HRMC-048-22 PACKAGE_Redacted.pdf

DEPARTMENT OF THE NAVY

HRMC (NMD)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: HRMC-048-22

INCLUDES ALL CHANGES THROUGH 7/22/2022

INDEX

HRMC-048-22

ITEM_NO. TITLE CHANGE DATE CHANGE

009-99 Ship Departure Report; provide 05/05/2022 CH-2

009-100 Ship's Stability; maintain 03/06/2018 Original

009-101 Ship Transit and Berthing; accomplish 03/26/2018 Original

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original

009-111 Schedule and Associated Reports for non-CNO Availabilities; provide and manage

10/01/2021 Original

009-117 Combat Systems, Light-Off Suport; provide 10/01/2019 Original

009-118 CG Deck Loading; accomplish 07/18/2014 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 10/01/2021 Original

009-122 Temporary Padeye; install and remove 10/22/2021 CH-1

009-125 Boats Less Than 65 Feet Long; accomplish 05/05/2022 CH-2

099-01PH Waste Generated on Government Property, including Satellite Accumulation area (SAA), Managing and Disposing of Hazardous Waste (HW) and non-HW;

accomplish

09/01/2021 Original

099-02PH Dry Dock Requirement; accomplish 09/01/2021 Original

099-03PH Additional Environmental Requirements; accomplish 09/01/2021 Original

099-04PH Industrial Wastewater/Oily Wastewater Disposal; accomplish 09/01/2021 Original

099-08PH Safety of Ship Requirement; provide 02/15/2022 CH-1

099-40PH Additional Requirements for Contractor Cranes, Multi-Purpose machine, and

Material Handling Equipment at Joint Base Pearl Harbor Hawaii; accomplish

09/28/2020 Original

099-69PH Pier Laydown for Pearl Harbor Naval Shipyard & IMF (PHNSY & IMF) Availability;

accomplish

07/27/2021 Original

CATEGORY II. FY-23 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER.

TITLE CHANGE DATEITEM NO. CHANGE

009-12 Weld, Fabricate, and Inspect; accomplish 10/01/2021 Original

009-25 Structural Boundary Test; accomplish 10/01/2021 Original

009-32 Cleaning and Painting Requirements; accomplish 05/05/2022 CH-2

009-90 Technical Representative; provide 07/24/2019 Original

ITEM NO. TITLE

Hazardous Waste Produced on Naval Vessels; control077-00-001

7 Meter Rigid Inflatable Boat (RIB) Outboard Engines; replace236-11-001

7 Meter Rigid Inflatable Boat (RIB) Electrical System; remove and install321-11-001

Vessel and Trailer Custody Transfer; accomplish583-31-001

7 Meter Rigid Inflatable Boat (RIB); repair583-31-002

7 Meter Rigid Inflatable Boat (RIB); preserve631-11-001

ITEM NO: 077-00-001

SSP: HRMC-048-22 1 of 4 ITEM NO: 077-00-001

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 49 U.S.C. 5103, Federal Hazardous Materials Transportation Act

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced

SSP: HRMC-048-22 2 of 4 ITEM NO: 077-00-001 during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) _____ ____________ __________

Sodium Hydroxide _____ ____________ __________

Cleaning Solvents _____ ____________

Sodium Phosphates (Tri, Bi, _____ ____________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

Hydrazine _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ ____________ __________

(contaminated with a known hazardous waste)

Trichloroethane _____ ____________ __________

Miscellaneous Chemicals _____ ____________ __________

(Ignitable)

Miscellaneous Chemicals _____ ____________

(Corrosive)

Miscellaneous Chemicals _____ ____________ __________

(TCLP Toxic)

Miscellaneous Chemicals _____ ____________ __________

(Reactive)

Oil (Synthetic) _____ ____________ __________

Paints (Enamel, Latex, _____ ____________ __________

Epoxy, thinners, oil based, rubber paint, nonskid, lacquer, remover, varnishes)

Paints (May include lead, _____ ____________ __________ cadmium, or chrome)

Paint Strippers (phenols, _____ ____________ __________

SSP: HRMC-048-22 3 of 4 ITEM NO: 077-00-001 lead, chromium)

Sludge (Contaminated with _____ ____________ a known hazardous waste)

Waste Water w/ Detergent _____ ____________

Ventilation Debris/Residue

(heavy metals, e.g., cadmium, chromium) _____ ____________ __________

3.5.1 Provide 0 dollars for managing and disposing of all hazwaste listed in 3.5. Total cost greater or less than dollar amount when authorized will be the subject of an equitable adjustment.

