OCRACOKE__(WPB_110A)_UPDS_FQ2_TKO_16R1_STATEMENT_OF_WORK.pdf

USCGC OCRACOKE (WPB 1307)

SPECIFICATION FOR UNPLANNED DOCKSIDE REPAIRS

FY2016

Developed By: Tim O'Brien

(Rev-1, 23 March 2016)

USCGC OCRACOKE (WPB-110A) UNPLANNED DOCKSIDE AVAILABILITY FY2016

ii (Rev-1)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .................................................................................. v Consolidated List of Critical Inspection Items ............................................................................................. vi Principal Characteristics ............................................................................................................................. vii General Requirements WORK ITEM 1: C4IT Electrical Cables and Hardware, Renew WORK ITEM 2: HM&E Electrical Cables and Hardware, Renew iii (Rev-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp

• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

• American Welding Society (AWS): http://www.awspubs.com/index.php

• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

• NFPA: http://www.nfpa.org

• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 110 WPB 422-003, Rev A, Replacement Searchlight Equipment Arrangement &

Details Coast Guard Drawing 110 WPB 422-004, Rev A, Navigation Light Arrangement & Elementary Wiring

Diagram (MEP) Coast Guard Drawing 110-WPB 400-003, Rev AB, Booklet of Naval Eng Drawings -Electronics (MEP)

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard

Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace v (Rev-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM

DESCRIPTION

NSN/PN QTY ESTIMATED

COST

($/UNIT)

1 N Cable (LS2SJ-18) 6145-01-202-6973 200 ft 123.00 1 N Cable (P5YS5YW-

1L1T) 5995-01-398-8870 150 ft 1387.25

1 N Cable (CW-819) 6145-01-477-2521 1 ea 810.00 1 N Cable (LLSB-400) 6145-01-546-0708 1050 ft 3531.003 1 N Cable (LMR-600) 6145-01-511-5750 350 ft 626.50 1 N Cable (LDF4-50A) 6145-01-069-0584 300 ft 519.00 1 N Cable (2XS0W-7) 6145-01-224-8312 150 ft 900.00 1 N Cable (LSSB-RG-

214) 6145-01-096-6841 10 ft 32.90

1 N Connector (TNC Male)

5935-01-609-3668 5 ea 48.00

1 N Connector (N-type Male)

5935-01-622-8876 2 ea 14.40

1 N Connector (TNC Male)

5935-01-507-1187 2 ea 27.10

1 N Connector (Helix Connector L44N)

5935-01-105-8513 4 ea 56.92

1 N Connector

(MS3126F12-105)

5935-00-731-0139 2 ea 42.96

1 N Connector (N-Type Male)

5935-01-070-1925 4 ea 41.16

2 N Cable, Power, Electrical

6145-01-202-7747 / LS2SJ-

700 ft 1.39

2 N Cable, Power, Electrical

6145-01-201-9498 /

LSTSGU-4

130 ft 1.20

2 N Cable, Power, Electrical

6145-01-202-2795 /

LSDSGU-4

200 ft 0.89

2 N Connector, Receptacle, Elec

5935-00-086-8922 / SYM

1099.1

4 ea 89.18

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter vi (Rev-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

This section is not applicable to this package.

vii (Rev-1)

PRINCIPAL CHARACTERISTICS

110’ WPB (A-CLASS)

PHYSICAL

Length overall 110' 0" or 113' if stern flap present Length between perpendiculars 104' 1/2" Depth 10' 1/2" Beam, molded 21' 1" Depth, molded 10' 11-1/4" Full load draft 6' 5-3/4" Height of highest projection 55' Full load displacement 165.1 long tons Anchor 210 lb Sea Anchor with 400 ft of 0.5" BBB Chain Shore tie voltage requirements 450VAC 400A 3PH 60Hz ungrounded

HULL

Hull BS-4360, GR 43A Steel Main weatherdeck & superstructure 5086 Aluminum Alloy Frame spacing Various Bulkheads Seven watertight transverse Fin stabilizers Frame 22-1/2

