HRMC-041-22 PACKAGE_Redacted.pdf

DEPARTMENT OF THE NAVY

HRMC (NMD)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: HRMC-041-22

INCLUDES ALL CHANGES THROUGH 5/18/2022

INDEX

SHIP: HRMC-041-22

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-23 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM NO. TITLE CHANGE DATE CHANGE

009-01 General Criteria; accomplish 10/01/2021 Original

009-02 Environmental Compliance Report for Material Usage; accomplish 10/01/2019 Original

009-03 Toxic and Hazardous Substance; control 10/01/2019 Original

009-04 Quality Management System; provide 10/01/2021 Original

009-05 Temporary Access; accomplish 10/22/2021 CH-1

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

03/06/2020 Original

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;

accomplish

10/01/2021 Original

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 10/01/2021 Original

009-10 Asbestos-Containing Material (ACM); control 10/01/2019 Original

009-18 Mine Warfare Ships Magnetic Material; control 10/01/2021 Original

009-19 Provisioning Technical Documentation (PTD); provide 10/01/2018 Original

009-20 Government Property; control 10/01/2021 Original

009-21 Logistics and Technical Data; provide 10/01/2018 Original

009-23 Interference; remove and install 10/01/2021 Original

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;

accomplish

10/01/2021 Original

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 10/01/2018 Original

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

10/01/2018 Original

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

10/01/2021 Original

009-60 Schedule and Associated Reports for CNO Availabilities; provide and manage 10/01/2021 Original

009-61 Shipboard Use of Fluorocarbons; control 10/01/2021 Original

009-67 Integrated Total Ship Testing; manage 10/01/2021 Original

009-69 Heavy Weather/Mooring Plan; provide 10/01/2021 Original

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and

Housekeeping for Unmanned Vessels; accomplish

10/01/2021 Original

009-72 Physical Security at a Private Contractor Facility; accomplish 10/01/2021 Original

009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

10/22/2021 CH-1

009-74 Occupational, Safety and Health Plan; accomplish 10/01/2021 Original

009-80 Ship Facilities; maintain 11/18/2016 Original

009-81 Compartment Closeout; accomplish 10/01/2019 Original

009-82 Installation of Equal Component Vice Specified Component; report 03/26/2018 Original

009-84 Threaded Fastener Requirements; accomplish 10/01/2021 Original

009-88 Collection, Holding and Transfer (CHT) and Motor Gasoline (MOGAS) Tanks, Spaces, and Piping, including Sewage or MOGAS-Contaminated Tanks, Spaces, and Piping; certify

10/22/2021 CH-1

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution

Prevention Act (PPA) Information; provide

03/06/2018 Original

ITEM_NO. TITLE CHANGE DATE CHANGE

009-99 Ship Departure Report; provide 07/18/2014 Original

009-100 Ship's Stability; maintain 03/06/2018 Original

009-101 Ship Transit and Berthing; accomplish 03/26/2018 Original

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original

009-111 Schedule and Associated Reports for non-CNO Availabilities; provide and manage

10/01/2021 Original

009-117 Combat Systems, Light-Off Suport; provide 10/01/2019 Original

009-118 CG Deck Loading; accomplish 07/18/2014 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 10/01/2021 Original

009-122 Temporary Padeye; install and remove 10/22/2021 CH-1

009-125 Boats Less Than 65 Feet Long; accomplish 10/01/2021 Original

099-01PH Waste Generated on Government Property, including Satellite Accumulation area (SAA), Managing and Disposing of Hazardous Waste (HW) and non-HW;

accomplish

09/01/2021 Original

099-02PH Dry Dock Requirement; accomplish 09/01/2021 Original

099-03PH Additional Environmental Requirements; accomplish 09/01/2021 Original

099-04PH Industrial Wastewater/Oily Wastewater Disposal; accomplish 09/01/2021 Original

099-08PH Safety of Ship Requirement; provide 02/15/2022 CH-1

099-40PH Additional Requirements for Contractor Cranes, Multi-Purpose machine, and

Material Handling Equipment at Joint Base Pearl Harbor Hawaii; accomplish

09/28/2020 Original

099-69PH Pier Laydown for Pearl Harbor Naval Shipyard & IMF (PHNSY & IMF) Availability;

accomplish

07/27/2021 Original

CATEGORY II. FY-23 STANDARD ITEMS WHICH MAY BE INVOKED IN THE WORK ITEMS OF THIS JOB ORDER.

TITLE CHANGE DATEITEM NO. CHANGE

009-09 Process Control Procedure (PCP); provide and accomplish

10/01/2021 Original

009-12 Weld, Fabricate, and Inspect; accomplish 10/01/2021 Original

009-25 Structural Boundary Test; accomplish 10/01/2021 Original

009-32 Cleaning and Painting Requirements; accomplish 02/21/2021 Original

009-90 Technical Representative; provide 07/24/2019 Original

ITEM NO. TITLE

Hazardous Waste Produced on Naval Vessels; control077-11-001

Outboard Engines; replace236-11-001

RHIB'S Silver Ships Electrical System; replace321-11-001

Vessel and Trailer Custody Transfer; accomplish583-31-001

RHIB Silver Ships; repair583-31-002

RHIB Silver Ships; repair and preserve631-11-001

SHIP:

ITEM NO: 077-11-001

COAR: 26 PCN: SERV-L081

SERV-L082

CMP: NONE

PLANNER:

SSP: HRMC-041-22 1 of 4 ITEM NO: 077-11-001

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 49 U.S.C. 5103, Federal Hazardous Materials Transportation Act

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, SSP: HRMC-041-22 2 of 4 ITEM NO: 077-11-001 and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, hydrochloric, etc.)

