49-BUSL IDIQ Spec BB 090711

(09/07/2011 Rev-4)

USCG 49 FT BUOY UTILITY STERN LOADING BOAT

IDIQ SPECIFICATIONS

Spec Writer:

Bruce Brightman

Commander Surface Forces Logistics Center 300 E Main Street, Suite (550) Norfolk, VA 23510-9111

Page i (Rev 4)

TABLE OF CONTENTS

Work Item Title Page

List of Sketches vii

Revisions Record viii

List of Applicable References xii

List of Government/industrial-furnished Property xx

List of Critical Inspection Items xxii

Specification Feedback xxiii

Principal Characteristics xxiv

General Requirements 1

WORK ITEM 1: General Welding, Provide 3

WORK ITEM 2: Ultrasonic Testing (UT) Shots, Perform 4

WORK ITEM 3: Hull and Structural Plating - 3/16" Steel Plate , Repair 6

WORK ITEM 4: Hull and Structural Plating - Steel Plate, Repair 8

WORK ITEM 5: Hull and Structural Plating – Degraded Weld (Steel), Repair 10

WORK ITEM 6: Lazarette QAWTH (TCTO TB6010.B), Renew 12

WORK ITEM 7: Rub Rail, Inspect 21

WORK ITEM 8: Rub Rail Fender System, Remove and Install 23

WORK ITEM 9: Hull Plating (U/W Body) Ultrasonic Testing, Perform 25

WORK ITEM 10: Bilges, Inspect 27

WORK ITEM 11: Bilges, Preserve 29

WORK ITEM 12: Tank (MP Fuel Service), Clean 31

WORK ITEM 13: Tanks (MP Fuel Service), Inspect 33

WORK ITEM 14: Void (Non-Accessible), Leak Test 36

49 FT BUOY UTILITY STERN LOADING BOAT IDIQ 2011

Page ii (Rev-4)

WORK ITEM 15: Accessible Spaces, Inspect 38

WORK ITEM 16: Accessible Voids, Inspect 40

WORK ITEM 17: Sea Strainers, Inspect 42

WORK ITEM 18: Sea Strainers, Remove and Install 44

WORK ITEM 19: Grid Cooler, Inspect 46

WORK ITEM 20: Grid Cooler, Remove and Install 48

WORK ITEM 21: Watertight Closures, Inspect 49

WORK ITEM 22: Watertight Closure, Remove and Install 51

WORK ITEM 23: Weather-tight Closures, Inspect 53

WORK ITEM 24: Weather-tight Closure, Remove and Install 55

WORK ITEM 25: Mast, Inspect 57

WORK ITEM 26: Mast, Remove and Install 58

WORK ITEM 27: Batteries, Renew 60

WORK ITEM 28: Main Diesel Engine, Remove and Install 61

WORK ITEM 29: Main Diesel Engine, Align 63

WORK ITEM 30: J/W Crossover Piping (TCTO TA5020), Modify 65

WORK ITEM 31: Reduction Gear, Remove and Install 82

WORK ITEM 32: Reduction Gear Coupling (TCTO TA4000), Replace 84

WORK ITEM 33: Propeller Shaft, Remove, Inspect, and Install 94

WORK ITEM 34: Propeller Shaft Seal, Renew 96

WORK ITEM 35: Line Cutter, Remove and Install 98

WORK ITEM 36: Shaft Log, Renew 99

WORK ITEM 37: Propeller Shaft Coupling, Remove and Install 101

WORK ITEM 38: Emergency Inflatable Shaft Seal, Test 103

WORK ITEM 39: Water Lubricated Shaft Bearings, Renew 105

Page iii (Rev-4)

WORK ITEM 40: Propeller Shaft Coupling, Fit and Face 107

WORK ITEM 41: Propeller, Remove and Install 109

WORK ITEM 42: Engine Throttle Control Cable, Inspect 111

WORK ITEM 43: Engine Stop Control Cable, Inspect 112

WORK ITEM 44: Exhaust Muffler, Renew 113

WORK ITEM 45: Exhaust Piping, Inspect 115

WORK ITEM 46: Exhaust System, Renew 117

WORK ITEM 47: Engine Fuel Filter-Water Separator, Inspect 119

WORK ITEM 48: Engine Fuel Filter-Water Separator, Renew 120

WORK ITEM 49: Ship Service Diesel Generator, Remove and Install 121

WORK ITEM 50: Ship Service Diesel Generator, Clean and Inspect 123

WORK ITEM 51: Boat-Side Shore-Tie Receptacle, Inspect 126

WORK ITEM 52: Boat-Side Shore-Tie Receptacle, Remove and Install 128

WORK ITEM 53: Electrical Distribution Panel, Inspect 129

WORK ITEM 54: Isolation Transformer, Renew 131

WORK ITEM 55: Exterior Lights, Inspect 132

WORK ITEM 56: Searchlight, Renew 134

WORK ITEM 57: EC-49BUSL-C-17 Pneumatic Horn, Complete 136

WORK ITEM 58: Air Horn Compressor, Remove and Install 137

WORK ITEM 59: Air Horn, Remove and Install 139

WORK ITEM 60: Standard Hoses, Inspect 141

WORK ITEM 61: Non-Standard Hoses, Inspect 149

WORK ITEM 62: Standard Hoses, Renew 151

WORK ITEM 63: Non-Standard Hoses, Renew 159

WORK ITEM 64: Piping, Inspect 161

Page iv (Rev-4)

WORK ITEM 65: Interior Hull Insulation, Inspect 163

WORK ITEM 66: Interior Hull Insulation, Renew 165

WORK ITEM 67: Defroster, Remove and Install 166

WORK ITEM 68: Air Conditioning Unit, Inspect 167

WORK ITEM 69: Air Conditioning Unit, Remove and Install 168

WORK ITEM 70: Sea Valves, Renew 170

WORK ITEM 71: Sea Water Valves (TCTO BUSL 49 TM2000), Modify 172

WORK ITEM 72: Cooler, Remove, Clean, Test, and Install 187

WORK ITEM 73: Grease Trap, Clean and Inspect 189

WORK ITEM 74: Electric Bilge Pump Float Switches, Test 191

WORK ITEM 75: Bilge Pumps, Inspect 193

WORK ITEM 76: Bilge Pump, Renew 195

WORK ITEM 77: Potable Water Tanks, Clean and Inspect 196

WORK ITEM 78: Valves (Fuel), Renew 198

WORK ITEM 79: Air Compressor, Inspect and Service 201

WORK ITEM 80: Air Receiver, Test and Service 202

WORK ITEM 81: Air Compressor, Remove and Install 203

WORK ITEM 82: CO2 Cylinders, Hydrostatic Test 205

WORK ITEM 83: CO2 Cylinders, Recharge 207

WORK ITEM 84: Hydraulic Steering Oil Tank, Clean and Inspect 208

WORK ITEM 85: Steering System, Inspect 210

WORK ITEM 86: Rudder, Remove, Inspect, and Install 212

WORK ITEM 87: Buoy Handling Equipment (Level 2) Maintenance, Perform 214

WORK ITEM 88: Chain Stopper, Inspect 220

WORK ITEM 89: Chain Stopper, Overhaul 222

Page v (Rev-4)

