Revised Specification.pdf

WMEC 210/270 STATEMENT OF WORK FOR DEISEL ENGINE INSPECTION (DEI) - 2010

Rev-3

31160_TEF_0210_WMEC

WORK ITEM 1: Main Diesel Engines, Diesel Engine Inspections (DEI’s), WMEC-210 Class – Provide Parts, Technical Assistance and Oversight

1. SCOPE

1.1 Intent. The contractor shall provide all parts, training, technical oversight, and support required to ensure the proper and timely completion of Diesel Engine Inspections (DEI’s) for both Main Diesel Engines (MDE #1 and #2) aboard US Coast Guard WMEC-210 vessels.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 3444A, May 2002, SWBS 233, Inspection Manual for Alco Engines - Model 251 Coast Guard Technical Publication (TP) 3905, April 2003, SWBS 233, Diesel Engine Inspection Procedure – Alco Model 251

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General. The contractor shall provide all necessary hands-on training, technical assistance and technical oversight for USCG cutter crews to successfully perform the DEI’s as required. The performance period for each cutter’s DEI shall be 14 days and will encompass inspection of both #1 and #2 MDEs.

3.1.1 The contractor shall ensure that all DEI’s are performed in accordance with Coast Guard Technical Publications 3444A and 3905.

3.1.2 The contractor shall provide a detailed inspection report for each DEI completed using applicable Coast Guard Technical Publications as guidance. As a minimum all final inspection reports shall include information called forth in the “Inspection Worksheets” of Coat Guard TP 3905.

3.1.3 The contractor shall have a current NAVSEA Diesel Engine Inspection Certificate and be familiar with Coast Guard Marine ALCO 251 engines.

3.2 Contractor Furnished Items and Services: The contractor shall provide all replacements parts for completing inspection as required by Coast Guard TP 3905 and TP 3444. Parts to be supplied by the Contractor are listed as follows in Table I:

TABLE I – CONTRACTOR-SUPPLIED PARTS LIST (210 WMEC)

ITEM NAME PART NUMBER QTY

Cylinder Kit PN: 2501067-9 (2 Each) Crankcase Cover Gasket PN: 2151123-3 (16 Each) Crankcase Cover Gasket (Bolted Cover) PN: 21511210 (16 Each) Cam Gear Cover Gasket (Small) 251b &Ce PN: 21522627-1 (4 Each) Gov O-Ring PN: 2151174 (2 Each) Gov To Bearing Casing Gasket PN: 21522638-1 (2 Each) Shim (Upper Gov Housing To Lower Gov Housing) PN: 2155671 (1 Each) Shim (Lower Gov Housing To Block) PN: 2155675 (1 Each) Injector O-Ring PN: 2231453 (32 Each) Valve Cover Gasket PN: 21512011 (32 Each) Taper Dowel Pin PN: 21528312 (2 Each) Fuel Pump Support Cover Gasket PN: 21522612-2 (2 Each) Air Inlet Elbow To Block Gasket PN: 2154025-2 (2 Each) Fuel Pump Base O-Ring PN: 2181196 (2 Each) Injector Tube To Head O-Ring PN: 2402861-1 (32 Each) Fuel Pump Timing Cover Gasket PN: 2322084 (32 Each) Gov Drive To Block Gasket PN: 2152538 (2 Each) Fuel Pump Inlet Gasket PN: 23200173 (8 Each) O-Ring-Fuel Filter Coalesers PN: 21542986 (2 Each) Lube Oil Filter Housing O-Ring (“CE” Engine) PN: 21542962 (2 Each) Lube Oil Filter Housing Gasket (“B” Engine) PN: FB-3380 (2 Each) Lube Oil Strainer Gasket PN: 23913631 (4 Each) Oil Filter PN: A910113 (20 Each) Fuel Filter PN: 33701 (4 Each) Fuel Filter Coalesers PN: CS-23-7 (2 Each) Fuel Coaleser Pre-Filters PN: CS-94 (2 Each)

3.3 Contractor Travel Required: The contractor shall travel to the cutters’ home port for duration period of DEI’s performed. Current cutter homeport locations are as follows:

WMEC 210 CUTTER HOMEPORT LOCATIONS

CITY STATE 210 CUTTERS

(QTY)

