49 FT BUSL 111510.pdf

(11/15/2010 Rev-0)

USCG ANT MOBILE, AL

49426 BUOY UTILITY STERN LOADING BOAT

REPAIR SPECIFICATION 2011

Spec Writers:

Bruce Brightman Timothy O’Brien

Commander Surface Forces Logistics Center 300 E Main Street, Suite (550) Norfolk, VA 23510-9111 i

TABLE OF CONTENTS

Work Item Title Page

List of Sketches vi

Revisions Record vii

List of Applicable References viii

List of Government/industrial-furnished Property xiii

List of Critical Inspection Items xv

Specification Feedback xvi

Principal Characteristics xvii

General Requirements xviii

WORK ITEM 1: Provide General Welding 1

WORK ITEM 2: Lazarette QAWTH (TCTO TB6010.B) 2

WORK ITEM 3: Inspect Rub Rail Fender 11

WORK ITEM 4: Remove and Install Rub Rail Fender 13

WORK ITEM 5: Perform 100 Ultrasonic Testing (UT) Shots 15

WORK ITEM 6: Inspect Bilges 17

WORK ITEM 7: Preserve Bilges 19

WORK ITEM 8: Clean and Inspect Diesel Fuel Tank 21

WORK ITEM 9: Pressure Test Inaccessible Void 23

WORK ITEM 10: Inspect Accessible Spaces 25

WORK ITEM 11: Inspect Accessible Voids 27

WORK ITEM 12: Inspect Sea Strainer 28

WORK ITEM 13: Remove and Install Sea Strainer 30

WORK ITEM 14: Inspect Sea Chest 32

49426 REPAIR SPECIFICATION 2011

Page ii (Rev-0)

WORK ITEM 15: Remove and Install Sea Chest 34

WORK ITEM 16: Inspect Watertight Closures 35

WORK ITEM 17: Remove and Install Watertight Closures 37

WORK ITEM 18: Inspect Weather-tight Closures 39

WORK ITEM 19: Remove and Install Weather-tight Closures 41

WORK ITEM 20: Inspect Mast 43

WORK ITEM 21: Remove and Install Mast 44

WORK ITEM 22: Renew Batteries 46

WORK ITEM 23: Remove and Install Engine 47

WORK ITEM 24: Align Main Diesel Engine 49

WORK ITEM 25: Modify J/W Crossover Piping (TCTO TA5020) 50

WORK ITEM 26: Remove and Install Reduction Gear 67

WORK ITEM 27: Replace Red Gear Coupling (TCTO TA4000) 69

WORK ITEM 28: Remove Inspect and Install Propeller Shaft 81

WORK ITEM 29: Renew Propeller Shaft Seal 83

WORK ITEM 30: Remove and Install Line Cutter 85

WORK ITEM 31: Renew Shaft Log 87

WORK ITEM 32: Remove and Install Propeller Shaft Coupling 89

WORK ITEM 33: Renew Water Lubricated Bearings 91

WORK ITEM 34: Fit and Face Propeller Shaft Coupling 92

WORK ITEM 35: Remove and Install Propeller 94

WORK ITEM 36: Inspect Engine Throttle Control Cable 96

WORK ITEM 37: Inspect Engine Stop Control Cable 97

WORK ITEM 38: Renew Exhaust Muffler 98

WORK ITEM 39: Inspect Exhaust Piping 100

Page iii (Rev-0)

WORK ITEM 40: Renew Exhaust Piping 102

WORK ITEM 41: Inspect Engine Fuel Filter-Water Separator 104

WORK ITEM 42: Renew Engine Fuel Filter-Water Separator 105

WORK ITEM 43: Remove and Install SSDG 106

WORK ITEM 44: Remove and Install the SSDG Generator 108

WORK ITEM 45: Clean and Inspect SSDG Generator 110

WORK ITEM 46: Inspect Boat-Side Shore-Tie Receptacle 112

WORK ITEM 47: Remove & Install Boat-Side Shore-Tie Receptacle 114

WORK ITEM 48: Inspect Electrical Distribution Panel 115

WORK ITEM 49: Renew Isolation Transformer 116

WORK ITEM 50: Inspect Exterior Lights 117

WORK ITEM 51: Renew Searchlight 119

WORK ITEM 52: Complete EC 49 BUSL C 17, Pneumatic Horn 121

WORK ITEM 53: Remove and Install Air Horn Compressor 136

WORK ITEM 54: Remove and Install Air Horn 138

WORK ITEM 55: Inspect Standard Hoses 140

WORK ITEM 56: Inspect Non-Standard Hoses 147

WORK ITEM 57: Renew Standard Hoses 149

WORK ITEM 58: Renew Non-Standard Hoses 156

WORK ITEM 59: Inspect Piping 158

WORK ITEM 60: Inspect Interior Hull Insulation 159

WORK ITEM 61: Renew Interior Hull Insulation 160

WORK ITEM 62: Remove & Install Heating Defroster System 161

WORK ITEM 63: Inspect Air Conditioning Unit 162

WORK ITEM 64: Remove and Install Air Conditioning Unit 163

Page iv (Rev-0)

