ASSATEAGUE_SPEC(updated).pdf

PDF 3 MB Posted Oct 4, 2016

Attached to: USCGC ASSATEAGUE - DRYDOCK REPAIRS (FY17)
Solicitation number: HSCG80-17-Q-P45V49
Issued by: Department of Homeland Security US Coast Guard

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USCGC ASSATEAGUE (WPB 1337)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2017

Developed By: Jesuar I Smith

(Rev-0, 29 July 2016)

USCGC ASSATEAGUE (WPB-110B) DRYDOCK AVAILABILITY FY2017

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items ............................................................................................ xv Principal Characteristics ............................................................................................................................. xvi General Requirements WORK ITEM 1: Structural Analysis, 3D Laser Scan, Perform WORK ITEM 2: Hull Plating (Side Scan), Ultrasonic Testing WORK ITEM 3: Hull Plating (U/W Body), Inspect WORK ITEM 4: Aluminum Hull and Structural Repairs - 1/4" Plate (O) WORK ITEM 5: Aluminum Hull and Structural Repairs - 3/16" Plate (O) WORK ITEM 6: Aluminum Hull and Structural Repairs - 5/16" Plate (O) WORK ITEM 7: Hull and Structural Plating Repairs -Crack (Aluminum) (O) WORK ITEM 8: Hull and Structural Plating Repairs - Crack (Steel) (O) WORK ITEM 9: Steel Hull and Structural Plating Repairs (5-Pound) (O) WORK ITEM 10: Steel Hull and Structural Plating Repairs (7.0 Pound, 7.5-Pound or 7.65-Pound) (O) . 37 WORK ITEM 11: Steel Hull and Structural Plating Repairs, Corrugated Plate (4.0-Pound) (O) WORK ITEM 12: Hull and Structural Plating Repairs (6.0-Pound or 5.63-Pound) (O) WORK ITEM 13: Hull and Structural Plating – 10.0-Pound Steel, Repair (O) WORK ITEM 14: Appendages (U/W), Leak Test (O) WORK ITEM 15: Appendages (U/W) - Internal, Preserve (O) WORK ITEM 16: Tanks (Mp Fuel Stowage And Overflow), Clean And Inspect WORK ITEM 17: Voids (Non-Accessible), Leak Test (O) WORK ITEM 18: Voids (Non-Accessible), Internal Surfaces, Preserve (O) WORK ITEM 19: Tanks (MP Fuel Service), Clean and Inspect WORK ITEM 20: Tanks, Air Test WORK ITEM 21: Tanks (Potable Water), Clean and Inspect WORK ITEM 22: Voids (Accessible), Clean and Inspect WORK ITEM 23: Tanks (Dirty Oil and Waste), Clean and Inspect WORK ITEM 24: Main Mast, Preserve, 100% WORK ITEM 25: Propulsion Shafting, Remove, Inspect, and Reinstall WORK ITEM 26: Propulsion Shafting, Renew (O) WORK ITEM 27: Propulsion Shafting, Straighten (O) WORK ITEM 28: Mechanical Shaft Seal Assemblies, Overhaul WORK ITEM 29: Propulsion Shaft Bearings (External), Renew (O) WORK ITEM 30: Propulsion Shaft, Stern Tube Forward Bearing, Renew (O) WORK ITEM 31: Propulsion Shaft, Forward Bearing Housing, Renew (O) WORK ITEM 32: Propellers; Remove, Inspect, and Reinstall WORK ITEM 33: Speed Doppler, Doppler Valve, Clean and Inspect WORK ITEM 34: Fathometer Transducer, General Maintenance WORK ITEM 35: Speed Doppler, Remove, Inspect, and Reinstall - Doppler Valve, Overhaul WORK ITEM 36: Sea Valves and Waster Pieces, Overhaul or Renew WORK ITEM 37: Deck Covering (interior Wet/Dry), Renew WORK ITEM 38: Through-Deck Packing Glands, Renew WORK ITEM 39: Fuel Manifold Valves, Overhaul WORK ITEM 40: Steering Gear (General), Overhaul WORK ITEM 41: Rudder Assembly, Remove, Inspect and Reinstall WORK ITEM 42: Fin Stabilizers (General), Overhaul iii (Rev-0)