WORK ITEM 90: Deck Fittings, Inspect 224

WORK ITEM 91: Boat Outfit Storage, Provide 226

WORK ITEM 92: Grey Water Tank, Clean and Inspect 227

WORK ITEM 93: Sewage Holding Tank, Clean and Inspect 230

WORK ITEM 94: Pad Eyes, Inspect 233

WORK ITEM 95: Handrails, Inspect 235

WORK ITEM 96: Windows, Inspect 237

WORK ITEM 97: Window, Renew 239

WORK ITEM 98: Windshield Wipers, Renew 242

WORK ITEM 99: Tanks (Potable Water), Preserve 100 Percent 243

WORK ITEM 100: Tanks (Potable Water), Preserve “Partial” 246

WORK ITEM 101: Tanks ( Grey Water Holding ) , Preserve 100 Percent 249

WORK ITEM 102: Tanks ( Grey Water Holding ) , Preserve “ Partial ” 252

WORK ITEM 103: Accessible Void, Preserve 254

WORK ITEM 104: U/W Body, Preserve 100 Percent 256

WORK ITEM 105: U/W Body, Preserve (“Partial – Condition A ”) 259

WORK ITEM 106: U/W Body, Preserve (“Partial – Condition B ”) 263

WORK ITEM 107: U/W Body, Preserve (“Partial – Condition C ”) 267

WORK ITEM 108: Hull Identification Markings, Apply 271

WORK ITEM 109: Decks - Exterior( Buoy ), Preserve 100 Percent 273

WORK ITEM 110: Deck (Foredeck), Preserve 100 Percent 276

WORK ITEM 111: Hull Plating Freeboard, Preserve “Partial” 278

WORK ITEM 112: Hull Plating Freeboard, Preserve 100 Percent 281

WORK ITEM 113: Mast, Preserve 285

WORK ITEM 114: Cathodic Protection / Zincs, Renew 288

Page vi (Rev-4)

WORK ITEM 115: Exterior Non-Slip Pads, Renew 291

WORK ITEM 116: Temporary Services, Provide 293

WORK ITEM 117: Preventive Maintenance, Perform 296

WORK ITEM 118: OEM Certified Technical Representative Services, Provide 297

WORK ITEM 119: Routine Drydocking, Provide 298

WORK ITEM 120: Time Compliance Technical Order (TCTO), Complete 301

WORK ITEM 121: Casualty Repairs, Perform 303

WORK ITEM 122: Superstructure, Preserve 100 Percent 304

WORK ITEM 123: Superstructure, Preserve “ Partial ” 307

Page vii (Rev-4)

List of Sketches

Work Item Sketch Number Page

None

Page viii (Rev-4)

Revisions Record

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK ITEM# CHANGES MADE

07/13/2011 1 Listed all TCTO‟s and Engineering Changes in the List of Applicable References

07/28/2011 2 2 Par 3.1 Added 100 shots .140 thickness

07/28/2011 2 10 Par 3.2 Added inspection details

07/28/2011 2 11 Par 3.1 Added any fixed equipment to the interference

07/28/2011 2 11 Par 3.2 Deleted Inspection replaced with Preservation

07/28/2011 2 12 Deleted par 4.1

07/28/2011 2 13 Deleted par 4.1

07/28/2011 2 14 Par 3.2 in the caution deleted we advise that the vessel environmental coordinator may assist with determination of waste

07/28/2011 2 14 Par 3.4 Deleted the contractor shall

07/28/2011 2 20 Par 3.1 Deleted the ellipse

07/28/2011 2 22 Par 3.4 Deleted Coast Guard

07/28/2011 2 23 Par 3.4 Deleted Coast Guard

07/28/2011 2 27 Par 3.2 Added disposal

07/28/2011 2 29 Par 3.2.1 Added engine

07/28/2011 2 30 Par 1.2 Added GFP will be provided as per TCTO

TA5020

07/28/2011 2 31 Par 3.2 First note added If leak detected submit a CFR

07/28/2011 2 40 Par 1.2 Added Government furnished property

07/28/2011 2 41 Par 3.1 In the note deleted Coast Guard Inspector added Contractor

07/28/2011 2 41 Par 3.3.1 Added inspector

07/28/2011 2 45 Par 3.5 Second bullet added material shall be fiber nonasbestos

07/28/2011 2 50 Par 4.2 Deleted Generator Overhaul

07/28/2011 2 64 Par 3.5 Second bullet added material shall be fiber nonasbestos

07/28/2011 2 77 Par 3.5 Deleted overboard

07/28/2011 2 82 Par 3.3 Added publications

07/28/2011 2 84 Par 3.3 Added inspection standards

07/28/2011 2 87 Par 3.1.1 Deleted 1 added 2

07/28/2011 2 100 Par 1.2 Deleted 100% added 30%

07/28/2011 2 101 Par 3.1.2 Referenced work item 92

07/28/2011 2 102 Par 1.2 Deleted 100% added 30%

07/28/2011 2 113 Corrected title to read Mast in place of Hand rails

07/28/2011 2 115 Table 1-3 Added information will be provided

07/28/2011 2 119 Par 3.2.2 Added blocking position 1

07/28/2011 2 120 Par 3.1 Deleted Commanding added Contracting

08/05/2011 3 Added Drawings 49A BUSL 310-1, Rev C, 24 VDC Power Distribution System and 49A BUSL 529-1, Rev D, Bilge System to the List of Applicable References

Page ix (Rev-4)

09/07/2011 4

Added the following drawing to the List of Applicable References:

49A BUSL 71-50 Rev B, Weather Tight Doors

49A BUSL 169-001 Sheet 1-2 Machinery Removal Drawing

49A-BUSL 171-002 Rev D, Mast Construction Detail

49A-BUSL 171-002 Rev C, Mast Construction Detail

49A-BUSL 171-002-3- Rev C, Mast Construction Detail

49A-BUSL 171-002-4-Rev D, Mast Construction Detail

49A-BUSL 171-002-5-Rev D, Mast Construction Detail

49A BUSL 233-50 Installation

49A BUSL 243-002, Rev, Propulsion Shaft Modifications

49A BUSL 243-50 7.5 Flange Split Coupling

49A BUSL 252-001 Rev B, Sheets 1-5 Propulsion and generator Engine Controls and Shutdowns