WORK ITEM 65: Renew Sea Valves 165

WORK ITEM 66: Modify Sea Water Valves (TCTO BUSL 49 TM2000) 167

WORK ITEM 67: Remove Clean and Install Cooler 182

WORK ITEM 68: Clean and Inspect Grease Trap 184

WORK ITEM 69: Test Electric Bilge Pump Float Switches 186

WORK ITEM 70: Inspect Bilge Pumps 188

WORK ITEM 71: Renew Bilge Pump 190

WORK ITEM 72: Clean and Inspect Potable Water Tanks 191

WORK ITEM 73: Preserve Potable Water Tanks 193

WORK ITEM 74: Renew Fuel Valves 195

WORK ITEM 75: Inspect and Service Air Compressor 196

WORK ITEM 76: Remove and Install Air Compressor 197

WORK ITEM 77: Hydrostatic Test CO2 Cylinders 199

WORK ITEM 78: Recharge CO2 Cylinders 201

WORK ITEM 79: Clean and Inspect Hydraulic Steering Oil Tank 202

WORK ITEM 80: Inspect Steering System 204

WORK ITEM 81: Remove Inspect and Install Rudder 206

WORK ITEM 82: Buoy Handling Equipment (Level 2) 208

WORK ITEM 83: Inspect Chain Stopper 214

WORK ITEM 84: Overhaul Chain Stopper 216

WORK ITEM 85: Inspect Deck Fittings 218

WORK ITEM 86: Provide Boat Outfit Storage 220

WORK ITEM 87: Clean and Inspect Grey Water Holding Tank 221

WORK ITEM 88: Clean and Inspect Sewage Holding Tank 223

WORK ITEM 89: Inspect Handrails 225

Page v (Rev-0)

WORK ITEM 90: Inspect Windows 227

WORK ITEM 91: Renew Window 229

WORK ITEM 92: Renew Windshield Wipers 231

WORK ITEM 93: Preserve Underwater Body 232

WORK ITEM 94: Preserve Accessible Void 234

WORK ITEM 95: Preserve Superstructure 236

WORK ITEM 96: Apply Hull Identification Markings 238

WORK ITEM 97: Preserve Deck (Buoy Deck) 239

WORK ITEM 98: Preserve Deck (Foredeck) 241

WORK ITEM 99: Preserve Freeboard 243

WORK ITEM 100: Renew Exterior Non-slip Pads 245

WORK ITEM 101: Provide Temporary Logistics 248

WORK ITEM 102: Perform Preventive Maintenance 249

WORK ITEM 103: Provide OEM Certified Technical Representative Services 250

WORK ITEM 104: Provide Routine Drydocking 251

WORK ITEM 105: Perform Casualty Repairs 253

Page vi (Rev-0)

List of Sketches

Work Item Sketch Number Page

None

Page vii (Rev-0)

Revisions Record

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK ITEM# CHANGES MADE

NOTE: All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

Page viii (Rev-0)

List of Applicable References

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution. Electronic copies of the latest Editions of SFLC Standard Specifications are available on the Internet and may be accessed at the following Internet Uniform Resource Locator (URL) address:

http://www.uscg.mil/SFLC/mlclant/vdiv/standard_specifications.asp

Guidance for obtaining copies of all other documents referenced herein is provided in the solicitation.

Order of precedence: In the event of conflicts between text of this specification and the applicable references specified herein, order of precedence shall be in accordance with SFLC Standard Specification 0000, paragraph 3.2.1.1 (Order of Precedence), unless otherwise specified by the Contracting Officer (KO). The Contractor shall immediately notify the KO in writing of any perceived conflicts contained herein. Nothing in these documents, however, supersedes applicable laws and regulations, unless a specific exemption has been obtained.

FEDERAL AND MILITARY SPECIFICATIONS AND STANDARDS

MIL-PRF-16173, 2006, Corrosion Prevention Compound, Solvent Cutback, Cold- Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-G-24716A, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound

MIL-PRF-24647D, Feb 2005, Paint System, Anticorrosive and Antifouling, Ship Hull

Commercial Item Description (CID) A-A-59316, Nov 2003, Abrasive Materials for Blasting

OTHER GOVERNMENT DOCUMENTS, DRAWINGS, AND PUBLICATIONS

DOCUMENTS

Coast Guard Surface Forces Logistics Center (SFLC), Standard Specification 0000, General Requirements, 2009 Edition

Page ix (Rev-0)

Surface Forces Logistics Center (SFLC), Standard Specification 5000, Auxiliary Machinery Systems 2009 Edition

Coast Guard Surface Forces Logistics Center (SFLC), Standard Specification 0740, Welding and Allied Processes, 2009 Edition

Coast Guard Surface Forces Logistics Center (SFLC), Standard Specification 8634, Drydocking, 2009 Edition

Coast Guard Surface Forces Logistics Center (SFLC), Standard Specification 8635, Provide Temporary Logistics, 2009 Edition

Coast Guard Commandant Instruction (COMDTINST) M9000.6(series) Oct 2004 Naval Engineering Manual, Chapter 570 General Duty and Replenishment Weight Handling systems

Coast Guard Commandant Instruction (COMDTINST) M10360.3(series) Color and Coatings Manual June 2006

Coast Guard Commandant Instruction (COMDTINST) M16500.21(series) ATON Seamanship Manual, 21 May, 1997

DRAWINGS

Coast Guard Drawing 49A BUSL 085-002, Rev A, Hull Lines and Offsets

Coast Guard Drawing 49A BUSL 085-003, Rev -, Docking Plan

Coast Guard Drawing 49A BUSL 114-004, Rev F, Skeg and Shaft Tube Arrangement and Details

Coast Guard Drawing 49A BUSL 130-002, Rev D, Main Deck Plating and Framing

Coast Guard Drawing 49A BUSL 200-002, Rev A, Machinery Arrangement

Coast Guard Drawing 49A BUSL 243-001, Rev F, Propulsion Shafting and Bearing Arrangement

Coast Guard Drawing 49A BUSL 256-001, Rev D, Propulsion and Engine Seawater and Jacket Water Cooling System

Coast Guard Drawing 49A BUSL 259-001, Rev B, Propulsion and Generator Engine Exhaust Systems Arrangement and Details

