HRMC-001-22_(HSB-4)-Redacted.pdf

DEPARTMENT OF THE NAVY

HRMC (NMD)

SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED

SPECIFICATION NUMBER: HRMC-001-22

INCLUDES ALL CHANGES THROUGH 10/1/2021

INDEX

HRMC-001-22

ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.

CATEGORY I. FY-22 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.

ITEM NO. TITLE CHANGE DATE CHANGE

009-01 General Criteria; accomplish 10/01/2019 Original

009-02 Environmental Compliance Report for Material Usage; accomplish 10/01/2019 Original

009-03 Toxic and Hazardous Substance; control 10/01/2019 Original

009-04 Quality Management System; provide 10/01/2019 Original

009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;

accomplish

03/06/2020 Original

009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;

accomplish

02/21/2021 CH-1

009-08 Shipboard Fire Protection and Fire Prevention; accomplish 02/21/2021 CH-1

009-10 Asbestos-Containing Material (ACM); control 10/01/2019 Original

009-18 Mine Warfare Ships Magnetic Material; control 04/30/2018 Original

009-19 Provisioning Technical Documentation (PTD); provide 10/01/2018 Original

009-20 Government Property; control 10/01/2017 Original

009-21 Logistics and Technical Data; provide 10/01/2018 Original

009-23 Interference; remove and install 10/01/2018 Original

009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;

accomplish

10/01/2019 Original

009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 10/01/2018 Original

009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish

10/01/2018 Original

009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide

10/01/2019 Original

009-60 Schedule and Associated Reports for CNO Availabilities; provide and manage 02/21/2021 CH-1

009-61 Shipboard Use of Fluorocarbons; control 07/18/2014 Original

009-67 Integrated Total Ship Testing; manage 04/30/2018 Original

009-69 Heavy Weather/Mooring Plan; provide 04/30/2018 Original

009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and

Housekeeping for Unmanned Vessels; accomplish

10/01/2019 Original

009-72 Physical Security at a Private Contractor Facility; accomplish 10/01/2019 Original

009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair

10/01/2018 Original

009-74 Occupational, Safety and Health Plan; accomplish 02/21/2021 CH-1

009-80 Ship Facilities; maintain 11/18/2016 Original

009-81 Compartment Closeout; accomplish 10/01/2019 Original

009-82 Installation of Equal Component Vice Specified Component; report 03/26/2018 Original

009-84 Threaded Fastener Requirements; accomplish 03/06/2020 Original

009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution

Prevention Act (PPA) Information; provide

03/06/2018 Original

009-99 Ship Departure Report; provide 07/18/2014 Original

009-100 Ship's Stability; maintain 03/06/2018 Original

009-101 Ship Transit and Berthing; accomplish 03/26/2018 Original

ITEM_NO. TITLE CHANGE DATE CHANGE

009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original

009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original

009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original

009-111 Schedule and Associated Reports for non-CNO Availabilities; provide and manage

02/21/2021 CH-1

009-117 Combat Systems, Light-Off Suport; provide 10/01/2019 Original

009-118 CG Deck Loading; accomplish 07/18/2014 Original

009-120 Fact Finding and Critique of Unplanned Event; manage 03/06/2018 Original

009-122 Temporary Padeye; install and remove 10/01/2018 Original

009-125 Boats Less Than 65 Feet Long; accomplish 07/11/2020 Original

099-08PH Safety of Ship Requirement; provide 07/27/2021 CH-1

099-69PH Pier Laydown for Pearl Harbor Naval Shipyard & IMF (PHNSY & IMF) Availability;

accomplish

07/27/2021 CH-1

ITEM NO. TITLE

Hazardous Waste Produced on Naval Vessels; control077-00-001

Transfer of Boat and Trailer Custody; accomplish583-31-001

32-Foot Harbor Security (HS) Boat; repair583-31-002

32-Foot Harbor Security (HS) Boat; preserve631-11-001

ITEM NO: 077-00-001

COAR: 16 PCN: HSB4-L007

CMP: NONE

SSP: HRMC-001-22 1 of 5 ITEM NO: 077-00-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Hazardous Waste Produced on Naval Vessels; control

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Resource Conservation and Recovery Act (RCRA)

2.2 Federal Hazardous Materials Transportation Act, 49 U.S.C. 5103

2.3 Applicable Hazardous Waste Manifest Form

2.4 10 U.S.C. 7311

3. REQUIREMENTS:

3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 and 2.2.

3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.

3.1.2 Manage and transport for Navy disposal, Navy-generated

hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.

3.1.3 Submit one legible copy of 2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.

3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.

3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification

SSP: HRMC-001-22 2 of 5 ITEM NO: 077-00-001 number issued to the contractor pursuant to applicable law.

Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.

3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.

3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.

3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.3.