Ethylene Glycol (Antifreeze) _____ ____________ __________

Sodium Hydroxide _____ ____________ __________

Cleaning Solvents _____ ____________

Sodium Phosphates (Tri, Bi, _____ ____________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

Hydrazine _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ ____________ __________

(contaminated with a known hazardous waste)

Trichloroethane _____ ____________ __________

Miscellaneous Chemicals _____ ____________ __________

(Ignitable)

Miscellaneous Chemicals _____ ____________

(Corrosive)

Miscellaneous Chemicals _____ ____________ __________

(TCLP Toxic)

Miscellaneous Chemicals _____ ____________ __________

(Reactive)

Oil (Synthetic) _____ ____________ __________

Paints (Enamel, Latex, _____ ____________ __________

Epoxy, thinners, oil based, rubber paint, nonskid, lacquer, remover, varnishes)

Paints (May include lead, _____ ____________ __________

SSP: HRMC-041-22 3 of 4 ITEM NO: 077-11-001 cadmium, or chrome)

Paint Strippers (phenols, _____ ____________ __________ lead, chromium)

Sludge (Contaminated with _____ ____________ a known hazardous waste)

Waste Water w/ Detergent _____ ____________

Ventilation Debris/Residue

(heavy metals, e.g., cadmium, chromium) _____ ____________ __________

3.5.1 Provide 0 dollars for managing and disposing of all hazwaste listed in 3.5. Total cost greater or less than dollar amount when authorized will be the subject of an equitable adjustment.

3.6 Notify the SUPERVISOR at least one working day prior to shipment of hazardous waste for disposal.

3.7 Submit one legible copy, in approved transferrable media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the

SUPERVISOR.

3.7.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.7.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.7.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.8 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

SSP: HRMC-041-22 4 of 4 ITEM NO: 077-11-001

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS).

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

ITEM NO: 236-11-001

COAR: 26 PCN: SERV-L084

SERV-L083

CMP: NONE

PLANNER:

SSP: HRMC-041-22 1 of 7 ITEM NO: 236-11-001

1. SCOPE:

1.1 Title: Outboard Engines; replace

1.2 Location of Work:

1.2.1 Throughout Vessel

1.3 Identification:

1.3.1 Quantity (one EA), 11 Meter RHIB, (OPEN), Hull Identification Number: 11MSC1602

1.3.2 Quantity (one EA), 11 Meter RHIB, (OPEN), Hull Identification Number: 11MSC1603

2. REFERENCES:

2.1 Standard Items, (FY-23 CH-1)

2.2 300-5107858 Rev A, Standard Electrical Installation Requirements and Nomenclature

2.3 MIL-STD-2003, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.4 TO300-AU-SPN-010 Rev A, Fabrication, Welding, and Inspection of Small Boats and Craft, Aluminum Hulls

2.5 Evinrude E-Tech, BRP Service Manual

2.6 11X42-DI-CC-01 Rev A, 11X AM Series Drawing Index

2.7 11X42-OB-CC-01 Rev A, Outboard Plan and Profile

2.8 11X42-HS-CC-01 Rev A, Structure Arrangement

2.9 11X42-CA-CC-01 Rev A, Console Electronics Arrangement

2.10 11X42-CO-CC-01 Rev A, Collar System Plan View

2.11 11X42-E-CC-01 Rev A, Electrical Systems

2.12 11X42-AS-CC-01 Rev A, Auxiliary Systems

2.13 11XS42-F-CC-01 Rev A, Fuel System

2.14 11X42-H-CC-01 Rev A, Hoisting Arrangement

2.15 11X42-D-CC-01 Rev A, Miscellaneous Parts

2.16 Ignition Switch, Wiring

2.17 Fuel Tank, Cap

2.18 Suzuki Engine Manual, K13-DF250AP-300AP-99011-98J20-03BEN

2.19 Console Face, Layout

2.20 Systems and Specifications, SSPC Painting Manual, Volume 2

2.21 DOL, OSHA STD 29 CFR 1915, Occupational Safety and Health Standards

SSP: HRMC-041-22 2 of 7 ITEM NO: 236-11-001 for Shipyard Employment

3. REQUIREMENTS:

3.1 All removed fasteners shall be replaced with new corrosion resistant steel (CRES), ASTM A276, Type 316 fasteners, unless otherwise specified.

All nuts shall be self-locking type, unless otherwise specified. One CRES washer shall be used under each bolt head and under each nut. Bolt/stud length shall not exceed less than 1-1/2 threads or more than 5 threads beyond the nut with full thread engagement for each vessel listed in 1.3.

3.1.1 Apply anti-seize compound, Loctite 34026 marine grade anti-seize or equal to all stainless-steel threaded fasteners.

3.2 All equipment mounted to aluminum shall have corrosion protection tape (3M Scotchrap #51) installed between the mating surfaces unless otherwise noted for each vessel listed in 1.3.

(V)(G) "OPERATIONAL TEST"

3.3 Accomplish an operational test and inspection of each existing engine for the vessels identified in 1.3 prior to removal. An authorized Evinrude technician shall perform diagnostic testing and resolve any service codes in accordance with 2.5.

3.3.1 Accomplish an operational and technical inspection of each engine and identify any additional items recommended for repair or replacement. Repair or replacement items include, but are not limited to propellers, knobs, handles, switches, cylinders, valves, pumps, bearings and gears, etc.

3.3.2 The operational and technical inspection shall be performed to sufficiently determine additional items needing repair or replacement not covered in paragraphs 3.3.3 to 3.3.16 in order to return the unit to a reliable, operational condition that meets OEM specifications.

3.3.3 Accomplish 500 hour maintenance in accordance with OEM

Inspection and maintenance schedule.