WORK ITEM 43: Grey Water Holding Tank(s), Clean and Inspect WORK ITEM 44: Sewage Holding Tank(s), Clean and Inspect WORK ITEM 45: Grey Water Piping, Clean and Flush WORK ITEM 46: Sewage Piping, Clean And Flush WORK ITEM 47: Forward Void, Preserve (O) WORK ITEM 48: Tanks (Dirty Oil), Preserve “100%” (O) WORK ITEM 49: Tank (Oily Water), Preserve “100%” (O) WORK ITEM 50: Tanks (Potable Water), Preserve “Partial” WORK ITEM 51: Bilge Surfaces, Preserve WORK ITEM 52: U/W Body, Preserve (“100%”) Used with Side Scan) WORK ITEM 53: Stern Tube Interior Surfaces, Preserve 100% (O) WORK ITEM 54: Hull Plating Freeboard, Preserve “100%” WORK ITEM 55: Superstructure, Preserve “100%” WORK ITEM 56: Impressed Current Cathodic Protection System, Inspect and Maintain WORK ITEM 57: Impressed Current Cathodic Protection System Anodes, Renew WORK ITEM 58: Impressed Current Cathodic Protection System Reference Cells, Renew (O) WORK ITEM 59: Impressed Current Cathodic Protection System Dielectric Shield (Capastic Fairing), Renew (O) WORK ITEM 60: CAPAC Anode Assembly, Renew WORK ITEM 61: Drydock WORK ITEM 62: Temporary Services, Provide - Cutter WORK ITEM 63: Sea Trial Performance, Support, Provide WORK ITEM 64: Ventilation Systems, Commercial Clean WORK ITEM 65: Deck Covering (Electrical Matting), Renew WORK ITEM 66: Galley Refrigerator/Freezer Unit, Renew iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

“A Class” “B Class” “C Class” APM: Select the applicable group of references and delete the others. Retain only the references, and delete the ‘class’ label.

Coast Guard Drawing {xxxxxx}, Rev {x}, Title Coast Guard Drawing 110 WPB 074-002, Rev -, Welding Details Handbook Coast Guard Drawing 110 WPB 085-002, Rev -, Docking Plan Coast Guard Drawing 110 WPB 085-002, Rev B, Docking Plan Coast Guard Drawing 110 WPB 085-007, Rev D, Booklet of General Plans Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan, Docking/Lifting Cradle (110-WPB, 110B-WPB, 110C-WPB)

Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan/Lifting Cradle (110-WPB, 110B-WPB, 110C-WPB)

Coast Guard Drawing 110 WPB 085-010, Rev C, Docking Plan/Lifting Cradle(110-WPB,110B-

WPB,110C-WPB)

Coast Guard Drawing 110 WPB 111-001, Rev B, Shell Expansion Coast Guard Drawing 110 WPB 111-003, Rev H, Shell Expansion (Supercedes 110B-WPB 111-001) Coast Guard Drawing 110 WPB 114-001, Rev B, Stern Flap http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace vi (Rev-0)

Coast Guard Drawing 110 WPB 114-002, Rev A, Spray Rail Coast Guard Drawing 110 WPB 171-001, Rev B, Mast Details Coast Guard Drawing 110 WPB 171-002, Rev E, Mast Details Coast Guard Drawing 110 WPB 201-003, Rev-, Machinery Arrangement Coast Guard Drawing 110 WPB 243-006, Rev C, Propulsion Shaft Details Coast Guard Drawing 110 WPB 243-006, Rev C, Propulsion Shafting Details Coast Guard Drawing 110 WPB 245-004, Rev A, Propeller Details Coast Guard Drawing 110 WPB 259-005, Rev C, 18” Raw Water Discharge Spray Ring Assembly w/

