17'_CB-M_Bow_to_Stern_Specification__DRAFT_.pdf

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Attached to: 17' CUTTER BOAT-MEDIUM (CB-M) BOW TO STERN MAINTENANCE AND REPAIRS
Solicitation number: HSCG40-17-Q-53010
Issued by: Department of Homeland Security US Coast Guard

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USCG 17’ Cutter Boat Medium (CB-M)

SPECIFICATION FOR MAINTENANCE AND REPAIRS

(28 April 2017)

17’ CUTTER BOAT MEDIUM (CB-M) Bow-to-Stern ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Principal Characteristics ............................................................................................................................. vii General Requirements WORK ITEM 1: General Welding, Provide WORK ITEM 2: Hull and Deck, Inspect and Renew WORK ITEM 3: Collar System, Inspect WORK ITEM 4: Folding Light Mast, Renew WORK ITEM 5: Mast Electronics, Renew WORK ITEM 6: Helm Console, Inspect, Service and Renew WORK ITEM 7: Direct Current (DC) Wiring and 12 VDC Circuit Breaker Panel, Renew WORK ITEM 8: Main Diesel Engine (MDE), Service WORK ITEM 9: Maine Diesel Engine Exhaust Hoses, Renew WORK ITEM 10: Sea Water System, Inspect, Service and Renew WORK ITEM 11: Drive Shaft, Renew WORK ITEM 12: Jet Drive, Inspect and Service WORK ITEM 13: Steering System, Inspect and Service WORK ITEM 14: Bilge, Inspect WORK ITEM 15: Diesel Tank, Defuel WORK ITEM 16: Diesel Tank, Refuel WORK ITEM 17: Inspection and Sea Trial Performance, Support and Provide WORK ITEM 18: East Coast, Transportation, Provide-Option WORK ITEM 19: West Coast, Transportation, Provide-Option iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein.

Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – as follows:

MIL/DOD/CID Specifications: http://www.assistdocs.com/search/search_basic.cfm

Public Laws, Code of Federal Regulations, U.S Codes, and other Federal Government laws::

www.gpoaccess.gov

The Government is aware of the following internet web links where contractors may procure commercial specifications:

American Welding Society (AWS): http://www.awspubs.com/index.php

ANSI, ASTM, IEEEE, NFPA, ASME, SAE Standards: http://www.techstreet.com/

NFPA: http://www.nfpa.org

SSPC Standards and pictorial guides: http://shopping.netsuite.com/sspcmarketplace

COAST GUARD DRAWINGS

Coast Guard Drawing 17 CB-M (H558) 320-001, Rev N/A, CB-M Electrical One Line Diagram

COAST GUARD PUBLICATIONS

CB-M Maintenance Procedure Card (MPC) A41005.0, Marine Gear Oil – Replace, Jan 2014

CB-M Maintenance Procedure Card (MPC) A51002.0, Fresh Water Coolant – Replace, Jan 2014

CB-M Maintenance Procedure Card (MPC) A51016.0, Sea Water Pump Impeller – Replace, June

CB-M Maintenance Procedure Card (MPC) A52003.0, Turbocharger Air Filter – Replace, June

CB-M Maintenance Procedure Card (MPC) A53003.0, Engine Fuel Filter – Replace, July 2015

CB-M Maintenance Procedure Card (MPC) A53008.0, Engine Mounted Fuel Filter – Replace, June 2016

CB-M Maintenance Procedure Card (MPC) A55004.0, Engine Oil and Filter – Replace, Dec 2015

CB-M Maintenance Procedure Card (MPC) B10003.0, Deck Hinges – Service, Mar 2014

CB-M Maintenance Procedure Card (MPC) H00008.0, Steering System – Service, May 2016

CB-M Maintenance Procedure Card (MPC) H00014.0, Steering Hose – Replace, May 2016

CB-M Maintenance Procedure Card (MPC) L10004.0, Jet Drive External Anodes – Replace, May