3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:

AMOUNT

TYPE NAVY CO-GENERATED CONTRACTOR

Acid Solutions (may include _____ ____________ __________ spent sulfamic, citric, chromic, nitric, sulfuric, SSP: HRMC-001-22 3 of 5 ITEM NO: 077-00-001 hydrochloric, etc.)

Ethylene Glycol (Antifreeze) _____ ____________ __________

Sodium Hydroxide _____ ____________ __________

Cleaning Solvents _____ ____________ __________

Sodium Phosphates (Tri, Bi, _____ ____________ __________ or Mono)

Fluorocarbons _____ ____________ __________

Morpholine _____ ____________ __________

Sodium Chromates _____ ____________ __________

Hydrazine _____ ____________ __________

Methyl Ethyl Ketone _____ ____________ __________

Spent Abrasive Blast Material _____ ____________ __________

(contaminated with a known hazardous waste)

Trichloroethane _____ ____________ __________

Miscellaneous Chemicals _____ ____________ __________

(Rust Preventative)

Miscellaneous Chemicals _____ ____________ __________

(Corrosive)

Miscellaneous Chemicals _____ ____________ __________

(TCLP Toxic)

Miscellaneous Chemicals _____ ____________ __________

(Reactive)

Oil (Synthetic) _____ ____________ __________

Paints (Enamel, Latex, _____ ____________ __________

Epoxy, thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)

Paints (May include lead, _____ ____________ __________ cadmium, or chrome)

Paint Strippers (phenols, _____ ____________ __________ lead, chromium)

Sludges (Contaminated with _____ ____________ __ a known hazardous waste)

Wool Felt (contaminated _____ ____________ __________

SSP: HRMC-001-22 4 of 5 ITEM NO: 077-00-001 with chromium and PCB's)

Lube/Fuel Oil Soaked Rags _____ ____________ __________

Paint/Flakes (Pressure Washing _____ ____________ __________

Ext Hull Surfaces)

Fuel Oil(Residual) _____ ____________ __________

Bilge Water _____ ____________ __________

Oil/Water _____ ____________ __________

AFFF/Water _____ ____________ __________

MEK Contaminated Rags _____ ____________ __________

3.5.1 Provide zero dollars for managing and disposing of all

hazardous waste listed in 3.5. Total cost greater or less than above dollar amount will be the subject of an equitable adjustment.

3.6 Submit one legible copy, in approved transferrable media of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the SUPERVISOR.

3.6.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.

3.6.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.

3.6.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.

3.7 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.

4. NOTES:

4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation for credit or increase pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in

3.5 does not preclude the contractor from taking action consistent with

2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2.

Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.

4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They

SSP: HRMC-001-22 5 of 5 ITEM NO: 077-00-001 are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.

4.2 Hazardous wastes are determined by one or more of the following methods:

4.2.1 Chemical analysis which shows that the material

characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.

4.2.2 Reference to a Material Safety Data Sheet (MSDS), or

4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.

4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

ITEM NO: 583-31-001

COAR: 16 PCN: HSB4-L008

SSP: HRMC-001-22 1 of 2 ITEM NO: 583-31-001

1. SCOPE:

1.1 Title: Transfer of Boat and Trailer Custody; accomplish

1.2 Location of Work:

1.2.1 Contractor's Facility

1.3 Identification:

1.3.1 Quantity (One EA), 32 Foot Harbor Security (HS) Boat (HSB-4), Manufacturer: Metal Shark Boats, Manufacturer Hull Identification Number: GAJ32046K717 APL Number: 72A170037, Hull Registry Number:

32HS1703

1.3.2 Quantity (One EA), HSB-4 Boat Trailer, Manufacturer: Evolution Trailer Technologies, Model Number: MSB-32-FPBM, Serial Number:

1E9E1BG27HF513650, USN: N9751835T

2. REFERENCES:

2.1 Attachment (A):, Boat and Trailer Custody Form

3. REQUIREMENTS:

3.1 The CONTRACTOR shall pick up and deliver the vessel via trailer to contractor's facility.

3.1.1 The CONTRACTOR shall pick up the vessel and trailer listed in

1.3 within 72 hours after the awarding of contract.

3.1.2 The GOVERNMENT will provide the trailer for vessel transport and the CONTRACTOR shall place the vessel on jack stands and keel blocks.

3.1.3 The CONTRACTOR shall be responsible for the vessel and trailer listed in 1.3 from the time of delivery to the CONTRACTOR, to the return of the vessel and trailer to the GOVERNMENT.

3.2 Upon receiving custody of the vessel and trailer listed in 1.3 from the activity, complete Part A of 2.1. Submit one copy, in approved transferrable media, of 2.1 to the SUPERVISOR within 24 hours after delivery of the craft and trailer.

3.3 After returning custody of the vessel and trailer listed in 1.3 to the activity, complete Part B of 2.1. Submit one copy, in approved transferrable media, of 2.1 to the SUPERVISOR, within 24 hours after redelivery of the craft and trailer.

