERAL
1.1 GENERAL
Prepare a horizontal bar graph progress schedule using a time scale. The project should be divided and subdivided into a sufficient number of work activities that can accurately graphically display the work sequence, activity duration interplay of activities, and dollar value of each activity.
1.2 RESPONSIBILITIES
The Contractor is responsible for executing the work within the time stated in the contract.
1.3 SUBMITTALS
Submit final progress schedule no later than 5 calendar days after receiving the Notice To Proceed (NTP). A draft schedule is to be submitted before the pre-construction conference with time periods shown but without dates of NTP and completion shown. Once a NTP date has been established, the dates are to be filled in. By having the draft schedule at the pre-construction conference, the COR and Contractor can discuss any apparent inconsistencies or omission, and approval can be expedited.
Submit updated progress schedule every month along with the request for payment.
PART 2 PRODUCTS
2.1 PROGRESS SCHEDULE
Progress schedule shall have project name, location, contract number, and company name. The final progress schedule, with the NTP and completion dates filled in, shall be signed.
At the left side of the form, list in columns.
a. Activity Number and Description - At a minimum, break down the project into 10 activities. If enough detail is given on the progress schedule, then the activity breakdown may be done at the Contracting Officer's discretion. Activities can be of various origins (i.e., by specification section, by logical sequence of work, by breakdown used for bid estimates, etc.)
b. Specification Section Reference - This is optional. Use only if the breakdown of activities directly correlates with the specification sections.
c. The Activities Percentage (i.e. 50%) or Weight (i.e.5) of the entire contract based on Dollar Value - the cumulative percentage should add up to 100 percent.
d. Estimated Value of the Activity - Profit and overhead should be distributed throughout activities or listed as a separate line item and distributed over the entire length of the project. The total values should add to the contract amount.
Establish the time schedule across the top of the sheet for the entire project duration. Divide the project into months, weeks, or days depending on the length of the project and an appropriate time scale.
Lay out a bar graph opposite each activity, corresponding to the schedule start date and extended for the scheduled duration of the activity. Indicate the percentage of the activity which you intend to complete each week above or below each bar.
PART 3 EXECUTION
3.1 UPDATING SCHEDULE
Update and submit progress schedule every month with progress payment showing actual progress.
Updated progress schedules shall include the original information and an updated actual progress curve using a broken line.
3.2 DELAYS
If the Contractor knows or has reason to believe that the delivery of any material or equipment, the shortage of qualified labor, delays caused by others, or the occurrence of any other difficulty may cause delay in executing the work as scheduled, he shall notify the COR, in writing, within 3 calendar days.
3.3 PROGRESS CHART
A sample progress chart is shown on the following page. This should only be used as a guide. It displays the type of information which should be included in the submitted progress schedules, but is not limited to the indicated activities, such as submittals, manuals, etc.
--End of Section –-
SECTION 01 33 00
Submittal Procedures
SUBMITTAL PROCEDURES
1.1 SUBMITTALS REQUIRED
Items to be submitted shall be done electronically as specified in each applicable section of this specification. Submittals shall be approved before procurement, fabrication, or delivery of items to the job site. Approval of submittals shall not relieve the contractor of his obligations to comply with contract specifications and drawings. Partial submittals will not be accepted and will be returned without review.
Submittals shall include the manufacturer's name, trade name, catalog model or number, nameplate data, size, layout dimensions, capacity, project specification and paragraph reference, applicable Federal, Military, industry and technical society publication references, and other information necessary to establish contract compliance of each item the Contractor proposes to furnish. The contractor shall indicate in the submittal which item(s) they are submitting. Contractor shall maintain a hardcopy on site for review.
1.2 TIMING OF SUBMITTALS
1.2.1 Timing and Sequence
Submit submittals in sufficient time and in such sequence to avoid delays in the work. Except for voluminous submittals, numerous submittals submitted on or about the same time, and submittals for very complex items, submittals will be reviewed by the Contracting Officer’s Representative (COR) and returned to the Contractor electronically within 10 working days after receipt. Large submittals shall be submitted electronically via CD to prevent overloading Government servers. Contractor shall begin shop drawing submittal process after project is awarded.
