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Specifications for Dockside Repairs of the USCGC Galveston Island dated 9/26/2011 REV-0
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USCGC GALVESTON ISLAND (WPB 1349)
110 FOOT "C CLASS" PATROL BOAT (USCG)
SPECIFICATION FOR DOCKSIDE REPAIRS
Developed By: Matthew D Poore
(Rev-0, 26 September 2011)
USCGC GALVESTON ISLAND (WPB-110C) DOCKSIDE AVAILABILITY 2012
ii (Rev-0)
TABLE OF CONTENTS
Revisions Record ....................................................................................................................................... iii Consolidated List of References ................................................................................................................ iv Consolidated List of Government-furnished Property ............................................................................... vi Consolidated List of Critical Inspection Items ......................................................................................... vii Principal Characteristics .......................................................................................................................... viii General Requirements WORK ITEM 1: Aluminum Hull and Structural Repairs - 3/16" Plate WORK ITEM 2: Halon System , Inspect and Hydro static Test WORK ITEM 3: Electro-Hydraulic Crane, Renew WORK ITEM 4: Deck Covering (Carpeting) , Renew WORK ITEM 5: Deck Covering (Interior Wet/Dry) , Renew WORK ITEM 6: Athwartship Passageway, Deck Repair, Preserve & Inspect WORK ITEM 7: Renew Pilothouse Sliding Windows WORK ITEM 8: Deck Plating, Renew (Aluminum) WORK ITEM 9: Main Mast, D-Ring Renewal WORK ITEM 10: Main Diesel Engine, Remote Emergency Shutdown Overhaul
Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
iii (Rev-0)
Consolidated List of References
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.
All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:
• MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm
• Commandant Instruction Manuals: http://www.uscg.mil/directives/default.asp
• Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::
www.gpoaccess.gov
The Government is aware of the following internet web links where contractors may procure commercial specifications:
• American Welding Society (AWS): http://www.awspubs.com/index.php
• ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/
• NFPA: http://www.nfpa.org
• SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace
COAST GUARD DRAWINGS
110C -WPB 131- 1, Rev B ; Deck Construction Plan 110C-WPB 621-4, Rev - ; Joiner Work Dets–Superstruct (Superst Bhd Lyout) 110C-WPB 635-1, Rev D ; Linings & Insulation Plan & Details 110C-WPB 85-7, Rev B; Booklet of General Plans Coast Guard Drawing 110 WPB 111-001, Rev B, Shell Expansion Coast Guard Drawing 110 WPB 171-1, Rev B, Mast Details Coast Guard Drawing 110 WPB 171-2, Rev E, Mast Details Coast Guard Drawing 110C WPB 117-001, Rev D, T ransverse S ections (F rames 0 T hru 4) Coast Guard Drawing 110C WPB 131_1, Deck Construction Plan Coast Guard Drawing 110C WPB 131-001, Rev B, Deck Construction Plan Coast Guard Drawing 110C WPB 201-002, Rev -, Propulsion Configuration Coast Guard Drawing 110C WPB 201-003, Rev A, Machinery Arrangement (List of Components) Coast Guard Drawing 110C WPB 233-001, Rev -, Main Engine Bolting & Pads Coast Guard Drawing 110C WPB 233-002, Rev H, Remote Emergency Main Engine Shutdown Coast Guard Drawing 110C WPB 555-001, Rev -, Halon Flooding Systems Details Coast Guard Drawing 110C WPB 635-001, Rev D , Lining and Insulation Plan & Details Coast Guard Drawing s:
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and Color Manual Coast Guard Technical Publication (TP) 2006C, Mar 2009, Preventative Maintenance Manual, Damage iv (Rev-0) http://www.assistdocs.com/search/search_basic.cfm http://www.uscg.mil/directives/default.asp http://www.gpoaccess.gov/ http://www.awspubs.com/index.php http://www.techstreet.com/ http://www.nfpa.org/ http://shopping.netsuite.com/sspcmarketplace
Control --- Not available on NE-TIMS, hard copy available in V Library Coast Guard Technical Publication (TP) 2937, Jan 2010, Chapter 583, Section E, Installation, Operation and Maintenance Manual for Electro-Hydraulic Crane Coast Guard Technical Publication (TP) 3107A, Sept 2008, SWBS 555, Halon 1301 Fire Suppression System
– Maintenance, Repair and Parts Instructions Coast Guard Technical Publication (TP) 3107B, Sept 2008, SWBS 555, Halon 1301 Eng Rm Flooding System
– Operation and Maintenance Instructions Coast Guard Technical Publication (TP) 3108, Jan 2010, Chapter 583, Section F, Installation, Operation and Maintenance Manual for Electro-Hydraulic Crane Coast Guard Technical Publication (TP) 3215, Oct 1994, Main Diesel Engine, Caterpillar Model 3516 Coast Guard Technical Publication (TP) 3216, Feb 1994, Main Reduction Gear Coast Guard Technical Publication (TP) 3246, Jan 2010, Chapter 583, Section I, Installation, Operation and Maintenance Manual for Electro-Hydraulic Crane Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, Jan 2009, General Requirements Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, Jan 2009, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes
OTHER REFERENCES
ASTM International (ASTM) D4174, Reapproved 2005, Standard Practice for Cleaning, Flushing, and Purification of Petroleum Fluid Hydraulic Systems ASTM International (ASTM) D4417, 2003, Standard Test Methods for Field Measurement of Surface Profile of Blast Cleaned Steel Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety Administration, Department Of Transportation Commercial Item Description (CID) A-A-59316, Nov 2003, Abrasive Materials for Blasting Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for Coding Level of Contamination by Solid Particles MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning MIL-STD-1623, Dec 1981, Fire Performance Requirements and Approved Specifications for Interior Finish Materials and Furnishings Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), Jan 2009, Install New Deck Covering Systems The Society for Protective Coatings (SSPC) VIS 1, 2004, Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast Cleaning v (Rev-0) vi (Rev-0)
Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
3 Y Appleton 1750# Crane NSN:3810-01-465-3334 1 ea 44,360.00 3 Y Hydraulic Pump Assy. NSN:4320-01-224-6029 1 ea 784.79 3 Y Motor, Electric NSN:4320-01-214-8274 1 ea 837.00 3 N Coupling NSN:3010-01-117-0886 1 ea 153.31 3 N Filter Element NSN:4330-01-278-3850 1 ea 29.21 3 N Valve, Linear, Direct NSN:4820-01-291-7167 1 ea 2463.31 7 N Window, Cornell Carr P/N:K-322-C ITEM D 2 ea. 2429.00
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter
Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000_STD, paragraph
3.2.6.5 (Inspection report particulars)):
Work Item Title
This section is not applicable to this package.