CB-M Maintenance Procedure Card (MPC) L10006.0, Engine F/W Cooler Anodes – Replace, May 2016 v (Rev-0)

CB-M Maintenance Procedure Card (MPC) L10007.0, Engine Intercooler Anodes – Replace, May 2016

CB-M Maintenance Procedure Card (MPC) L10008.0, Engine Oil Cooler Anodes – Replace, Jan

CB-M Maintenance Procedure Card (MPC) L10012.0, Hull Anodes – Replace, May 2016

CB-M Maintenance Procedure Card (MPC) M20001.0, Sea Strainer Element – Replace, Jan 2014

CB-M Maintenance Procedure Card (MPC) S00001.0, Check Cutter Boat at Sea, Oct 2011

Coast Guard Commandant Instruction (COMDTINST) M16114.43, Apr 2009, Cutter Boat - Medium (CB-M) “C” Class Operator’s Handbook

Coast Guard Process Guide (PG) CGTO PG-85-00-1690-T, Jun 2014, Electronics Weatherproofing Process Guide

Coast Guard Technical Publication (TP) 4581C, SWBS 583, Oct 2012, Rigid Inflatable Boat (RIB) – Model H558-10DJ

Coast Guard Technical Publication (TP) 4582C, SWBS 583, Oct 2012, RHIB Engine – Service Manual – 4LHA Series

Coast Guard Technical Publication (TP) 4582D, SWBS 583, Nov 2012, RHIB Engine – Parts Catalog – 4LHA Series

Coast Guard Technical Publication (TP) 4584B, SWBS 583, Oct 2012, RHIB Jet Drive – Model

HJ-213

Coast Guard Technical Publication (TP) 4642, SWBS 583, Oct 2012, RHIB Engine – Operation Manual – 4LHA Series

Coast Guard Technical Publication (TP) 4643, SWBS 583, Oct 2012, Hydraulic Reverse Actuation System – Model HSRX

Coast Guard Technical Publication (TP) 5443A, SWBS 523, Mar 2013, Global Positioning System Map (GPSMAP) – 400/500 Series

Coast Guard Technical Publication (TP) 9005, SWBS 241, Aug 2014, Reduction Gear – Model ZF 63C – General Information

Coast Guard Technical Publication (TP) 9006, SWBS 241, Aug 2014, Reduction Gear – Model ZF 63C – Operating Manual

Coast Guard Technical Publication (TP) 9007, SWBS 241, Aug 2014, Reduction Gear – Model ZF 63C – Service Manual

Coast Guard Technical Publication (TP) 9008, SWBS 241, Aug 2014, Reduction Gear – Model ZF 63C – Parts Manual

Coast Guard Technical Publication (TP) 9018, SWBS 426, Oct 2014, Navigation Set – Model A67 Multiple Cutters and Boats

Coast Guard Technical Publication (TP) 9019, SWBS 426, Aug 2014, Thru-Hull Depth Transducer – Model A80171

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures vi (Rev-0)

Surface Forces Logistics Center Technical Standard 540 (SFLC Tech Std 540), 2013, Cutter and Boat Fuel Quality

Coast Guard Yard Instruction (CGYARDINST) 5560.D, June 2016, CG Yard Access Control Policy

OTHER REFERENCES

CB-M Inspection Sheet vii (Rev-0)

PRINCIPAL CHARACTERISTICS

17' CB-M

PHYSICAL

Length overall 18 feet, 8 inches Beam, maximum 7 feet, 6 inches Full load draft 17 inches Weight 3600 lbs., includes fuel Max speed 30 knots Range 225 nautical miles (cruising RPM in calm water) Mission limits 6 foot seas / 25 knot winds

HULL

Hull manufacturer Zodiac Hurricane Technologies, Inc.

5086 Marine Grade Aluminum

MACHINERY

Diesel Engine 1 Yanmar, Model 4LHA-DTP, 200 hp Marine Gear ZF, Model ZF63C (1:1) Water Jet 1 Hamilton Jet, Model HJ-213

TANKS

Fuel Tank 39 U.S. Gal. Fixed, under deck.