MACHINERY

Main Propulsion Two Paxman Type 16 RP200M (Valenta) V-16 Diesel; 2880 BHP each @ 1500 RPM

(max) Reduction Gears Two ZF Model BW 1500 reversible reduction gearboxes; 1.839:1 ratio

Number of Propellers 2 Number of Blades 5 Diameter of Propeller 49.6" Pitch 61.4"

RPM N/A

Shaft AQUAMET 17 Shaft Diameter 4" Shaft Seal Johnson Duramax split face seal Shaft Bearings Rubber Cutless or Thordon Rudders Twin underslung type, 5 sq ft each Ship's Service Generators Two Caterpillar Type 3304BT diesel; 99KW, 460V, 60Hz, 3-phase, 3-wire @ 1800

RPM

TANK CAPACITIES

Fuel Oil (95%) 11,250 gal.

Fresh Water (100%) 1,760 gal.

Lubricating Oil (95%) 109 gal.

viii (Rev-1)

1 (Rev-1)

00000_0316_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-1)

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is a small generator.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has a Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3 (Rev-1)

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC standard specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2014 Edition Standard Specifications and supersede published content:

4 (Rev-1)

3.7.1 SFLC Standard Specification 6310, Requirements for Preservation of Ship Structures.

3.7.1.1 SFLC Std Spec 6310, page C-2, Section C1.5.1. Change from "lead-containing paint as 0.06%" to "lead-containing paint as 0.009%".

3.7.1.2 SFLC Std Spec 6310, page 4, Section 2 References, Group- Other References. Add “The Society for Protective Coatings (SSPC) Paint Application Guide No. 11, 2008, Protecting Edges, Crevices, and Irregular Steel Surfaces by Stripe Coating”

3.7.1.3 SFLC Std Spec 6310, page Appendix C-6, add "Hempel Hempadur Multi-Strength GF 35870" with FED- STD-595 color "Black/Red" under ANTI-ABRASION COATING, ICE BREAKING CAPABLE VESSELS, <235’.

3.7.1.4 Standard Spec 6310, page Appendix A-7, Under "UNDERWATER (U/W) BODY/BOOT-TOP", Add line Column 1: Option for U/W Body and Boot-Top, Steel Hulls, <154', in Salt Water. Column 2: Blank. Column 3:

SSPC-SP 10/NACE NO. 2 using grit conforming to MIL-A-22262 / (1.5-3.5) - or - SSPC-SP WJ-2(M)/NACE WJ-2(M). Columns 4 and 5: Same as "U/W Body and Boot-Top, Aluminum Hull, High Speed (>30 knots)".

3.7.2 SFLC Standard Specification 0000 General Requirements.

3.7.2.1 SFLC Std Spec 0000, paragraph 1.3 ‘Acronyms and term definitions’, page 5, “PCL (Paint Containing Lead)” definition replaced by, “Any paint or coating containing lead in excess of 0.009 percent by weight (1.0 mg/cm2 or 90 ppm). Lead Based Paint (LBP) is an interchangeable term with PCL.”

3.7.2.2 Change Std Spec 0000 paragraph 3.2.4.2.3(QP 1 inspector or tech rep duties) bullet, “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph

3.1.19 of SFLC Std Spec 6310 (Critical drying time requirements)).” to “Determine when applied coats have sufficiently cured for overcoating or for system service resumption (see paragraph 3.1.17 of SFLC Std Spec 6310 (Critical drying time requirements)).”

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM # WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

7 (Rev-1)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

8 (Rev-1)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading (mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-1)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-1)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

COATING MFG PRODUCT NAME BATCH

INDUCTION

TIME

COATING SYSTEM SEQUENCE

(PRIMER/TOUCHUP/3RD COAT, ETC.)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.