3.6 Notify the SUPERVISOR at least one working day prior to shipment of hazardous waste for disposal.

3.7 Submit one legible copy, in approved transferrable media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the

SUPERVISOR.

3.7.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.7.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.7.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.8 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating

SSP: HRMC-048-22 4 of 4 ITEM NO: 077-00-001 that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS).

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

ITEM NO: 236-11-001

SSP: HRMC-048-22 1 of 2 ITEM NO: 236-11-001

1.1 Title: 7 Meter Rigid Inflatable Boat (RIB) Outboard Engines; replace

1.2 Location of Work:

1.2.1 Throughout Vessel

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Manufacturer: Zodiac, APL Number: 72A030043, Manufacture Hull Identification Number: XDC73673E202, Hull Registry Number: 7MRX0210

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Manufacturer: Zodiac, APL Number: 72A030048, Manufacture Hull Identification Number: XDC73678F203, Hull Registry Number: 7MRX0215

2. REFERENCES:

2.1 Standard Items, (FY-23 CH-1)

2.2 S9008-HF-BIB-010, Boat Information Book for 7-Meter Explosive Ordnance Disposal Boats

2.3 Honda Marine, BF135A & BF150A Owner's Manual

2.4 MIL-STD-2003, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.5 JU75308-G4(1B), Console Arrangement

2.6 JU75308-G4(1C), Dash Layout

2.7 JU75308-G4(1D), Dash Cutout

2.8 JU75308-G4(1E), Transom & Motorwell

2.9 JU75308-G4(1F), Bolster

2.10 JU75308-G4(1G), Deck Layout

2.11 JU75308-G4(1H), Console Faces

2.12 JU75308-G4(2A), Collar Arrangement

2.13 JU75308-G4L(1A), Custom Label Package 1

2.14 JU75308-G4L(1B), Custom Label Package 2

2.15 JU75308-G4X(1A), Electrical Schematics - Boat Specific 1

2.16 JU75308-G4X(1B), Electrical Schematics - Boat Specific 2

2.17 JU75308-G5(1A), General Arrangement

2.18 JU75308-G5(1C), Dash Layout

3. REQUIREMENTS:

3.1 Each removed fastener shall be replaced with new corrosion resistant steel (CRES), ASTM A276, Type 316 fastener, unless otherwise specified.

Each nut shall be self-locking type, unless otherwise specified. One CRES washer shall be used under each bolt head and under each nut. Bolt/stud length shall not exceed less than 1-1/2 thread or more than 5 thread

SSP: HRMC-048-22 2 of 2 ITEM NO: 236-11-001 beyond the nut with full thread engagement for each vessel listed in 1.3.

3.1.1 Apply anti-seize compound, Loctite 34026 marine grade anti- -seize or equal to each stainless-steel threaded fastener.

3.2 Ensure each existing engine, mounting bracket, wiring, hose assembly are removed prior to installation of new port and starboard Honda engine.

Retain each removed item for disposition instruction by SUPERVISOR. At the discretion of SUPERVISOR, box each removed item for turnover upon vessel/trailer turnover.

3.3 Accomplish the requirements of 009-90 of 2.1 for Honda engine installation, setup and to verify all engine related work.

3.4 Install new port and starboard Honda engines (Honda model number BF150A) for each vessel listed in 1.3, using 2.2 thru 2.18 and manufacture's instructions for guidance.

3.4.1 Remove existing and install new port and starboard engine cable protective hoses. Template exact size, length and configuration from existing boat conditions.

3.4.2 A certified Honda Technical Representative shall update the engines software to the current version.

3.5 Remove existing each engine control cable, gauge, engine harness, engine GPS antenna, and associated hardware and install new for each vessel.

3.5.1 Each harness installed shall be procured in accordance with appropriate length for each vessel. No connections shall take place in bilge bottom.