49A BUSL 310-1, Rev C, 24 VDC Power Distribution System

49A BUSL 310-003 Rev E, 120VAC Power Distribution System

49A BUSL 401-001 Rev D, Nav Light ANT Arrangement, Plan View and Antenna Chart

49A BUSL 401-001 Rev C, Nav Light ANT Arrangement, Plan View and Antenna Chart

49A BUSL 422-001 Rev C, Search Light Elementary Wiring Diagram

49A BUSL 443-001 Rev 0, Air Horn Installation Details

49A BUSL 502-051 Rev 1-1/2" End Model Keel Cooler

49A.BUSL 512-001 Rev B, Sheets 3,5 HVAC System Arrangement and Details

49BUSL 528-001 Rev B, Plumbing Hatch and Deck Drains

49A BUSL 529-1, Rev D, Bilge System

Page x (Rev-4)

49A BUSL 533-001 Rev B, Sheets 1-3, Potable Water and Window Washer System

49A BUSL 541-001 Rev A Fuel Oil & Floc System

49A BUSL 555-001 Rev E, Sheets 1-3 Fixed CO2 System

49A BUSL 561-001, Rev B, Sheets 1-4, Hydraulic Steering System

49A BUSL 612-002-Rev C, Rails and Life Lines

49A BUSL 612-002-2 Rev C, Rails and Life Lines

49A BUSL 612-002-3 Rev C, Rails and Life Lines

49A BUSL 625-001 Rev C, Pilothouse Windows Arrangement and Details

49A BUSL 625-050 Rev 0, Vendor Drawing Windows Forward

49A BUSL 625-051 Rev 0, Vendor Drawing Windows Fore and Aft

49A BUSL 625-052 Rev 0, Vendor Drawing Windows Sliding

49A BUSL 625-053 Rev 0, Vendor Drawing Windows Side Middle

49A BUSL 625-054 Rev 0, Vendor Drawing Window Aft

49A BUSL 634-1 Rev B, Deck Covering Schedule

09/07/2011 4

Added the following Coast Guard Technical Manuals to the List of Applicable References:

Coast Guard Technical Publication (TP) 3346- Manufacturer‟s Instruction Book - SWBS Group(s) 302- 490 March 2010

Coast Guard Technical Publication (TP) 3347, Manufacturer's Instruction Book – SWBS Group(s) 502-556, (June 1995)

Coast Guard Technical Publication (TP) 3348, Amendment 4, Section A, SWBS 573, Nov 2003

Coast Guard Technical Publication (TP) 4618-551-A Compressed Air System, October 2006

Page xi (Rev-4)

Coast Guard Technical Publication (TP) 4626 Manufacturer's Instruction Book – SWBS Group(s) 302-390, March 2010

Coast Guard Commandant Instruction (COMDTINST) M6240.5 (series) Ch 1 Potable Water and Waste Water Handling, October 1999

09/07/2011 4 3 Par 2 References Changed drawing from Water Tight to Weather Tight

09/07/2011 4 4 Par 2 References Changed drawing from Water Tight to Weather Tight

09/07/2011 4 5 Par 2 References Changed drawing from Water Tight to Weather Tight

09/07/2011 4 6 Par 2 References Changed drawing from Water Tight to Weather Tight

09/07/2011 4 11 Par 2 References Added Drawing No. 49A BUSL 631- 001 Rev F, Painting Schedule

09/07/2011 4 16 Par 2 References Added Drawing No. 49A BUSL 631- 001 Rev F, Painting Schedule

09/07/2011 4 19 Par 2 References Added Drawing No. 49A BUSL 502-

09/07/2011 4 22 Par 2 References Deleted Drawing No. 051-050

09/07/2011 4 23 Par 2 References Deleted Drawing No. 051-050 Added Drawing No. 071-050

09/07/2011 4 24 Par 2 References Deleted Drawing No. 051-050 Added Drawing No. 071-050

09/07/2011 4 51 Par 2 References Deleted Drawing No. 49A BUSL 320-002 Added Drawing No. 49A BUSL 310-003

09/07/2011 4 52 Par 2 References Deleted Drawing No. 49A BUSL 320-002 Added Drawing No. 49A BUSL 310-003

09/07/2011 4 53 Par 2 References Deleted Drawing No. 49A BUSL 320-002 Added Drawing No. 49A BUSL 310-00303

09/07/2011 4 54 Par 2 References Deleted Drawing No. 49A BUSL 320-002 Added Drawing No. 49A BUSL 310-003

09/07/2011 4 111

Par 2 Reference Deleted Drawing No‟s. Coast Guard Fleet Drawing FL 2804-6, Rev D, Visual ID Numeral & Letter for Ships

Coast Guard Fleet Drawing FL 2804-12, Rev-, U.S.C.G. Emblem

Coast Guard Drawing FL 2804-13, Rev G, Visual ID Kit Sched Coast Guard Drawing FL 2804-15, Rev-, Draft Figs

NOTE: All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

Page xii (Rev-4)

List of Applicable References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution. Electronic copies of the latest Editions of SFLC Standard Specifications are available on the Internet and may be accessed at the following Internet Uniform Resource Locator (URL) address:

http://www.uscg.mil/SFLC/mlclant/vdiv/standard_specifications.asp

Guidance for obtaining copies of all other documents referenced herein is provided in the solicitation.

Order of precedence: In the event of conflicts between text of this specification and the applicable references specified herein, order of precedence shall be in accordance with SFLC Standard Specification 0000, paragraph 3.2.1.1 (Order of Precedence), unless otherwise specified by the Contracting Officer (KO). The Contractor shall immediately notify the KO in writing of any perceived conflicts contained herein. Nothing in these documents, however, supersedes applicable laws and regulations, unless a specific exemption has been obtained.