Coast Guard Drawing 49A BUSL 530-001, Rev C, Potable Water and Misc Tanks

Coast Guard Drawing 49A BUSL 551-001, Rev C, Compressed Air System

Page x (Rev-0)

Coast Guard Drawing 49A BUSL 556-002, Rev C, Diagram Buoy Handling Hydraulic System

Coast Guard Drawing 49A BUSL 556-003, Rev C, Arrgt Buoy Handling Hydraulic System

Coast Guard Drawing 49A BUSL 556-004, Rev E, Buoy Handling Hydraulic System Block and Elementary Wrg Diag

Coast Guard Drawing 49A BUSL 556-050, Rev -, Heat Exch Assembly

Coast Guard Drawing 49A BUSL 556-051, Rev -, Cross Deck Manifold

Coast Guard Drawing 49A BUSL 556-052, Rev -, 3 POS D05/W NV

Coast Guard Drawing 49A BUSL 556-053, Rev -, 2 POS D05/W NV

Coast Guard Drawing 49A BUSL 562-001, Rev C, Rudder and Steering Gear Arrangement and Details

Coast Guard Drawing 49A BUSL 573-002, Rev F, Stern A-Frame and Chainstopper Construction and Details

Coast Guard Drawing 49A BUSL 573-003, Rev C, Buoy Handling Arrangement and Details

Coast Guard Drawing 49A BUSL 573-004, Rev D, Chainstopper and Release, Fabrication, Assembly, and Installation Details

Coast Guard Drawing 49A BUSL 573-004, Rev D, Chainstopper and Release – Fabrication, Assembly, and Installation Details

Coast Guard Drawing 49A BUSL 573-005, Rev A, Stern A-Frame Construction and Details

Coast Guard Drawing 49A BUSL 601-003, Rev D, Outboard Profile and Main Deck Arrangement

Coast Guard Drawing 49A BUSL 631-001, Rev F, Paint Schedule

Coast Guard Drawing 49A BUSL 633-001, Rev B, Cathodic Protection

Coast Guard Drawing 49A BUSL 635-001, Rev D, Hull Insulation Schedule and Insulation Details

Coast Guard Drawing FL-2605-022, Rev E, Chain Stopper, 1-1/4 inch Buoy Chain

NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

Page xi (Rev-0)

NAVSEA Drawing 804-5773931, Rev A, Acoustic and Thermal Insulation For Compartments Installation Details

PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series) Coatings and Color Manual, Jun 2006

Coast Guard Technical Publication (TP) 3345, Manufacturer’s Instruction Books - SWBS Groups 079-259, SWBS 259, Exhaust System, Oct 2005

Coast Guard Technical Publication (TP) 3345, Manufacturer’s Instruction Book - SWBS Group(s) 079-259, SWBS 243 – Propulsion Shafting, Oct 2006

Coast Guard Technical Publication (TP) 3345, Manufacturer’s Instruction Book - SWBS Group(s) 079-259, SWBS 244 – Propulsion Shaft Bearings, Oct 2006

Coast Guard Technical Publication (TP) 3348, Amendment 4, Section A, SWBS 573, Nov 2003

Coast Guard Maintenance Procedure Card M00001.0 Replace Hoses

INDUSTRY STANDARDS

American Society of Mechanical Engineers (ASME), PTC 25, 2001, Pressure Relief Devices

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2003 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 1998, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G- 6032, 1999, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G- 363, Metric

Page xii (Rev-0)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 7/NACE No.4, 2004, Brush-Off Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2004, Surface Preparation and Cleaning of Steel and Other Hard Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2004, Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive

ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual Ultrasonic Pulse-Echo Contact Method

Page xiii (Rev-0)

List of Government/industrial-furnished Property

The following is a list of property, which the Government/industrial will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY

ESTIMATED

UNIT COST

2 N Freeman Marine Watertight Quick

Acting Hatch 2040-01-F07-1174 1 ea $1922.90

2 N Oval Aluminum Hatch Steel Ring 0031-2226 1 ea $100.00

4 N Duramax 49 BUSL Linerite Dunnage Kit 813000044 1 ea $1,986.00

4 N Rub rail side fender kit 802101003 2 ea $603.00

4 N Rub rail side fender kit 802100903 2 ea $661.92

4 N Stern fender kit 802100503 1 ea $65.00

4 N Bow nose fender kit 802022504C 1 ea $896.00

4 N Stern corner fender kit 802022404C 2 ea $448.00

13 N Sea Strainer Model 72 1 ea $100.00

17 N 24” X 54” Watertight Aluminum Door

LH

01-454-9363 1 ea $7714.32

17 N 24” X 60” Watertight Aluminum Door

RH

01-455-1822 1 ea $4453.00

17 N 24” X 48’ Watertight Aluminum Door

LH

01-455-1816 1 ea $3714.00

17 N 24” X 24” Watertight Aluminum Hatch 01-455-1312 1 ea $3059.70

17 N 15” X 24” Watertight Aluminum Hatch 01-455-0616 1 ea $1922.90

17 N Hatch Hold Open Assembly 01-455-0628 1 ea $1054.00

17 N Hatch Hold Open Assembly 0031-2226 1 ea $20.00

19 N WTD 24”x66” LH 01-454-9363 1 ea $1935.00

19 N WTD 24”x60” RH 01-455-1822 1 ea $1935.00

23 Y Engine, Diesel 01-450-5653 1 ea $20,220.00

26 Y Reduction Gear 01-450-5801 1 ea $50,000.00

27 N Coupling 3010-01-551-3136 2 ea $553.69

28 Y Propeller Shaft 2010-01-458-4612 1 ea $2204.92

30 N Razor Line Cutter 02500 1 ea $442.00

32 N Drive saver (orange) 7306Z 1 ea $100.00

33 N Bearing Sleeve 3120-01-366-0506 3 ea $219.16

35 Y Right Hand Propeller 2010-01-450-5807 1 ea $1642.00

35 Y Left Hand Propeller 2010-01-450-5805 1 ea $1630.00

38 N Exhaust Muffler, Kit MDE 2990-01-450-5804 1 ea $3,300.00

38 N Exhaust Muffler, Gasket 5330-01-329-4168 1 ea $125.00

43 Y Engine, Diesel Generator Set 6115-01-456-6346 1 ea $23,668.00

47 N Receptacle 5935-01-399-6806 1 ea $436.39

51 N Searchlight 6230-01-461-7591 1 ea $677.00

52 N Horn Replacement Kit 6350-01-F04-0326 1 ea $100.00

53 N Compressor P449-8 1 ea $500.00

54 N Horn 6350-01-552-8723 1 ea $100.00

64 N A/C Unit 4120-01-552-9170 1 ea $100.00

66 N 2” Ball, Flange Mount 4820-01-475-0283 3 ea $1,183.00

66 N 2” Flange 4730-00-252-3508 3 ea $49.00

76 N Air Compressor 4310-01-552-8767 1 ay $100.00

Page xiv (Rev-0)

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY

ESTIMATED

UNIT COST

81 N Rudder Assembly 2040-01-471-8081 1 ay $5,292.00

81 N Lower Bearing 3120-01-465-0356 1 ea $136.41

81 N Upper Bearing 3120-01-465-0320 1 ea $129.50

81 N Rudder Bearing Seal Applied Industrial

17307H5L16 1 ea $37.83

81 N Thrust Bearing 3120-01-391-1492 1 ea $80.00

Page xv (Rev-0)

List of Critical Inspection Items

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000_STD, paragraph 3.6.2 (Inspection report particulars)):

The following is a list of work items, which contain Critical Inspection reports, which The Contractor must complete within the first 25% of the availability contract period (see SFLC Standard Specification 0000_STD, paragraph 3.11 (Reports)):

Work Item Title

5 Ultrasonic Thickness (UT) Shot Inspect

12 Remove, Inspect, and Reinstall Propeller Shafts

14 Remove, Inspect, and Reinstall Rudders

15 Buoy Handling System Maintenance (Level 2)Work

Page xvi (Rev-0)

Specification Feedback

The intent of this section is to inform all users that a spec feedback mechanism is in place, and is located on the MLCA Naval Engineering Division’s website. Spec feedback is a very important part of our overall continuous improvement process, and is crucial to specification development. It will allow spec writers to capture all specification-related lessons learned, and avoid mistakes or ambiguities in follow-on availabilities. All feedback will be reviewed, evaluated, and responded to in a timely manner.

If you have access to the CGWeb (Intranet), please use the following link, which will connect you to the MLCA(v) Naval Engineering website, for submitting your feedbacks:

http://apps.mlca.uscg.mil/vdiv/surveys/Post_availability/

If you do not have access to the CGWeb (Intranet), you may still submit your feedbacks, using the following web link:

http://www.uscg.mil/mlclant/vdiv/standard_specifications.asp.

http://www.uscg.mil/mlclant/vdiv/standard_specifications.asp

Page xvii (Rev-0)

PC_41UTB

(07 Jan 2004)

Principal Characteristics

49 FOOT BUSL (BUOY UTILITY STERN LOADING) BOAT

Length Overall 49' 2-1/4"

Beam, maximum 16' 10"

Height of Highest Projection (above DWL) 15'

Full Load Draft 5' 6"

Full Load Displacement 71,690 lbs. (32 LT)

Shore Tie Voltage Requirements 120VAC

PROPULSION

Type Diesel Engine

Number of Units Two, Cummins, Model

6CTA8.3M1

PROPELLERS

Number of Propellers 2

Number of Blades per Propeller 4

Diameter of Propeller 31"

Pitch 22" fixed

Shaft Revolutions per Minute (RPM) 2,300 xviii

00000N_BOATS (9 July 2009)

«REC»

General Requirements

1. SCOPE

1.1 Intent. This item describes the general requirements to be followed by the Contractor while conducting this availability«SCOPE».

2. APPLICABLE DOCUMENTS

Coast Guard Surface Forces Logistics Center (SFLC), Standard Specification 0000_STD, 2009 Edition, General Requirements

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Jun 2006, Coatings and Color Manual

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in Std Spec 0000_STD and in this item, as applicable, during the performance of this availability.

NOTICE!

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and also to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Authorized coating systems. The Contractor shall be aware that all coatings and coating systems authorized for use on Coast Guard cutters and boats are listed in COMDTINST M10360.3, Appendix C; however, the “International Interfine 979” Polysiloxane System is no longer an authorized system.

4. NOTES

4.1 Access to COMDTINST M10360.3. The COMDTINST M10360.3 may be accessed at the following URL address: www.uscg.mil/directives/default.asp xix

4.2 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 0000_STD to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this item.

xx xxi xxii xxiii xxiv xxv xxvi

10000_BBOB_0410_49 BUSL

WORK ITEM 1: Provide General Welding

1 SCOPE

1.1 Intent This work item describes the requirements for the Contractor to provide general welding.

1.2 Government-furnished property

None

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual, (June 2006)

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General Welding The Contractor shall provide general welding, including but not limited to, fabrication, brazing, inspection, plate renewal, crack repair, overlay, and associated processes on Coast Guard vessels and equipment in accordance with SFLC Standard Specification 0000 General Requirements and SFLC Standard Specification 0740 Welding and Allied Processes.

4. NOTES

This section does not apply to this work item

10000_BBOB_1010_49 BUSL

WORK ITEM 2: Lazarette QAWTH (TCTO TB6010.B)

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to Replace the Lazarette Hatch in accordance with TCTO BUSL-49 TB6010.