vii (Rev-0)
Principal Characteristics
PC_110C_WPB_0909
110’ WPB (“C”-CLASS) PATROL BOAT
PHYSICAL CHARACTERISTICS
Length Overall 110' 0" or 113' if stern flap present Length between Perpendiculars 104' 0" Depth 10' 1/2" Beam, Molded 21' 3" Depth, Molded N/A Full Load Draft 6' 5-3/4" Height of Highest Projection 55' Full Load Displacement 165 long tons Anchor 150 lb Danforth with 450 ft. 4" nylon rope
Shore Tie Voltage Requirements 450VAC 400A 3PH, 60Hz ungrounded
HULL CHARACTERISTICS
Hull BS-4360, GR 43A Steel Main Weatherdeck & Superstructure 5086 Aluminum Alloy
Frame Spacing
Frames 9-10; 24" Frames 10-13;
48" Frames 13-16; 47" Frames 16-17; 23" Frames 17-22; 47" Frames 22-28; 49" Frames 28-33;
47" Frames 33-36; 24"
Bulkheads Seven watertight transverse Fin Stabilizers Frame 22 viii (Rev-0)
110’ WPB (“C”-CLASS) PATROL BOAT
MACHINERY CHARACTERISTICS
Main Propulsion Two Caterpillar 3516 DITA V-16 diesel; 2730 BHP each @ 1910 RPM
Reduction Gears Two ZF Model BW 755 reversible reduction gearboxes, 2.330:1 ratio
Number of Propellers 2 Number of Blades 5 Diameter of Propeller 49.6" Pitch 61.4"
RPM N/A
Shaft Monel Alloy K500, or AQUAMET 17 Shaft Diameter 4" Shaft Seal Shaft Packing Shaft Bearings Stern tube, Rubber Cutless or Thordon Rudders Twin underslung type, 5 sq ft each Ship's Service Generators Two Caterpillar Type 3304BT diesel; 99KW, 460V, 60Hz, 3-phase, 3-wire @ 1800 RPM
TANK CAPACITIES
Fuel Oil (95%) 9,306 gal Fresh Water (100%) 940 gal Lubricating Oil (95%) 109 gal ix (Rev-0) x (Rev-0)
00000_PWB_0211_FLT
REC_0000_FLT_ Commercial Project @ CG Facility (0211)
General Requirements
1. SCOPE
1.1 Intent. This item describes the general requirements to be followed by the Contractor while conducting this availability.
2. REFERENCES
COAST GUARD DRAWINGS
None.
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Change 1, Jun 2006, Coatings and
Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes
OTHER REFERENCES
ASTM International (ASTM) D4417, 2003, Standard Test Methods for Field Measurement of Surface
Profile of Blast Cleaned Steel Commercial Item Description (CID) A-A-59316, Nov 2003, Abrasive Materials for Blasting Code of Federal Regulations (CFR) Title 33 CFR, 2008, Navigation and Navigable Waters Code of Federal Regulations (CFR) Title 40, Chapter I, 2008, Environmental Protection Agency Code of Federal Regulations (CFR) Title 49, Chapter I, 2008, Pipeline and Hazardous Materials Safety
Administration, Department Of Transportation MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning The Society for Protective Coatings (SSPC) VIS 1, 2004, Guide and Reference Photographs for Steel
Surfaces Prepared by Dry Abrasive Blast Cleaning
3. REQUIREMENTS
3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
1 (Rev-0)
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.
3.3 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.
3.4 HW disposal. The Contractor shall be responsible for all hazardous wastes generated by work under this contract. Label and package all hazardous wastes in 49 CFR-approved containers, and in accordance with all other applicable Federal, state, and local laws and regulations. In addition, comply with applicable parts of 40 CFR 262, applicable to handling of hazardous wastes.