8 (Rev-0)

00000_0316_FLT

REC_00000_FLT_Boats @ Commercial Facility (0914)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting boat repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch. The Contractor shall provide fire watch personnel and equipment.

9 (Rev-0)

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDI in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety.

Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws.

Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or the Contracting Officer’s Representative (COR), and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation; National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

10 (Rev-0)

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Services.

3.6.1 Storage - general. The Contractor shall provide indoor, climate controlled facilities for the maintenance of up to 3 CB-M boats.

3.6.2. Contractor’s facilities requirements:

The Contractor’s facility shall have controlled and limited access to authorized contractor employees and authorized personnel.

Each building utilized for this contract shall have the same security and coverage. The

Contractor shall provide a facility security plan to the KO as part of the proposal for all facilities and locations utilized under this contract.

Boats may be co-mingled with boats not associated with this contract while actively being worked on by authorized personnel.

Government-furnished property shall be segregated with access limited to authorized contractor or Coast Guard personnel.

3.7 Submission forms. The Contractor shall submit all operational tests and inspections required by the specifications to the COR, in writing, using a Condition Found Report (CFR).

3.7.1 Time of submission. Submit all CFRs for operational tests and routine inspections with 24 hours after completing the specified tests and inspections. Submit CFRs for unexpected conditions within 24 hour of discovery.

3.8 Mandatory Turn-in Items (MTI). The Contractor shall be aware that the Government reserves the right to provide government-furnished property for installation in-place of removed MTI(s). When the Government exercises this right, the Contractor shall remove and ship the MTI to Surface Forces Logistics Center, Baltimore, MD. Shipping documents will be supplied; reuse crates, boxes or containers to ship MTI.

4. NOTES

4.1 Facility inspection. The Government reserves the right to inspect Contractors facility prior to contract award and at any time during the performance of the contract.

11 (Rev-0)

07400_AKP_1114_BOAT_FLT

WORK ITEM 1: General Welding, Provide

1. SCOPE

1. Intent. This work item describes the requirements for the Contractor to provide general welding.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and Allied Processes

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General.

3.1.1 Tech Rep. Not applicable.

3.1.2 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.3 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.2 Requirement. The Contractor shall provide general welding, including but not limited to, fabrication, brazing, inspection, plate renewal, crack repair, overlay, and associated processes on Coast Guard vessels and equipment in accordance with SFLC Std Spec 0000 and SFLC Std Spec 0740. Materials that may be welded include but are not limited to those listed in Table 1.

12 (Rev-0)

TABLE 1 – PLATE TYPE

ALUMINUM PLATE AND SHEET

THICKNESS WEIGHT LBS PER SQFT

(APPROXIMATELY)

CB-M

3/32 (.090) 1.250 5086 1/8 (.125) 1.750 5086

5/32 (.160) 2.230 5086 3/16 (.190) 2.630 5086 1/4 (.250) 3.460 5086 5/16 (.313) 4.330 5086 3/8 (.375) 5.290 5086 1/2 (.500) 7.060 5086

3.3 Gas Free. If a Marine Chemist or Gas Free Engineer is required to certify a space prior to welding, the Contractor is responsible for providing such services in accordance with SFLC Std Spec 0000, paragraph 3.3.1.2 (Confined or enclosed space entry and hot work).

3.4 Non destructive inspection (NDI). The Contractor shall NDI all welds in accordance with SFLC Std Spec 0740, Appendix C.

4. NOTES

This section is not applicable to this work item.

13 (Rev-0)

WORK ITEM 2: Hull and Deck, Inspect and Renew

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to inspect the CB-M’s hull, including hull plating, U/W appendages, bow post, forward locker, engine compartment cover and hatch, aft locker and stern bollard. Renew parts identified in Table 1.