Companion Flanges & Gaskets Coast Guard Drawing 110 WPB 259-006, Rev D, MDE 8” Exhaust Flapper Valve Assembly

(w/Companion Flanges & Gaskets) Coast Guard Drawing 110B WPB 074-002, Rev -, Welding Details Handbook Coast Guard Drawing 110B WPB 085-001, Rev A, Tank Capacity Curves Coast Guard Drawing 110B WPB 085-002, Rev B, Docking Plan Coast Guard Drawing 110B WPB 085-010, Rev -, Docking Plan (SUPERCEDES 110B-WPB-085-2) Coast Guard Drawing 110B WPB 085-010, Rev, Docking Plan (Supercedes 110B-WPB 085-002) Coast Guard Drawing 110B WPB 085-012, Rev A, Booklet of General Drawings (Supersedes 110B-

WPB-085-7)

Coast Guard Drawing 110B WPB 085-012, Rev B, Booklet of General Drawings (Supercedes 110B-

WPB 085-007)

Coast Guard Drawing 110B WPB 111-003, Rev H, Shell Expansion (SUPERCEDES 110B-WPB-111-1) Coast Guard Drawing 110B WPB 111-003, Rev H, Shell Expansion (Supersedes 110B-WPB-111-1) Coast Guard Drawing 110B WPB 111-003, Rev H, Shell Expansion Coast Guard Drawing 110B WPB 113-001, Rev K, Inner Bottom Plating Coast Guard Drawing 110B WPB 117-001, Rev H, Transverse Sections (Frames 0 thru 4) Coast Guard Drawing 110B WPB 117-001, Rev H, Transverse Sections (FRAMES 0 THRU 4) Coast Guard Drawing 110B WPB 121-001, Rev D, Longitudinal Bulkheads Coast Guard Drawing 110B WPB 131-001, Rev J, Deck Construction Plan Coast Guard Drawing 110B WPB 151-005, Rev F, Superstructure Details Coast Guard Drawing 110B WPB 161-001, Rev C, Main Shaft Strut Details Coast Guard Drawing 110B WPB 161-002, Rev D, Main Shaft Strut Installation Coast Guard Drawing 110B WPB 161-003, Rev C, Intermediate Shaft Strut Details Coast Guard Drawing 110B WPB 161-004, Rev C, Intermediate Shaft Strut Installation Coast Guard Drawing 110B WPB 163-002, Rev C, Auxiliary Sea Chest Details Coast Guard Drawing 110B WPB 243-002, Rev F, Propulsion Shafting Details Coast Guard Drawing 110B WPB 243-005, Rev B, Shaft Locking Device Coast Guard Drawing 110B WPB 245-002, Rev B, Assembly of Oil Injection Equipment Coast Guard Drawing 110B WPB 256-003, Rev -, Auxiliary Seawater Cooling Arrangement and Details Coast Guard Drawing 110B WPB 259-001, Rev D, Main Engine Exhaust Piping System Coast Guard Drawing 110B WPB 259-002, Rev D, Genset Exhaust Piping System Coast Guard Drawing 110B WPB 501-001, Rev H, Piping System Schematics Coast Guard Drawing 110B WPB 521-001, Rev H, Firemain Piping Arrg’t. and Details vii (Rev-0)