3.4.1 Along with the Government, the Contractor shall be contractually considered the co-generator of all hazardous wastes; be aware that the Government will make available its facility’s EPA Generator Identification (ID) Number for manifesting of hazardous wastes.
3.4.2 The Contractor shall identify, arrange, and be responsible for the turnover of all hazardous wastes, within the confines of the Coast Guard shore facility, to the facility’s HM/HW Coordinator. Notify the ship’s HW Coordinator prior to any transfers of HW from ship to shore.
3.4.3 The Contractor shall prepare a manifest of hazardous waste to be reviewed and signed by the HM/HW Coordinator. Contact the HM/HW Coordinator for turnover of any hazardous waste; in addition, notify the COTR in writing 24 hours prior to any waste removals, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).
3.4.4 The Contractor shall be aware of the following:
3.4.4.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COTR or KO-approval.
3.4.4.2 Local environmental regulations at the Government facilities may be more stringent than in many jurisdictions. As with all environmental regulations, it is the Contractor's responsibility to research, prepare for, and comply with local and state regulations.
3.4.4.3 Coast Guard facilities do not have Facilities Response Plans (see 33 CFR 154 Subpart F). It is the Contractor’s responsibility to furnish the Facility Response Plan (FRP) when required for over-the-water liquids transfers to and from vessels. This requirement is applicable to transfers to/from vessels with an oil/fuel capacity of 250 barrels or more.
3.5 Pre-surface preparation test coupon. In order to ensure production of required surface profile, the Contractor shall accomplish the following tasks, whenever abrasive-blasting is required in a work item that is deemed a ”critical-coated’ surface:
3.5.1 Coupon material and test set-up particulars.
2 (Rev-0)
3.5.1.1 Conduct a performance test on all abrasive blasting operations on a Contractor- provided test coupon, prior to starting abrasive blasting operations on the vessel. Ensure the following:
• The coupon shall be a new metal plate, of the same metal type and material properties as the vessel area to be blasted - steel or aluminum plate, as applicable, and shall have no existing anchor profile - other than the surface irregularities from the manufacturing process.
• The test coupon shall be flat, with nothing welded to the side used for the anchor profile test, no thinner than a 1/8-inch plate and measuring no smaller than 1-foot by 1-foot.
• For steel substrates, the coupon shall have the mill scale intact, and be in a Rust Grade "A" condition, in accordance with SSPC-VIS 1.
• The test coupon shall be affixed so as to not permit excessive movement during the performance test, but shall not be affixed to the vessel.
3.5.1.2 Ensure that the abrasive-blasting operation for the test coupon is conducted with the identical setup and parameters that will be used blasting the designated vessel surfaces – including, but not limited to:
• The abrasive media type and media size selected to achieve the anchor profile range, as specified in the applicable work items.
• Nozzle size and type (straight bore, high velocity nozzle, angle nozzle...).
• Delivery rate and pressure settings.
3.5.1.3 Blast a one-square foot area on one side of the test coupon to the abrasive surface preparation standard specified in the work item, and perform an anchor profile test of the blasted surface in accordance with ASTM D4417, Method B or C. Notify the COTR in advance of the abrasive blasting operation test, to permit the witnessing of the test by the COTR. Submit a CFR documenting the results of the abrasive blasting operation test. The CFR shall include at a minimum, the following:
• Area of the vessel for which the verified setup will be used to abrasive blast.
• The selected abrasive media type and size.
• The nozzle size and type.
• The delivery rate and pressure.
• The test coupon starting properties (material type and surface conditions).
• The resultant anchor profile readings from the test (a minimum of 3 locations, separated by a minimum of 2 inches shall be recorded).
3 (Rev-0)
NOTES
1. A performance test of the abrasive blasting operations on a test coupon and measuring the resultant anchor profile prior to performing the abrasive blasting operation on the cutter is required. The test coupon will be used to evaluate the anchor profile produced by the equipment setup and selected abrasive media.
2. The reverse side of the test coupon may be used for the subsequent test, provided that the conditions in paragraph 3.5.1 (Coupon material and test set-up particulars) are met.
3. Ultra high pressure water jetting does not create an anchor profile and is exempt from the anchor profile test coupon check.
3.5.1.4 Repeat the abrasive blasting operation test in the following instances:
• The equipment setup, that was evaluated during the test coupon abrasive blasting performance test in paragraph 3.5.1 (Coupon material and test set-up particulars), has changed.
• The resultant anchor profile readings observed on the vessel are outside the specified anchor profile range.
• Media is changed from MIL-A-22262 to CID A-A-59316 or vice versa.
• The supplier of the abrasive blasting media changes, regardless if the new source for the media has the same specifications.
• When Directed by the COTR.
CAUTION!
Ensure that blast media from the performance test does not strike the vessel during the test.
3.6 Interim changes to SFLC Std Spec 0000. The Contractor shall be aware of the fact that the requirements of paragraph 3.3.2.1.1 (Water depth) have been revised to read as follows:
“3.3.2.1.1 Water depth. Ensure that water depth is sufficient at the pier to allow the vessel's lowest underwater appendage to clear the bottom by at least two feet at:
• Ordinary low water mark on non-tidal rivers.
