HRMC-056-22 PACKAGE UPDATED_Redacted.pdf

DEPARTMENT OF THE NAVY

HRMC (NMD)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: HRMC-056-22

INCLUDES ALL CHANGES THROUGH 8/16/2022

INDEX

SHIP: HRMC-056-22

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-23 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM NO. TITLE CHANGE DATE CHANGE

009-01 General Criteria; accomplish 10/01/2021 Original

009-02 Environmental Compliance Report for Material Usage; accomplish 10/01/2019 Original

009-03 Toxic and Hazardous Substance; control 10/01/2019 Original

009-04 Quality Management System; provide 10/01/2021 Original

009-05 Temporary Access; accomplish 10/22/2021 CH-1

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

03/06/2020 Original

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;

accomplish

07/25/2022 CH-3

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 10/01/2021 Original

009-10 Asbestos-Containing Material (ACM); control 10/01/2019 Original

009-18 Mine Warfare Ships Magnetic Material; control 10/01/2021 Original

009-19 Provisioning Technical Documentation (PTD); provide 10/01/2018 Original

009-20 Government Property; control 10/01/2021 Original

009-21 Logistics and Technical Data; provide 10/01/2018 Original

009-23 Interference; remove and install 10/01/2021 Original

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;

accomplish

10/01/2021 Original

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 10/01/2018 Original

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

10/01/2018 Original

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

10/01/2021 Original

009-60 Schedule and Associated Reports for CNO Availabilities; provide and manage 10/01/2021 Original

009-61 Shipboard Use of Fluorocarbons; control 10/01/2021 Original

009-67 Integrated Total Ship Testing; manage 10/01/2021 Original

009-69 Heavy Weather/Mooring Plan; provide 10/01/2021 Original

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and

Housekeeping for Unmanned Vessels; accomplish

10/01/2021 Original

009-72 Physical Security at a Private Contractor Facility; accomplish 10/01/2021 Original

009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

05/05/2022 CH-2

009-74 Occupational, Safety and Health Plan; accomplish 10/01/2021 Original

009-80 Ship Facilities; maintain 11/18/2016 Original

009-81 Compartment Closeout; accomplish 10/01/2019 Original

009-82 Installation of Equal Component Vice Specified Component; report 03/26/2018 Original

009-84 Threaded Fastener Requirements; accomplish 10/01/2021 Original

009-88 Collection, Holding and Transfer (CHT) and Motor Gasoline (MOGAS) Tanks, Spaces, and Piping, including Sewage or MOGAS-Contaminated Tanks, Spaces, and Piping; certify

10/22/2021 CH-1

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution

Prevention Act (PPA) Information; provide

03/06/2018 Original

ITEM_NO. TITLE CHANGE DATE CHANGE

009-99 Ship Departure Report; provide 05/05/2022 CH-2

009-100 Ship's Stability; maintain 03/06/2018 Original

009-101 Ship Transit and Berthing; accomplish 03/26/2018 Original

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original

009-111 Schedule and Associated Reports for non-CNO Availabilities; provide and manage

10/01/2021 Original

009-117 Combat Systems, Light-Off Suport; provide 10/01/2019 Original

009-118 CG Deck Loading; accomplish 07/18/2014 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 10/01/2021 Original

009-122 Temporary Padeye; install and remove 10/22/2021 CH-1

009-125 Boats Less Than 65 Feet Long; accomplish 05/05/2022 CH-2

099-01PH Waste Generated on Government Property, including Satellite Accumulation area (SAA), Managing and Disposing of Hazardous Waste (HW) and non-HW;

accomplish

09/01/2021 Original

099-02PH Dry Dock Requirement; accomplish 09/01/2021 Original

099-03PH Additional Environmental Requirements; accomplish 09/01/2021 Original

099-04PH Industrial Wastewater/Oily Wastewater Disposal; accomplish 09/01/2021 Original

099-08PH Safety of Ship Requirement; provide 05/23/2022 CH-2

099-40PH Additional Requirements for Contractor Cranes, Multi-Purpose machine, and

Material Handling Equipment at Joint Base Pearl Harbor Hawaii; accomplish

09/28/2020 Original

099-69PH Pier Laydown for Pearl Harbor Naval Shipyard & IMF (PHNSY & IMF) Availability;

accomplish

08/11/2022 CH-3

CATEGORY II. FY-23 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER.