Coast Guard Drawing 110B WPB 526-001, Rev M; Scuppers & Deck Drains Piping Arrangement Coast Guard Drawing 110B WPB 528-002, Rev E, Sewage Piping Arrangement & Details Coast Guard Drawing 110B WPB 529-001, Rev G, Bilge Piping Arrg’t. and Details Coast Guard Drawing 110B WPB 541-001, Rev D, Fuel Oil Transfer Piping A&D Coast Guard Drawing 110B WPB 558-001, Rev K, Vent, Fills and Sound Tube Details Coast Guard Drawing 110B WPB 561-001, Rev A, Steering System Details Coast Guard Drawing 110B WPB 561-004, Rev B, Steering System Details – Piping Coast Guard Drawing 110B WPB 565-002, Rev B, Fin Stabilization Dets - Piping Coast Guard Drawing 110B WPB 601-027, Rev F, Outboard Profile and Weather Decks Coast Guard Drawing 110B WPB 633-001, Rev A, Cathodic Protection Plan and Details Coast Guard Drawing 110B WPB 633-002, Rev C, Cathodic Protection Installation, Schematic, & Layout Coast Guard Drawing 110B WPB 651-001, Rev G, Galley Equipment Details Coast Guard Drawing 110B WPB 651-002, Rev -, Mess Deck Arrangement and Installation Details Coast Guard Drawing 110B WPB 85-012, Rev A, Booklet Of General Plans (SUPERCEDES 110B-

WPB-085-7)

Coast Guard Drawing 110B WPB 85-012, Rev A, Booklet of General Plans (Supersedes 110B-WPB-085-

7) Coast Guard Drawing 110B WPB 85-012, Rev A, Booklet of General Plans Coast Guard Drawing 110B WPB 85-012, Rev B, Booklet of General Plans (Supersedes 110B-WPB-085-

7) Coast Guard Drawing 110B-WPB 633-1, Rev A, Cathodic Protection Plan & Detail Coast Guard Drawing 110B-WPB 633-2, Rev C, Cathodic Protection Install Schematic & Layout Coast Guard Drawing 110B-WPB-602-2, Rev D, Visual Identification Coast Guard Drawing 110C WPB 085-002, Rev A, Docking Plan (General Location Layout) Coast Guard Drawing 110C WPB 085-007, Rev C, Booklet of Gen Drawings (List of Particulars) Coast Guard Drawing 110C WPB 111-001, Rev C, Shell Expansion Coast Guard Drawing 110C WPB 161-005, Rev F, Stern Tube Installation Details Coast Guard Drawing 110C WPB 161-005, Rev G, Stern Tube Installation Details Coast Guard Drawing 110C WPB 243-002, Rev B, Propulsion Shafting & Details Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (Stock & Blade Details) Coast Guard Drawing 110C WPB 562-001, Rev G, Rudder Details (Stock and Blade Details) Coast Guard Drawing 110C WPB 565-001, Rev D, Fin Stabilization System (Struct Locs & Dets) Coast Guard Drawing 110C WPB 565-001, Rev D, Fin Stabilizer System (Struct Locs & Dets) Coast Guard Drawing 110C WPB 601-027, Rev D, Outboard Profile & Weather Deck Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters Developer: Replace the "xxxxxx" and "x" values in the preceding brackets with the required CG drawing number and revision.

Shafts on 110’s should not be repaired. Renewing shaft is more cost effective viii (Rev-0)

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Coast Guard Drawing 110B-WPB 633-1, Rev A, Cathodic Protection Plan & Detail Coast Guard Drawing 110B-WPB 633-2, Rev C, Cathodic Protection Install Schematic & Layout Coast Guard Technical Manual (TP) 3223, May 1985, SWBS 420, Section G, Doppler Service Manual Coast Guard Technical Manual (TP) 3990, Aug 2002, SWBS 426, Section A, NAVIKNOT 400 -

SINGLE-AXIS DOPPLER SPEED LOG Service Manual Coast Guard Technical Publication (TP) 2924, Jun 1990, General Information Book and Operating

Manual for USCG 110 Foot Patrol Boat, Annex 1B, Propeller Renewal Procedure Coast Guard Technical Publication (TP) 3101, Jun 1991, Manufacturer’s Instruction Book-SWBS

Group(s) 152-259, SWBS 245, Propulsors (Means Propellers) Coast Guard Technical Publication (TP) 3109, SWBS 651, Section F, Manufacturer’s Instruction Book -

SWBS GROUP(S) 625-651

Coast Guard Technical Publication (TP) 3495, May 2002, Chapter 243, Installation Duramax Shaft Seal