• At all tide conditions predicted during the availability for tidal rivers and other navigable waterways (Bay, Lake, etc.).”
4. NOTES
4.1 Access to COMDTINST M10360.3. The COMDTINST M10360.3 may be accessed at the following URL address: http://www.uscg.mil/directives/cim.asp
4.2 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
4 (Rev-0) http://www.uscg.mil/directives/cim.asp
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
Vessel Name Hull # Work Item # Work Item Title
Location of Work (incl. frame #’s) Area (sqft)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with COMDTINST M10360.3, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfgr.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-based coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfgr.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down
(maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-12, SP-11, SP-10…).
Verify surface anchor profile using ASTM D4417-Methods B or C against COMDTINST M10360.3. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max.
threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
Name of QP-1/NACE Inspector Signature Cert. # Date / Time
5 (Rev-0)
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE &
TIME
ACTIVITY (Surface preparation, primer coat, barrier coat, top coat, etc…)
LOCATION
(Frame &
Deck, relation to equipment, etc.)
TEMPERATURE % REL.
HUMID-
ITY DEW PT. SURFACE AMBIENT ΔT
| DP - Surface |
6 (Rev-0)
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
Location of Work (Frame References) Area (sqft)
SURFACE PREPARATION METHOD
PROFILE ACHIEVED (mils)
Min Max Mean SSPC-SP-10/NACE No. 2 SSPC-SP-12/NACE No. 5
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
Abrasive Manufacturer and Sieve Size: _________________________________ Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Place Surface Profile Replica Tape Here
Reading:__________ mils
Place Surface Profile Replica Tape Here
Reading:__________ mils
Place Surface Profile Replica Tape Here
Reading:__________ mils
Place Surface Profile Replica Tape Here
Reading:__________ mils
Place Surface Profile Replica Tape Here
Reading:__________ mils
Place Surface Profile Replica Tape Here
Reading:__________ mils
Place Surface Profile Replica Tape Here
Reading:__________ mils
Place Surface Profile Replica Tape Here
Reading:__________ mils
Place Surface Profile Replica Tape Here
Reading:__________ mils
Place Surface Profile Replica Tape Here
Reading:__________ mils
Place Surface Profile Replica Tape Here
Reading:__________ mils
Place Surface Profile Replica Tape Here
Reading:__________ mils
Place Surface Profile Replica Tape Here
Reading:__________ mils
Place Surface Profile Replica Tape Here
Reading:__________ mils
Place Surface Profile Replica Tape Here
Reading:__________ mils Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings: ______________
7 (Rev-0)
8 (Rev-0)
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
SURFACE PREPARATION METHOD
PROFILE ACHIEVED (mils)
Min Max Mean SSPC-SP-10/NACE No. 2 SSPC-SP-12/NACE No. 5
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)
Abrasive Manufacturer and Sieve Size: _________________________________ Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Reading: _____ mils _____ mils _____ mils _____ mils mils
Mean Mil Reading (IAW ASTM D4417-Method B) for above 10 readings (by column):
_____ mils _____ mils _____ mils _____ mils
9 (Rev-0)
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15
DATE TEST LOCATIONS CONDUCTIVITY
(microsiemens/cm)
10 (Rev-0)
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
Coating Mfg Product Name Batch # Induction Time
Coating System Sequence (Primer/Touchup/3rd Coat, etc.)
DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2
SPOT 1 2 3 4 5 AVERAGE
VALUE
*BASE METAL
READING (BMR)
*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
Location (Frame Reference): ___________________
SPOT 1 2 3 4 5
Overall Avg. DFT
ADJUSTMENTS
1 Avg. BMR Deviation 3 Before
Adjustments After Adjustments
Avg.
Location (Frame Reference): ___________________
SPOT 1 2 3 4 5
Overall Avg. DFT
ADJUSTMENTS
1 Avg. BMR Deviation 3 Before
Adjustments After Adjustments
Avg.
Location (Frame Reference): ___________________
SPOT 1 2 3 4 5
Overall Avg. DFT
ADJUSTMENTS
1 Avg. BMR Deviation 3 Before
Adjustments After Adjustments
Avg.
Application Method (Airless, Conventional Spray, Rolled) Average DFT
11 (Rev-0)
12 (Rev-0)
11101_EDV_1010_110_WPB
WORK ITEM 1: Aluminum Hull and Structural Repairs - 3/16" Plate
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to renew 3/16" aluminum plating.
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 110 WPB 111-001, Rev B, Shell Expansion Coast Guard Drawing 110C WPB 131_1, Deck Construction Plan
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes
OTHER REFERENCES
None.
3. REQUIREMENTS
3.1 General. The Contractor shall perform the tasks specified herein, using SFLC Std Spec 0740 and Coast Guard Drawing 110 WPB 111-001 as guidance.
3.1.1 CIR.
None.
3.1.2 Technical Representative.
Not applicable.
3.1.3 Protective measures.
3.1.4 Interferences.
None.
NOTE
This item does not address interferences in way of repair work. Cost of interference removal and reinstallation must be negotiated via the Change Request process.