4. NOTES:

4.1 Work in conjunction with work items 321-11-001, 583-31-002 and 631- 11-001.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 321-11-001

SSP: HRMC-048-22 1 of 3 ITEM NO: 321-11-001

1.1 Title: 7 Meter Rigid Inflatable Boat (RIB) Electrical System; remove and install

1.2 Location of Work:

1.2.1 Throughout Craft

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Manufacturer: Zodiac, APL Number: 72A030043, Manufacture Hull Identification Number: XDC73673E202, Hull Registry Number: 7MRX0210

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Manufacturer: Zodiac, APL Number: 72A030048, Manufacture Hull Identification Number: XDC73678F203, Hull Registry Number: 7MRX0215

2. REFERENCES:

2.1 Standard Items , (FY-23 CH-1)

2.2 S9008-HF-BIB-010, Boat Information Book (BIB) for 7-Meter Explosive Ordnance Disposal Boats

2.3 320-5111306, 7mRX EOD) Electrical System Installation

2.4 420-5111456, 7mRX (Zodiac) Navigation Systems Modifications

2.5 300-5107858, Standard Electrical Installation Requirements and Nomenclature

3. REQUIREMENTS:

3.1 Accomplish removal and installation of the electrical system in accordance with 2.2 through 2.5.

3.1.1 Clean all corrosion from each connection, secure each cable found loose on terminal strip, circuit breaker, and bus bar. Apply electrical contact grease that provides rust and corrosion prevention to each electrical terminal and weatherproof each connection.

3.1.2 Remove, template from existing, and install all new each switch, switch boot, circuit breaker, circuit breaker boot, indicator light, dimmer switch, common ground, bus bar, terminal board, and associated electrical wiring on 12 Volt distribution panel.

3.1.3 Remove, template from existing, and install new each port and starboard navigation light, anchor light with folding mast, spotlight with remote control, Restricted In Ability to Maneuver (RIAM) lighting, deck lighting, and all associated wiring and mounting hardware.

3.1.4 Remove, template from existing, and install new each port, starboard, and house battery switch and associated mounting hardware and wiring.

3.1.5 Remove, template from existing and install new battery

condition gauge, mounting hardware, and associated wiring.

3.1.6 Remove existing and install new (3 EA) Optima Blue Top Deep

SSP: HRMC-048-22 2 of 3 ITEM NO: 321-11-001

Cycle (D34M) battery.

3.1.7 Remove, template from existing, and install new each battery box, hold down device, battery cables and leads.

3.1.8 Remove and replace with new each missing hardware on 12 volt and 24 volt panels.

3.1.9 Remove, template from existing, and install all new 12 volt and 24 volt distribution panel label plates.

3.1.10 Remove, template from existing, and install new same type and size battery isolator and associated wiring.

3.1.11 Remove existing and install new each battery disconnect switch label for port and starboard engines, and house battery switch. Lettering shall be 1/4" engraved on a black background.

3.1.12 Remove, template from existing, and install new horn, wiring, mounting hardware and button.

3.1.13 Remove existing and install new Marine Band VHF Radio, VHF antenna, mounting hardware and associated wiring.

3.1.13.1 Standard Horizon Marine Band VHF Radio system to

include Marine Band Radio (part number GX2400), 8' VHF Antenna 6DB, 15ft RG-58 Coax Cable, STD 1-14 THD (part number 5102), Antenna Ratchet Mount STD 1-14 THD (part number 4187-HD), mounting hardware, and associated wiring IAW manufacturer instructions.

3.2 Remove existing Furuno Navigation System in its entirety, including but not limited to MFD Display, Radar Array, GPS Antenna, Network Sounder, Hub 101, Depth Transducer, and all associated wiring and hardware.

3.2.1 Install new Furuno navigation system to include NavNet TZTouch display (Furuno part number TZTL12F), Furuno mount (Furuno part number 001-337-410-00), remote control (Furuno part number MCU002), 19” radome (Furuno part number DRS4DL), GPS receiver (Furuno part number GP-330B), heading sensor (Furuno part number PG700), Multi Beam Sonar (Furuno part number FF3D), Plastic In-Hull Transducer (Furuno part number 520-IHD) with associated mounting kit, NMEA converter (Furuno part number IFNMEA2K2) and all associated equipment, cabling, hardware, and software IAW manufacturer’s instructions to convert boat to new navigation system. Plotter, radar and NMEA 2000 shall be connected to 12VDC House Service Panel.

Fabricate and install new radar label plate at 12VDC House Service Panel using existing label plate as a template. The new navigation system shall be connected to the Outboard Engine Management system IAW manufacturer’s instructions in order to display engine information.

3.2.2 The new navigation system shall be connected to the VHF marine band radio IAW manufacturer’s instructions in order to send position data to VHF radio. Install all components necessary to convert boat to new navigation system to include but not limited to all necessary wiring and hardware. Lay system out and ensure all cables, tees, terminators and connections are accounted for.