System Coast Guard Technical Publication (TP) 3906, Oct 2008, Ship's Steering Gear System Coast Guard Technical Publication (TP) 3907, Feb 2007, SWBS 565, Ship's Fin Stabilizing System Coast Guard Technical Publication (TP) 4655, Aug 2007, Section 633-A, Cathodic Protection System Coast Guard Technical Publication (TP) 4655, Sep 2007, Cathodic Protection System Coast Guard Technical Publication (TP)-3906, Oct 2002, Ship’s Steering Gear System Coast Guard Technical Publication (TP)-4666, Feb 2008, Steering System Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2012, General

Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2009, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2014, Overhaul AC

Electrical Motors Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2014, Auxiliary

Machine Systems Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2014, Clean

Shipboard Ventilation Systems Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2012, Install Interior

Deck Covering Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2014, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2014, Temporary

Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary

Hull Accesses ix (Rev-0)

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), Jan 2009, Temporary Hull Accesses

OTHER REFERENCES

American National Standards Institute/American Society of Mechanical Engineers (ANSI/ASME), B4.1-

1967, (reaffirmed 2009), Preferred Limits and Fits for Cylindrical Parts American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2002, Disinfection of Water-Storage Facilities American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System

Components - Health Effects American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System

Components - Health Effects American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2006, Recommended Practice for

Nondestructive Testing Personnel Qualification and Certification American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and

Welding End ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D5363, 2003, Standard Specification for Anaerobic Single Component

Adhesives ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component

Adhesives (An) ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates ASTM International (ASTM), D3951, Re-approved 2004, Standard Practice for Commercial Packaging Commercial Item Descriptions (CID) A-A-59323 A, 2005, Cloths, Cleaning, Low-Lint DOD-STD-2187, Aug 1987, Chemical Cleaning of Salt Water Piping Systems Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Federal Standard (FED-STD) 595, 2008, Colors Used In Government Procurement International Organization for Standardization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -

Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for

Coding Level of Contamination by Solid Particles Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service x (Rev-0)

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut Back, Cold Application MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of

Reliability Is Required MIL-G-24716, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound MIL-G-6032D(1), Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code #G-636 MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-24635, 2009, Coating Systems, Weather-Resistant, Exterior Use MIL-PRF-24647, Apr 2013, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-S-8660C(2), Silicone Compound, NATO Code # S-736 MIL-STD-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main

Propulsion Shafting Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-

PRO-160, Jan 2006, Chapter 16, Cofferdams Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2014, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2004, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No.2, 2004, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning xi (Rev-0)

The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal Vosper Thornycroft Technical Bulletin No. 49, Jul 1992, Procedure for Fitting New Tiller Rod Eye

Bearings to Actuators and Removing Redundant Grease Hose On BMS Island Class USCG Cutters xii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

26 N **4" Diameter x 28'

Long, Aquamet-17 propulsion shaft

NSN: 2010-01-445-7940 2 ea. 8,700.00

26 N *Oil Injection Equipment Kit

N/A 1 set 6,000.00

27 N 4" Diameter x 28' Long, Aquamet-17 propulsion shaft

NSN: 2010-01-445-7940 2 ea.

27 N **Forward Bearing Housing

NSN: 3130-01-442-2863 2 ea.