3.2 Renewal. The Contractor shall renew 3/16" thick aluminum plating, as designated by the COTR, up to 10 square feet.
3.3 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed exterior and interior surfaces to match existing adjacent surfaces, in accordance with COMDTINST M10360.3, Appendix A (Cutter and Boat Exterior Painting Systems) and Appendix B (Cutter and Boat Interior Painting Systems), respectively, and as applicable. Abide by all touch-up requirements outlined in SFLC Std Spec 0000, Appendix A (Requirements for Preservation of Ship Structures).
4. NOTES
This section is not applicable to this work item.
13 (Rev-0)
14 (Rev-0)
55530_DNK_0309_110
REC_55530_110_110’ WPB ‘C’ Class (ALL) (0609)
WORK ITEM 2: Halon System, Inspect and Hydrostatic Test
1.1 Intent. This work item describes the requirements for the Contractor to inspect and test a total of two (one active and one spare) 95 lbs and two (one active and one spare) 60 lbs 1301 halon cylinders located in Auxiliary Machinery and Storage (3-32-0-E).
1.2 Government-furnished property.
None.
2. REFERENCES
COAST GUARD DRAWINGS
Coast Guard Drawing 110C WPB 555-001, Rev -, Halon Flooding Systems Details
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Coast Guard Technical Publication (TP) 2006C, Mar 2009, Preventative Maintenance Manual, Damage
Control --- Not available on NE-TIMS, hard copy available in V Library Coast Guard Technical Publication (TP) 3107A, Sept 2008, SWBS 555, Halon 1301 Fire Suppression
System – Maintenance, Repair and Parts Instructions Coast Guard Technical Publication (TP) 3107B, Sept 2008, SWBS 555, Halon 1301 Eng Rm Flooding
System – Operation and Maintenance Instructions Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General
Requirements
OTHER REFERENCES
None.
3. REQUIREMENTS
3.1 General.
3.1.1 Interferences. The Contractor shall be aware that interferences in way of work include, but are not limited to the below-listed. Handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5
(Interferences):
• Deck Plates.
• Wire Runs
• Hatches
• Piping Systems
3.1.2 Protective measures. The Contractor shall furnish and install suitable covering to seal off and protect all non-affected surfaces/equipment and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, remove protective material and inspect for the presence of contamination. Clean all equipment and spaces, contaminated due to improper protection, to original condition of cleanliness.
3.1.3 References. The Contractor shall use Coast Guard Drawing 110C WPB 555-001, TP 2006C, TP 3244A and TP 3244B for guidance during all work.
3.1.4 Cylinders. The Contractor shall inspect a total of two (one active and one spare) 95 lbs and two (one active and one spare) 60 lbs 1301 halon cylinders located in Auxiliary Machinery and Storage (3-32-0-E).
Coast Guard Inspector may assist in locating the halon cylinders.
3.2 Pressure test - initial. With the halon cylinders at their present locations and prior to removal, the Contractor shall record the pressure gauge reading and ambient temperature closest to the cylinders in accordance with TP 2006C.
3.3 Halon cylinder inspection and tests. The Contractor shall inspect and test the halon cylinders in accordance with TP 2006C.
3.3.1 Temporarily disconnect the ¼” flexible actuation hose and 1½” flexible discharge hose from the halon cylinder.
3.3.2 Install the anti-recoil and shipping caps prior to removing mounting brackets.
3.3.3 Remove mounting brackets/clamps from halon cylinders and remove cylinders. Inspect brackets/clamps and structural welds for cracks, breaks, deformation, distortion and deterioration.
3.3.4 Inspect halon cylinders for rust or corrosion and damaged paint finish and inspect pressure gage for obliterated markings, cracked face, and bent or missing pointer. Submit a CFR.
NOTE
Any cracked, dented, or broken halon cylinders shall be reported immediately to the Coast Guard Inspector for replacement.
15 (Rev-0)
3.4 Weight test. The Contractor shall weigh each cylinder in accordance with TP 2006C. Submit a CFR.
3.5 Liquid level inspection. The Contractor shall check the liquid levels in each cylinder in accordance with TP 2006C. Submit a CFR.
NOTE
Verify readings using TP 3244B, drawings #52704N for 95 lbs halon cylinder and #52703N for 60 lbs halon cylinder.
Liquid level decal on the halon cylinder is located 32.88 inches + 0.13 for 95 lbs halon cylinder and 21.38 inches + 0.13 for 60 lbs halon cylinder measured from the base of the cylinder.
3.6 Reinstallation. The Contractor shall reinstall halon cylinders, all mounting brackets and clamps, and reconnect all flexible hoses and couplings in accordance with TP 3244A. In the presence of the Coast Guard Inspector, ensure that all control valves and actuation piping are properly lined up for service.
3.7 Pressure test - final. After all cylinders are properly reconnected, the Contractor shall take and record the pressures of each cylinder in accordance with TP 2006C. Submit a CFR.
3.8 Records. The Contractor shall turn over the record of the cylinder weight, pressure and inspections to the Coast Guard Inspector.