3.2.3 Remove existing and install a new network bus extender

(Maretron part number NBE100), associated tees, terminators and

SSP: HRMC-048-22 3 of 3 ITEM NO: 321-11-001 cabling in the console in order to separate the engine NMEA 2000 from the Furuno NMEA 2000 IAW manufacturer’s instructions. Network bus extender shall be located inside the console on the port side, mounted to the backside of the console storage box.

3.2.4 Install the latest version of software and charts on the Furuno navigation system.

(V)(G) "OPERATIONAL TEST"

3.3 Accomplish operational testing of all electrical systems and components using 2.2 and 2.5 as guidance.

4. NOTES:

4.1 Work in conjunction with work items 236-11-001, 583-31-002 and 631- 11-001.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 583-31-001

SSP: HRMC-048-22 1 of 2 ITEM NO: 583-31-001

1.1 Title: Vessel and Trailer Custody Transfer; accomplish

1.2 Location of Work:

1.2.1 Contractor's Facility

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Manufacturer: Zodiac, APL Number: 72A030043, Manufacture Hull Identification Number: XDC73673E202, Hull Registry Number: 7MRX0210

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Manufacturer: Zodiac, APL Number: 72A030048, Manufacture Hull Identification Number: XDC73678F203, Hull Registry Number: 7MRX0215

1.3.3 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB)

Trailer, Trailer VIN Number: 42XBB73277H112494

1.3.4 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB)

Trailer, Trailer VIN Number: 40YBF2725AF000153

2. REFERENCES:

2.1 Standard Items, (FY-23 CH-1)

2.2 Attachment (A):, Boat and Trailer Custody Form

3. REQUIREMENTS:

3.1 The CONTRACTOR shall pick up and deliver each vessel via trailer listed in 1.3 at the place designated in the specifications, and upon completion of availability will deliver and transfer custody of each vessel and trailer listed in 1.3 at the place designated in the specifications.

3.1.1 The GOVERNMENT will provide a trailer for each vessel

transport.

3.1.2 The CONTRACTOR shall be responsible for each vessel and trailer from the time of delivery to the contractor, to the return of each vessel and trailer to the GOVERNMENT.

3.2 Upon receiving custody of each vessel and trailer listed in 1.3 from the activity, complete Part A of 2.2. Submit one copy, in approved transferrable media, of 2.2 to the SUPERVISOR within 24 hours after receiving custody of each vessel and trailer.

3.3 After returning custody of each vessel and trailer listed in 1.3 to the activity, complete Part B of 2.2. Submit one copy, in approved transferrable media, of 2.2 to the SUPERVISOR, within 24 hours after returning custody of each vessel and trailer.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

SSP: HRMC-048-22 2 of 2 ITEM NO: 583-31-001

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 583-31-002

SSP: HRMC-048-22 1 of 6 ITEM NO: 583-31-002

1.1 Title: 7 Meter Rigid Inflatable Boat (RIB); repair

1.2 Location of Work:

1.2.1 Throughout

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Manufacturer: Zodiac, APL Number: 72A030043, Manufacture Hull Identification Number: XDC73673E202, Hull Registry Number: 7MRX0210

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Manufacturer: Zodiac, APL Number: 72A030048, Manufacture Hull Identification Number: XDC73678F203, Hull Registry Number: 7MRX0215

1.3.3 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB)

Trailer, Trailer VIN Number: 40YBF2725AF000153

2. REFERENCES:

2.1 Standard Items, (FY-23 CH-1)

2.2 S9008-HF-BIB-010, Boat Information Book for 7-Meter Explosive Ordnance Disposal Boats

2.3 JU73508-G4 (1B), Console Arrangement

2.4 JU75308-G4 (1C), Dash Layout

2.5 JU75308-G4 (1D), Dash Cutout

2.6 JU75308-G4 (1E), Transom & Motorwell

2.7 JU75308-G4 (1F), Bolster

2.8 JU75308-G4 (1G), Deck Layout

2.9 JU75308-G4 (1H), Console Faces

2.10 JU75308-G4 (2A), Collar Arrangement

2.11 JU75308-G4L (1A), Custom Label Package 1

2.12 JU75308-G4L (1B), Custom Label Package 2

2.13 JU75308-G4X (1A), Electrical Schematics - Boat Specific 1

2.14 JU75308-G4X (1B), Electrical Schematics - Boat Specific 2

2.15 JU75308-G5 (1A), General Arrangement

2.16 JU75308-G5 (1C), Dash Layout

3. REQUIREMENTS:

3.1 All new threaded fasteners shall be corrosion resistant steel (CRES), ASTM A276, Type 316, unless otherwise specified. All nuts shall be self-locking type, unless otherwise specified. One CRES washer shall be used under each bolt head and under each nut. Bolt/stud length shall not exceed less than 1-1/2 threads or more than 5 threads beyond the nut

SSP: HRMC-048-22 2 of 6 ITEM NO: 583-31-002 with full thread engagement, for each vessel listed in 1.3.