TITLE CHANGE DATEITEM NO. CHANGE

009-32 Cleaning and Painting Requirements; accomplish 05/05/2022 CH-2

009-90 Technical Representative; provide 07/24/2019 Original

ITEM NO. TITLE

Hazardous Waste Produced on Naval Vessels; control077-11-001

Main Propulsion Diesel Engine (MPDE), Outdrive and Steering; repair233-11-001

Vessel and Trailer Custody Transfer; accomplish583-31-001

7 Meter Rigid Inflatable Boat (RIB) Alterations; accomplish583-31-002

7 Meter Rigid Inflatable Boat (RIB) Miscellaneous Components; repair and replace

583-31-003

7 Meter Rigid Inflatable Boat (RIB); preserve631-11-001

SHIP: ITEM NO: 077-11-001

COAR: 16 PCN: EA01-L051

EA01-L045

CMP: NONE

PLANNER:

SSP: HRMC-056-22 1 of 5 ITEM NO: 077-11-001

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 Federal Hazardous Materials Transportation Act, 49 U.S.C. 5103

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as

SHIP:

SSP: HRMC-056-22 2 of 5 ITEM NO: 077-11-001 hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) _____ ____________ __________

Sodium Hydroxide _____ ____________ __________

SSP: HRMC-056-22 3 of 5 ITEM NO: 077-11-001

Cleaning Solvents _____ ____________ __________

Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

Hydrazine _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ ____________ __________

(contaminated with a known hazardous waste)

Trichloroethane _____ ____________ __________

Miscellaneous Chemicals _____ ____________ __________

(Rust Preventative)

Miscellaneous Chemicals _____ ____________ __________

(Corrosive)

Miscellaneous Chemicals _____ ____________ __________

(TCLP Toxic)

Miscellaneous Chemicals _____ ____________ __________

(Reactive)

Oil (Synthetic) _____ ____________ __________

Paints (Enamel, Latex, _____ ____________ __________

Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)

Paints (May include lead, _____ ____________ __________ cadmium, or chrome)

Paint Strippers (phenols, _____ ____________ __________ lead, chromium)

Sludges (Contaminated with _____ ____________ __ a known hazardous waste)

Wool Felt (contaminated _____ ____________ __________ with chromium and PCB's)

Lube/Fuel Oil Soaked Rags _____ ____________ __________

Paint/Flakes (Pressure Washing _____ ____________ __________

Ext Hull Surfaces)

Fuel Oil(Residual) _____ ____________ __________

SSP: HRMC-056-22 4 of 5 ITEM NO: 077-11-001

Bilge Water _____ ____________ __________

Oil/Water _____ ____________ __________

AFFF/Water _____ ____________ __________

MEK Contaminated Rags _____ ____________ __________

3.5.1 Provide zero dollars for managing and disposing of all

hazardous waste listed in 3.5. Total cost greater or less than above dollar amount will be the subject of an equitable adjustment.

3.6 Submit one legible copy, in approved transferrable media of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.

3.6.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.6.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.6.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.7 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed

SSP: HRMC-056-22 5 of 5 ITEM NO: 077-11-001 the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS), or

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SHIP: ITEM NO: 233-11-001

COAR: 16 PCN: EA01-L056

EA01-L049

CMP: NONE

PLANNER:

SSP: HRMC-056-22 1 of 2 ITEM NO: 233-11-001

1. SCOPE:

1.1 Title: Main Propulsion Diesel Engine (MPDE), Outdrive and Steering;

repair

1.2 Location of Work:

1.2.1 Engine Bay

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A170021, Hull Identification Number:

7MRB1715

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A170022, Hull Identification Number:

7MRB1716

2. REFERENCES:

2.1 Standard Items, (FY-23 CH-3)

2.2 S9008-LC-BIB-010, Boat Information Book for 7-Meter Rigid Inflatable Boat (RIB), Hulls 7MRB1409 thru 7MRB1432, 7MRB1509 thru 7MRB1530, 7MRB1608 thru 7MRB1625, and 7MRB1708 thru 7MRB1720