1.2.2 Long Lead Time Items
Submit a list of long lead items within 5 calendar days of Award. This list shall identify items such as, but not limited to materials, fabrication and delivery of items to the job site. The Contractor shall prepare submittals and submit those items in sufficient time to avoid delays. Special attention shall be given to the long lead items to avoid delays in the work.
1.2.3 Shop Drawing Submittal Process
Contractor shall begin shop drawing submittal process after project is awarded. Special attention shall be given to long lead items to avoid delays in the work.
1.3 SCHEDULE OF SUBMITTAL DESCRIPTIONS (SD)
Contractor shall review individual sections for special submittal requirements and applicable publications relating to submittals. All submittals shall be in electronic form with one with submittal coversheet. The submittal type and numbers of each required, are as follows:
Preconstruction Submittals (1 electronic copy)
Submit all preconstruction submittals for approval within (-10-) calendar days after the Award Date. All preconstruction submittals shall be approved prior to the scheduling of the preconstruction conference.
The preconstruction submittals shall include:
a. Progress schedule.
b. Schedule of Values.
c. Long lead items.
d. Personnel list for security access.
e. Safety Plan.
f. Demolition Plan
Shop Drawings (1 electronic copy)
Shop drawings shall show types, sizes, accessories, elevations, floor plans, sectional views, installation details, elementary diagrams, wiring diagrams, details of equipment and equipment spaces identifying and indicating proposed location, layout and arrangement of items of equipment, control panels, accessories, piping, ductwork, and other items that must be shown to ensure a coordinated installation. Wiring diagrams shall identify circuit terminals and shall indicate the internal wiring for each item of equipment and the interconnection between the items. Drawings shall also indicate adequate clearance for operation, maintenance and replacement of operating equipment devices. If any equipment is disapproved, the drawings shall be revised to show acceptable equipment and be resubmitted. Shop Drawings shall be a minimum of 8.5 inches by 11 inches in size, except as specified otherwise, using a 1/4" = 1'-0" scale size for ductwork and piping layout outside mechanical rooms, and a 1/2" = 1'-0" scale size for cross section views of each mechanical room.
Product Data (1 electronic copy)
Submittals for each manufactured item shall be manufacturer's descriptive literature of cataloged products, equipment drawings, diagrams, performance and characteristic curves and catalog cuts.
Submit complete descriptive data for each type of material. Clearly mark data to indicate the type the Contractor intends to provide. If not marked to indicate what contractor intends to provide the submittal will be returned disapproved.
Samples (2 each, 1 hardcopy to COR/CM and the other should be on site for the CG inspector and unit to choose from, if applicable)
Submit color (not black and white) printed data or actual pieces of the items. The contract prices will not be adjusted due to the Contracting Officer's Representatives selection of any color, texture, or pattern submitted.
Design Data (1 electronic copy)
Submit calculations, mix designs, analyses or other data pertaining to a part of work.
Test Reports (1 electronic copy)
Submit reports of inspection and laboratory test, including analysis and interpretation of test results.
Each report shall be properly identified. Test methods used and compliance with recognized test standards shall be described.
Test Reports: A report signed by an authorized official of an independent testing laboratory that a material, product, or system identical to the material, product or system to be provided has been tested in accordance with requirements specified by naming the test method and material. The test report must state the test was performed in accordance with the test requirements, state the test results, and indicate whether the material, product, or system has passed or failed the test. Testing must have been within three years of the date of award of this Contract.
Factory Test Reports: A written report which includes the findings of a test required to be performed by the manufacturer on a prototype or on an actual portion of the work prepared for this project, before it is shipped to the job site. The report must be signed by an authorized official of the manufacturer's test facility or testing laboratory and must state the test was performed in accordance with the test requirements, state the test results, and indicate whether the material, product, or system has passed or failed the test.