3.1.1 Apply anti-seize compound, Loctite 34026 marine grade

antiseize or equal to all stainless steel threaded fasteners, for each vessel listed in 1.3.

3.2 All new equipment mounted to aluminum shall have corrosion protection tape (3M Scotchrap #51) installed between the mating surfaces unless otherwise noted, for each vessel listed in 1.3.

3.3 Accomplish the following repairs to each vessel identified in 1.3.1 and 1.3.2, in area 1.2, using 2.2 through 2.16 for guidance.

(I) "STRUCTURAL INSPECTION"

3.3.1 Accomplish an inspection of all fiberglass and aluminum structures and material on the hull of each vessel including all stringers, beams, bulkheads, keel, threaded inserts and bilges, console and all aluminum structures throughout each vessel.

3.3.1.1 Structural inspection shall include removing the

existing transom extension access plates.

3.3.1.2 Submit one legible copy, in a hard copy or approved

transferrable media, of a report listing the results of the requirements of 3.3.1 to the SUPERVISOR.

3.3.2 Remove existing and install new hull aluminum zinc anode with the same size, type and design as those removed using CRES 316 hardware.

3.3.3 Remove existing and install new (30 EA) fiberglass retained threaded inserts for Inflatable Collar and Deck Mounting Points.

3.3.4 Crop out and fill existing holes in console dash panel for outboard engine throttle/shift binnacle, outboard engine ignition switches, gauges, switch panels, switches and mounting equipment.

Template from equipment being installed and drill and cut new mounting holes.

3.3.5 Remove existing and install with all new hardware on vessel console including hinges, latches and bushings.

3.3.6 Remove existing engine guard rail and replace with new.

3.3.7 Remove existing Transducer/Outboard Speed Indicator (Airmar:

S61/S63) and replace with new. Install on Starboard side transom IAW manufacturer instructions. Ensure that equipment installed is Smart Craft communications compatible.

3.3.8 Remove existing and install new Lenco trim tab system in its entirety.

3.3.9 Remove existing manual and electrical bilge pumps, float switches, and bilge piping system and install new manual and electrical bilge pumps, float switches, hoses and bilge hose clamps, check valves, through hull fittings, hardware, and pump electrical wiring.

3.3.10 Remove existing install new port and starboard bilge blowers in its entirety to include all ducting, clamshells, blowers, clamps, and associated electrical wiring.

SSP: HRMC-048-22 3 of 6 ITEM NO: 583-31-002

3.3.11 Drain, clean, ventilate, certify gas free, and inspect fuel tank on each vessel listed in 1.3. Clean interior surfaces free of loose rust, dirt, grease, lint and other foreign matter.

3.3.12 Remove existing and install new fuel system, lines, fittings, filters, gauges, gaskets and filter housings using the same size and type of that removed for each vessel listed in 1.3. This includes but not limited to fuel fill cap, fuel fill cap with key and sounding rod, fuel vent, fuel supply, fuel fill hoses, hose clamps, cable clams, fuel gaskets, water filter separator housings and filters, fuel shut-off valves, gauges, carbon canister and fuel tank fittings.

(V)(G) "FUEL TANK PRESSURE TEST"

3.3.13 After fuel tank installations are complete, accomplish a pressure test for each vessel. Pressure test fuel tank to 2 PSI, holding pressure for 10 minutes. Pressure shall not exceed 2.5 PSI.

Allowable Pressure drop: NONE. Apply a soapy solution that is noncorrosive and non-toxic solution to inspect for leakage. Inspect all seams and attachments for leakage. Record test results.

3.3.14 Remove existing and install new 2.5 pound portable, dry chemical fire extinguishers with quick release straps.

3.3.15 Provide and install new boat hook.

3.3.16 Provide and install new life ring buoy and mount.

3.3.17 Provide new (4 EA) double braided nylon, black 5/8-inch, 35 feet in length bow and stern mooring lines.

3.3.18 Remove existing and install all new each access hatch and door, to include associated mounting hardware.

(V)(G) "CHALK TEST"

3.3.19 Accomplish the requirements of 009-25 of 2.1 for chalk test of each hatch and door.

3.3.19.1 Apply chalk around deck ring/combing and fully secure (dog down) hatch/door cover plate to ensure full gasket contact.