1.2 Government-furnished property

MTI ITEM DESCRIPTION NSN/PN QTY Estimated Cost

N Freeman Marine Watertight Quick Acting Hatch

2040-01-F07-1174 1 ea $1922.90

N Oval Aluminum Hatch Steel Ring 0031-2226 1 ea $100.00

Note:

Refer to Coast Guard Time Compliance Technical Order TCTO- BUSL-49 TB6010.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A BUSL 71-50-5, Rev A, Watertight Doors and Hatches

Coast Guard Drawing 49A BUSL 71-50-6, Rev A, Watertight Doors and Hatches

Coast Guard Drawing 49A BUSL 130-002, Rev D, Main Deck Plating and Framing

Coast Guard Drawing 49A BUSL 631-001, Rev F, Paint Schedule

Coast Guard Drawing 49A BUSL 635-001, Rev D, Hull Insulation Schedule and Insulation Details

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

Coast Guard Time Compliance Technical Order TCTO- BUSL-49 TB6010

OTHER REFERENCES

3. REQUIREMENTS

3.1 Requirements. The Contractor shall complete TCTO- BUSL-49 TB6010 – Replace the Lazarette Hatch in accordance with SFLC Std Spec 0000, SFLC Std Spec 0740, and applicable Coast Guard Drawings.

3.1.1 TCTO-BUSL-49 TB6010 is attached below:

This section is not applicable to this work item.

WORK ITEM 3: Inspect Rub Rail Fender

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to inspect the entire rub rail system.

1.2 Government-furnished property

None

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49 BUSL 114-003, Rev E, Chain Guard and Rub Rails

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual, (June 2006)

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 Requirements The Contractor shall accomplish the following in accordance with the applicable Coast Guard Drawing.

3.2 Inspections The Contractor shall complete the following tasks:

3.2.1 Clean and visually inspect each section of rub rail, the shell plating in way of the removed rub rail sections, and each mounting fastener (stud and bonded disk, and washer) for damage including but not limited to pitting, corrosion, gouging, fading, cracks, deformation, coating system (if applicable), etc.

3.2.2 Reporting The Contractor shall submit a CFR.

Related work item: Remove and Install Rub Rail Fender.

11020_BBOB_1010_49 BUSL

WORK ITEM 4: Remove and Install Rub Rail Fender

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to remove and install the entire rub rail or sections as designated by the Coast Guard Inspector.

1.2 Government-furnished property

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATE

D COST

($/UNIT)

N Duramax 49 BUSL Linerite Dunnage Kit P/N: 813000044 1 ea. 1,986.00

N Rub rail side fender kit P/N: 802101003 2 ea. 603.00

N Rub rail side Fender kit P/N: 802100903 2 ea. 661.92

N Rub rail side fender kit P/N: 802100803 2 ea. 659.99

N Stern Fender kit P/N: 802100503 1 ea. 65.00

N Bow nose fender kit P/N: 802022504C 1 ea. 896.00

N Stern corner fender kit P/N: 802022404C 2 ea. 448.00

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A BUSL 114-003, Rev E, Chain Guard and Rub Rails

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 Requirements The Contractor shall accomplish the following in accordance with the applicable Coast Guard Drawing:

3.1.1 Remove each rub rail section, taking care to avoid damaging them during removal.

3.2 Installation The Contractor shall install each rub rail section using applicable Coast Guard Drawing.

3.3 Government reserves the right to provide new rub rail sections. If the Government exercises this right, the Contractor shall dispose of the old section(s) in accordance with all applicable Federal, state, and local regulations.

3.4 Mounting hardware (stud) renewal. If a Change Request has been authorized and released, the Contractor shall install new Government furnished mounting hardware at designated locations, consisting of a stud and a bonded disk, in accordance with SFLC Standard Spec 0740.

3.5 Government reserves the right to provide new mounting hardware and or sections of rubber bumper. If the Government exercises this right, the Contractor shall dispose of the old hardware and or sections of rubber bumper as directed by the COTR.

Related work item: Inspect Rub Rail Fender.

10000_ BBOB_1010 _49 BUSL

WORK ITEM 5: Perform 100 Ultrasonic Testing (UT) Shots

1 SCOPE

1.1 Intent This work item describes the requirements for the Contractor to take 100 UT shots at locations designated by the Coast Guard Inspector.

1.2 Government-furnished property

None

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

ASTM International (ASTM) E797, 2005, Standard Practice for Measuring Thickness by Manual Ultrasonic Pulse-Echo Contact Method

3. REQUIREMENTS

3.1 Ultrasonic thickness measurement. The Contractor shall perform a total of 100 thickness measurements, in locations designated by the Coast Guard Inspector.

3.1.1 Submit a CFR. The ultrasonic apparatus, procedure requirements, and report shall be in accordance with ASTM E797. The report results shall include, the following for each test point:

Location.

Original metal thickness.

Measured metal thickness.

Percent deterioration (calculation is based on the original metal thickness).

11020_ BBOB_1010 _49 BUSL

WORK ITEM 6: Inspect Bilges

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to inspect the vessel’s bilge system.

SPACES

Berthing Area

Workshop/Galley

Machinery Space

Lazarette

1.2 Government-furnished property

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A BUSL 529-1 Rev D, Bilge System

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and allied processes

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 Interferences The Contractor shall be aware that interferences in way of work include, but are not limited to the below-listed. Handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences):

Deck Gratings.

Deck Plates.

Piping.

Any fixed equipment.

3.2 Inspections The Contractor shall accomplish the following inspections in accordance with applicable Coast Guard Drawing Std Spec 0000, Std Spec 0740.

3.3 Reporting The Contractor shall submit a CFR.

Related Work Item: Preserve Bilge System.