TABLE 1

ITEM DESCRIPTION NSN/PN QTY

Fuel Vent

NSN: 014969947

P/N: 352100

Fuel Vent Cover

NSN: N/A

P/N: V-F-10200-B

Scupper Trunks with Lanyards

NSN: 4720015054245

P/N: T-S-590000-1

4” Exhaust Flapper Valve

NSN: N/A

P/N: 18-4457

Forward Locker Lid Spring

NSN: 015641866

P/N: 321650

Aft Locker Gas Struts

NSN: N/A

P/N: SL34-60

Forward and Aft Locker, and Engine Compartment Cover Gaskets (1-1/2” x 1/8” Rubber)

NSN: N/A

P/N: N/A

13-14 ft

Engine Compartment Cover Fire Port

NSN: 015905565

P/N: 6990

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

CB-M Maintenance Procedure Card (MPC) B10003.0, Deck Hinges – Service, Mar 2014

CB-M Maintenance Procedure Card (MPC) L10012.0, Hull Anodes – Replace, May 2016

CB-M Maintenance Procedure Card (MPC) S00001.0, Check Cutter Boat at Sea, Oct 2011

Coast Guard Commandant Instruction (COMDTINST) M16114.43, Apr 2009, Cutter Boat - Medium (CB-M) “C” Class Operator’s Handbook

14 (Rev-0)

Coast Guard Technical Publication (TP) 4581C, SWBS 583, Oct 2012, Rigid Inflatable Boat (RIB) – Model H558-10DJ

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

CB-M Inspection Sheet

3. REQUIREMENTS

3.1 General.

3.1.1 Tech Rep. Not applicable.

3.1.2 Protective measures - general. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.3 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

Diesel engine & marine gear Console Jockey seats

3.2 Contractor-furnished equipment. The Contractor shall furnish all parts listed in Table 1 and in MPCs, unless otherwise specified as Government-furnished in the work item

3.3 Quality Assurance. The Contractor shall retain parts identified as renew and present the parts to the Coast Guard before proper disposal or as an alternative, photograph the parts and email the images to the

COR.

NOTES

1. Some of the components and/or systems addressed in this work item may not be applicable to all vessel classes.

3.4 Operational test – initial. Prior to commencement of work, the Contractor shall perform an initial operational test in accordance with MPC S00001.0. Submit a CFR.

3.5 Inspection. Prior to the commencement of work, the Contractor shall inspect the CB-M in accordance with the CB-M Inspection Sheet and the Hull inspection as outlined below. Submit a CFR.

3.5.1. Hull.

3.5.2 The Contractor shall inspect the condition of the hull plating for the presence of marine growth, deformation, and any evidence of major corrosion or electrolytic action.

3.5.3 The Contractor shall inspect the hull and keel areas, report on the condition of butt-welded seams, 15 (Rev-0) doubler plates, lap seams, and for any signs of damaged plating or unusual waviness in the plating.

3.5.4 Sea chests and all other system intake components. The Contractor shall inspect all sea chests, jet drive intake block, hull openings, and grates for general appearance, loose, damaged, or missing grates, loose or missing fasteners, marine growth on grating slots, and any obstructions in the openings that might prevent proper suction and discharge of water.

3.6 Renew. The Contractor shall renew the parts listed in Table 1 in accordance with Coast Guard Technical Publication 4581C.

3.7 Deck Hinges. The contractor shall service the deck hinges in accordance with MPC B10003.0.

3.8 Hull Anodes. The contractor shall renew the hull anodes in accordance with MPC L10012.0.

3.9 MPC Cover Sheet. The Contractor shall fill in MPC L10012.0 cover sheet (page 1) and email to COR or deliver hard copy to Coast Guard Inspector at sea trial performance.

3.10 Renew or Repair. The Contractor shall renew or repair loose, damaged, missing or no longer serviceable components or equipment associated with the hull and deck, and not listed in Table 1.

3.11 Government-furnished property. The Contractor shall be aware that the government reserves the right to provide a non-skid kit when a benefit to the US Coast Guard can be obtained.