2.3 7mRB-2982, 7m RIB MK 3 Outboard Profile and Arrangement

2.4 7mRB-2983 Rev F, 7m RIB MK 3 Inboard Profile and Arrangement

2.5 7mRB-2984 Rev F, 7m RIB MK 3 Miscellaneous Construction and Installation Details

2.6 7mRB-2985 Rev D, 7m RIB MK 3 Machinery and Steering Arrangement

2.7 7mRB-2986 Rev E, 7m RIB MK 3 Piping System, Diagrams and Details

2.8 7mRB-2987 Rev G, 7m RIB MK 3 Electrical Systems

2.9 7mRB-2988 Rev D, 7m RIB MK 3 Hoisting and Trailering Arrangement

2.10 7mRB-2989 Rev A, 7mRB MK 3 Hull and Deck Construction

3. REQUIREMENTS:

3.1 Accomplish the following Main Propulsion Diesel Engine (MPDE) repairs to the each vessel listed in 1.3, in area 1.2, using 2.2 through

2.10 as guidance.

3.1.1 Remove existing and replace with new each lube oil filter and spin on fuel filter element.

3.1.2 Remove existing and replace with new each RACOR fuel filter housing assembly with filter element and gauge.

3.1.3 Remove existing and install with new each engine mount.

3.1.4 Remove existing and replace with new each “run dry” sea water pump impeller.

SSP: HRMC-056-22 2 of 2 ITEM NO: 233-11-001

3.1.5 Remove existing and replace with new each engine air filter.

3.1.6 Drain existing and replenish with new engine lube oil and fresh water coolant in its entirety.

3.2 Accomplish the following Outdrive and Steering repairs to the each vessel listed in 1.3, in area 1.2, using 2.2 through 2.10 as guidance.

3.2.1 Remove existing and replace with new each emergency steering tiller arm and extension handle.

3.2.2 Remove existing and replace with new each outdrive propeller.

3.2.3 Remove existing and replace with new each steering Helm pump assembly.

3.2.4 Remove existing and replace with new each steering hydraulic hose assembly and hydraulic steering hose fitting. Fill hydraulic steering fluid and bleed air from the system. Test for leaks.

Allowable leakage: None.

3.2.5 Remove existing and replace with new each steering wheel assembly.

3.2.6 Remove existing and replace with new each throttle/shift control head assembly with lever position placard. Ensure Neutral Safety Switch is operating IAW manufacture's specification.

3.2.7 Calibrate each trim gauge and trim limit to manufacture's specification.

3.3 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface for each vessel listed in 1.3

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 583-31-001

COAR: 16 PCN: EA01-L050

EA01-L044

SSP: HRMC-056-22 1 of 2 ITEM NO: 583-31-001

1.1 Title: Vessel and Trailer Custody Transfer; accomplish

1.2 Location of Work:

1.2.1 Contractor's Facility

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A170021, Hull Identification Number:

7MRB1715

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A170022, Hull Identification Number:

7MRB1716

1.3.3 Quantity (2 EA), 7 Meter RHIB Trailer

2. REFERENCES:

2.1 Standard Items, (FY-23 CH-3)

2.2 Attachment (A):, Boat and Trailer Custody Form

3. REQUIREMENTS:

3.1 The GOVERNMENT will deliver custody of each vessel and trailer listed in 1.3 to the contractor at the place designated in the specifications, and upon completion of availability will pick-up and accept custody of the vessel and trailer at the place designated in the specifications.

3.1.1 The CONTRACTOR shall be responsible for each vessel and trailer from the time of delivery to the contractor, to the return of each vessel and trailer to the GOVERNMENT.

3.2 Upon receiving custody each vessel and trailer listed in 1.3 from the activity, complete Part A of 2.2. Submit one copy, in approved transferrable media, of 2.2 to the SUPERVISOR within 24 hours after delivery.