3.9 Touch-up preservation. The Contractor shall prepare and touch-up coat all disturbed surfaces to match existing adjacent surfaces in accordance with COMDTINST M10360.3, Appendix B (Cutter and Boat Interior Painting Systems). Abide by all touch-up requirements outlined in SFLC Std Spec 0000, Appendix A (Requirements for Preservation of Ship Structures).
4. NOTES
16 (Rev-0)
17 (Rev-0)
58310_EDV_0211_110WPB
WORK ITEM 3: Electro-Hydraulic Crane, Renew
1.1 Intent. This work item describes the requirements for the Contractor to renew the electric crane for rigid hull inflatable (RHI) boat.
1.2 Government-furnished property.
MTI ITEM DESCRIPTION NSN/PN QTY
ESTIMATED
COST
($/UNIT)
Y Appleton 1750# Crane NSN:3810-01-465-3334 1 ea 44,360.00 Y Hydraulic Pump Assy. NSN:4320-01-224-6029 1 ea 784.79 Y Motor, Electric NSN:4320-01-214-8274 1 ea 837.00 N Coupling NSN:3010-01-117-0886 1 ea 153.31 N Filter Element NSN:4330-01-278-3850 1 ea 29.21 N Valve, Linear, Direct NSN:4820-01-291-7167 1 ea 2463.31
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4ISR Service Center
2. REFERENCES
COAST GUARD DRAWINGS
None.
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General
Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes Coast Guard Technical Publication (TP) 2937, Jan 2010, Chapter 583, Section E, Installation, Operation and Maintenance Manual for Electro-Hydraulic Crane Coast Guard Technical Publication (TP) 3108, Jan 2010, Chapter 583, Section F, Installation, Operation and Maintenance Manual for Electro-Hydraulic Crane Coast Guard Technical Publication (TP) 3246, Jan 2010, Chapter 583, Section I, Installation, Operation and Maintenance Manual for Electro-Hydraulic Crane
ASTM International (ASTM) D4174, Reapproved 2005, Standard Practice for Cleaning, Flushing, and
Purification of Petroleum Fluid Hydraulic Systems International Standard Organization (ISO) 4406, 1999, Hydraulic Fluid Power – Fluids – Method for
Coding Level of Contamination by Solid Particles
3. REQUIREMENTS
3.1 General.
3.1.1 CIR.
None.
3.1.2 Technical Representative.
Not applicable.
3.1.3 Protective measures.
Not applicable.
3.1.4 Interferences.
None.
3.1.5 Safety. Before performing any work on the davit crane, remove all loads from the hook. Also disconnect and lock out all power sources to the power unit in accordance with the vessel's tag out procedures.
3.2 Crane removal. The Contractor shall remove and turn over the existing shipboard davit crane and pump to the COR for disposition. Remove the existing boat davit wire rope and turn over to the COR. The Contractor shall remove the existing shipboard crane in accordance with manufacturer’s technical manual.
3.3 Crane installation. The Contractor shall install the new Government-furnished crane and pump assemblies in accordance with manufacturer’s technical manual and as follows:
3.3.1 Lubrication. After completion of all inspections and authorized repairs, pressure lubricate the new Government furnished wire rope and spelter socket assembly in accordance with manufacturer’s recommendations.
3.3.1.1 Wire rope coated with a preservative, such as Cosmoline, shall be cleaned and lubricated before being placed into service.
3.3.1.1.2 Apply grease, working the lubricant into the valleys and between the strands using sufficient lubricant to coat the outer wires. Use a wire rope lubricator when available, or grease by hand. Thoroughly lubricate the wire rope at the base of end fittings. Remove excessive grease from the wire rope.
3.3.2 Draining of hydraulic system. Remove drain plugs and drain the davit hydraulic system. Dispose of the drained oil in accordance with all Federal, state and local regulations.
18 (Rev-0)
3.3.3 Inspection.
3.3.3.1 Visually inspect the crane foundation weldments and exposed deck, including the connection between the crane pedestal and the deck, for any permanent deformation and any recurring cracks in the paint particularly in areas of high stress such as the base of the pedestal.
3.3.3.2 Perform NDI on all cracked paint surfaces in accordance with SFLC Std Spec 0740_STD. Submit a CFR.
3.3.4 Filter. Renew the tank-immersed return filter element shown in the manufacturer’s technical manual. This may require removal of the tank from vessel.
3.3.5 Pump. Remove the existing hydraulic pump and turn over to the Coast Guard Property Administrator for disposition. Install the Government-furnished hydraulic pump in accordance with the manufacturer's requirements specified in the manufacturer’s technical manual.
3.3.6 Motor. Electrically secure, disconnect, and remove the electric motor. Perform an insulation resistance test on the electric motor. Submit a CFR.
3.3.6.1 Inspect. Visually inspect all components of the hydraulic motor for excessive wear and defects. Submit a
CFR.
3.3.6.2 Reassemble. After any authorized repairs, reassemble and reinstall the hydraulic motor with new bearings, gaskets, seals and back-up rings. The motor and pump coupling is rough cut and will need to be machined to fit the shafts.
3.3.7 Tank. Clean the hydraulic tank free of all hydraulic oil and foreign debris with a lint free cloth. Visually inspect the interior surfaces of the tank. Submit a CFR.