SPOT 1 2 3 4 5 AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS, CONVENTIONAL SPRAY,

ROLLED)

AVERAGE DFT

11 (Rev-1)

42211_MWS_0316_1307

WORK ITEM 1: C4IT Electrical Cables and Hardware, Renew

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew the designated electrical cables and associated hardware, and to inspect the metal adjacent to the wiring penetrations.

1.2 Government-furnished property (GFP).

1.2.1 Table of provided property.

MTI ITEM DESCRIPTION

(DESIGNATION)

NSN QTY ESTIMATED

COST

($TOTAL)

N Cable (LS2SJ-18) 6145-01-202-6973 200 ft 123.00 N Cable (P5YS5YW-1L1T) 5995-01-398-8870 150 ft 1387.25 N Cable (CW-819) 6145-01-477-2521 1 ea 810.00 N Cable (LLSB-400) 6145-01-546-0708 1050 ft 3531.003 N Cable (LMR-600) 6145-01-511-5750 350 ft 626.50 N Cable (LDF4-50A) 6145-01-069-0584 300 ft 519.00 N Cable (2XS0W-7) 6145-01-224-8312 150 ft 900.00 N Cable (LSSB-RG-214) 6145-01-096-6841 10 ft 32.90 N Connector (TNC Male) 5935-01-609-3668 5 ea 48.00 N Connector (N-type Male) 5935-01-622-8876 2 ea 14.40 N Connector (TNC Male) 5935-01-507-1187 2 ea 27.10 N Connector (Helix

Connector L44N) 5935-01-105-8513 4 ea 56.92

N Connector (MS3126F12- 105)

5935-00-731-0139 2 ea 42.96

N Connector (N-Type Male) 5935-01-070-1925 4 ea 41.16

1.2.2 Contractor GFP validation. The Contractor shall validate and verify all GFP per the above GFP list and identify any additional expendables or parts needed during inspections. Submit

CFR.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 110 WPB 422-003, Rev A, Replacement Searchlight Equipment

Arrangement & Details Coast Guard Drawing 110 WPB 422-004, Rev A, Navigation Light Arrangement &

Elementary Wiring Diagram (MEP)

12 (Rev-1)

Coast Guard Drawing 110-WPB 400-003, Rev AB, Booklet of Naval Eng Drawings - Electronics (MEP)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

• Overhead thermal insulation

• Lighting fixtures

• Receptacles

• Alarm system wiring

13 (Rev-1)

• Exhaust fans

• Storage cabinets

• Junction boxes

• Chart tables

• Overhead equipment

• Windows

• Through-hull fittings

• Unit heaters and blowers

• Cables

• Panel boards

3.1.5 Operational test, initial. Prior to commencement of work, the Contractor shall witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.2 Work particulars. While using Coast Guard Drawings, 110 WPB-400 110 WPB 422-003 and 110 WPB 422-004, and SFLC Std Specs 3041 and 3042 as guidance, the Contractor shall accomplish all work herein as follows:

3.2.1 Cable/wiring renewals. Disconnect, remove and renew the following:

TABLE 1 – CABLE/WIRE RENEWALS

SYSTEM/

EQUIPMENT

TAG NO. TYPE LENGTH ASSOCIATED

HARDWARE (QTY)

73 Radar PERF MON R-ES3 (W-

102) LS2SJ-18 100 ft

73 Radar ANT Safety Switch

R-ES4 (W-

103) LS2SJ-18 100 ft

KDF-538 4RS-D1 P5YS5YW-1L1T 150 ft

KDF-580 1RS-RD1 CW-819 N/A

GP-37 #1 1RS-RN1

LLSB-400 750 ft

TNC Male (1), TNC Female (1) connectors

GP-37 #2 1RS-RN2 TNC Male (1), TNC Female (1) connectors

Pro-Tec AIS (MarineGPS) 5RA-RA1 TNC Male (1), TNC Female (1) connectors

Pro-Tec AIS 5RA-RA9 PL-259 - M/F (2)

Marine Fax 2RS-RA2-1 N-type Female (1), PL- 259-M/F (1)