Raise hatch/door cover plate and inspect gaskets. Mark where deck rings/combing has left no indications of chalk on the gaskets.

Perform adjustments to attain 100% contact in accordance with manufacturer’s instructions. Adjust and retest hatch/door until hatch/door until satisfactory chalk test is achieved. Acceptance criteria: Hatch Cover/Door to gasket contact shall be 100%.

3.3.20 Remove existing and install new coxswain/bolster seat.

Reinstallation shall include all new mounting hardware.

3.3.21 Remove existing and install new each drainage scupper sock, leash lock, and mounting hardware.

3.3.22 Remove existing install new inflatable sponson. Install new port and starboard transom strap buckles, Military Boarding Chafe System (MBCS) lacing, all mounting straps and mounting hardware, and manual foot-pump with hose and sponson compatible fittings.

3.3.23 Remove existing steering wheel, steering tilt helm pump, power steering pump and hydraulic hoses and install new steering wheel, cap, and steering tilt helm pump and hydraulic hoses using the

SSP: HRMC-048-22 4 of 6 ITEM NO: 583-31-002 same size and type of that removed for each vessel. Template exact size, length, configuration and location from existing vessel conditions.

3.3.23.1 Each hose installed shall be with appropriate length for each vessel. No connections shall take place in bilge bottom.

3.3.23.2 Fill and bleed each hydraulic steering system and

refill to proper level with new steering fluid.

3.3.24 Dress and secure each engine and steering control system hose/cable throughout the boat, including chaffing protection at all penetrations.

3.3.25 Remove existing and install new each helm control

throttle/shift assemblies with lever position indicator placard.

3.3.26 Remove existing and install new Ritchie Compass.

3.4 Provide with new (One EA) RIB Boat Trailer. Manufacture, Float-on Corporation. Templet from the following trailer information. Model#

927XBBSP, VIN# 40YBF2725AF000153.

3.5 Remove each existing rotor/caliper assembly, brake pad, wheel hub assembly, bearing, seal and install new rotor/caliper assembly, brake pad, wheel hub assembly, bearing, seal for the trailer listed in 1.3.3, using the same size and type of the removed.

3.5.1 Flush and bleed the brake system.

3.5.2 Refill with brake fluid to proper level.

3.5.3 Remove all existing PVC piping, polymer pads and hardware and install new PVC piping, polymer pads and hardware using the same size and type of the removed.

3.5.4 Remove existing vehicle safety chain and hook and install new vehicle safety chain and hook, using the same size and type of the removed.

3.5.5 Remove existing centerline roller and hardware and install new centerline roller and hardware using the same size and type of the removed.

3.5.6 Remove existing bow roller and hardware and replace with new bow roller and hardware using the same size and type of that removed.

3.5.7 Remove existing brake actuator and hardware and install new brake actuator and hardware using the same size and type of the removed.

3.5.8 Remove existing jack stand and install new using the same size and type of the removed.

3.5.9 Remove each existing fender and hardware and install new fender and hardware using the same size and type of the removed.

3.5.10 Remove existing brake solenoid and hardware and reinstall with new brake solenoid and hardware using the same size and type of the removed.

3.5.11 Remove each existing tire and hardware and install new using the same size and type of that removed.

3.5.12 Remove existing winch, winch rope, winch pulley block and install new winch, winch rope, winch pulley block and associated

SSP: HRMC-048-22 5 of 6 ITEM NO: 583-31-002 hardware using the same size and type of the removed.

3.5.13 Remove existing bunk carpet and install new using the same size and type of the removed.

(V)(G) "FINAL VISUAL INSPECTION"

3.6 Completion walk thru with the SUPERVISOR prior to accomplishing waterborne/sea trials, for the vessel listed in 1.3.1. Contractor shall have all work completed, all electrical/electronic, and steering, propulsion equipment and safety systems tested satisfactory prior to waterborne/sea trials.

3.6.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing the results of 3.4 to the

SUPERVISOR.

(V)(G) "FINAL VISUAL INSPECTION"

3.7 Completion walk thru with the SUPERVISOR prior to accomplishing waterborne/sea trials, for the vessel listed in 1.3.2. Contractor shall have all work completed, all electrical/electronic, and steering, propulsion equipment and safety systems tested satisfactory prior to waterborne/sea trials.