3.3.4 Inspect the engine mounted wiring harness and connections for damage and corrosion.

3.3.5 Verify starter output voltage is 55 volts as per OEM

specifications.

3.3.6 Accomplish an Engine Management Module (EMM) function test.

3.3.7 Accomplish engine cylinder dry and wet compression tests.

3.3.8 Accomplish engine cylinder leak down test.

3.3.9 Accomplish an inspection of the reed block.

3.3.10 Remove existing engine zinc anodes and install with new engine zinc anodes.

3.3.11 Open and inspect the lower unit internal components, order and replace all wearable/broken items to include gaskets/seals and any rotating or sliding component showing signs of excessive wear or damage.

3.3.12 Remove existing water pump, thermostat and thermostat gasket from the engine cooling system and install new cooling system water pump, thermostat and thermostat gasket.

SSP: HRMC-041-22 3 of 7 ITEM NO: 236-11-001

3.3.13 Remove existing engine water inlet screens and install new high flow water inlet screens part number 5010501.

3.3.14 Accomplish a pressure and vacuum test of the gear case.

3.3.15 Remove existing engine gear case oil and plug gasket and install new gear case oil and plug gasket.

3.3.16 Accomplish Trim and Tilt system service in accordance with procedures starting on page 323 of the BRP Service Manual to include replacing filters and O-rings.

3.3.17 Ensure all existing Evinrude engine mounting brackets, wiring, hoses and assemblies are removed prior to installation of new port and starboard Suzuki engines for each vessel listed in 1.3.

3.3.18 Remove existing Evinrude remote oil tanks, oil level

converter kits and senders, system hoses, associated fittings, hose clamps, and engine oil in the remote tanks for each vessel listed in 1.3.

3.3.19 Ensure overhauled Evinrude engines are placed in long term storage in accordance with manufacturer’s recommendations. Place each engine in a crate suitable for long term storage and deliver to LOGSU8 local point of contact.

3.3.19.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.3.1 through 3.3.19 to the SUPERVISOR.

3.3.19.2 Reports shall include all discrepancies, diagnostic

results, recommendations and material required to repair any discrepancies.

3.4 Retain all removed items for disposition instructions by SUPERVISOR.

At the discretion of SUPERVISOR, box all removed items for turnover upon boat/trailer turnover for each vessel listed in 1.3.

3.5 Accomplish the requirements of 009-90 of 2.1 for Suzuki engine installation, setup and to verify all engine related work.

3.6 Procure and install new port and starboard Suzuki engines (Suzuki part number DF250APXX0) for each vessel listed in 1.3 in accordance with 2.18.

3.6.1 Install new Star Tournament Series Adjustable tie bar kit for 15” to 20.5” (part number TFX HO6822) for each vessel listed in 1.3.

3.6.2 Install new port and starboard propellers Suzuki-990C0-0081L- 185 (Prop Suzuki 3 x 16 x 18.5L Left Hand) and Suzuki-990C0-00810-185 (Prop Suzuki 3 x 16 x 18.5R Right Hand) and two (2) propeller hub kits (Suzuki part number 57630-92L00) for each vessel listed in 1.3 in accordance with 2.18.

3.6.3 Remove existing port and starboard engine cable protective hoses and procure and install new port and starboard engine cable protective hoses. Template exact size, length, configuration and location from existing boat conditions using 2.18 for guidance.

3.6.4 An authorized Suzuki dealer shall setup and verify all engine related work listed in Paragraph 3.6 through 3.6.3 in accordance with

2.18 and 009-09 of 2.1. Contractor shall estimate two separate setups, one per craft.

SSP: HRMC-041-22 4 of 7 ITEM NO: 236-11-001

3.7 Remove existing engine and trim control cables, binnacle, gauges, engine harnesses, engine GPS Antenna, and associated hardware.

3.7.1 Install new Dual Engine SPC Kit (Suzuki part number 67200- 98JG6), 31’ Harness (Suzuki part number 36620-98J41), 6’ Harness extension (Suzuki part number 36620-98J20), Dual Adapter 250AP (Suzuki part number 990C0-88132), SPC Dual Engine Kit (Suzuki part number 990C0-96L76-KIT), Multifunction Gauge (Suzuki part number 990C0-96L16), 2’ N2K cable (Suzuki part number 990C0-88104), Backbone T (Suzuki part number 990C0-88110), 2nd Gauge Adapter (Suzuki part number 36667-96L11), Fluid Level Sensor (Suzuki part number 990C0- 88217), GPS Module (Suzuki part number 990C0-88122), and all additional cabling and hardware in accordance with the manufacturer’s instructions for installing the Suzuki DF250APXX engines. GPS Module antenna shall be installed on the starboard side of the hardtop, outboard of the radar scanner.

3.7.2 Contractor is responsible to install all components necessary to convert boat to Suzuki DF250APXX engines in accordance with manufacturer specifications, using 2.18 for guidance.

3.8 Remove existing ignition switch, kill switch and Evinrude dual switch panel assembly and associated cabling. Install new ignition switch (Honeywell part number 1TL1-2D), kill switch (Sierra part number MP40970-1), dual switch panel assembly (Suzuki part number 37100-98J21), and cabling in accordance with manufacturer’s instructions. The new ignition switches, kill switch, and dual switch panel assembly shall be connected to the new Suzuki system using 2.18 for guidance. Connect switches to the new engine wiring harness using Deutsch connectors vice cutting the harness.

3.8.1 All harnesses installed shall be procured in accordance with appropriate length for boat. No connections shall take place in bilge bottom.

3.8.2 Technical Representative shall update the display software to the current version.

3.9 Remove the existing steering system in its entirety to include steering wheel, tilt helm pump, power assist pump, and hydraulic lines.