3.3.8 Hydraulic hoses, fittings, and valves. The Contractor shall renew all hydraulic hoses and fittings. All new hydraulic hoses shall be cleaned, hydrostatically tested to 150 percent the working pressure with no allowable leakage and flushed with clean hydraulic fluid before installing into the system. Attach a label plate to each new hose stating the next date of scheduled replacement, which is 5 years after installation or earlier if specified by the hydraulic hose vendor. Test the relief/safety (limit) and control valves for proper operation in accordance with the manufacturer's instructions. Submit a CFR.
3.4 Hydraulic system flushing. After completion of all authorized system work, the Contractor shall flush the hydraulic system using the system's operating fluid in accordance with the requirements specified in Section 9 (Flushing Program) of ASTM D4174. The Contractor shall notify the COTR at least 24 hours prior to beginning flushing operation.
3.4.1 Continue flushing until the fluid entering temporary filters reaches the minimum cleanliness standard specified by the system manufacturer. In the absence of manufacturer’s specifications, hydraulic fluid with a particulate count of -/18/15 or better (per ISO 4406) and a water content no greater than 500 ppm (0.05% by volume) is acceptable.
3.4.2 Submit a detailed report to the COR within 24 hours. Report shall include:
• Method used to obtain the particulate contamination reading.
• Method used to determine particle size.
19 (Rev-0)
• Final contamination level readings.
3.4.3 Drain and dispose of flushing fluid in accordance with all applicable Federal, state and local regulations.
3.4.4 After flushing, remove and dispose of temporary filters and mesh screens. Renew system hydraulic filters as applicable.
WARNING!
Do not operate the system hydraulic pumps, motors and other components while filled with flushing fluid.
3.5 Surface preparation and coatings. The Contractor shall prepare and preserve all new and disturbed crane surfaces; and external and internal surfaces of the shipboard davit booms, spindle and all handling gear (hooks, connecting links, swivels, sheaves, sheave pins, blocks, shackles), hydraulic tank exterior, and associated equipment in accordance with COMDTINST M10360.3, “Machinery Exposed to Weather”.
3.6 Reinstallation. After completion of all inspections and authorized repairs, the Contractor shall install the new davit crane with new gaskets, seals and O-rings in accordance with the manufacturer’s technical manual. All components exposed or subject to the weather shall be assembled with all new fasteners (hex head screws and lockwashers) conforming with the material requirements specified in the manufacturer’s technical manual.
3.7 Lubrication/fill. The Contractor shall fill the liquid reservoir with hydraulic fluid meeting the requirements of the manufacturer’s technical manual. Add fluid through a 10 micron filter. Lubricate all crane components in accordance with the manufacturer's specifications.
3.8 Weight test. While the vessel is waterborne at full liquid load condition, the Contractor shall conduct a weight test specified in 3.9, as follows:
3.8.1 Brief cognizant shipboard personnel at least 24 hours before the weight test and review all safety precautions observed during weight tests.
3.8.2 Before testing, conduct a visual inspection of the boom, rigging and test equipment.
3.8.3 Provide certified weights for each test as specified in 4.1.
3.8.4 Observe the following safety precautions:
• Avoid dynamic loading during the static test.
• Do not exceed the specified test weights.
• When hoisting with a sling, adequate sling length or suitable spreaders must be used.
3.8.5 Attach an anodized-hydrated aluminum label plate to the shipboard davit crane such that the label plate edges do not protrude beyond the edges of the crane arm. The label plate shall be engraved with 1/4-inch high stamped letters stating date of test, test load applied, safe working load, and testing facility. Affix the label plate, using epoxy cement, on the davit.
3.9 Quality Assurance.
3.9.1 The Contractor shall test the performance of the Appleton Marine electro-hydraulic crane in accordance with the procedures specified in manufacturer’s technical manual and record all findings on the data sheets
20 (Rev-0) enclosed in the manufacturer’s technical manual. Dynamic test load shall be 1,750 pounds and the static test load shall be 2,190 pounds. Temporarily install a flow meter on the outlet side of the pump and control valve. Test loads shall be approved by the COTR before conducting test. Repair all defects found. Submit the final test specification data sheets to the COTR within 24 hours after the completion of the test.
3.9.2 In the presence of the Coast Guard Inspector, the Contractor shall thoroughly test and prove the new crane to be in satisfactory operating condition (see 4.2 (Equipment operation)).
4. NOTES
4.1 Appleton Marine electro-hydraulic crane. The crane is manufactured by:
Appleton Marine P.O. Box 2339 Appleton, WI 54913 (414)-738-5432
4.1.1 Crane characteristics.
Appleton Marine Model: AMD-629 Mfr. ID: SEB1.8-18-18 SN: 77171-1 thru 15 Wire rope: 60 ft, .375 inch diameter Pull force: 1925 ft lbs.
4.1.2 Pump.
Abex Denison ID: T6C0061R02A1
6 GPM
MD drive
APL: 01169540A3
4.1.3 Motor.
TWR-Ross Gear Division ID: MAB-24-002
APL: 52776400B1
4.2 Equipment operation. Coast Guard personnel will operate all shipboard machinery and equipment during all operational tests.