3.3 After returning custody of each vessel and trailer listed in 1.3 to the activity, complete Part B of 2.2. Submit one copy, in approved transferrable media, of 2.2 to the SUPERVISOR, within 24 hours after redelivery.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

5.2 PUSH MATERIAL:

SSP: HRMC-056-22 2 of 2 ITEM NO: 583-31-001

1. None.

SHIP: ITEM NO: 583-31-002

COAR: 16 PCN: EA01-L046

EA01-L052

SSP: HRMC-056-22 1 of 3 ITEM NO: 583-31-002

1.1 Title: 7 Meter Rigid Inflatable Boat (RIB) Alterations; accomplish

1.2 Location of Work:

1.2.1 Throughout

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A170021, Hull Identification Number:

7MRB1715

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A170022, Hull Identification Number:

7MRB1716

2. REFERENCES:

2.1 Standard Items, (FY-23 CH-3)

2.2 S9008-LC-BIB-010 Rev 1, Boat Information Book for 7-Meter Rigid Inflatable Boat (RIB), Hulls 7MRB1409 thru 7MRB1432, 7MRB1509 thru 7MRB1530, 7MRB1608 thru 7MRB1625, and 7MRB1708 thru 7MRB1720

2.3 TO300-AU-SPN-010 Rev A, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

2.4 T9008-B4-MAN-010, Inspection and Repair Manual for Fiber Reinforced Plastic Boats and Craft

2.5 7mRB-2982, 7m RIB MK 3 Outboard Profile and Arrangement

2.6 7mRB-2983 Rev F, 7m RIB MK 3 Inboard Profile and Arrangement

2.7 7mRB-2984 Rev F, 7m RIB MK 3 Miscellaneous Construction and Installation Details

2.8 7mRB-2985 Rev D, 7m RIB MK 3 Machinery and Steering Arrangement

2.9 7mRB-2986 Rev E, 7m RIB MK 3 Piping System, Diagrams and Details

2.10 7mRB-2987 Rev G, 7m RIB MK 3 Electrical Systems

2.11 7mRB-2988 Rev D, 7m RIB MK 3 Hoisting and Trailering Arrangement

2.12 7mRB-2989 Rev A, 7mRB MK 3 Hull and Deck Construction

2.13 7mRB/58A PDF, Hoisting Condition Warning Label Plate (7mRB/58A)

2.14 426-5111792, 7 Meter Rigid Inflatable Boat Compass Guard Installation (7mRB/62C)

2.15 670-5113206, 7mRB (Willard) Aft Stowage Box Lid Hinge Replacement (7mRB/69C)

2.16 601-5113211, 7mRB/RX and 11mRB/RX (Willard) Gem Lux Latch Replacement (GEN/83C)

3. REQUIREMENTS:

SSP: HRMC-056-22 2 of 3 ITEM NO: 583-31-002

(V)(G) "VISUAL INSPECTION & PRE-OPERATIONAL TEST"

3.1 Accomplish a hull/structural inspection, and operational test inspection of all installed mechanical and electrical equipment, including electrical components, lighting, navigational equipment and pumps for the vessel listed 1.3.1, using the pre-operational checklist in 2.2, and 2.3 through 2.12 as guidance.

3.1.1 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR within 24 hours of completion of test and inspection.

3.1.1.1 The report shall describe in detail each discrepancy, damage, and/or missing items, including exact location.

(V)(G) "VISUAL INSPECTION & PRE-OPERATIONAL TEST"

3.2 Accomplish a hull/structural inspection, and operational test inspection of all installed mechanical and electrical equipment, including electrical components, lighting, navigational equipment and pumps for the vessel listed 1.3.2, using the pre-operational checklist in 2.2, and 2.3 through 2.12 as guidance.

3.2.1 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.2 to the SUPERVISOR within 24 hours of completion of test and inspection.

3.2.1.1 The report shall describe in detail each discrepancy, damage, and/or missing items, including exact location.

3.3 Accomplish the requirements of Boat Alteration 7MRB/58A on each vessel identified in 1.3, in accordance with 2.13.

3.3.1 Accomplish updating BOATALT label plate.

3.4 Accomplish the requirements of Boat Alteration 7MRB/62C on each vessel identified in 1.3, in accordance with 2.14.

3.4.1 Accomplish updating BOATALT label plate in accordance with general note 15.

3.5 Accomplish the requirements of Boat Alteration 7MRB/69C on each vessel identified in 1.3, in accordance with 2.15.

3.5.1 Accomplish updating BOATALT label plate in accordance with general note 14.

3.6 Accomplish the requirements of Boat Alteration GEN/83C on each vessel identified in 1.3, in accordance with 2.16.

3.6.1 Accomplish updating BOATALT label plate in accordance with general note 13.

3.7 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface for each vessel listed in 1.3