Install new steering wheel, steering wheel cap, steering wheel knob, tilt helm pump (Teleflex part number HH6543), power assist pump (Teleflex part number PA1200-2), and port and starboard steering cylinders (Teleflex part number HC6845), Hardware mounting kit (Teleflex part number HA6804), 3FT steering hose (8 EA), 6FT steering hose (2 EA), and 32FT Steering hose (3 EA), through fittings class 3000 aluminum Cplg ¼ (four EA), Compression fittings straight (3 BG), Compression fittings elbow (3 BG), Liquid TieBar Valve (SeaStar part number HA5471-2, and 8FT steering hose (SeaStar part number HO7508), using 2.12, 2.18 and manufacturer’s instructions as guidance. Template exact size, length, configuration and location from existing boat conditions. New hydraulic lines shall be routed to new port and starboard engine in accordance with manufacturer’s instructions.

3.9.1 Fill and bleed the hydraulic steering system and refill to proper level with new steering fluid using 2.12, 2.18 and manufacturer’s instructions as guidance.

3.9.2 A certified Suzuki technician ensure the display and engine software is the current version.

SSP: HRMC-041-22 5 of 7 ITEM NO: 236-11-001

3.9.3 An authorized Suzuki dealer shall setup and verify all

controls and steering related work listed in paragraphs 3.9 through

3.9.2 in accordance with 2.18.

3.10 Dress and secure all engine and steering control system

hoses/cables throughout the boat, including chaffing protection at all penetrations for each vessel listed in 1.3.

3.11 Drain, clean, ventilate, certify gas free, and inspect fuel tank on each vessel listed in 1.3, in accordance with the requirements of 2.21.

3.11.1 Clean interior surfaces free of loose rust, dirt, grease, lint and other foreign matter.

(V)(G) "CLEANLINESS INSPECTION"

3.12 Accomplish a visual inspection after cleaning of interior surfaces of each fuel tank cleaned in 3.11 Method for inspection shall be visual and by use of a borescope. Accept criteria for cleanliness shall be in accordance with paragraph 3.11.1

3.12.1 Submit one legible copy, in hard copy or approved

transferable media, of a report listing the results of 3.12 to the

SUPERVISOR.

(V)(G) "PRELIMINARY FUEL TANK PRESSURE TEST"

3.13 Accomplish a pressure test of the fuel tank for each vessel listed in 1.3, within the first 10 days of the start of the availability. Test pressure shall be 2 PSI, holding pressure for 10 minutes. Pressure shall not exceed 2.5 PSI. Allowed pressure drop: NONE. Apply a soapy solution that is non-corrosive and nontoxic solution to inspect for leakage.

Inspect all seams and attachments for leakage. Record results.

3.13.1 Upon completion of the preliminary tank test, blank all tank openings until final installation of fuel system fittings, hoses and hardware to prevent foreign object entry.

3.13.2 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing the results of 3.13 and

3.13.1 to the SUPERVISOR. Report shall include type, extent and locations of defects found.

3.14 Remove existing and install new fuel system, lines, fittings, filters, gauges, gaskets and filter housings using the same size and type of that removed for each vessel listed in 1.3, in accordance with 2.13.

This includes but not limited to fuel fill cap, fuel fill cap with key and sounding rod, fuel vent, fuel supply, fuel fill hoses, hose clamps, cable clams, fuel gaskets, water filter separator housings and filters, fuel shut-off valves, gauges, carbon canister and fuel tank fittings.

3.14.1 Do not procure and install in-line fuel ball pumps.

3.15 Double CRES 316 stainless steel hose clamps shall be installed at any hose to fitting connection for the oil and fuel system for each vessel listed in 1.3.

3.16 Dress and secure all fuel and oil system hoses throughout the boat, including chaffing protection at all penetrations for each vessel listed in 1.3.

3.17 All fuel and oil hoses shall be templated from existing, shall meet appropriate length for vessel and continuous from fitting to fitting for

SSP: HRMC-041-22 6 of 7 ITEM NO: 236-11-001 each vessel listed in 1.3. No connections shall take place in bilge bottom.

(V)(G) "FINAL FUEL TANK PRESSURE TEST"

3.18 After fuel tank installations are complete, accomplish a final pressure test for each vessel listed in 1.3. Pressure test fuel tank to 2 PSI, holding pressure for 10 minutes. Pressure shall not exceed 2.5 PSI.

Allowable Pressure drop: NONE. Apply a soapy solution that is non-corrosive and non-toxic solution to inspect for leakage. Inspect all seams and attachments for leakage. Record test results.

3.18.1 Upon successful completion of the final tank test, all tank fittings shall be blanked until final installation of fuel system fittings, hoses and hardware has been completed to prevent foreign object entry into the fuel system.

3.18.2 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.18 and 3.18.1 to the SUPERVISOR.

(V)(G) "FINAL VISUAL INSPECTION"

3.19 Completion walk thru with the SUPERVISOR prior to accomplishing Customer waterborne trials, for each vessel listed in 1.3. Contractor shall have all work and discrepancy work list compete, all electrical/electronic, and steering, propulsion equipment and safety systems tested satisfactory prior to waterborne Customer Trials. Provide a complete list of equipment that has been successfully tested prior to waterborne trials to the SUPERVISOR.

3.19.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.19 to the SUPERVISOR within 3 days of waterborne trials.

3.19.2 Contractor shall turn over all warranty and registration documentation at the end of the availability for the newly installed engines.

(V)(G) "WATERBORNE TRIALS"

3.20 Provide qualified personnel to operate each vessel listed in 1.3.

Provide 250 gallons of fuel for each vessel prior to waterborne trials.