27 N *Oil Injection Equipment Kit

N/A 1 set

29 N Shaft seal assembly kit

NSN: 5330-01-497-8095 2 ea. 859.48

29 N **Shaft seal assembly

NSN: 4320-01-497-8057 2 ea. 3,111.84

29 N Emergency Shaft Seal Inflator Kit

NSN: 5330-01-497-9866 2 ea. 175.00

30 N Main Shaft Strut Bearing, Bronze and rubber cutlass bearing, 4" ID x 5"

OD x 16” Long

NSN: 3120-01-222-3927 2 ea. 200.00

30 N Intermediate Shaft Strut Bearing, Bronze and rubber cutlass bearing, 4" ID x 5"

OD x 16” Long

NSN: 3120-01-222-3927 2 ea. 200.00

31 N Stern Tube Bearing, Bronze and Rubber cutlass bearing, 4" ID x 5" OD x 8”

Long

NSN: 3120-01-238-0689 2 ea. 150.00

32 N **Forward Bearing Housing

NSN: 3130-01-442-2863 2 ea. 2,472.11

33 Y **Propeller, LH NSN: 2010-01-222-2440 1 ea. 23,445.00 33 Y **Propeller, RH NSN: 2010-01-222-2441 1 ea. 22,800.00 34 N **Port spray ring NSN: 2990-01-475-9621 1 ea. 1,584.00 34 N **Starboard spray ring NSN: 2990-01-475-9620 1 ea. 1,584.00 xiii (Rev-0)

34 N **Port 8” flapper valve

NSN: 4810-01-475-8648 1 ea. 2,072.00

34 N **Starboard 8” flapper valve

NSN: 4810-01-475-8415 1 ea. 2,072.00

34 N MDE gasket kit NSN: 5330-01-475-8157 2 ea. 389.45 34 N MDE gasket kit NSN: 5330-01-475-8169 2 ea. 312.52 34 N Exhaust gasket kit NSN: 5330-01-475-8804 4 ea. 128.24 34 N Turbo Charger gasket NSN: 5330-01-424-6806 2 ea 283.01 34 N Expansion bellows and flower pot to bellows

NSN 5330-01-394-8528 6 ea 96.84

34 N Softpatch Kit NSN: 2040-01-469-1629 1 kit 1812.37 36 N ***V850 Color Echo

Sounder NSN: 5845-01-518-7245 1 ea. 1,423.41

37 N ***CELZ-SRD-331

Doppler speed log

NSN: 5845-01-302-4161 1 ea. 3,255.08

39 Y 2 ½” Duplex Strainer 4730-01-394-9731/72-42F 2 $3817.00 39 Y 4” Duplex Strainer 4730-01-173-1413/ 72-48F 2 $7088.27 41 N ** 2” Butterfly

Wafer Valve 150# (Iron)

ACN: 4820-01-F12-2858 11 96.79

41 N ** 3” Butterfly Wafer Valve 150#

(Iron)

ACN: 4820-01-F12-2859 1 112.50

43 Y **Rudder NSN: 2040-01-223-2674 2 ea. 25,000.00 43 N **Lower Rudder

Bearing NSN 3120-01-477-8696 2 ea. 1,364.00

44 N Spherical Roller Bearing

NSN: 3110-00-902-7288 2 ea. 314.80

44 N Spherical Roller Bearing

NSN: 3120-99-806-7289 4 ea. 221.07

44 N Bolt, Trunnion, Special

NSN: 5325-01-394-7933 4 ea. 367.67

44 N Tiller Pin (Bolt) NSN: 5306-99-538-1451 4 ea. 145.44 44 N Tiller Spacer Flange

Bush NSN: 5365-99-807-4040 4 ea. 163.73

44 N Trunnion Spacer Flange Bush

NSN: 3120-01-396-1724 4 ea. 159.25

44 N Circlip NSN: 5365-99-902-2593 8 ea. 2.76 44 N Fin 25/32 Washer NSN: 5310-99-538-1450 4 ea. 4.44 44 N Actuator seals NSN: 5330-99-729-7570 4 ea. 128.87 44 N Fin Rod Eye

Bearings (Assy) NSN: 3120-01-377-1940 4 ea. 1,190.95

44 N Rod Eye Lock nut NSN: 5310-01-468-7665 4 ea. 23.76 44 N Tiller Pin nylock nut NSN: 5315-01-485-3148 4 ea. 20.86 44 Y **Fin Stabilizer assembly NSN: 2040-99-726-4768 2 ea. 19,987.00

44 N **Fin Stabilizer Lower

Bearing/Bushing

NSN: 3120-99-726-2345 2 ea. 1,091.25 xiv (Rev-0)