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

SSP: HRMC-056-22 3 of 3 ITEM NO: 583-31-002

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 583-31-003

COAR: 16 PCN: EA01-L053

EA01-L047

SSP: HRMC-056-22 1 of 5 ITEM NO: 583-31-003

1.1 Title: 7 Meter Rigid Inflatable Boat (RIB) Miscellaneous Components;

repair and replace

1.2 Location of Work:

1.2.1 Throughout

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A170021, Hull Identification Number:

7MRB1715

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A170022, Hull Identification Number:

7MRB1716

2. REFERENCES:

2.1 Standard Items, (FY-23 CH-3)

2.2 S9008-LC-BIB-010, S9008-LC-BIB-010, Boat Information Book for 7- Meter Rigid Inflatable Boat (RIB), Hulls 7MRB1409 thru 7MRB1432, 7MRB1509 thru 7MRB1530, 7MRB1608 thru 7MRB1625, and 7MRB1708 thru 7MRB1720

2.3 7mRB-2982, 7m RIB MK 3 Outboard Profile and Arrangement

2.4 7mRB-2983 Rev F, 7m RIB MK 3 Inboard Profile and Arrangement

2.5 7mRB-2984 Rev F, 7m RIB MK 3 Miscellaneous Construction and Installation Details

2.6 7mRB-2985 Rev D, 7m RIB MK 3 Machinery and Steering Arrangement

2.7 7mRB-2986 Rev E, 7m RIB MK 3 Piping System, Diagrams and Details

2.8 7mRB-2987 Rev G, 7m RIB MK 3 Electrical Systems

2.9 7mRB-2988 Rev D, 7m RIB MK 3 Hoisting and Trailering Arrangement

2.10 7MRB-2989 Rev A, 7m RIB MK 3 Hull and Deck Construction

3. REQUIREMENTS:

3.1 Accomplish the following repairs for each vessel identified in 1.3, in area 1.2, using 2.2 through 2.10 for guidance.

3.1.1 Remove existing and install with new each Fuel Stripper pump assembly and Fuel Stripper pump valve handle.

3.1.2 Remove existing and install with new each Fast Lube Oil Change System (FLOCS) pump assembly and Fast Lube Oil Change System (FLOCS) pump valve handle.

3.1.3 Remove existing and install new each electric bilge pump, float switch assembly and water discharge hose from electric bilge pump to hull using double SS “T-bolt” clamps at each connection point.

SSP: HRMC-056-22 2 of 5 ITEM NO: 583-31-003

3.1.4 Remove existing and install new each manual bilge pump

assembly with pump handle lanyard and each water hose on the suction side of bilge pump using double SS “T-bolt” clamps at each connection point.

3.1.5 Remove existing and install new raw water hose from sea cock to sea water strainer and sea water strainer to sea water pump using (8 EA/vessel) new T-bolt SS double clamps at each connection.

3.1.6 Remove existing and install new each Optima Blue Top Marine batteries P/N 8016-103.

3.1.7 Remove existing and install new each 5LB fire extinguisher.

3.1.8 Remove existing and install with new each storage box seat cushion and console seat cushion, color shall be lite gray and attached using new snaps.

3.1.9 Remove existing caulking and reseal the transom/deck

connection areas in its entirety.

3.1.10 Remove existing caulking and reseal coxswains flat caulk area in its entirety.

3.1.11 Remove existing and install new each push pin with lanyards for the security arch, backrest and console support rod.

3.1.12 Remove existing and install new each center lifeline assembly (attaching between forward tow post and console).

3.1.13 Remove existing and install new each console mounted horn assembly.

3.1.14 Remove existing and install new each shore power panel “battery charger” and “Engine Coolant Pre-Heater” breaker.

3.1.15 Remove existing and install new each shore panel polarity indicator (one red & one green).

3.1.16 Remove existing and install new each VHF radio model GX2000 assembly.

3.1.17 Remove existing and install new each VHF radio antennae and antennae mounting hardware.

3.1.18 Remove existing and install new each MPDE ignition switch, OFF-Run Start switch.

3.1.19 Remove existing and install new each Outdrive trim switch (up/down and trailer) and Outdrive switch panel LED indicator light assembly.