Accomplish a two-hour waterborne trial for each vessel to test engines, all electrical and mechanical equipment. The Contactor shall conduct independent waterborne trials prior to customer acceptance trials to verify all work has been accomplished successfully and all systems/components are operating properly. The contractor shall top off the fuel tank between each waterborne trial.

3.20.1 Contractor shall provide a QA inspection report certifying each waterborne trial completion, and work completion, including any discrepancies identified during each waterborne trial.

3.20.2 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.20 and 3.20.1 to the SUPERVISOR within 2 days of each waterborne trial completion.

3.21 Clean and degrease the bilge of each vessel listed in 1.3.

Thoroughly wash-down each vessel and bilge with soap and fresh water, SSP: HRMC-041-22 7 of 7 ITEM NO: 236-11-001 rinse the seawater from all components after each waterborne trial has been performed.

3.22 Flush engine cooling system with freshwater after each waterborne trial has been performed. NO WATER IS TO BE LEFT IN THE BILGES. CLEANING

IS TO BE ACCOMPLISHED AFTER ALL TRIALS AND PRIOR TO FINAL ACCEPTANCE.

3.23 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface for each vessel listed in 1.3.

4. NOTES:

4.1 Work in conjunction with 11MSC1602 and 11MSC1603 work items 321-11- 001, 583-31-002 and 631-11-001

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 321-11-001

COAR: 26 PCN: SERV-L085

SERV-L086

CMP: NONE

PLANNER:

SSP: HRMC-041-22 1 of 8 ITEM NO: 321-11-001

1. SCOPE:

1.1 Title: RHIB'S Silver Ships Electrical System; replace

1.2 Location of Work:

1.2.1 Throughout Vessel

1.3 Identification:

1.3.1 Quantity (One EA), 11 Meter RHIB, (OPEN), Hull Identification Number: 11MSC1602

1.3.2 Quantity (One EA), 11 Meter RHIB, (OPEN), Hull Identification Number: 11MSC1603

1.3.3 Quantity (One EA), 11 Meter RHIB Trailer, Trailer Serial Number: 42XBK3733GB115466

1.3.4 Quantity (One EA), 11 Meter RHIB Trailer, Trailer Serial Number: 42XBK3735GB115467

2. REFERENCES:

2.1 Standard Items, (FY-23 CH-1)

2.2 300-5107858 Rev A, Standard Electrical Installation Requirements and Nomenclature

2.3 MIL-STD-2003, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.4 TO300-AU-SPN-010 A, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

2.5 11X42-DI-CC-01 Rev A, 11X AM Series Drawing Index

2.6 11X42-OB-CC-01 Rev A, Outboard Plan and Profile

2.7 11X42-IB-CC-01 Rev A, Inboard Plan and Profile

2.8 11X42-HS-CC-01 Rev A, Structure Arrangement

2.9 11X42-CA-CC-01 Rev A, Console Electronics Arrangement

2.10 11X42-CO-CC-01 Rev A, Collar System Plan View

2.11 11X42-E-CC-01 Rev A, Electrical Systems

2.12 11X42-AS-CC-01 Rev A, Auxiliary Systems

2.13 11X42-F-CC-01 Rev A, Fuel System

2.14 11X42-H-CC-01 Rev A, Hoisting Arrangement

2.15 11X42-T-CC-01 Rev A, Towing Arrangement

2.16 11X42-TR-CC-01 Rev A, Transport Drawings

2.17 11X42-D-CC-01 Rev A, Miscellaneous Parts

SSP: HRMC-041-22 2 of 8 ITEM NO: 321-11-001

2.18 SHOXS 6800, Operation & Service Manual

2.19 Ignition Switch, Wiring

2.20 Fuel Tank, Cap

2.21 Underwater Lights, Mounting Plates

2.22 Suzuki Engine Manual, K13-DF250AP-300AP-990111-98J20-03BEN

2.23 BOATMASTER, Operations Manual Trailer: SS11M-180

2.24 Suzuki, Console Face Layout

2.25 Bow Section, Assembly Layout

2.26 Systems and Specifications, SSPC Painting Manual, Volume 2

2.27 DOL, OSHA STD 29 CFR 1915, Occupational Safety & Health Standards for Shipyard Employment

3. REQUIREMENTS:

(I) "PRELIMINARY ELECTRICAL INSPECTION AND OPERATIONAL TEST"

3.1 Accomplish a complete inspection, and an operational test of all installed mechanical and electrical equipment, including each electrical component, lighting, navigational equipment, wiring/cabling, pump, piping, hose and label plate, using 2.2 through 2.25 as guidance, for each vessel listed in 1.3, and the location identified in 1.2. Record results.

3.1.1 Submit one legible copy, in approved transferable media, of a report listing the results of the inspection and testing requirements of 3.1 to the SUPERVISOR, within 5 days of testing.

3.1.1.1 The report shall include electrical/mechanical component item number, as identified on its associated reference, reference number, component location, condition, and the testing results of each component tested.

3.2 Prior to component removal, record each component name, as identified on its associated reference, reference number, location, and electrical connection (Disconnect Log) for each vessel listed in 1.3.

3.2.1 Retain all removed items, the SUPERVISOR shall determine disposition. At the discretion of SUPERVISOR, box each item removed for turnover upon vessel/trailer turnover to the GOVERNMENT.

3.2.1.1 Submit one legible copy, in approved transferable media, of a report listing the results of the requirements of 3.2 to the

SUPERVISOR.

3.3 All new electrical installations shall meet the electrical installation requirements of 2.2, 2.3, 2.11, 2.12, 2.13, 2.22, 2.23, 2.24 and 2.25 for each vessel listed in 1.3.