Field Test Reports: A written report which includes the findings of a test made at the job site, in the vicinity of the job site, or on a sample taken from the job site, on a portion of the work, during or after installation. The report must be signed by an authorized official of a testing laboratory or agency and must state the test was performed in accordance with the test requirements, state the test results, and indicate whether the material, product, or system has passed or failed the test.
Certificates (1 electronic copy)
Submit certification from the manufacturer attesting that materials and equipment to be furnished for this project conform with the requirements of this specification and of the referenced publications. Pre-printed certifications will not be acceptable; certifications shall be in the original. The certification shall not contain statements that could be interpreted to imply that the product does not meet all requirements specified, such as "as good as", "achieve the same end use and results as materials formulated in accordance with the referenced publications", "equal or exceed the service and performance of the specified materials". The certification shall simply state that the product conforms to the requirements specified.
When materials or equipment must conform to the standards of organizations such as the American National Standards Institute (ANSI), American Society for Testing and Materials (ASTM), National Electrical Manufacturers Association (NEMA), and Underwriters Laboratories (UL), proof of such conformance shall be submitted to the Contracting Officer’ Repetitive for approval. If an organization uses a label or listing to indicate compliance with a particular standard, the label or listing, the Contractor shall submit a certificate from an independent testing organization, which is competent to perform acceptable tests and is approved by the Contracting Officer’s Representative. The certificate shall state that the item has been tested in accordance with the specified organization's test methods and that the item conforms to the specified organization's standard. For materials and equipment whose compliance with organizational standards or specifications is not regulated by an organization using its own listing or label as proof of compliance, a certificate of compliance from the manufacturer shall be submitted for approval. The certificate shall identify the manufacturer, the product, and the referenced standard and shall simply state that the manufacturer certifies that the product conforms to all requirements of the project specification and of the referenced standards listed.
Manufacturer’s Instructions
Submit reprinted material describing installation of a product, system, or material, including special notices and Material Safety Data Sheets, if any, concerning impedances, hazards, and safety precautions.
Where installation procedures, or any part hereof, are required to be in accordance with the recommendations of the manufacturer of the material being installed, printed copies of these recommendations shall be furnished to the Contracting Officer‘s Representative prior to installation.
Installation of the item will not be allowed to proceed until the recommendations are received. Failure to furnish these recommendations can be cause for rejection of the material.
Operation and Maintenance Manuals (Submit 1 hardcopy for review by the Government to ensure completeness and then when approved by the COR submit 3 each)
Furnish an operation and maintenance manual section for each item of equipment. Furnish three copies of the complete manual bound in hardback binders. Furnish one complete manual prior to the time that equipment tests are performed, and furnish the remaining manuals before the contract is completed. Inscribe the following identification on the cover: the words "OPERATION AND MAINTENANCE MANUAL", the name and location of the equipment, the name of the contractor, and the contract number. The manual shall include the names, addresses, and telephone numbers of each subcontractor installing equipment, and of the local representatives for each item of equipment. The manual shall have a table of contents and be assembled to conform to the table of contents with the tab sheets placed before instructions covering the subject. The instructions shall be legible and easily read, with large sheets of drawings folded in. The manual shall include: a complete description of the system, wiring and control diagrams with data to explain detailed operation and shut-down instructions, installation instructions, maintenance instructions, lubrication schedule including type, grade, temperature range, and frequency, safety precautions, diagrams, and illustrations, test procedures, performance data, and parts list. The parts lists for equipment shall indicate the sources of supply, recommended spare parts, and the service organization which is reasonably convenient to the project site. The manual shall be complete in all respects for equipment, controls, accessories, and associated appurtenances provided. Submit an electronic copy of Operation and Maintenance Manuals with all documents scanned to PDF format on a CD.