3.1.20 Remove existing and install new each control panel switches, Bilge pump with indicator light, Navigation Lights, Strobe Light, Siren, Horn and red LED bilge auto indicator assembly.

3.1.21 Remove existing and install new each dimmer switch.

3.1.22 Clean and preserve each trim pump solenoid electrical

terminal.

3.1.23 Repair fuel gauge operation failing intermittently on vessel identified in 1.3.1.

3.1.24 Remove existing and install new each hand held spot light.

3.1.25 Remove existing and install new each double wire locking

SSP: HRMC-056-22 3 of 5 ITEM NO: 583-31-003 securing pins with lanyards for the stern light post.

3.1.26 Remove existing and install new each shift cable assembly and adjust cables to OEM specifications.

3.1.27 Remove existing and install new each hatch/access door gasket/seal.

3.1.28 Remove existing and install new each console access barrel bolt assembly.

3.1.29 Remove existing and provide services and material for “Class B” overhaul for each seacock and seawater strainer assembly.

3.1.30 Remove existing and install new each GPS display unit using Garmin GPSMAP 742xs with bracket and depth sounder/transducer assembly.

3.1.31 Remove existing and install new each MOBI antennae assembly, MOBI display head, display head protective cover and mounting bracket assembly, power cable assembly and data cable assembly with connectors.

3.1.32 Remove existing and install new each MOBI antennae post and stern light post bushings, round bushings at lower post mounting areas.

3.1.33 Remove existing and install new each stainless steel double wire locking securing pins with lanyards for the MOBI antennae posts.

3.1.34 Remove existing and replace with new each fuel tank fill cap placard and screws.

3.1.35 Drain, clean, ventilate, certify gas free, and inspect fuel tank on each vessel.

3.1.35.1 Clean interior surfaces free of loose rust, dirt, grease, lint and other foreign matter.

(V)(G) "CLEANLINESS INSPECTION"

3.1.36 Accomplish a visual inspection after cleaning of interior surfaces of each fuel tank cleaned in 3.1.35. Method for inspection shall be visual and by use of a borescope. Accept criteria for cleanliness shall be in accordance with paragraph 3.1.35.1

3.1.36.1 Submit one legible copy, in hard copy or approved

transferable media, of a report listing the results of 3.1.36 to the SUPERVISOR.

(V)(G) "FUEL TANK PRESSURE TEST"

3.1.37 Accomplish a pressure test on each fuel tank for each vessel listed in 1.3. Pressure test fuel tank to 2 PSI, holding pressure for 10 minutes. Pressure shall not exceed 2.5 PSI. Allowable Pressure drop: NONE. Apply a soapy solution that is non corrosive and non-toxic solution to inspect for leakage. Inspect all seams and attachments for leakage. Record test results

(V)(G) "OPERATIONAL TEST"

3.1.38 Accomplish an operational test of MOBI system for proper operation.

SSP: HRMC-056-22 4 of 5 ITEM NO: 583-31-003

3.1.38.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing the results of 3.1.52 to the SUPERVISOR within 24 hours of completion of testing.

3.1.39 Remove existing and install new each WHELEN Control Head P/A Microphone.

3.1.40 Remove existing and install new each microphone mounting plastic clips.

3.1.41 Remove each existing Sponson and accomplish the requirements of 009-90 for the OEM (Wing Inflatables) Sponson SLEP “Level One Overhaul”

3.1.41.1 Reinstall Sponson using new hardware (all attaching

strips and fasteners). Air test Sponson for leaks. Allowable leakage: None.

3.1.42 Remove existing and install new each Wing Sponson MBCS using new lacing material.

(V)(G) "FINAL VISUAL INSPECTION"

3.2 Completion walk thru with the SUPERVISOR prior to accomplishing waterborne/sea trials, for the vessel listed in 1.3.1. Contractor shall have all work completed, all electrical/electronic, and steering, propulsion equipment and safety systems tested satisfactory prior to waterborne/sea trials.