Inmarsat STD-c 6R5-RA1 LMR-600 700 ft TNC Male (2) RT-1107/WSC-3 UHF 6RA-RA4 N-Type Female (2) AN/APX-123 IFF R-IT2 LDF4-50A 150 ft Helix Connector L44N (2) TT-3007C Mini M 6RA-RA2 TCOM-400-FR 150 ft TNC Male (2)

14 (Rev-1)

PSC-5D 6R-RQ10 2XS0W-7 150 ft MS3126F12-105 (2) PSC-5D 6RA-RA9 LSSB-RG-214 10 ft N-Type Male (2) PSC-5D 6RA-RA7 N-Type Male (2) PSC-5D 6RA-RA8 LDF4-50A 150 ft Helix Connector L44N (2)

SPECTRA 5RA-RA4

LMR-400-FR 100 ft N-Type Female (1)

ROSS 5RA-RA6 PL-259 - M/F (2)

ICOM 5RA-RA5 PL-259 - M/F (2)

3.2.1.1 As directed by the Coast Guard Inspector, disconnect and remove the designated cables/wiring from their respective power sources or equipment.

3.2.1.2 When removing each cable/wire, create a record of all cable tags attached to each removed cable. Renew and attach each tag to their associated new cable/wire.

3.2.1.3 Thoroughly clean all through-deck fittings, removing all existing packing and sealant.

3.2.1.4 Install and connect new electrical wires and cables in place of those removed; renew and connect all affected junction boxes, receptacles, terminals, connectors, banding, and chaffing gear.

3.2.1.5 Renew up to 10% of mast cable standoffs as designated by the Coast Guard Inspector.

3.2.2 Wireway penetration sealing plan.

3.2.2.1 The Contractor shall submit a plan for KO approval to reseal all cableways in accordance with currently-approved marine industry standards. Submit a CFR.

3.2.2.2 Upon approval from the KO, the Contractor shall execute the submitted wireway penetration sealing plan.

3.3 Operational test, post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition.

Submit a CFR.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.4 Boundary test, water hose. The Contractor shall inspect and perform a water hose test of all affected boundaries in accordance with SFLC Std Spec 0740, Appendix C. Submit a CFR.

3.5 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs).

15 (Rev-1)

4. NOTES

This section is not applicable to this work item.

16 (Rev-1)

42210_MWS_0316_1307

WORK ITEM 2: HM&E Electrical Cables and Hardware, Renew

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew the designated electrical cables and associated hardware, and to inspect the metal adjacent to the wiring penetrations.

1.2 Government-furnished property (GFP).

1.2.1 Table of provided property.

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

N Cable, Power, Electrical 6145-01-202-7747 / LS2SJ-14 700 ft 1.39 N Cable, Power, Electrical 6145-01-201-9498 / LSTSGU-4 130 ft 1.20 N Cable, Power, Electrical 6145-01-202-2795 / LSDSGU-4 200 ft 0.89 N Connector, Receptacle, Elec 5935-00-086-8922 / SYM 1099.1 4 ea 89.18

1.2.2 Contractor GFP validation. The Contractor shall validate and verify all GFP per the above GFP list and identify any additional expendables or parts needed during inspections. Submit

CFR.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 110 WPB 422-003, Rev A, Replacement Searchlight Equipment

Arrangement & Details Coast Guard Drawing 110 WPB 422-004, Rev A, Navigation Light Arrangement &

Elementary Wiring Diagram (MEP)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard Electrical Cable Test

17 (Rev-1)

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

• Overhead thermal insulation

• Lighting fixtures

• Receptacles

• Alarm system wiring

• Exhaust fans

• Storage cabinets

• Junction boxes

• Chart tables

• Overhead equipment

• Windows

• Through-hull fittings

• Unit heaters and blowers

• Cables

18 (Rev-1)

• Panel boards

3.1.5 Operational test, initial. Prior to commencement of work, the Contractor shall witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a CFR.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.2 Work particulars. While using Coast Guard Drawings 110 WPB 422-003 and 110 WPB 422- 004, and SFLC Std Specs 3041 and 3042 as guidance, the Contractor shall accomplish all work herein as follows:

3.2.1 Cable/wiring renewals. Disconnect, remove and renew the following:

TABLE 1 – CABLE/WIRE RENEWALS

SYSTEM/

EQUIPMENT

FROM TO APPROX.