FEDERAL AND MILITARY SPECIFICATIONS AND STANDARDS

MIL-PRF-16173, 2006, Corrosion Prevention Compound, Solvent Cutback, Cold- Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-G-24716A, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound

MIL-PRF-24647D, Feb 2005, Paint System, Anticorrosive and Antifouling, Ship Hull

Commercial Item Description (CID) A-A-59316, Nov 2003, Abrasive Materials for Blasting

OTHER GOVERNMENT DOCUMENTS, DRAWINGS, AND PUBLICATIONS

DOCUMENTS

Coast Guard Surface Forces Logistics Center (SFLC), Standard Specification 0000, General Requirements, 2009 Edition

Page xiii (Rev-4)

Surface Forces Logistics Center (SFLC), Standard Specification 5000, Auxiliary Machinery Systems 2009 Edition

Coast Guard Surface Forces Logistics Center (SFLC), Standard Specification 0740, Welding and Allied Processes, 2009 Edition

Coast Guard Surface Forces Logistics Center (SFLC), Standard Specification 8634, Drydocking, 2009 Edition

Coast Guard Surface Forces Logistics Center (SFLC), Standard Specification 8635, Provide Temporary Logistics, 2009 Edition

Coast Guard Commandant Instruction (COMDTINST) M6240.5 (series) Ch 1 Potable Water and Waste Water Handling, October 1999

Coast Guard Commandant Instruction (COMDTINST) M9000.6(series) Oct 2004 Naval Engineering Manual, Chapter 570 General Duty and Replenishment Weight Handling systems

Coast Guard Commandant Instruction (COMDTINST) M10360.3(series) Color and Coatings Manual June 2006

Coast Guard Commandant Instruction (COMDTINST) M16500.21(series) ATON Seamanship Manual, 21 May, 1997

DRAWINGS

Coast Guard Drawing 49A BUSL 71-50 Rev B, Weather Tight Doors

Coast Guard Drawing 49A BUSL 085-002, Rev A, Hull Lines and Offsets

Coast Guard Drawing 49A BUSL 085-003, Rev -, Docking Plan

Coast Guard Drawing 49BUSL 114-003, Rev E, Chain Guard and Rub Rails

Coast Guard Drawing 49A BUSL 114-004, Rev F, Skeg and Shaft Tube Arrangement and Details

Coast Guard Drawing 49A BUSL 130-002, Rev D, Main Deck Plating and Framing

Coast Guard Drawing 49A BUSL 169-001 Sheet 1-2 Machinery Removal Drawing

Coast Guard Drawing 49A-BUSL 171-002 Rev D, Mast Construction Detail

Coast Guard Drawing 49A-BUSL 171-002 Rev C, Mast Construction Detail

Coast Guard Drawing 49A-BUSL 171-002-3- Rev C, Mast Construction Detail

Coast Guard Drawing 49A-BUSL 171-002-4-Rev D, Mast Construction Detail

Page xiv (Rev-4)

Coast Guard Drawing 49A-BUSL 171-002-5-Rev D, Mast Construction Detail

Coast Guard Drawing 49A BUSL 200-002, Rev A, Machinery Arrangement

Coast Guard Drawing 49A BUSL 233-50 Installation

Coast Guard Drawing 49A BUSL 243-001, Rev G, Propulsion Shafting and Bearing Arrangement

Coast Guard Drawing 49A BUSL 243-002, Rev, Propulsion Shaft Modifications

Coast Guard Drawing 49A BUSL 243-50 7.5 Flange Split Coupling

Coast Guard Drawing 49A BUSL 252-001 Rev B, Sheets 1-5 Propulsion and generator Engine Controls and Shutdowns

Coast Guard Drawing 49A BUSL 256-001, Rev F, Propulsion and Engine Seawater and Jacket Water Cooling System

Coast Guard Drawing 49A BUSL 259-001, Rev B, Propulsion and Generator Engine Exhaust Systems Arrangement and Details

Coast Guard Drawing 49A BUSL 310-1, Rev C, 24 VDC Power Distribution System

Coast Guard Drawing 49A BUSL 310-003 Rev E, 120VAC Power Distribution System

Coast Guard Drawing 49A BUSL 401-001 Rev D, Nav Light ANT Arrangement, Plan View and Antenna Chart

Coast Guard Drawing 49A BUSL 401-001 Rev C, Nav Light ANT Arrangement, Plan View and Antenna Chart

Coast Guard Drawing 49A BUSL 422-001 Rev C, Search Light Elementary Wiring Diagram

Coast Guard Drawing 49A BUSL 443-001 Rev 0, Air Horn Installation Details

Coast Guard Drawing 49A BUSL 502-051 Rev 1-1/2" End Model Keel Cooler

Coast Guard Drawing 49A.BUSL 512-001 Rev B, Sheets 3,5 HVAC System Arrangement and Details

Coast Guard Drawing 49A BUSL 528-001 Rev B, Plumbing Hatch and Deck Drains

Coast Guard Drawing 49A BUSL 529-1, Rev D, Bilge System

Coast Guard Drawing 49A BUSL 530-001, Rev C, Potable Water and Misc Tanks

Page xv (Rev-4)

Coast Guard Drawing 49A BUSL 533-001 Rev B, Sheets 1-3, Potable Water and Window Washer System

Coast Guard Drawing 49A BUSL 541-001 Rev A Fuel Oil & Floc System

Coast Guard Drawing 49A BUSL 551-001, Rev C, Compressed Air System

Coast Guard Drawing 49A BUSL 555-001 Rev E, Sheets 1-3 Fixed CO2 System

Coast Guard Drawing 49A BUSL 556-002, Rev C, Diagram Buoy Handling Hydraulic System

Coast Guard Drawing 49A BUSL 556-003, Rev C, Arrgt Buoy Handling Hydraulic System

Coast Guard Drawing 49A BUSL 556-004, Rev E, Buoy Handling Hydraulic System Block and Elementary Wrg Diag

Coast Guard Drawing 49A BUSL 556-050, Rev -, Heat Exch Assembly

Coast Guard Drawing 49A BUSL 556-051, Rev -, Cross Deck Manifold

Coast Guard Drawing 49A BUSL 556-052, Rev -, 3 POS D05/W NV

Coast Guard Drawing 49A BUSL 556-053, Rev -, 2 POS D05/W NV

Coast Guard Drawing 49A BUSL 561-001, Rev B, Sheets 1-4, Hydraulic Steering System

Coast Guard Drawing 49A BUSL 562-001, Rev C, Rudder and Steering Gear Arrangement and Details

Coast Guard Drawing 49A BUSL 573-002, Rev F, Stern A-Frame and Chainstopper Construction and Details

Coast Guard Drawing 49A BUSL 573-003, Rev C, Buoy Handling Arrangement and Details

Coast Guard Drawing 49A BUSL 573-004, Rev D, Chainstopper and Release, Fabrication, Assembly, and Installation Details

Coast Guard Drawing 49A BUSL 573-004, Rev D, Chainstopper and Release – Fabrication, Assembly, and Installation Details

Coast Guard Drawing 49A BUSL 573-005, Rev A, Stern A-Frame Construction and Details

Coast Guard Drawing 49A BUSL 601-003, Rev D, Outboard Profile and Main Deck Arrangement

Page xvi (Rev-4)