3.3.1 No electrical connection shall take place in the bilge bottom.

3.3.2 All new electrical connections shall have heat shrink style connections or shall have heat-shrink tubing installed on terminal ends to weatherize.

3.3.3 All new battery and main power connections shall have

protective boots installed.

3.3.4 All new equipment, electrical components, label plates, cable

SSP: HRMC-041-22 3 of 8 ITEM NO: 321-11-001 markers, and wire markers, shall be installed, and wire ways and cableways shall be strapped and installed in accordance with 2.2, 2.3, 2.11, 2.12, 2.13, 2.22, 2.23, 2.24 and 2.25 prior to operational testing for each vessel listed in 1.3.

3.3.4.1 All new cabling shall be labeled to include circuit

identification at each end.

3.3.4.2 All new wiring shall be labeled to include component

identification on each wire connection/termination point.

3.3.5 Remove corrosion on existing and coat all new and existing electrical terminals and connections, including, battery switch terminals, engine positive and negative terminals, battery connection terminals, gauge terminals, positive and negative terminal blocks, negative bus terminals, circuit breaker connections, switch connections, reset push buttons, receptacles, connectors using No-Ox (NSN 8030-00-598-5915) for each vessel listed in 1.3. Ensure all electrical connections are tight.

3.3.6 Groom, dress, and secure all existing and new cabling and wiring to ensure wire/cable runs do not interfere with access to components that are removable for each vessel listed in 1.3.

3.3.7 Install chafe protection to existing and new wires/cables entering cableways and/or where chaffing may occur for each vessel listed in 1.3.

3.3.8 Split Conduit shall be installed for each cableway, where previously installed for each vessel listed in 1.3.

3.3.9 Ensure all cable penetration are packed properly throughout each vessel listed in 1.3 in accordance with manufacturer’s instructions.

3.3.10 Ensure all exterior electrical connections are properly weatherproofed on each vessel listed in 1.3 in accordance with 2.2 and 2.3.

3.4 All new equipment mounted to aluminum shall have corrosion protection tape (3M Scotchrap #51) installed between each mating surface unless otherwise noted for each vessel listed in 1.3.

3.5 Each new threaded fastener shall be corrosion resistant steel (CRES), ASTM A276, Type 316, unless otherwise specified. Each nut shall be self-locking, unless otherwise specified. One CRES washer shall be used under each bolt head and under each nut. Bolt/stud thread protrusion shall not extend less than 1-1/2 threads or more than 5 threads beyond the nut with full thread engagement, for each vessel listed in 1.3.

3.5.1 Apply anti-seize compound, Loctite 34026 marine grade anti-seize or equal to each new stainless-steel threaded fastener.

3.6 Remove existing and install new batteries for the vessels listed in 1.3, in accordance with 2.11. Install new battery connection hardware using standard nuts and lock washers.

3.7 Procure and install new full enclosure type battery boxes for all new batteries for each vessel listed in 1.3.

3.8 Accomplish the requirements of 009-90 of 2.1, for replacement of the Furuno Navigation System, for each vessel listed in 1.3, in accordance with the manufacturer’s instructions.

SSP: HRMC-041-22 5 of 8 ITEM NO: 321-11-001

3.9.2 Dress and secure each bilge system hose throughout the boat, including chaffing protection at each penetration.

3.9.3 All bilge hoses installed shall be templated from existing, ensuring appropriate length for the vessel and continuous from fitting to fitting.

(V)(G) "VISUAL INSPECTION"

3.9.4 Perform manual/auto function bilge test to ensure the float switch operated properly.

3.10 Remove existing and install new fuel sending unit in the fuel tank using the same size and type of that removed for each vessel listed in 1.3, in accordance with 2.12, 2.13, 2.20 and manufacturer’s instructions.

3.11 Remove existing and install new fuel gauge for each vessel listed in 1.3, in accordance with 2.9, 2.12, 2.13, 2.20 and manufacturer's instructions.

3.12 Install two (2) new underwater lights (OceanLED part number 012305B), cable (LSDSGU-9) and splices for each vessel listed in 1.3, in accordance with 2.2 and manufacturer’s instructions. Underwater lighting shall be connected to Distribution Panel DP-1, circuit K1. Underwater lighting circuit shall be located on the port and starboard side of the engine bracket in accordance with 2.21.

3.13 Remove existing and install new label plates for breakers on Distribution Panel DP1 using the same size and type of that removed for each vessel listed in 1.3.

3.13.1 (Line 1) UWTR LT (Line 2) 12P-L1-5A

3.13.2 (Line 1) SPARE (Line 2) 12P-M1-5A

3.13.3 (Line 1) SPARE (Line 2) 12P-V1-15A

3.14 Install 46 each new appropriately sized toggle switch boot on each switch located on the console at Distribution Panel DP1, Control Panel 1 and battery voltage selector switch for each vessel listed in 1.3.

3.15 Remove and replace with new complete windshield wiper/washer system (motor Ongaro P/N 30991, wiper arms Ongaro P/N 33650, blades Ongaro P/N 33018, washer 2.5L Ongaro P/N 31130, spray jet Ongaro P/N 31157) and fluid supply hoses for each vessel listed in 1.3, and in accordance with

2.12 and manufacturers instruction.

3.16 Remove existing and install new Black Oak light bars and wiring including switches on each vessel listed in 1.3, using the same size and type of that removed in accordance with 2.11 and manufacturer’s instructions.

3.17 Remove existing and install new FWD search light receptacle with dust cap and lanyard on each vessel listed in 1.3, using the same size and type of that removed and in accordance with 2.11.

3.18 Remove existing and install new handheld search light and mount for each vessel listed in 1.3 using the same size and type as that removed and in accordance with 2.11.