LENGTH

ASSOCIATED

HARDWARE

Anchor light Fixture Junction Box in

A/C Space

50 ft Connectors, terminal lugs, etc.

Mast headlight (upper/middle/lower) Fixture Junction Box in

A/C Space

50 ft Connectors, terminal lugs, etc.

Blinker light (port/stbd) Fixture Junction Box in

A/C Space

50 ft Connectors, terminal lugs, etc.

Task light (upper/middle/lower) Fixture Junction Box in

A/C Space

50 ft Connectors, terminal lugs, etc.

Signal light (LE blue strobe) Fixture Junction Box in

A/C Space

50 ft Connectors, terminal lugs, etc.

Stern tow light (upper/lower) Fixture Junction Box in

A/C Space

50 ft Connectors, terminal lugs, etc.

Stern light Fixture Junction Box in

A/C Space

50 ft Connectors, terminal lugs, etc.

Aft flood light Junction Box on Mast

Distribution Box on Bridge

40 ft Connectors, terminal lugs, etc.

Ensign lights (port/stbd) Junction Box on Mast Distribution Box on Bridge

40 ft Connectors, terminal lugs, etc.

Ship’s whistle

Fixture Junction Box in Bridge Console

60 ft Connectors, terminal lugs, etc.

19 (Rev-1)

CCTV (forward/aft) Camera Junction Box in AC Space

40 ft Connectors, terminal lugs, two cannon plugs, etc.

Anemometer Junction Box on Mast

Junction Box on Bridge

50 ft Connectors, terminal lugs, etc.

Forward 1MC loudspeaker Mast Loudspeaker

Junction Box in ET Space

100 ft Connectors, terminal lugs, etc.

3.2.1.1 As directed by the Coast Guard Inspector, disconnect and remove the designated cables/wiring from their respective power sources or equipment

3.2.1.2 When removing each cable/wire, create a record of all cable tags attached to each removed cable. Renew and attach each tag to their associated new cable/wire.

3.2.1.3 Thoroughly clean all through-deck fittings, removing all existing packing and sealant.

3.2.1.4 Install and connect new electrical wires and cables in place of those removed; renew and connect all affected junction boxes, receptacles, terminals, connectors, banding, and chaffing gear.

3.2.1.5 Contractor shall provide 100 ft of Belden 9318 Cable, Multi-Conductor.

3.2.1.6 Renew up to 10% of mast cable standoffs as designated by the Coast Guard Inspector.

3.2.2 Wireway penetration sealing plan.

3.2.2.1 The Contractor shall submit a plan for KO approval to reseal all cableways in accordance with currently-approved marine industry standards. Submit a CFR.

3.2.2.2 Upon approval from the KO, the Contractor shall execute the submitted wireway penetration sealing plan.

3.2.2.3 Contract shall provide the following material

TABLE 2 – CONTRACTOR SUPPLIED MATERIAL

PART NAME PART NUMBER QTY

Multi-Conductor Cable Belden 9318 100 ft Lug, Terminal MNG14-10R/LX 3 ea Box, Connector, Electrical PDB75367-24 3 ea Cable, Power, Electrical Belden Inc 8426 50 ft Cable, Power, Electrical LSFSGU-4 150 FT Terminal Box SYM 400.2 1 ea

*Contractor can provide the above material or equivalent

3.3 Operational test, post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition.

Submit a CFR.

20 (Rev-1)

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.4 Boundary test, water hose. The Contractor shall inspect and perform a water hose test of all affected boundaries in accordance with SFLC Std Spec 0740, Appendix C. Submit a CFR.

3.5 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs).

4. NOTES

This section is not applicable to this work item.