Coast Guard Drawing 49A BUSL 601-004, Rev A, Inboard Profile/Dk Arrg

Coast Guard Drawing 49A BUSL 602-001 Rev C, Hull LBL Plates/Marks

Coast Guard Drawing 49A BUSL 612-002-Rev C, Rails and Life Lines

Coast Guard Drawing 49A BUSL 612-002-2 Rev C, Rails and Life Lines

Coast Guard Drawing 49A BUSL 612-002-3 Rev C, Rails and Life Lines

Coast Guard Drawing 49A BUSL 625-001 Rev C, Pilothouse Windows Arrangement and Details

Coast Guard Drawing 49A BUSL 625-050 Rev 0, Vendor Drawing Windows Forward

Coast Guard Drawing 49A BUSL 625-051 Rev 0, Vendor Drawing Windows Fore and Aft

Coast Guard Drawing 49A BUSL 625-052 Rev 0, Vendor Drawing Windows Sliding

Coast Guard Drawing 49A BUSL 625-053 Rev 0, Vendor Drawing Windows Side Middle

Coast Guard Drawing 49A BUSL 625-054 Rev 0, Vendor Drawing Window Aft

Coast Guard Drawing 49A BUSL 631-001, Rev F, Paint Schedule

Coast Guard Drawing 49A BUSL 633-001, Rev B, Cathodic Protection

Coast Guard Drawing 49A BUSL 634-1 Rev B, Deck Covering Schedule

Coast Guard Drawing 49A BUSL 635-001, Rev D, Hull Insulation Schedule and Insulation Details

Coast Guard Drawing FL-2605-022, Rev E, Chain Stopper, 1-1/4 inch Buoy Chain

Coast Guard Fleet Drawing FL 2804-6, Rev D, Visual ID Numeral & Letter for Ships

Coast Guard Fleet Drawing FL 2804-12, Rev-, U.S.C.G. Emblem

Coast Guard Drawing FL 2804-13, Rev G, Visual ID Kit Sched

Coast Guard Drawing FL 2804-15, Rev-, Draft Figs

NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

NAVSEA Drawing 804-5773931, Rev A, Acoustic and Thermal Insulation For Compartments Installation Details

Page xvii (Rev-4)

PUBLICATIONS TIME COMPLIANCE TECHNICAL ORDER (TCTO), AND ENGINEERING

CHANGE (EC)

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series) Coatings and Color Manual, Jun 2006

Coast Guard Technical Publication (TP) 3345, Manufacturer‟s Instruction Books - SWBS Groups 079-259, SWBS 233 Propulsion Internal combustion Engine, Oct 2005

Coast Guard Technical Publication (TP) 3345, Manufacturer‟s Instruction Books - SWBS Groups 079-259, SWBS 259, Exhaust System, Oct 2005

Coast Guard Technical Publication (TP) 3345, Manufacturer‟s Instruction Book - SWBS Group(s) 079-259, SWBS 243 – Propulsion Shafting, Oct 2006

Coast Guard Technical Publication (TP) 3345, Manufacturer‟s Instruction Book - SWBS Group(s) 079-259, SWBS 244 – Propulsion Shaft Bearings, Oct 2006

Coast Guard Technical Publication (TP) 3346- Manufacturer‟s Instruction Book - SWBS Group(s) 302-490 March 2010

Coast Guard Technical Publication (TP) 3347, Manufacturer's Instruction Book – SWBS Group(s) 502-556, (June 1995)

Coast Guard Technical Publication (TP) 3348, Amendment 4, Section A, SWBS 573, Nov 2003

Coast Guard Technical Publication (TP) 4618-551-A Compressed Air System, October

Coast Guard Technical Publication (TP) 4626 Manufacturer's Instruction Book – SWBS Group(s) 302-390, March 2010

Coast Guard Maintenance Procedure Card M00001.0 Replace Hoses 49BUSL-B-01 BUSL Shaft Bearing

49BUSL-A-02 Hot Start Renewal

49BUSL-A-04 HYD Dehumdifying Filter

49BUSL-A-05 Reduction Gear Lubrication Oil Sender

49BUSL-A-06 Replacement of A Frame Balance Valve

49BUSL-A-07 SSDG Pulley

49BUSL-A-08 Amendment1 Hydraulic Case Drain Cooling

49BUSL-B-09 Amendment 1 Intermediate Bearing Installation

Page xviii (Rev-4)

49BUSL-A-10 Time Delay Relay Installation in MDE Start Circuit

49BUSL-A-13 AFFF Extinguisher Installation

49BUSL-A-14 Engine Room Deck Plates

49BUSL-A-15 Engineering Work Shop With Removal

49BUSL-B-16 49' Bouy Deck Configuration

49BUSL-A-18 BUSL Generator Gauge Panel Relocation

49BUSL-B-19 Zinc Anode Upgrade

49BUSL-C-020 Forepeak Scuttle Access

49BUSL-A-021 Main Diesel Engine Mounts

49BUSL-A-022 49' BUSL Life raft Replacement

49BUSL-A-023 Winch Brakes Modification

49BUSL-A-024 Engine Room Exhaust Fan Shut Down Switch

49BUSL-C-027 49' BUSL A-Frame Proximity Switch Replacement

TCTO TN0000.0 Carbon Monoxide Detector

TCTO TM3010.0 Sewage Hose Flushing Valve

TCTO TP0000.1 Anchor Replace (Update)

INDUSTRY STANDARDS

American Society of Mechanical Engineers (ASME), PTC 25, 2001, Pressure Relief Devices

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Page xix (Rev-4)

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 1998, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G- 6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G- 363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2004, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2004, Surface Preparation and Cleaning of Steel and Other Hard Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2004, Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual Ultrasonic Pulse-Echo Contact Method

Page xx (Rev-4)

List of Government/industrial-furnished Property

The following is a list of property, which the Government/industrial will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY

ESTIMATED

UNIT COST

6 N Freeman Marine Watertight Quick

Acting Hatch 2040-01-F07-1174 1 ea $1922.90

6 N Oval Aluminum Hatch Steel Ring 0031-2226 1 ea $100.00

8 N Duramax 49 BUSL Linerite Dunnage Kit

(complete) 813000044 1 ea $1,986.00

8 N 3 ½” x 3 ½” x 15” long 813000040 1 ea $146.00

8 N 3 ½” x 3 ½” x 45” long 813000043 1 ea $310.00

8 N 3 ½” x 3 ½” x 54” long 813000042 1 ea $336.00

8 N 3 ½” x 3 ½” x 50” long 813000037 1 ea $325.00

8 N 49‟ BUSL Fender Kit (complete) 802031904 1 ea $6,146.68

8 N Forward side fender kit 802101003 2 ea $752.14

8 N Aft side fender kit 802100903 2 ea $827.93

8 N Buoy Deck Fenders 802100803 2 ea ewa

$825.52

8 N Stern fender kit 802100503 1 ea $113.05

8 N Bow nose fender kit 802022504 1 ea $591.01

8 N Stern corner fender kit 802022404 2 ea $315.72

18 N Sea Strainer Hayward Model 72 1 ea $100.00

22 N 24” X 54” Watertight Aluminum Door

LH

2040-01-454-9363 1 ea $7714.32

22 N 24” X 60” Watertight Aluminum Door

RH

2040-01-455-1822 1 ea $4453.00

22 N 24” X 48‟ Watertight Aluminum Door

LH

2040-01-455-1816 1 ea $3714.00

22 N 24” X 24” Watertight Aluminum Hatch 2040-01-455-1312 1 ea $3059.70

22 N 24” Watertight Aluminum Hatch 2040-01-455-0616 1 ea $1922.90

22 N 15” X 24” Watertight Aluminum ER(ER 2040-01-455-0628 1 ea $1379.30

22 N Hatch Hold Open Assembly 0031-2226 1 ea $200.00

24 N WTD 24”x66” LH 2040-01-454-9363 1 ea $1935.00

24 N WTD 24”x60” RH 2040-01-455-1822 1 ea $1935.00

28 Y Engine, Diesel 2815-01-450-5653 1 ea $20,220.00

31 Y Reduction Gear 2010-01-450-5801 1 ea $8,408.22

32 N Flexible Coupling 3010-01-551-3136 1 ea $533.69

33 Y Propeller Shaft 2010-01-458-4612 1 ea $2204.92

34 N Shaft Seal Assembly 2010-01-F04-0256 1 ea $3,577.43

35 N Shaft Razor Line Cutter 02500 1 ea $442.00

37 N Shaft Coupling 3010-01-458-6535 2 ea $398.97

37 N Drive Saver 841193025 2 ea $100.00

37 N Drive Saver Bushing Kit 841193027 2 ea $30.00

39 N Bearing Sleeve 3120-01-366-0506 3 ea $219.16

40 Y Shaft Coupling 3010-01-458-6535 2 ea $398.97

41 Y Right Hand Propeller 2010-01-450-5807 1 ea $1642.00

41 Y Left Hand Propeller 2010-01-450-5805 1 ea $1630.00

44 N Exhaust Muffler, Kit MDE 2990-01-450-5804 1 ea $3,300.00

44 N Exhaust Muffler, Gasket 5330-01-329-4168 1 ea $125.00

49 Y Engine, Diesel Generator Set 6115-01-456-6346 1 ea $23,668.00

50 Y Generator 35MCGBA 1 ea $10,000.00

Page xxi (Rev-4)

53 N Receptacle 5935-01-399-6806 1 ea $436.39

57 N Searchlight 6230-01-461-7591 1 ea $677.00

58 N Horn Replacement Kit 6350-01-F04-0326 1 ea $100.00

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY

ESTIMATED

UNIT COST

59 N Compressor P449-8 1 ea $500.00

59 N Relief Valve 4820-01-019-8943 1 ea $70.19

60 N Horn 6350-01-552-8723 1 ea $100.00

70 N A/C Unit 4120-01-552-9170 1 ea $100.00

66 N 2” Ball, Flange Mount 4820-01-475-0283 3 ea $1,183.00

66 N 2” Flange 4730-00-252-3508 3 ea $49.00

66 N Rubber Sheet, Solid Cloth Insert 5330-00-179-0052 1 ea $38.37

66 N Screw, Cap, Hexagon 5305-00-925-7853 ea

$2.65

66 N Nut, Plain, Hexagon 5310-01-372-2670 ea

$4.86

66 N Washer, Flat 5310-00-187-4129 ea

$4.92

82 N Air Compressor 4310-01-552-8767 1 ay $100.00

81 N Rudder Assembly 2040-01-471-8081 1 ay $5,292.00

81 N Lower Bearing 3120-01-465-0356 1 ea $136.41

81 N Upper Bearing 3120-01-465-0320 1 ea $129.50

81 N Rudder Bearing Seal Applied Industrial

17307H5L16 1 ea $37.83

82 N Thrust Bearing 3120-01-391-1492 1 ea $80.00

Page xxii (Rev-4)

List of Critical Inspection Items

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000_STD, paragraph 3.6.2 (Inspection report particulars)):

The following is a list of work items, which contain Critical Inspection reports, which The Contractor must complete within the first 25% of the availability contract period (see SFLC Standard Specification 0000_STD, paragraph 3.11 (Reports)):

Work Item Title

9 Hull Plating (U/W Body) Ultrasonic Testing, Perform

14 Void (Non-Accessible), Leak Test

Page xxiii (Rev-4)

Specification Feedback

The intent of this section is to inform all users that a spec feedback mechanism is in place, and is located on the MLCA Naval Engineering Division‟s website. Spec feedback is a very important part of our overall continuous improvement process, and is crucial to specification development. It will allow spec writers to capture all specification-related lessons learned, and avoid mistakes or ambiguities in follow-on availabilities. All feedback will be reviewed, evaluated, and responded to in a timely manner.

If you have access to the CGWeb (Intranet), please use the following link, which will connect you to the MLCA(v) Naval Engineering website, for submitting your feedbacks:

http://apps.mlca.uscg.mil/vdiv/surveys/Post_availability/

If you do not have access to the CGWeb (Intranet), you may still submit your feedbacks, using the following web link:

http://www.uscg.mil/mlclant/vdiv/standard_specifications.asp.

http://www.uscg.mil/mlclant/vdiv/standard_specifications.asp

Page xxiv (Rev-4)

PC_41UTB

(07 Jan 2004)

Principal Characteristics

49 FOOT BUSL (BUOY UTILITY STERN LOADING) BOAT

Length Overall 49' 2-1/4"

Beam, maximum 16' 10"

Height of Highest Projection (above DWL), Mast lowered 15‟ (with mast down)

Heightest Unfixed Point (above DWL) 27‟

Full Load Draft 5' 6"

Full Load Displacement 71,690 lbs. (32 LT)

Shore Tie Voltage Requirements 120VAC

PROPULSION

Type Diesel Engine

Number of Units Two, Cummins, Model 6CTA8.3M1 305 hp

PROPELLERS

Number of Propellers 2

Number of Blades per Propeller 4

Diameter of Propeller 31"

Pitch 22" fixed

Shaft Revolutions per Minute (RPM) 2,300

Page 1 (Rev 4)

00000N_BOATS (9 July 2009)

«REC»

General Requirements

1. SCOPE

1.1 Intent. This item describes the general requirements to be followed by the Contractor while conducting this availability«SCOPE».

2. APPLICABLE DOCUMENTS

Coast Guard Surface Forces Logistics Center (SFLC), Standard Specification 0000_STD, 2009 Edition, General Requirements

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Jun 2006, Coatings and Color Manual

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in Std Spec 0000_STD and in this item, as applicable, during the performance of this availability.