3.19 Remove existing and install new AFT search light receptacle with dust cap and lanyard located on the aft deck transom for each vessel listed in 1.3, using the same size and type of that removed and in

SSP: HRMC-041-22 6 of 8 ITEM NO: 321-11-001 accordance with 2.11.

3.20 Remove existing and install new port and stbd console 12VDC search light receptacles with dust caps and lanyards for each vessel listed in 1.3, using the same size and type of that removed and in accordance with 2.11.

3.21 Remove existing and install new AFT deck light for each vessel listed in 1.3, using the same size and type of that removed and in accordance with 2.11.

3.22 Remove existing cable clams and install new cable clams on each vessel listed in 1.3, using the same size and type of that removed and in accordance with manufacturer’s instructions and in accordance with 2.11.

3.23 Remove existing and install each new forward and aft bilge indicator light on the console for each vessel listed in 1.3, in accordance with 2.11.

3.24 Remove existing and install new battery isolator on each vessel listed in 1.3, in accordance with manufacturer’s instructions and in accordance with 2.11.

3.25 Remove existing and install new hailer control head on each vessel listed in 1.3, in accordance with manufacturer’s instructions and in accordance with 2.11.

3.26 Remove existing and install new Whelen microphone and microphone clip (Whelen part number 01-026D286-06) for each vessel listed in 1.3, in accordance with manufacturer’s instructions and in accordance with 2.11.

3.27 Remove existing and install new Whelen loud hailer speaker for each vessel listed in 1.3, using the same type and size as that removed and in accordance with 2.11.

3.28 Remove existing loud hailer amplifier. Install new amplifier to each vessel listed in 1.3 in accordance with 2.11.

3.29 Remove existing and install new navigation horn for each vessel listed in 1.3, using the same size and type as that removed and in accordance with 2.11.

3.30 Remove existing and install new dimmer module on each vessel listed in 1.3, using same type and size in accordance with 2.11.

3.31 Remove existing and install new Control Panel 1 Face Plate and all circuit breakers (16 EA) for Control Panel 1 (Silver Ships part Number DP2 AM1100 SSC) for each vessel listed in 1.3, in accordance with 2.11.

Ensure new breaker labels are incorporated into new control panel.

3.32 Remove existing and install new Distribution Panel 1 and all circuit breakers (26 EA) for DP-1 (Silver Ships part Number DP1 AM1100 SSC), for each vessel listed in 1.3, in accordance with 2.11. Ensure new breaker labels listed in Para 3.13 are incorporated into new distribution panel.

3.33 Remove existing and install new battery voltage gauge for each vessel listed in 1.3 with same type and size in accordance with 2.11.

3.34 Remove existing and install new the following interior console label plates for each vessel listed in 1.3. 12VDC OUTLET, SEARCH LIGHT

CONNECTOR 12VDC, HAILER CONTROL HEAD, HAILER MIC, VHF MIC, REMOTE SEARCH

LIGHT CONTROL UNIT, WINDSHIELD WASHER, MAIN FUEL TANK 250 GALLONS MAX

CAPACITY, BATTERY VOLTAGE PORT HOUSE STARBOARD, using the same size and

SSP: HRMC-041-22 7 of 8 ITEM NO: 321-11-001 type as those removed.

3.35 Remove existing and install new fuel tank label plates for each vessel listed in 1.3.

3.36 Install new port Tiger Communications headset helmet jack dust Port and Starboard cap for each vessel listed in 1.3, using the same size and type as that removed.

3.37 Remove existing and install new console overhead dome light on each vessel listed in 1.3 and in accordance with manufacturer’s instructions and in accordance with 2.11.

3.38 Install new port Tiger Communications yellow PTT pushbutton cover Port and Starboard for each vessel listed in 1.3, using the same size and type as that removed.

3.39 Remove existing lower mast tow light and install new tow light and hardware using the same size and type removed, to each vessel listed in

1.3 in accordance with 2.11.

3.40 Remove existing and install new seven-way flat pin, round cable harness for each trailer listed in 1.3, in accordance with 2.23. Cable harness shall be spliced in accordance with 2.2.

3.41 Remove existing and install new port and starboard taillights for each trailer listed in 1.3, using the same size and type of that removed and in accordance with manufacturer’s instructions.

3.42 Remove existing and install new aft center light for each trailer listed in 1.3, using the same size and type of that removed and in accordance with manufacturer’s instructions.

(V)(G) "TRAILER LIGHTS OPERATIONAL TEST"

3.43 Operationally test each trailer light to ensure they are functioning properly.

3.43.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing the operational testing results of 3.43, within 3 days of test completion.

(V)(G) "ELECTRICAL EQUIPMENT OPERATIONAL TEST"

3.44 Coordinate with ships force and accomplish an Operational Test of each piece of newly installed electrical equipment, each electrical device, and each newly installed component listed in the contractor's furnished report requirement of 3.2.1.1, Testing shall be in accordance with 2.2 through 2.25 and the manufacturer's instructions, for each vessel listed in 1.3.

3.44.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing the operational testing results of 3.44.