3.7.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing the results of 3.5 to the

SUPERVISOR.

(V)(G) "WATERBORNE/SEA TRIALS"

3.8 Accomplish a waterborne/sea trial for the vessel listed in 1.3.1 to verify all work has been accomplished successfully and all systems/components are operating properly.

3.8.1 Fill fuel tank prior to waterborne/sea trial.

3.8.2 Upon completion of a SATISFACTORY waterborne/sea trial top off the fuel tank, wash engine and entire vessel interior and exterior hull with soap and water, fresh water flush engine raw water cooling system and clean entire bilge areas.

(V)(G) "WATERBORNE/SEA TRIALS"

3.9 Accomplish a waterborne/sea trial for the vessel listed in 1.3.2 to verify all work has been accomplished successfully and all systems/components are operating properly.

3.9.1 Fill fuel tank prior to waterborne/sea trial.

3.9.2 Upon completion of a SATISFACTORY waterborne/sea trial top off the fuel tank, wash engine and entire craft interior and exterior hull with soap and water, fresh water flush engine raw water cooling system and clean entire bilge areas.

3.10 Accomplish paint touch up to each new and disturbed surface to match the surrounding colors.

4. NOTES:

4.1 Work in conjunction with work items 236-11-001, 321-11-001, and 631- 11-001.

SSP: HRMC-048-22 6 of 6 ITEM NO: 583-31-002

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 631-11-001

SSP: HRMC-048-22 1 of 4 ITEM NO: 631-11-001

1.1 Title: 7 Meter Rigid Inflatable Boat (RIB); preserve

1.2 Location of Work:

1.2.1 Throughout

1.3 Identification:

1.3.1 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Manufacturer: Zodiac, APL Number: 72A030043, Manufacture Hull Identification Number: XDC73673E202, Hull Registry Number: 7MRX0210

1.3.2 Quantity (One EA), 7 Meter Rigid Inflatable Boat (RIB), Manufacturer: Zodiac, APL Number: 72A030048, Manufacture Hull Identification Number: XDC73678F203, Hull Registry Number: 7MRX0215

2. REFERENCES:

2.1 Standard Items, (FY-23 CH-1)

2.2 S9086-TX-STM-010 Rev 7, Naval Ships' Technical Manual Chapter 583, Volume 1, Boats and Small Craft

2.3 S9086-VD-STM-010 Rev 3, Naval Ships' Technical Manual Chapter 631, Preservation of Ships in Service - General

2.4 T9008-B4-MAN-010, Inspection and Repair Manual for Fiber Reinforced Plastic Boats and Craft

2.5 Systems and Specifications, SSPC Painting Manual, Volume 2

3. REQUIREMENTS:

3.1 Accomplish the following preservation for each vessel identified in 1.3.

3.2 Record the existing periphery lines, exact locations, painted stenciling, and colors and dimensions of painted coatings, and non-skid deck covering on each exterior surface from keel to the top of the console for each vessel.

3.3 Shroud the entire DRYBERTH areas to contain debris and airborne contaminants generated by surface preparation and painting for each vessel.

3.4 Accomplish the preservation to hull exterior above and below waterline, deck surfaces, console exterior, transom, transom cap, and all other coated surfaces not receiving non-skid deck covering for painting, using 2.2 through 2.5 as guidance.

3.4.1 Colors shall be in accordance with recorded scheme listed in 3.2.

3.4.2 Remove all existing placard/label plates and replace with new.

3.4.2.1 Prepare transom hull number location to ensure there are no cracks prior painting.

3.4.3 Accomplish degreasing/cleaning prior to surface preparation.

SSP: HRMC-048-22 2 of 4 ITEM NO: 631-11-001

(V)(G) "CLEANLINESS"

3.4.3.1 Ensure that the surface is free of contaminants in

accordance with SSPC-SP 1 of 2.5 for the vessel identified in 1.3.1.

(V)(G) "CLEANLINESS"

3.4.3.2 Ensure that the surface is free of contaminants in

accordance with SSPC-SP 1 of 2.5 for the vessel identified in 1.3.2.

3.4.4 Accomplish the requirements of NACE 2/SSPC-SP 10, Near White Metal Blast, using garnet aluminum oxide, crushed glass, black walnut shells, or stainless-steel shot for all aluminum exterior surface preparation prior to painting. Prepare hull exterior above and below the waterline, and all gel coated surfaces for painting, in accordance with paint manufacturer's instruction.