Furnish manufacturer's operating instructions for the principal item of mechanical and electrical components, for use by operating personnel. A copy shall be provided in each of the three operations manuals. The fourth copy shall be laminated between thermoplastic sheets and affixed where directed by COR adjacent to each item of equipment. Operating instructions shall not fade when exposed to sunlight and shall be secured to prevent easy removal or peeling. The operating instructions shall include wiring diagrams, control diagrams, and control sequences for each principal item of equipment.
The instructions shall describe the functions of the equipment, its most economical operation, start-up and shut-down procedures, procedures to follow in the event of failure, normal maintenance practices, and caution and warning notices.
Not used.
Not used.
-- End of Section 01 33 00 --
SECTION 02 22 00
SELECTIVE DEMOLITION
1.1 GENERAL REQUIREMENTS
Provide labor, materials, and equipment necessary to install selective demolition as noted on drawings and specified herein.
1.2 SUMMARY
1.2.1 This Section includes the following:
a. Demolition and removal of selected portions of existing exterior stucco and structural concrete components of the All Purpose Building structure.
1.3 DEFINITIONS
Remove: Remove and legally dispose of items except those indicated to be reinstalled, salvaged, or to remain.
Existing to Remain: Protect construction indicated to remain against damage and soiling during selective demolition. When permitted by the Contracting Officer's Technical Representative, items may be removed to a suitable, protected storage location during selective demolition and then cleaned and reinstalled in their original locations.
1.4 DISPOSITION OF MATERIALS
Except for items or materials indicated to be reused, reinstalled, or otherwise indicated to remain the Government's property, demolished materials shall become the Contractor's property and shall be removed from the site with further disposition at the Contractor's option.
1.5 QUALITY ASSURANCE
Regulatory Requirements: Comply with governing EPA notification regulations before starting selective demolition. Comply with hauling and disposal regulations of authorities having jurisdiction.
1.6 PROJECT CONDITIONS
Storage or sale of removed items or materials on-site will not be permitted.
2.1 REPAIR MATERIALS
Use repair materials identical to existing materials.
a. Where identical materials are unavailable or cannot be used for exposed surfaces, use materials that visually match existing adjacent surfaces.
b. Use materials whose installed performance equal or surpass that of existing materials.
3.1 EXAMINATION
3.1.1 Surveying Existing Conditions
Survey existing conditions and correlate with requirements indicated to determine extent of selective demolition required.
3.1.2 Unanticipated Elements
When unanticipated mechanical, electrical, or structural elements that conflict with the intended function or design are encountered, investigate and measure the nature and extent of the conflict.
Promptly submit a written report to the Contracting Officer's Technical Representative.
3.1.3 Surveying Existing Conditions
Survey the condition of the existing bulkhead and adjacent structures to determine whether removing any element might result in structural deficiency or unplanned collapse of any portion of the structure or adjacent structures during selective demolition.
Perform surveys as the Work progresses to detect hazards resulting from selective demolition activities.
3.2 PREPARATION
3.2.1 Interference
Conduct demolition operations and remove debris to ensure minimum interference with roads, streets, walks, and adjacent occupied and used facilities.
a. Do not close or obstruct adjacent occupied or used facilities without permission from COTR.
Provide alternate routes around closed or obstructed traffic ways.
3.2.2 Injury
Conduct demolition operations to prevent injury to people and damage to adjacent buildings and facilities to remain. Ensure safe passage of people around selective demolition area.
a. Protect all structural and utility items that are to remain and are exposed during selective demolition operations.
3.2.3 Stability
Provide and maintain interior and exterior shoring, bracing or structural support to preserve stability and prevent movement, settlement, or collapse of adjacent structures.
a. Strengthen or add new supports when required during progress of selective demolition.
3.3 POLLUTION CONTROLS
3.3.1 Dust and Dirt
Use temporary enclosures and other suitable methods to limit the spread of dust and dirt. Comply with governing environmental protection regulations.
3.3.2 Transport Debris
Remove and transport debris in a manner that will prevent spillage on adjacent surfaces and areas.