3.45 Accomplish the requirements of 009-32 of 2.1 for each new and disturbed surface for each vessel listed in 1.3.

4. NOTES:

4.1 Possible Cable Clam source: Blue Sea Systems (www.bluesea.com).

SSP: HRMC-041-22 8 of 8 ITEM NO: 321-11-001

4.2 Work in conjunction with 11MSC1602 and 11MSC1603 work items 236-11- 001, 583-31-002 and 631-11-001.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 583-31-001

COAR: 26 PCN: SERV-L080

SERV-L079

CMP: NONE

PLANNER:

SSP: HRMC-041-22 1 of 2 ITEM NO: 583-31-001

1. SCOPE:

1.1 Title: Vessel and Trailer Custody Transfer; accomplish

1.2 Location of Work:

1.2.1 Contractor's Facility

1.3 Identification:

1.3.1 Quantity (One EA), 11 Meter RHIB, (CABIN), Hull Identification Number: 11MSC1602

1.3.2 Quantity (One EA), 11 Meter RHIB, (CABIN), Hull Identification Number: 11MSC1603

1.3.3 Quantity (One EA), 11 Meter RHIB Trailer, Trailer Serial Number: 42XBK3733GB115466

1.3.4 Quantity (One EA), 11 Meter RHIB Trailer, Trailer Serial Number: 42XBK3735GB115467

2. REFERENCES:

2.1 Standard Items, (FY-23 CH-1)

2.2 Attachment (A):, Boat and Trailer Custody Form

3. REQUIREMENTS:

3.1 The Government will deliver custody of each vessel and trailer listed in 1.3 to the contractor at the place designated in the specifications, and upon completion of availability will pick-up and accept custody of the vessel and trailer at the place designated in the specifications.

3.1.1 The contractor shall be responsible for each vessel and trailer from the time of delivery to the contractor, to the return of the vessels and trailers to the GOVERNMENT.

3.2 Upon receiving custody of the vessels and trailers listed in 1.3 from the activity, complete Part A of 2.2. Submit one copy, in approved transferrable media, of 2.2 to the SUPERVISOR within 24 hours after delivery of the vessels.

3.3 After returning custody of the vessels and trailers listed in 1.3 to the activity, complete Part B of 2.2. Submit one copy, in approved transferrable media, of 2.2 to the SUPERVISOR, within 24 hours after redelivery of the vessels.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

SSP: HRMC-041-22 2 of 2 ITEM NO: 583-31-001

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 583-31-002

COAR: 26 PCN: SERV-L087

SERV-L088

CMP: NONE

PLANNER:

SSP: HRMC-041-22 1 of 8 ITEM NO: 583-31-002

1. SCOPE:

1.1 Title: RHIB Silver Ships; repair

1.2 Location of Work:

1.2.1 Throughout the Vessel.

1.3 Identification:

1.3.1 Quantity (One EA), 11 Meter RHIB, (OPEN), Hull Identification Number: 11MSC1602

1.3.2 Quantity (One EA), 11 Meter RHIB, (OPEN), Hull Identification Number: 11MSC1603

1.3.3 Quantity (One EA), 11 Meter RHIB Trailer, Trailer Serial number: 42XBK3733GB115466

1.3.4 Quantity (One EA), 11 Meter RHIB Trailer, Trailer Serial number: 42XBK3735GB115467

2. REFERENCES:

2.1 Standard Items, (FY-23 CH-1)

2.2 300-5107858 Rev A, Standard Electrical Installation Requirements and Nomenclature

2.3 MIL-STD-2003, Electric Plant Installation Standard Methods for Surface Ships and Submarines

2.4 TO300-AU-SPN-010 Rev A, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

2.5 11X42-DI-CC-01 Rev A, 11X AM Series Drawing Index

2.6 11X42-OB-CC-01 Rev A, Outboard Plan and Profile

2.7 11X42-IB-CC-01 Rev A, Inboard Plan and Profile

2.8 11X42-HS-CC-01 Rev A, Structure Arrangement

2.9 11X42-CA-CC-01 Rev A, Console & Electronics Arrangement

2.10 11X42-CO-CC-01 Rev A, Collar System Plan View

2.11 11X42-E-CC-01 Rev A, Electrical

2.12 11X42-AS-CC-01 Rev A, Auxiliary Systems

2.13 11X42-F-CC-01 Rev A, Fuel System

2.14 11X42-H-CC-01 Rev A, Hoisting Arrangement

2.15 11X42-T-CC-01 Rev A, Towing Arrangement

2.16 11X42-TR-CC-1 Rev A, Transport Drawings

SSP: HRMC-041-22 2 of 8 ITEM NO: 583-31-002

2.18 SHOXS 6800, Operation & Service Manual

2.19 Ignition Switch, Wiring

2.20 Fuel Tank, Cap

2.21 Underwater Lights, Mounting Plates

2.22 Suzuki Outboard Motor, K13-DF250AP-300AP-99011-98J20-03BEN

2.23 BOATMASTER, Operations Manual Trailer: SS11M-180

2.24 Suzuki, Console Face Layout

2.25 Bow Door, Bow Section Updates 11M NSW

2.26 Systems and Specifications, SSPC Painting Manual, Volume 2

2.27 DOL, OSHA STD 29 CFR 1915, Occupational Safety & Health Standards for Shipyard Employment

3. REQUIREMENTS:

3.1 Retain all removed items for disposition instructions by SUPERVISOR, for each vessel listed in 1.3. At the discretion of the SUPERVISOR, box all removed items for turnover upon vessel/trailer turnover.

3.1.1 Submit one legible copy, in a hard copy or approved

transferrable media, of a report listing the results of the requirements of 3.1 to the SUPERVISOR within 3 days of inspection completion.

3.2 All new threaded fasteners shall be corrosion resistant steel (CRES), ASTM A276, Type 316, unless otherwise specified. All nuts shall be self-locking type, unless otherwise specified. One CRES washer shall be used under each bolt head and under each nut. Bolt/stud length shall not exceed less than 1-1/2 threads or more than 5 threads beyond the nut with full thread engagement, for the vessel listed in 1.3.

3.2.1 Apply anti-seize compound, Loctite 34026 marine grade anti-seize or equal to all stainless steel threaded fasteners, for the vessel listed in 1.3.

3.3 All new equipment mounted to aluminum shall have corrosion protection tape (3M Scotchrap #51) installed between the mating…