(V)(G) "SURFACE PREPARATION"

3.4.4.1 Verify surface preparation for the coating system used, is in accordance with the manufacturer's instruction for the vessel identified in 1.3.1.

(V)(G) "SURFACE PREPARATION"

3.4.4.2 Verify surface preparation for the coating system used, is in accordance with the manufacturer's instruction for the vessel identified in 1.3.2.

(V)(G) "PRELIMINARY HULL/STRUCTURAL INSPECTION PRIOR TO PAINTING"

3.4.5 Accomplish a preliminary hull & structural inspection prior to painting and after surface preparation of areas listed in 3.4 for structural integrity, deterioration, pitting, cracks, areas of damage or distortion and surface blemishes for the vessel identified in 1.3.1.

3.4.5.1 Submit a report in approved transferrable media, listing type, extent and locations of defects found in 3.4.5 to the

SUPERVISOR.

3.4.5.2 Accomplish a total of 40 square foot of fiberglass

repairs located at the hull, deck, console, and console access doors using the report submitted in 3.4.5.1 for guidance and in accordance with 2.4 for the vessel identified in 1.3.1.

(V)(G) "PRELIMINARY HULL/STRUCTURAL INSPECTION PRIOR TO PAINTING"

3.4.6 Accomplish a preliminary hull & structural inspection prior to painting and after surface preparation of areas listed in 3.4 for structural integrity, deterioration, pitting, cracks, areas of damage or distortion and surface blemishes for the vessel identified in 1.3.2.

3.4.6.1 Submit a report in approved transferrable media, listing type, extent and locations of defects found in 3.4.6 to the

SUPERVISOR.

3.4.6.2 Accomplish a total of 40 square foot of fiberglass

SSP: HRMC-048-22 3 of 4 ITEM NO: 631-11-001 repairs located at the hull, deck, console, and console access doors using the report submitted in 3.4.6.1 for guidance and in accordance with 2.4 for the vessel identified in 1.3.2.

3.4.7 Accomplish paint application using spray equipment, apply primer and two-part polyurethane enamel or two-part Linear Polyurethane (LP) to all prepared surfaces in accordance with approved paint manufacturer instructions.

3.4.7.1 Color on all aluminum structures, arches, console, horizontals and verticals shall be Gray #26270 of FED STD-595.

3.4.7.2 Color above the waterline shall be Gray #26270 of FED- STD-595. Paint finish to be free of runs, sags, drips, orange peel, and overspray.

3.4.7.3 Color below the waterline shall be Black #27038 of FED- STD-595. Apply two coats of anti-fouling, not including barrier coat.

(V)(G) "COATING INSPECTION FOR EACH COAT (CONSISTS OF COATING THICKNESS,

HOLIDAYS, AND CLEANLINESS)"

3.4.8 Accomplish WFT/DFT measurements of each paint coat applied. A gage shall be used to verify the application of proper paint thickness for each paint coat in accordance with manufacturer’s instruction for the vessel identified in 1.3.1.

(V)(G) "COATING INSPECTION FOR EACH COAT (CONSISTS OF COATING THICKNESS,

HOLIDAYS, AND CLEANLINESS)"

3.4.9 Accomplish WFT/DFT measurements of each paint coat applied. A gage shall be used to verify the application of proper paint thickness for each paint coat in accordance with manufacturer’s instruction for the vessel identified in 1.3.2.

(V)(G) "FINAL HULL/STRUCTURAL INSPECTION AFTER PAINTING"

3.4.10 Accomplish a final preservation and structural inspection upon preservation completion. Paint application shall be like-new finish, contains a high uniform gloss, with no signs of holidays, runs, sags, chips, swirls, surface defects, orange peel texture, and or surface contaminants present for the vessel identified in 1.3.1.

(V)(G) "FINAL HULL/STRUCTURAL INSPECTION AFTER PAINTING"

3.4.11 Accomplish a final preservation and structural inspection upon preservation completion. Paint application shall be like-new finish, contains a high uniform gloss, with no signs of holidays, runs, sags, chips, swirls, surface defects, orange peel texture, and or surface contaminants present for the vessel identified in 1.3.2.

3.5 Remove existing and install new in its entirety, each non-skid deck covering and apply Safety Walk edge sealing compound, in accordance with

2.2 and 2.3.

3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Work in conjunction with work items 236-11-001, 321-11-001 and 583-

SSP: HRMC-048-22 4 of 4 ITEM NO: 631-11-001

31-002.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.