11000_ BBOB_1010 _49 BUSL

WORK ITEM 7: Preserve Bilges

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to preserve the vessel’s bilge system.

SPACES

Berthing Area

Workshop/Galley

Machinery Space

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A BUSL 529-1 Rev D, Bilge System

49A BUSL 631-001 Rev F, Painting Schedule

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Coast Guard Commandant Instruction (COMDTINST) M10360.3C, Coatings and Color

Manual (9 June 2006)

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 Interferences The Contractor shall be aware that interferences in way of work include, but are not limited to the below-listed. Handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences):

Deck Gratings.

Deck Plates.

Piping.

3.2 Inspections The Contractor shall accomplish the following preservation in accordance with applicable Coast Guard M10360.3C, Drawing Std Spec 0000, 49A BUSL 631-001 Rev F, Painting Schedule.

Related Work Item: Inspect Bilge System.

12311_ BBOB_1010 _49 BUSL

WORK ITEM 8: Clean and Inspect Diesel Fuel Tank

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to clean and inspect the following tank:

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A-BUSL 200-2 Rev A, Machinery Arrangement

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Coast Guard Technical Publication TP 3345-79-A Structural Load Prediction.

OTHER REFERENCES

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

3. REQUIREMENTS

3.1 General The Contractor shall clean and inspect the diesel fuel tank in accordance with applicable Coast Guard Drawing and TP 3345-79-A Structural Load Prediction.

3.2 Tank content removal The Contractor shall remove and dispose of up to a total of 300 gallons of diesel fuel per tank.

NOTICE!

Vessel may come in with less tank fluid contents than specified above.

3.3 Cleaning requirements. The Contractor shall remove tank cover(s) and clean tank interior

TYPE OF TANK LOCATION

95% CAPACITY

(GALLONS)

Diesel Fuel Bulkhead 5 P/S 391.5 surfaces free of all foreign materials, such as sediment or sludge, taking care not to damage the coating system (if applicable). Remove cleaning media and residues continuously during the washing process. Remove any residual wash media; and wipe up residual moisture with clean lint-free cloths.

3.4 Tank content and waste disposal. The Contractor shall dispose of tank contents and all cleaning fluids in compliance with all applicable Federal, state, and local laws, ordinances and regulations. Document a complete chain of custody record of the removed tank contents and generated wastes, from the vessel to the point of final destination or delivery. Submit document to the COTR upon completion of work.

3.5 Inspection. The Contractor shall visually inspect all tank interior surfaces, including, but not limited to bulkheads, floor and overhead plating, structural members, manhole cover surfaces, fasteners and gasket seating surfaces.

3.6 Reporting The Contractor shall submit a CFR including the following, as applicable:

Tank structural condition.

Inaccessible areas.

Condition of tank coating, including measurements taken, percentage, location, and type of coating failure.

Sounding tube and striker plate condition.

Suction and discharge piping condition.

Fastener material and condition (correct fastener material is stainless steel).

3.6.1 Tank closing. The Contractor shall ensure that the tank(s) remain open for approximately 24 hours after completion of all authorized repair and preservation procedures. Notify the COTR at least 24 hours prior to closing the tank(s). After satisfactory inspection by the Coast Guard Inspector and completion of all authorized repairs, close tank manhole cover(s) with new gasket material conforming to AMS-C-6183.

4. NOTES

4.1 Operational Test - In accordance with SFLC Std Spec 0000, paragraph 3.3.5.1

4.2 Related work item: Renew Diesel Fuel

12320_ BBOB_1010_49BUSL

WORK ITEM 9: Pressure Test Inaccessible Void

1 SCOPE

1.1 Intent This work item describes the requirements for the Contractor to pressure test an inaccessible void as directed by the COTR.

SPACE/COMPARTMENT

Skeg (P/S)

Rudder (P/S)

Prop/Rudder Guard

Splash Rail

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49 BUSL 92-1, Rev C, Compartment Test Schedule

Coast Guard Drawing 49A BUSL 601-4, Rev A, Inboard Profile/Dk Arrag

Coast Guard Drawing 49A BUSL 114-3, Rev F, Chain Guard/Rub Rails

Coast Guard Drawing 49A BUSL 111-1, Rev E, Shell Expansion and Longitudinal Framing

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

3.1 Air test voids. The Contractor shall use air and soap-water solution to test all welds and plugs on the inaccessible voids listed in the table above.

3.1.1 Hold a pressure of 2 psig for 10 minutes with no allowable leakage in accordance with SFLC Std Spec 0740 (Appendix C) and applicable Coast Guard Drawings.

3.2 Reporting The Contractor shall submit a CFR.

12300_ BBOB_1010_49 BUSL

WORK ITEM 10: Inspect Accessible Spaces

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to inspect accessible spaces.

SPACES

Forepeake

Berthing Area

Workshop/Galley

Machinery Space

Pilothouse

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49 BUSL 103-3, Rev A, Inboard Profile and Arrangement

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

Coast Guard Commandant’s Instruction Manual M9000.6E, Naval Engineering Manual, Chapter 074 and 079, October 2004

3.1 General. The Contractor shall inspect accessible spaces in accordance with the applicable Coast Guard drawing, TP 2502A-86, M9000.6E and Standard Specifications.

3.1.1 The contractor shall inspect for, but not limited to, the following:

Corrosion

Failed paint

Cracks, holes or anything that could compromise watertight integrity

Broken or missing fixtures (i.e. hold-back hooks, door stops, dogging handles, etc)

Non-tight cableways or pipe penetrations

Anything that may adversely affect the overall material condition of the boat

3.2 Reporting The Contractor shall submit a CFR.

4. NOTES

Related work item: Inspect Watertight Closures, Inspect Insulation, Remove and Renew Insulation.