3.3.3 Adjacent Structures
Clean adjacent structures and improvements of dust, dirt, and debris caused by selective demolition operations. Return adjacent areas to condition existing before start of selective demolition.
3.4 SELECTIVE DEMOLITION
3.4.1 Existing Construction
Demolish and remove existing construction only to the extent required by new construction and as indicated on drawings. Use methods required to complete Work within limitations of governing regulations and as follows:
a. Dispose of demolished items and materials promptly. On-site storage or sale of removed items is prohibited.
b. Return elements of construction and surfaces to remain to condition existing before start of selective demolition operations.
3.5 PATCHING AND REPAIRS
Promptly patch and repair holes and damaged surfaces caused to adjacent construction by selective
Where repairs to existing surfaces are required, patch to produce surfaces suitable for new materials.
Restore exposed finishes of patched areas and extend finish restoration into adjoining construction to remain in a manner that eliminates evidence of patching and refinishing.
3.6 DISPOSAL OF DEMOLISHED MATERIALS
3.6.1 General
Promptly dispose of demolished materials. Do not allow demolished materials to accumulate on-site.
3.6.2 Burning
Do not burn demolished materials.
3.6.3 Disposal
Transport demolished materials off Government's property and legally dispose of them.
-- End of Section --
SECTION 02 82 14
Asbestos Hazard Control Activities
ASBESTOS HAZARD CONTROL ACTIVITIES
1.1 PAYMENT PROCEDURES
Submit copies of weight bills and delivery tickets for payment to the Contracting Officer during the progress of the work. Furnish scale tickets for each load of ACM weighed and certified. These tickets shall include tare weight; identification mark for each vehicle weighed; and date, time and location of loading and unloading. Tickets shall be furnished at the point and time individual trucks arrive at the worksite. A master log of all vehicle loading shall be furnished for each day of loading operations.
Before the final statement is allowed, file with the Contracting Officer certified weigh bills and/or certified tickets and manifests of all ACM actually disposed by the Contractor for this contract.
1.2 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN INDUSTRIAL HYGIENE ASSOCIATION (AIHA)
AIHA Z9.2 (2006) Fundamentals Governing the Design and Operation of
Local Exhaust Ventilation Systems
ASTM INTERNATIONAL (ASTM)
ASTM D 4397 (2010) Standard Specification for Polyethylene Sheeting for Construction, Industrial, and Agricultural Applications
ASTM E 1368 (2005e1) Visual Inspection of Asbestos Abatement Projects
COMPRESSED GAS ASSOCIATION (CGA)
CGA G-7 (2008) Compressed Air for Human Respiration; 6th Edition
INTERNATIONAL SAFETY EQUIPMENT ASSOCIATION (ISEA)
ANSI/ISEA Z87.1 (2010) Occupational and Educational Personal Eye and Face
Protection Devices
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 701 (2010) Standard Methods of Fire Tests for Flame Propagation of Textiles and Films
NATIONAL INSTITUTE FOR OCCUPATIONAL SAFETY AND HEALTH (NIOSH)
NIOSH 94-113 (1994; 4th Ed) NIOSH Manual of Analytical Methods
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2008; Change 1-2010; Change 3-2010; Errata 1-2010) Safety and Health Requirements Manual
EP 1110-1-11 (1992; Change 1 1997) Engineering and Design -- Asbestos
Abatement Guideline Detail Sheets
U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)
EPA 340/1-90/018 (1990) Asbestos/NESHAP Regulated Asbestos Containing Materials Guidance
STATE OF TEXAS
Texas Asbestos Health Protection Rules (TAHPR)
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
29 CFR 1910.134 Respiratory Protection
29 CFR 1910.141 Sanitation
29 CFR 1910.147 Control of Hazardous Energy (Lock Out/Tag Out)
29 CFR 1926.1101 Asbestos
29 CFR 1926.32 Safety and Health Regulations for Construction - Definition
40 CFR 61 National Emission Standards for Hazardous Air Pollutants
40 CFR 763 Asbestos
42 CFR 84 Approval of Respiratory Protective Devices
49 CFR 107 Hazardous Materials Program Procedures
49 CFR 171 General Information, Regulations, and Definitions
49 CFR 172 Hazardous Materials Table, Special Provisions, Hazardous Materials Communications, Emergency Response Information, and Training Requirements
49 CFR 173 Shippers - General Requirements for Shipments and
Packagings
UNDERWRITERS LABORATORIES (UL)
UL 586 (2009) Standard for High-Efficiency Particulate, Air Filter Units
1.3 DEFINITIONS
1.3.1 Amended Water
Water containing a wetting agent or surfactant with a surface tension of at least 29 dynes per square centimeter.