Cape May NJ 2 Galveston TX 1 Miami Beach FL 1 Pascagoula MS 1 Cape Canaveral FL 2 Port Angeles WA 1 Kittery ME 1 St. Petersburg FL 2 Warrenton OR 2 Wilmington NC 1

31160_TEF_0210_WMEC

WORK ITEM 2: Main Diesel Engines, Diesel Engine Inspections (DEI’s), WMEC-270 Class – Provide Parts, Technical Assistance and Oversight

1. SCOPE

1.1 Intent. The contractor shall provide all parts, training, technical oversight, and support required to ensure the proper and timely completion of Diesel Engine Inspections (DEI’s) for both Main Diesel Engines (MDE #1 and #2) aboard US Coast Guard WMEC-270 vessels.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 3444A, May 2002, SWBS 233, Inspection Manual for Alco Engines - Model 251 Coast Guard Technical Publication (TP) 3905, April 2003, SWBS 233, Diesel Engine Inspection Procedure – Alco Model 251

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General. The contractor shall provide all necessary hands-on training, technical assistance and technical oversight for USCG cutter crews to successfully perform the DEI’s as required. The performance period for each cutter’s DEI shall be 14 days and will encompass inspection of both #1 and #2 MDEs.

3.1.1 The contractor shall ensure that all DEI’s are performed in accordance with Coast Guard Technical Publications 3444A and 3905.

3.1.2 The contractor shall provide a detailed inspection report for each DEI completed using applicable Coast Guard Technical Publications as guidance. As a minimum all final inspection reports shall include information called forth in the “Inspection Worksheets” of Coat Guard TP 3905.

3.1.3 The contractor shall have a current NAVSEA Diesel Engine Inspection Certificate and be familiar with Coast Guard Marine ALCO 251 engines.

3.2 Contractor Furnished Items and Services: The contractor shall provide all replacements parts for completing inspection as required by Coast Guard TP 3905 and TP 3444. Parts to be supplied by the Contractor are listed as follows in Table I:

TABLE I –– CONTRACTOR-SUPPLIED PARTS LIST (270 WMEC)

ITEM NAME PART NUMBER QTY

Cylinder Kit PN: 2501067-9 (2 Each) Crankcase Cover Gasket PN: 2151123-3 (36 Each) Cam Gear Cover Gasket (Large) 251f PN: 21511819-1 (4 Each) Gov O-Ring PN: 2151174 (2 Each) Gov Drive To Block Gasket PN: 2152535-1 (2 Each) Gov To Bearing Casing Gasket PN: 21522638-1 (2 Each) SHIM (Upper Gov Housing To Lower Gov Housing) PN: 2155671 (1 Each) SHIM (Lower Gov Housing To Block) PN: 2155675 (1 Each) O-Ring-Fuel Filter Coalesers PN: 21542986 (2 Each) Lube Oil Filter Housing O-Ring PN: 21542962 (2 Each) Lube Oil Strainer Gasket PN: P59T651 (2 Each) Injector O-Ring PN: 2231453 (36 Each) Valve Cover Gasket PN: 21512011 (36 Each) Taper Dowel Pins PN: 21528312 (2 Each) Fuel Pump Support Cover Gasket PN: 21522612-2 (2 Each) Air Inlet Elbow To Block Gasket PN: 2154025-2 (2 Each) Fuel Pump Base O-Ring PN: 2181196 (2 Each) Injector Tube To Head O-Ring PN: 2402861-1 (36 Each) Fuel Pump Timing Cover Gasket PN: 2322084 (36 Each) Fuel Pump Inlet Gasket PN: 23200173 (8 Each) Oil Filters PN: A910113 (20 Each) Fuel Filter PN: 33701 (4 Each) Fuel Filter Coalesers PN: Cs-23-7 (2 Each) Fuel Coaleser Pre-Filters PN: Cs-94 (2 Each)

3.4 Contractor Travel Required: The contractor shall travel to the cutters’ home port for duration period of DEI’s performed. Current cutter homeport locations are as follows:

WMEC 270 CUTTER HOMEPORT LOCATIONS

CITY STATE 270 CUTTERS

(QTY)

Boston MA 3 Key West FL 2 Kittery ME 2 Portsmouth VA 6