NOTICE!

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Authorized coating systems. The Contractor shall be aware that all coatings and coating systems authorized for use on Coast Guard cutters and boats are listed in COMDTINST M10360.3, Appendix C; however, the “International Interfine 979” Polysiloxane System is no longer an authorized system.

4. NOTES

4.1 Access to COMDTINST M10360.3. The COMDTINST M10360.3 may be accessed at the following URL address: www.uscg.mil/directives/default.asp

Page 2 (Rev 4)

4.2 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000_STD to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this item.

Page 3 (Rev 4)

07400_BB_0611_SBPL

WORK ITEM 1: General Welding, Provide

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to provide general welding.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual (June 2006)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 Welding The Contractor shall provide general welding, including but not limited to, fabrication, brazing, inspection, plate renewal, crack repair, overlay, and associated processes on Coast Guard vessels and equipment in accordance with SFLC Standard Specification 0740 Welding and Allied Processes.

4. NOTES

This section is not applicable to this work item.

Page 4 (Rev 4)

07400_BB_0611_SBPL

WORK ITEM 2: Ultrasonic Testing (UT) Shots, Perform

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to take 100 UT shots at locations designated by the Coast Guard Inspector.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual (June 2006)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

ASTM International (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual Ultrasonic Pulse-Echo Contact Method

3. REQUIREMENTS

3.1 Ultrasonic thickness (UT) measurement. The Contractor shall perform a total of 100 thickness measurements of .140, in locations designated by the Coast Guard Inspector. Submit a CFR.

3.1.1 Ensure that the ultrasonic apparatus, procedure requirements, and report shall be in accordance with ASTM E797, and that the report results shall additionally include the following information for each test point:

Location.

Original metal thickness.

Page 5 (Rev 4)

Measured metal thickness.

Percent deterioration (calculation is based on the original metal thickness).

3.1.2 Perform ultrasonic equipment standardization in accordance with ASTM E797, Section 7 (Standardization of Apparatus) and Section 8 (Technical Hazards).

Page 6 (Rev 4)

11100_3/16”SteelPlate_0210_FLT REC_11100_Steel_FLT_49’ BUSL (0210)

WORK ITEM 3: Hull and Structural Plating - 3/16" Steel Plate , Repair

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew 3/16" hull plating.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A BUSL 71-50-5, Rev A, Weather tight Doors

Coast Guard Drawing 49A BUSL 71-50-6, Rev A, Weather tight Doors

Coast Guard Drawing 49A BUSL 130-002, Rev D, Main Deck Plating and Framing

Coast Guard Drawing 49A BUSL 631-001, Rev F, Paint Schedule

Coast Guard Drawing 49A BUSL 635-001, Rev D, Hull Insulation Schedule and Insulation Details

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual, (June 2006)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General. The Contractor shall perform the tasks specified herein, using Coast Guard Drawing as guidance.

NOTE

This item does not address interferences in way of repair work. Cost of interference removal and reinstallation must be negotiated via the Change Request process.

Page 7 (Rev 4)

3.2 Renewal. The Contractor shall renew 3/16” steel hull plating, as designated by the Coast Guard Inspector, up to 4 square feet, using Coast Guard Drawing as guidance.

3.3 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed exterior and interior surfaces to match existing adjacent surfaces, in accordance with COMDTINST M10360.3, Appendix A (Cutter and Boat Exterior Painting Systems) and Appendix B (Cutter and Boat Interior Painting Systems), respectively, and as applicable. Abide by all touch-up requirements outlined in SFLC Std Spec 0000, Appendix A (Requirements for Preservation of Ship Structures).

This section is not applicable to this work item

Page 8 (Rev 4)

11100_BB_0611_49BUSL

REC_11100_Steel_FLT_49’ BUSL (0210)

WORK ITEM 4: Hull and Structural Plating - Steel Plate, Repair

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew 5/16”, steel shell plating.

1.2 Government-furnished property

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A BUSL 71-50-5, Rev A, Weather tight Doors

Coast Guard Drawing 49A BUSL 71-50-6, Rev A, Weather tight Doors

Coast Guard Drawing 49A BUSL 130-002, Rev D, Main Deck Plating and Framing

Coast Guard Drawing 49A BUSL 631-001, Rev F, Paint Schedule

Coast Guard Drawing 49A BUSL 635-001, Rev D, Hull Insulation Schedule and Insulation Details

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual, (June 2006)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall perform the tasks specified herein, using Coast Guard Drawings as guidance.

NOTE

Page 9 (Rev 4)

3.2 Renewal. The Contractor shall renew 5/16”, steel plating, as designated by the Coast Guard Inspector, up to 4 square feet, using Coast Guard Drawings as guidance.

3.3 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed exterior and interior surfaces to match existing adjacent surfaces, in accordance with COMDTINST M10360.3, Appendix A (Cutter and Boat Exterior Painting Systems) and Appendix B (Cutter and Boat Interior Painting Systems), respectively, and as applicable. Abide by all touch-up requirements outlined in SFLC Std Spec 0000, Appendix A (Requirements for Preservation of Ship Structures).

Page 10 (Rev 4)

11100_3/16”SteelPlate_0210_FLT

REC_11100_Steel_FLT_49’ BUSL (0210)

WORK ITEM 5: Hull and Structural Plating – Degraded Weld (Steel), Repair

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to renew degraded steel welds.

1.2 Government-furnished property

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A BUSL 71-50-5, Rev A, Weather tight Doors

Coast Guard Drawing 49A BUSL 71-50-6, Rev A, Weather tight Doors

Coast Guard Drawing 49A BUSL 130-002, Rev D, Main Deck Plating and Framing

Coast Guard Drawing 49A BUSL 631-001, Rev F, Paint Schedule

Coast Guard Drawing 49A BUSL 635-001, Rev D, Hull Insulation Schedule and Insulation Details

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual, (June 2006)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

None.

3. REQUIREMENTS

3.1 General. The Contractor shall perform the tasks specified herein, using Coast Guard Drawings as guidance.

Page 11 (Rev 4)

3.2 Renewal. The Contractor shall renew the degraded steel welds designated by the Coast Guard Inspector, up to 10 linear feet in increments of one linear foot.

3.3 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed exterior and interior surfaces to match existing adjacent surfaces, in accordance with COMDTINST M10360.3, Appendix A (Cutter and Boat Exterior Painting Systems) and Appendix B (Cutter and Boat Interior Painting Systems), respectively, and as applicable. Abide by all touch-up requirements outlined in SFLC Std Spec 0000, Appendix A (Requirements for Preservation of Ship Structures).