12300_ BBOB_1010_49 BUSL

WORK ITEM 11: Inspect Accessible Voids

1 SCOPE

1.1 Intent This work item describes the requirements for the Contractor to inspect the accessible voids.

SPACE/COMPARTMENT

Forward Void

After Voids (P/S)

2. REFERENCES

COAST GUARD DRAWINGS

49A BUSL 601-2 Rev B, Inboard Profile and Deck Arrangement

49A BUSL 631-001 Rev F, Painting Schedule

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General The Contractor shall inspect the accessible void in accordance with applicable Coast Guard Drawings and Std Spec 0000.

3.2 Reporting The Contractor shall submit a CFR.

4.1 Related Work Item: Preserve accessible void.

16300_ BBOB_1010_49 BUSL

WORK ITEM 12: Inspect Sea Strainer

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to inspect the sea strainers.

ITEM DESCRIPTION NSN/PN QTY

Sea Strainer Model 72 1

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A BUSL 256-1 Rev D, Prop and Gen Engine Sea Water and Jacket Water Cooling Sys

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and allied processes

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 Inspection The contractor shall inspect the sea strainer in accordance with applicable Coast Guard Drawings, and Std Spec 0740.

3.1.1 The Contractor shall inspect for, but not limited to the following:

Excessive corrosion

Broken or missing actuating handle

Any blockage to flow

Broken or missing mounting bolts

Unable to shift strainers

3.2 Reporting The Contractor shall submit a CFR.

4. NOTES:

Related work item: Remove and Install Sea Strainer.

16300_BBOB_1010_49 BUSL

WORK ITEM 13: Remove and Install Sea Strainer

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to remove and install a sea strainer.

1.2 Government-furnished property

ITEM DESCRIPTION NSN/PN QTY UNIT OF

ISSUE

ESTIMATED

UNIT COST

Sea Strainer Model 72 1 EA

Coast Guard Drawing 49A BUSL 256-1 Rev D, Prop and Gen Engine Sea Water and Jacket Water Cooling Sys

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and allied processes

Coast Guard Commandant’s Instruction Manual M9000.6E, Naval Engineering Manual, Chapter 074 and 079, October 2004

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 Removal The contractor shall remove the sea strainer in accordance with the applicable Coast Guard drawing.

3.2 Government-furnished property The government reserves the right to provide materials, property, and items when a benefit to the US Coast Guard can be obtained.

3.3 Installation. The contractor shall install the sea strainer, with new gaskets and hardware, in accordance with the applicable Coast Guard drawing.

Related work item: Inspect Sea Strainer.

16300_ BBOB_1010_49 BUSL

WORK ITEM 14: Inspect Sea Chest

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to inspect a sea chest.

1.2 Government furnished property

None

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A BUSL 256-1 Rev D, Prop and Gen Engine Sea Water and Jacket Water Cooling Sys

Coast Guard Drawing 49 BUSL 256-1 Rev B, Engine Sea Water and Jacket Water

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and allied processes

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 Inspection The contractor shall inspect the sea chest in accordance with applicable Coast Guard Drawings, and Std Spec 0740.

3.1.1 The Contractor shall inspect for, but not limited to the following:

Excessive corrosion

Any blockage to flow

Broken or missing mounting bolts

Cracks

3.2 Reporting The Contractor shall submit a CFR.

Related work items: Remove and Install Sea Chest, Inspect Underwater Body.

16300_BBOB_1010_49 BUSL

WORK ITEM 15: Remove and Install Sea Chest

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to remove and install a sea chest.

1.2 Government-furnished property

None

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A BUSL 256-1 Rev D, Prop and Gen Engine Sea Water and Jacket Water Cooling Sys

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and allied processes

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 Removal The contractor shall remove the sea chest in accordance with the applicable Coast Guard drawings and Std Spec 0740...

3.2 Installation The contractor shall install the sea chest in accordance with the applicable Coast Guard drawings and Std Spec 0740.

Related work item: Inspect Sea Chest, Inspect Underwater Body

16700_BBOB_1010_49BUSL

WORK ITEM 16: Inspect Watertight Closures

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to inspect watertight closures as directed by COTR:

24” X 54” Watertight Aluminum Door LH 2040-01-454-9363

24” X 60” Watertight Aluminum Door RH 2040-01-455-1822

24” X 48’ Watertight Aluminum Door LH 2040-01-455-1816

24” X 24” Watertight Aluminum Hatch 2040-01-455-1312

24” Opening Watertight Aluminum Hatch 2040-01-455-0616

15” X 24” Watertight Aluminum Hatch 2040-01-455-0628

Hatch Hold Open Assembly P/N 0031-2226

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49 BUSL 071-050 Rev A and B, Sheets 3-7 Water Tight Doors and Hatches

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual (9 June 2006)

Coast Guard Commandant Instruction (COMDTINST) M9000.6 (series), Naval Engineering Manual (21 Oct 2004)

Naval Ships Technical Manual (NSTM) Chapter 079-50.2.15 Watertight or Airtight Fittings (20 Oct 2006)

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 Interferences - In accordance with SFLC Std Spec 0000, paragraph 3.3.5

3.2 Inspect. The Contractor shall inspect watertight closures in accordance with Coast Guard COMDTINST M9000.6, NSTM Chapter 079-50.2.15, SFLC Std Spec 0740, and applicable Coast Guard Coast drawings.

3.3 Reporting The Contractor shall submit a CFR.

Related work item. Remove and Install Watertight Closure

WORK ITEM 17: Remove and Install Watertight Closures

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to remove and install a watertight enclosure as directed by COTR.