1.3.2 Asbestos-Containing Material (ACM)
Any materials containing more than one percent asbestos.
1.3.3 Authorized Person
Any person authorized by the Contractor and required by work duties to be present in the regulated areas.
1.3.4 Building Inspector
Individual who inspects buildings for asbestos and has EPA Model Accreditation Plan (MAP) "Building Inspector" training; accreditation required by 40 CFR 763, Subpart E, Appendix C, has EPA/State certification/license as a "Building Inspector".
1.3.5 Class I Asbestos Work
Activities defined by OSHA involving the removal of thermal system insulation (TSI) and surfacing
ACM.
1.3.6 Class II Asbestos Work
Activities defined by OSHA involving the removal of ACM which is not thermal system insulation or surfacing material. This includes, but is not limited to, the removal of asbestos - containing wallboard, floor tile and sheeting, roofing and siding shingles, and construction mastic. Certain "incidental" roofing materials such as mastic, flashing and cements when they are still intact are excluded from Class II asbestos work. Removal of small amounts of these materials which would fit into a glovebag may be classified as a Class III job.
1.3.7 Class III Asbestos Work
Activities defined by OSHA that involve repair and maintenance operations, where ACM, including TSI and surfacing ACM, is likely to be disturbed. Operations may include drilling, abrading, cutting a hole, cable pulling, crawling through tunnels or attics and spaces above the ceiling, where asbestos is actively disturbed or asbestos-containing debris is actively disturbed.
1.3.8 Class IV Asbestos Work
Maintenance and custodial construction activities during which employees contact but do not disturb ACM and activities to clean-up dust, waste and debris resulting from Class I, II, and III activities. This may include dusting surfaces where ACM waste and debris and accompanying dust exists and cleaning up loose ACM debris from TSI or surfacing ACM following construction
1.3.9 Clean Room
An uncontaminated room having facilities for the storage of employees' street clothing and uncontaminated materials and equipment.
1.3.10 Competent Person
In addition to the definition in 29 CFR 1926.32(f), a person who is capable of identifying existing asbestos hazards as defined in 29 CFR 1926.1101, selecting the appropriate control strategy, has the authority to take prompt corrective measures to eliminate them and has EPA Model Accreditation Plan (MAP) "Contractor/Supervisor" training; has EPA/State certification/license as a "Contractor/Supervisor".
1.3.11 Contractor/Supervisor
Individual who supervises asbestos abatement work and has EPA Model Accreditation Plan "Contractor/Supervisor" training; has EPA/State certification as a "Contractor/Supervisor".
1.3.12 Critical Barrier
One or more layers of plastic sealed over all openings into a regulated area or any other similarly placed physical barrier sufficient to prevent airborne asbestos in a regulated area from migrating to an adjacent area.
1.3.13 Decontamination Area
An enclosed area adjacent and connected to the regulated area and consisting of an equipment room, shower area, and clean room, which is used for the decontamination of workers, materials, and equipment that are contaminated with asbestos.
1.3.14 Demolition
The wrecking or taking out of any load-supporting structural member and any related razing, removing, or stripping of asbestos products.
1.3.15 Disposal Bag
A 6 mil thick, leak-tight plastic bag,…
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