44 N Fin Stabilizer Cooler NSN: 4420-99-820-3141 2 ea. 706.71 44 N Fin Stabilizer Sealing

Kit consists of (5) pre-cut rings of Slade

3300 packing material

(DELAMAR)

NSN: 2040-01-566-3198 2 ea. 499.80

46 N **Transmitter, Liquid Quantity

NSN: 6680-01-233-9518 1 ea. 1,458.91

46 N Non-Return Flapper Valve

NSN: 4820-01-217-8241 1 ea. 40.54

60 N «AnodeDescr» Siemens Water Technologies W3T105296

(Electrocatalytic 50825)

NSN:5340-01-206-2354

2 ea. 5,511.96

60 N Shell, mounting PN: Siemens Water Technologies W2T98554 (Electrocatalytic 74226)

1 ea. 264.50

60 N Mat, neoprene Siemens Water Technologies W2T98553 (Electrocatalytic 74225)

NSN: 5330-01-540-9556

1 ea. 35.26

60 N Nut/washer, molded PN: Siemens Water Technologies W3T106648 (Electrocatalytic 73547)

6 ea. 35.14

61 N «RefCellDescr» NSN: 5977-01-203-7800 2 ea. 3,647.23 63 N Anode NSN 5340-01-206-2354 1ea. 4163.00 64 Y *Transducer Cover

Plate N/A 1 ea. 50.00

69 N Reefer/Freezer R28F50-2M-ADS-MLR 1 ea. 29,221.12 *Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xv (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

14 Appendages (U/W), Leak Test

16 Tanks (Mp Fuel Stowage And Overflow), Clean And Inspect

17 Voids (Non-Accessible), Leak Test

19 Tanks (MP Fuel Service), Clean and Inspect

20 Tanks, Air Test

26 Propulsion Shafting, Remove, Inspect, and Reinstall

33 Propellers; Remove, Inspect, and Reinstall

43 Rudder Assembly, Remove, Inspect and Reinstall

44 Fin Stabilizers (General), Overhaul

53 Bilge Surfaces, Preserve

54 U/W Body, Preserve (100%)

55 U/W Body, Preserve (“100%”) Used with Side Scan)

59 Impressed Current Cathodic Protection System, Inspect and Maintain xvi (Rev-0)

PRINCIPAL CHARACTERISTICS

110’ WPB (B-CLASS)

PHYSICAL

Length overall 110' 0" or 113' if stern flap present Length between perpendiculars 104' 1/2" Depth 10' 1/2" Beam, molded 21' 3" Depth, molded N/A Full load draft 6' 5-3/4" Height of highest projection 55' Full load displacement 165 long tons Anchor 150 lb Danforth with 450 ft. 3" nylon rope Shore tie voltage requirements 450VAC 400A 3PH, 60Hz ungrounded

HULL

Hull BS-4360, GR 43A Steel Main weatherdeck & superstructure 5086 Aluminum Alloy Frame spacing Various Bulkheads Seven watertight transverse Fin stabilizers Frame 22-1/2

MACHINERY

Main propulsion Two Paxman Type 16 RP200M (Valenta) V-16 Diesel; 2880 BHP each @ 1500

RPM (max) Reduction gears Two ZF Model BW 1500 reversible reduction gearboxes; 1.839:1 ratio Number of propellers 2 Number of blades 5 Diameter of bropeller 49.6" Pitch 61.4" Rpm N/A Shaft AQUAMET 17 Shaft diameter 4" Shaft seal Johnson Duramax split face seal Shaft bearings Rubber Cutless or Thordon Rudders Twin underslung type, 5 sq ft each Ship's service generators Two Caterpillar Type 3304BT diesel; 99KW, 460V, 60Hz, 3-phase, 3-wire @ 1800

RPM

TANK

Fuel oil (95%) 9,306 gal.

Fresh water (100%) 940 gal.

Lubricating oil (95%) 109 gal.

1 (Rev-0)

00000_0316_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

3 (Rev-0)

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

4 (Rev-0)

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

7 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here