1.2 Government-furnished property

MTI ITEM

DESCRIPTION

NSN QTY UNIT

OF

ISSUE

ESTIMATED

UNIT COST

N 24” X 54” Watertight Aluminum Door LH

014549363 1 Ea $7,714.32

N 24” X 60” Watertight Aluminum Door

RH

014551822 1 Ea $4,453.00

N 24” X 48’ Watertight Aluminum Door LH

014551816 1 Ea $3,714.00

N 24” X 24” Watertight Aluminum Hatch

014551312 1 Ea $3,059.70

N 15” X 24” Watertight Aluminum Hatch

014550616 1 Ea $1,922.90

N Hatch Hold Open Assembly

014550628 1 Ea $1,054.00

N Hatch Hold Open Assembly

P/N 0031-

$0.00

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A BUSL 051-050 Rev A, Water Tight Doors and Hatches

Coast Guard Drawing 49A BUSL 071-050 Rev A, Sheets 2-7 Water Tight Doors and Hatches

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and allied processes

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 Interferences The Contractor shall remove and replace interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5, which defines interferences.

3.2 Removal. The Contractor shall remove the watertight closure using applicable Coast Guard drawings for guidance.

3.3 Government-furnished property The government reserves the right to provide materials, property, and items when a benefit to the US Coast Guard can be obtained.

3.4 Installation. The Contractor shall install watertight closure in accordance with SFLC Std Spec 0740, 0000 and applicable Coast Guard Coast drawings.

Note:

Do not use components containing carbon steel materials to clean or polish the aluminum surfaces.

3.4.1 Chalk test. The Contractor shall perform a chalk test of all affected gasket surfaces in accordance with SFLC Std Spec 0740.

Related work item. Inspect Watertight Closure, Preserve Superstructure.

WORK ITEM 18: Inspect Weather-tight Closures

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to inspect weather-tight closures.

24” X 66” Weather-tight Aluminum Door LH 2040-01-454-8229

24” X 60” Weather-tight Aluminum Door RH 2040-01-455-1296

1.2 Government-furnished property

None

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A BUSL 051-050 Rev A, Water Tight Doors and Hatches

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual (9 June 2006)

Coast Guard Commandant Instruction (COMDTINST) M9000.6 (series), Naval Engineering Manual (21 Oct 2004)

Naval Ships Technical Manual (NSTM) Chapter 079-50.2.15 Watertight or Airtight Fittings (20 Oct 2006)

3.1 Interferences - In accordance with SFLC Std Spec 0000, paragraph 3.3.5

3.2 Inspect The Contractor shall inspect weather-tight closures in accordance with Coast Guard COMDTINST M9000.6, NSTM Chapter 079-50.2.15, SFLC Std Spec 0740, 0000 and applicable Coast Guard Coast drawings.

3.3 Contractor shall. Submit a CFR.

Related work items. Remove and Install Weather-tight Closures, Preserve Superstructure.

WORK ITEM 19: Remove and Install Weather-tight Closures

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to remove and install a weather-tight closure as directed by COTR.

1.2 Government-furnished property

MTU ITEM

DESCRIPTION

NSN QTY UNIT

OF

ISSUE

ESTIMATED

UNIT COST

N 24” X 66” Weather-tight Aluminum Door

LH

014549363 1 Ea $1,935.00

N 24” X 60” Watertight Aluminum Door

RH

014551822 1 Ea $1,935.00

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A BUSL 051-050 Rev A, Water Tight Doors and Hatches

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2009, Welding and allied processes

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 Interferences The Contractor shall remove and replace interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5, which defines interferences.

3.2 Removal The Contractor shall remove the weather-tight closure using applicable Coast Guard drawings for guidance.

3.3 Government-furnished property The government reserves the right to provide materials, property, and items when a benefit to the US Coast Guard can be obtained.

3.4 Installation. The Contractor shall install weather-tight closure in accordance with SFLC Std Spec 0740, and applicable Coast Guard Coast drawings.

Note:

Do not use components containing carbon steel materials to clean or polish the aluminum surfaces.

3.5 Chalk test The Contractor shall perform a chalk test of all affected gasket surfaces in accordance with SFLC Std Spec 0740, 0000.

Related work item Inspect Weather-tight Closure, Preserve Superstructure

17100_BB_1010_49BUSL

WORK ITEM 20: Inspect Mast

1. SCOPE

1.1 Intent This work item describes the requirements for the Contractor to inspect the Mast to include the foundation.

1.2 Government-furnished property

None

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A-BUSL 171-002 Rev D, Mast Construction Detail

Coast Guard Drawing 49A-BUSL 171-002 Rev C, Mast Construction Detail

Coast Guard Drawing 49A-BUSL 171-002-3- Rev C, Mast Construction Detail

Coast Guard Drawing 49A-BUSL 171-002-4-Rev D, Mast Construction Detail

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 Inspection The Contractor shall inspect the mast in accordance with the applicable Coast Guard drawing and Std Specs.

3.1.1 The inspection shall include the condition of the braided wire grounding straps.

3.2 Reporting The Contractor shall submit a CFR.

Related work item: Preserve Superstructure

23310_BB_1010_49BUSL

WORK ITEM 21: Remove and Install Mast

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to remove and install Mast.

1.2 Government-furnished property

None

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 49A-BUSL 171-002 Rev D, Mast Construction Detail

Coast Guard Drawing 49A-BUSL 171-002 Rev C, Mast Construction Detail

Coast Guard Drawing 49A-BUSL 171-002-3- Rev C, Mast Construction Detail

Coast Guard Drawing 49A-BUSL 171-002-4-Rev D, Mast Construction Detail

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2009, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec 0740), Jan 2009, Welding and Allied Processes

Coast Guard Commandant Instruction (COMDTINST) M10360.3 series, June 2006,…