Page 12 (Rev 4)

WORK ITEM 6: Lazarette QAWTH (TCTO TB6010.B), Renew

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to Replace the Lazarette Hatch in accordance with TCTO BUSL-49 TB6010.

1.2 Government-furnished property

MTI ITEM DESCRIPTION NSN/PN QTY Estimated Cost

N Freeman Marine Watertight Quick Acting Hatch

2040-01-F07-1174 1 ea $1922.90

N Oval Aluminum Hatch Steel Ring 0031-2226 1 ea $100.00

Note:

Refer to Coast Guard Time Compliance Technical Order TCTO- BUSL-49 TB6010.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A BUSL 71-50-5, Rev A, Weather tight Doors

Coast Guard Drawing 49A BUSL 71-50-6, Rev A, Weather tight Doors

Coast Guard Drawing 49A BUSL 130-002, Rev D, Main Deck Plating and Framing

Coast Guard Drawing 49A BUSL 631-001, Rev F, Paint Schedule

Coast Guard Drawing 49A BUSL 635-001, Rev D, Hull Insulation Schedule and Insulation Details

COAST GUARD PUBLICATIONS

Technical Order TCTO- BUSL-49 TB6010

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

Page 13 (Rev 4)

3. REQUIREMENTS

3.1 Requirements. The Contractor shall complete TCTO- BUSL-49 TB6010 – Replace the Lazarette Hatch in accordance with SFLC Std Spec 0000, SFLC Std Spec 0740, and applicable Coast Guard Drawings.

3.1.1 Reporting The Contractor shall submit a CFR

3.1.2 TCTO-BUSL-49 TB6010 is attached below:

Page 14 (Rev 4)

Page 15 (Rev 4)

Page 16 (Rev 4)

Page 17 (Rev 4)

Page 18 (Rev 4)

Page 19 (Rev 4)

Page 20 (Rev 4)

Page 21 (Rev 4)

WORK ITEM 7: Rub Rail, Inspect

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to remove, inspect, and reinstall the rub rail system, and the stern fender system (batter boards).

1.2 Government-furnished property.

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

N **Duramax 49 BUSL Linerite Dunnage Kit

PN: 813000044 1 ea. 1,986.00

N **Rub rail side fender kit PN: 802101003 2 ea. 603.00 N **Rub rail side Fender kit PN: 802100903 2 ea. 661.92 N **Rub rail side fender kit PN: 802100803 2 ea. 659.99 N **Stern Fender kit PN: 802100503 1 ea. 65.00 N **Bow nose fender kit PN: 802022504C 1 ea. 896.00 N **Stern corner fender kit PN: 802022404C 2 ea. 448.00

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49BUSL 114-003, Rev E, Chain Guard and Rub Rails

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual, (June 2006)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 Requirements The Contractor shall accomplish the following in accordance with the applicable Coast Guard Drawing.

Page 22 (Rev 4)

3.2 Inspections The Contractor shall complete the following tasks:

3.2.1 Clean and visually inspect each section of rub rail, the shell plating in way of the removed rub rail sections, and each mounting fastener (stud and bonded disk, and washer) for damage including but not limited to pitting, corrosion, gouging, fading, cracks, deformation, coating system (if applicable), etc.

3.2.2 Reporting The Contractor shall submit a CFR.

Related work item: Remove and Install Rub Rail Fender.

Page 23 (Rev 4)

11020_BB_0611_49BUSL

WORK ITEM 8: Rub Rail Fender System, Remove and Install

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to remove and install the entire rub rail or sections as designated by the Coast Guard Inspector.

1.2 Government-furnished property

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATE

D COST

($/UNIT)

N Duramax 49BUSL Linerite Dunnage Kit (complete) 813000044 1 ea $1,986.00

N 3 ½” x 3 ½” x 15” long 813000040 1 ea $146.00

N 3 ½” x 3 ½” x 45” long 813000043 1 ea $310.00

N 3 ½” x 3 ½” x 54” long 813000042 1 ea $336.00

N 3 ½” x 3 ½” x 50” long 813000037 1 ea $325.00

N 49‟ BUSL Fender Kit (complete) 802031904 1 ea $6,146.68

N Forward side fender kit 802101003 2 ea $752.14

N Aft side fender kit 802100903 2 ea $827.93

N Buoy Deck Fenders 802100803 2 ea $825.52

N Stern fender kit 802100503 1 ea $113.05

N Bow nose fender kit 802022504 1 ea $591.01

N Stern corner fender kit 802022404 2 ea $315.72

Coast Guard Drawing 49A BUSL 114-003, Rev E, Chain Guard and Rub Rails

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual, (June 2006)

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

Page 24 (Rev 4)

3.1 Requirements The Contractor shall accomplish the following in accordance with the applicable Coast Guard Drawing:

3.1.1 Remove each rub rail section, taking care to avoid damaging them during removal.

3.2 Installation The Contractor shall install each rub rail section using applicable Coast Guard Drawing.

3.3 Government reserves the right to provide new rub rail sections. If the Government exercises this right, the Contractor shall dispose of the old section(s) in accordance with all applicable Federal, state, and local regulations.

3.4 Mounting hardware (stud) renewal. If a Change Request has been authorized and released, the Contractor shall install new Government furnished mounting hardware at designated locations, consisting of a stud and a bonded disk, in accordance with SFLC Standard Spec 0740.

3.5 Government reserves the right to provide new mounting hardware and or sections of rubber bumper. If the Government exercises this right, the Contractor shall dispose of the old hardware and or sections of rubber bumper as directed by the COTR.

Related work item: Inspect Rub Rail Fender.

Page 25 (Rev 4)

11010_BB_BUSL_0310_FLT

REC_11010_UT_FLT_49’ BUSL (ALL) (0110)

10000_BB_0411_49BUSL

WORK ITEM 9: Hull Plating (U/W Body) Ultrasonic Testing, Perform

1 SCOPE

1.1 Intent This work item describes the requirements for the Contractor to take 100 UT shots at locations designated by the Coast Guard Inspector.

1.2 Government-furnished property

None

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A BUSL 085-003, Rev A, Docking Plan

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

ASTM International (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual Ultrasonic Pulse-Echo Contact Method

3. REQUIREMENTS

3.1 Ultrasonic thickness measurement. The Contractor shall perform a total of 100 thickness measurements, in locations designated by the Coast Guard Inspector.

3.1.1 Submit a CFR. The ultrasonic apparatus, procedure requirements, and report shall be in accordance with ASTM E797. The report results shall include, the following for each test point:

Location.

Original metal thickness.

Measured metal thickness.

Percent deterioration (calculation is based on the original metal thickness).

Page 26 (Rev 4)

Page 27 (Rev 4)

WORK ITEM 10: Bilges, Inspect

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to inspect the vessel‟s bilge…