3.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing the results of 3.4 to the

SUPERVISOR.

(V)(G) "FINAL VISUAL INSPECTION"

3.3 Completion walk thru with the SUPERVISOR prior to accomplishing waterborne/sea trials, for the vessel listed in 1.3.2. Contractor shall have all work completed, all electrical/electronic, and steering, propulsion equipment and safety systems tested satisfactory prior to waterborne/sea trials.

3.3.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing the results of 3.5 to the

SUPERVISOR.

(V)(G) "WATERBORNE/SEA TRIALS"

3.4 Accomplish a waterborne/sea trial for the vessel listed in 1.3.1 to verify all work has been accomplished successfully and all systems/components are operating properly.

3.4.1 Fill fuel tank prior to waterborne/sea trial.

3.4.2 Upon completion of a SATISFACTORY waterborne/sea trial top off the fuel tank, wash engine and entire vessel interior and exterior hull with soap and water, fresh water flush engine raw water cooling system and clean entire bilge areas.

(V)(G) "WATERBORNE/SEA TRIALS"

3.5 Accomplish a waterborne/sea trial for the vessel listed in 1.3.2 to verify all work has been accomplished successfully and all

SSP: HRMC-056-22 5 of 5 ITEM NO: 583-31-003 systems/components are operating properly.

3.5.1 Fill fuel tank prior to waterborne/sea trial.

3.5.2 Upon completion of a SATISFACTORY waterborne/sea trial top off the fuel tank, wash engine and entire craft interior and exterior hull with soap and water, fresh water flush engine raw water cooling system and clean entire bilge areas.

3.6 Accomplish paint touch up to each new and disturbed surface to match the surrounding colors.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: ITEM NO: 631-11-001

COAR: 16 PCN: EA01-L055

EA01-L048

SSP: HRMC-056-22 1 of 2 ITEM NO: 631-11-001

1.1 Title: 7 Meter Rigid Inflatable Boat (RIB); preserve

1.2 Location of Work:

1.2.1 Throughout

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A170021, Hull Identification Number:

7MRB1715

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Mfr.

Willard Marine Inc., APL: 72A170022, Hull Identification Number:

7MRB1716

2. REFERENCES:

2.1 Standard Items, (FY-23 CH-3)

2.2 S9008-LC-BIB-010 Rev 1, Boat Information Book for 7-Meter Rigid Inflatable Boat (RIB), Hulls 7MRB1409 thru 7MRB1432, 7MRB1509 thru 7MRB1530, 7MRB1608 thru 7MRB1625, and 7MRB1708 thru 7MRB1720

2.3 T9008-B4-MAN-010, Inspection and Repair Manual for Fiber Reinforced Plastic Boats and Craft

2.4 7mRB-2982, 7m RIB MK 3 Outboard Profile and Arrangement

2.5 7mRB-2983 Rev F, 7m RIB MK 3 Inboard Profile and Arrangement

2.6 7mRB-2984 Rev F, 7m RIB MK 3 Miscellaneous Construction and Installation Details

2.7 7mRB-2985 Rev D, 7m RIB MK 3 Machinery and Steering Arrangement

2.8 7mRB-2986 Rev E, 7m RIB MK 3 Piping System, Diagrams and Details

2.9 7mRB-2987 Rev G, 7m RIB MK 3 Electrical Systems

2.10 7mRB-2988 Rev D, 7m RIB MK 3 Hoisting and Trailering Arrangement

2.11 7mRB-2989 Rev A, 7mRB MK 3 Hull and Deck Construction

3. REQUIREMENTS:

3.1 Accomplish the following preservation on each vessel listed in 1.3 using 2.2 thru 2.11.

3.1.1 Buff/Polish all gel coat areas including, hull, transom, console, storage box, and deck areas.

3.1.2 Remove existing and install new in its entirety, each non-skid deck covering (center deck area) and apply Safety Walk edge sealing compound.

3.1.3 Accomplish 5 square feet to each vessel of gelcoat/topcoat repairs.

SSP: HRMC-056-22 2 of 2 ITEM NO: 631-11-001

3.1.4 Clean and restore each aluminum information placards.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.