3.12 Operational test – post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.

16 (Rev-0)

WORK ITEM 3: Collar System, Inspect

1.1 Intent. This work item describes the requirements for the Contractor to inspect the collar system.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

CB-M Maintenance Procedure Card (MPC) S00001.0, Check Cutter Boat at Sea, Oct 2011

Coast Guard Commandant Instruction (COMDTINST) M16114.43, Apr 2009, Cutter Boat - Medium (CB-M) “C” Class Operator’s Handbook

Coast Guard Technical Publication (TP) 4581C, SWBS 583, Oct 2012, Rigid Inflatable Boat (RIB) – Model H558-10DJ

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

OTHER REFERENCES

CB-M Inspection Sheet

3. REQUIREMENTS

3.1 General.

3.1.1 Tech Rep. Not applicable.

3.1.3 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

17 (Rev-0)

3.2 Quality Assurance. The Contractor shall retain parts identified as renew and present the parts to the Coast Guard before proper disposal or as an alternative, photograph the parts and email the images to the

COR.

3.3 Operational test – initial. Prior to commencement of work, the Contractor shall perform an initial operational test in accordance with MPC S00001.0. Submit a CFR.

3.4 Inspection. Prior to the commencement of work, the Contractor shall inspect the CB-M in accordance with the CB-M Inspection Sheet and the Collar System inspection as outlined below. Submit a CFR.

3.4.1 Collar System. Clean and visually inspect external shell, chafe pads, bow skirt, rub strakes, handles, lifelines, D-ring patches, D-rings, bow strap, lacing, inflation/deflation and relief valves, retaining straps, buckles and keeper plates. Visually inspect for damage including but not limited to fading, cracking, and deformation.

3.5 Renew or Repair. The Contractor shall renew or repair loose, damaged, missing or no longer serviceable components or equipment associated with the collar system.

3.6 Government-furnished property. The Contractor shall be aware that the government reserves the right to provide a collar, bow skirt or relief valves when a benefit to the US Coast Guard can be obtained.

3.7 Operational test – post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.

18 (Rev-0)

WORK ITEM 4: Folding Light Mast, Renew

1.1 Intent. This work item describes the requirements for the Contractor to renew parts identified in Table 1.

TABLE 1

ITEM DESCRIPTION NSN/PN QTY

Folding Strobe Light Mast

NSN: N/A

P/N: M-P-55862-1P

Quick pin, 2.5” x 3/8”

NSN: N/A

P/N: P-Q-50408

Chock for Navigation Light Mast

NSN: N/A

P/N: M-P-00062-1P

Folding Anchor Light Mast, 500mm long

NSN: N/A

P/N: M-P-20628-4

Base for Folding Anchor Light Mast

NSN: N/A

P/N: M-P-20628-5

Quick pin, 1.5” x 5/16”

NSN: 5315015054250

P/N: S0370-0840

Pivot – part of folding light mast

NSN:

P/N: H-H-50150

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

CB-M Maintenance Procedure Card (MPC) S00001.0, Check Cutter Boat at Sea, Oct 2011

Coast Guard Commandant Instruction (COMDTINST) M16114.43, Apr 2009, Cutter Boat - Medium (CB-M) “C” Class Operator’s Handbook

Coast Guard Technical Publication (TP) 4581C, SWBS 583, Oct 2012, Rigid Inflatable Boat (RIB) – Model H558-10DJ

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

19 (Rev-0)

3. REQUIREMENTS

3.1 General.

3.1.1 Tech Rep. Not applicable.

3.1.2 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.3 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.2 Contractor-furnished equipment. The Contractor shall furnish all parts listed in Table 1, unless otherwise specified as Government-furnished in the work item.

COR.

3.4 Operational test – initial. Prior to commencement of work, the Contractor shall perform an initial operational test in accordance with MPC S00001.0. Submit a CFR.

3.5 Inspection. Prior to the commencement of work, the Contractor shall inspect the CB-M in accordance with the CB-M Inspection Sheet. Submit a CFR.

3.6 Renew. The Contractor shall renew the folding mast in accordance with Coast Guard Commandant Instruction M16114.43 and Coast Guard Technical Publication 4581C.