21 (Rev-0)
22 (Rev-0)
S_63410_Carpeting_0410_SWIT
SYY_NNN_ESWBS_AUT_MMYY_HULL#
WORK ITEM 4: Deck Covering (Carpeting), Renew
1.1 Intent. This work item describes the requirements for the Contractor to renew carpeting deck covering.
1.2 Government-furnished property.
None.
2. APPLICABLE DOCUMENTS
COAST GUARD DRAWINGS
None.
COAST GUARD PUBLICATIONS
None.
OTHER REFERENCES
Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), Jan 2009, Install
New Deck Covering Systems Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic MIL-STD-1623, Dec 1981, Fire Performance Requirements and Approved Specifications for Interior
Finish Materials and Furnishings
3. REQUIREMENTS
3.1.1 CIR.
None.
3.1.2 Technical Representative.
3.1.4 Interferences. The Contractor shall be aware that interferences in way of work include, but are not limited to the below-listed. Handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences):
• Racks
• Lockers
• Sink
3.2 Deck covering installation particulars. The Contractor shall perform all tasks specified in SFLC Std Spec 6341, Appendix E (Carpeting), and herein, to install a new deck covering system in the location(s) specified in Table I below.
TABLE I - DECKING SYSTEM PARTICULARS
LOCATION AREA
(*SQFT)
DECK
MTL
(A/S**)
COVE
BASE
SYSTEM
COLOR
UNDERLAYMENT
REQUIREMENT
XO’s Stateroom (1-20-0-L) 35 Aluminum
Yes:_X_ No :__
Blue None:__
FWD Berthing (2-11-0-L) 45 Steel
Blue None:__
*Approximated.
**Note: A = Aluminum; S = Steel.
3.3 Visual inspection. The Contractor shall perform a visual inspection of all exposed deck surfaces, prior to priming deck surfaces. Submit a CFR.
3.4 Carpeting requirements. The Contractor shall procure carpeting of the following construction type, for installation:
"Single Cut Pile (52 Oz. Per Sq. Yd. Pile)"
3.5 Deck covering color. The Contractor shall submit a deck covering color chart to Coast Guard Inspector, for the purpose of color selection.
4. NOTES
4.1 Sources for carpeting procurement. Carpeting meeting the requirements specified in SFLC Std Spec 6341, Appendix E may be procured from the following sources:
NAME CONTACT INFORMATION
Marine Carpet Sales 803-254-9970
23 (Rev-0) http://www.marinecarpetsales.com/marine-carpet-products.cfm
Continental Flooring Company (800) 825-1221; (410) 750-2614 Don Freeman (410) 336.2403
Fleming and Sheely (410) 483-5350 Professional Carpet Sales and Interiors (800) 845-6106
24 (Rev-0) http://www.marinecarpetsales.com/marine-carpet-products.cfm http://www.marinecarpetsales.com/marine-carpet-products.cfm
25 (Rev-0)
S_63410_General_0410_SWIT
SYY_NNN_ESWBS_AUT_MMYY_HULL#
WORK ITEM 5: Deck Covering (Interior Wet/Dry), Renew
1.1 Intent. This work item describes the requirements for the Contractor to renew deck covering system(s).
1.2 Government-furnished property.
None.
2. APPLICABLE DOCUMENTS
COAST GUARD DRAWINGS
None.
COAST GUARD PUBLICATIONS
None.
OTHER REFERENCES
Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), Jan 2009, Install
New Deck Covering Systems
3. REQUIREMENTS
3.1.1 CIR.
None.
3.1.2 Technical Representative.
Not applicable.
3.1.3 Protective measures.
Not applicable.
3.1.4 Interferences. The Contractor shall be aware that interferences in way of work include, but are not limited to the below-listed. Handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences):
• False bulkheads
• Piping systems
• Cable runs
• Misc. items
3.2 Deck covering installation particulars. The Contractor shall perform all tasks specified in SFLC Std Spec 6341 and herein, to install a new covering system in the location(s) specified in Table I below.
TABLE I - DECKING SYSTEM PARTICULARS
LOCATION AREA
(*SQFT)
DECK
MTL
(A/S**)
SYSTEM/APPENDIX
(SFLC STD SPEC 6341)
COVE
BASE
SYSTEM
COLOR
UNDERLAYMENT
REQUIREMENT
Forward Sound Locker
2-21-2-L 30 S
Cosmetic Polymeric Epoxy Resin, Type III (One-Step Epoxy System)/Appendix A
Blue New:_X_ Retain Existing:__ Insulating:__ None:__
AFT Head 2-28-3-L 25 S
Cosmetic Polymeric Epoxy Resin, Type I, Class 1 (Epoxy, with Broadcast Quartz)/Appendix A
Insulating:__ None:__
Galley 2-12-0-L 30 S
Cosmetic Polymeric Epoxy Resin, Type III (One-Step Epoxy System)/Appendix A
Insulating:__ None:__
Athwart-ship Passageway
1-18-2-L
150 A
Cosmetic Polymeric Epoxy Resin, Type I, Class 1 (Epoxy, with Broadcast Quartz)/Appendix A
Insulating:__ None:__
*Approximated.
**Note: A = Aluminum; S = Steel.
3.3 Visual inspection. The Contractor shall…
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