3.7 Renew or Repair. The Contractor shall renew or repair loose, damaged, missing or no longer serviceable components or equipment associated with the folding light mast and not listed in Table 1.

3.8 Operational test – post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.

20 (Rev-0)

WORK ITEM 5: Mast Electronics, Renew

1.1 Intent. This work item describes the requirements for the Contractor to renew the parts identified in Table 1.

TABLE 1

ITEM DESCRIPTION NSN/PN QTY

VHF Antenna

NSN: 5985014850120

P/N: 5215

Loud Hailer Speaker

NSN: 6350014991324

P/N: PA-30/20

360 Degrees Navigation Light

NSN: 015004516

P/N: 5980-1

Light, Warning, Blue Light

NSN: 6210015300416

P/N: 4243B

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

CB-M Maintenance Procedure Card (MPC) S00001.0, Check Cutter Boat at Sea, Oct 2011

Coast Guard Commandant Instruction (COMDTINST) M16114.43, Apr 2009, Cutter Boat - Medium (CB-M) “C” Class Operator’s Handbook

Coast Guard Process Guide (PG) CGTO PG-85-00-1690-T, Jun 2014, Electronics Weatherproofing Process Guide

Coast Guard Technical Publication (TP) 4581C, SWBS 583, Oct 2012, Rigid Inflatable Boat (RIB) – Model H558-10DJ

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

21 (Rev-0)

3. REQUIREMENTS

3.1 General.

3.1.1 Tech Rep. Not applicable.

3.1.2 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.3 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences).

3.2 Contractor-furnished equipment. The Contractor shall furnish all parts listed in Table 1, unless otherwise specified as Government-furnished in the work item.

COR.

3.4 Operational test – initial. Prior to commencement of work, the Contractor shall perform an initial operational test in accordance with MPC S00001.0. Submit a CFR.

3.5 Inspection. Prior to the commencement of work, the Contractor shall inspect the CB-M in accordance with the CB-M Inspection Sheet. Submit a CFR.

3.6 Renew. The Contractor shall renew mast electronics in accordance with Coast Guard Technical Publication 4581C.

3.7 Weatherproofing. The Contractor shall weatherproof mast electronics in accordance with Coast Guard Process Guide CGTO PG-85-00-1690-T.

3.8 Renew or Repair. The Contractor shall renew or repair loose, damaged, missing or no longer serviceable components or equipment associated with the mast electronics and not listed in Table 1.

3.9 Operational test – post repairs. After completion of work, the Contractor shall thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition. Submit a CFR.

22 (Rev-0)

WORK ITEM 6: Helm Console, Inspect, Service and Renew

1.1 Intent. This work item describes the requirements for the Contractor to inspect the helm console, service control cables and renew the parts identified in Table 1.

TABLE 1

ITEM DESCRIPTION NSN/PN QTY

Fire Extinguisher and Bracket

NSN: 4210016123072

P/N: 466628

Dimmer Switch

NSN: N/A

P/N: 74600-09

Marine Gear Shift Cable 20’

NSN: N/A

P/N: 21407233

Marine Gear Shift Cable “T” Handle

NSN: 013280228

P/N: 301916

Throttle Control Cable 16’

NSN: N/A

P/N: 21407229

Bucket Control Cable 24’

NSN: 3040015000645

P/N: 21407237

Engine Manual Stop Cable

NSN:

P/N: 104271-67550

Engine Kill Switch and Lanyard

NSN: N/A

P/N: M-598-BP

Master panel 120V

NSN: N/A

P/N: 8027

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

CB-M Maintenance Procedure Card (MPC) S00001.0, Check Cutter Boat at Sea, Oct 2011

Coast Guard Commandant Instruction (COMDTINST) M16114.43, Apr 2009, Cutter Boat - Medium (CB-M) “C” Class Operator’s Handbook

Coast Guard Process Guide (PG) CGTO PG-85-00-1690-T, Jun 2014, Electronics Weatherproofing Process Guide

23 (Rev-0)