3.3.1 The CONTRACTOR shall be responsible for delivery to and from boat launch ramp for all necessary sea trials to prove all work has been completed in accordance with the requirements of each Work Item within the availability.

4. NOTES:

SSP: HRMC-001-22 2 of 2 ITEM NO: 583-31-001

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

ITEM NO: 583-31-002

COAR: 16 PCN: See Attachment A

SSP: HRMC-001-22 1 of 7 ITEM NO: 583-31-002

1.1 Title: 32-Foot Harbor Security (HS) Boat; repair

1.2 Location of Work:

1.2.1 Throughout

1.3 Identification:

1.3.1 Quantity (One EA), 32-Foot Harbor Security (HS) Boat (HSB-4), Manufacturer: Metal Sharks Boat, Manufacturer Hull Identification Number: GAJ32046K717 APL Number: 72A170037, Hull Registry Number:

32HS1703

2. REFERENCES:

2.1 Standard Items, (FY 22)

2.2 S9008-ME-OMP-010, Operation and Maintenance Manual with Illustrated Parts Breakdown for 32-Foot Harbor (HS) Boat, Hulls 32HS1701 thru 32HS1706, and 32HS1801 thru 32HS1810

2.3 TO300-AU-SPN-010 Rev A, Fabrication, Welding and Inspection of Small Boats and Craft, Aluminum Hulls

2.4 S9086-TX-STM-010 Rev 7, Naval Ships' Technical Manual Chapter 583, Volume 1, Boats and Small Craft

2.5 FPB-M-001-001, Drawing Index

2.6 FPM-M-070-001, General Arrangement Outboard Profile

2.7 FPB-M-070-002, Hull Lines

2.8 FPB-M-079-001, Flotation Foam Arrangement

2.9 FPB-M-100-001, Hull Structure, Hull Plating

2.10 FPB-M-150-001, Cabin

2.11 FPB-M-167-001, Windows, Hatches and Doors Plan and Profile Views

2.12 FPB-M-169-001, Engine Guard

2.13 FPB-M-200-001, Propulsion Equipment

2.14 FPB-M-311-001, Generator Cooling System Schematic

2.15 FPB-M-320-001, DC Power Distribution General Notes and Legend

2.16 FPB-M-320-002, DC Electrical Components

2.17 FPB-M-320-003, Power Distribution 120VAC Schematic Diagram

2.18 FPB-M-320-004, AC Electrical Components

2.19 FPB-M-330-001, Lighting Arrangement

2.20 FPB-M-400-001, Cabin Roof Top Components ISO View

SSP: HRMC-001-22 2 of 7 ITEM NO: 583-31-002

2.21 FPB-M-410-001, Navigation Equipment

2.22 FPB-M-443-001, Intercom System

2.23 FPB-M-512-001, Compartment Ventilation

2.24 FPB-M-512-002, Cabin HVAC System

2.25 FPB-M-529-001, Bilge Schematic

2.26 FPB-M-529-003, Hull Penetrations

2.27 FPB-M-530-001, Fresh Water System

2.28 FPB-M-541-001, Fuel Tank

2.29 FPB-M-555-001, Fuel System Schematic

2.30 FPB-M-556-001, Steering System

2.31 FPB-M-565-001,, Trim Tabs

2.32 FPB-M-582-001, Aft Tow Post Assembly

2.33 FPB-M-611-001, Hoisting Arrangement

2.34 FPB-M-611-002, Hoisting Fittings

2.35 FPB-M-613-001, Overhead Canopy

2.36 FPB-M-644-001, Black Water System

2.37 FPB-M-644-002,, Chart Table and Head Assembly

2.38 FPB-M-710-001, Gun Mounts

2.39 FPB-M-710-002, Side Gun Mount

3. REQUIREMENTS:

(V)(G) "PRE-OPERATIONAL TEST/INSPECTION"

3.1 Accomplish an operational test/inspection of all installed mechanical and electrical equipment, including electrical components, lighting, navigational equipment and pumps for the vessel listed 1.3 using the pre-operational checklist Table 3-1 in 2.2 and 2.5 through 2.39 as guidance.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.1 to the SUPERVISOR. The report shall include in detail each discrepancy, damage and or missing items, including exact location.

3.2 The GOVERNMENT shall remove and store all outboard engines prior to transferring custody of the vessel listed in 1.3 to the CONTRACTOR.

3.3 All new threaded fasteners shall be corrosion resistant steel (CRES), ASTM A276, Type 316, unless otherwise specified. All nuts shall be self-locking type, unless otherwise specified. One CRES washer shall be used under each bolt head and under each nut. Bolt/stud length shall not exceed less than 1-1/2 threads or more than 5 threads beyond the nut with full thread engagement, for the vessel listed in 1.3.

3.3.1 Apply anti-seize compound, Loctite 34026 marine grade

antiseize or equal to all stainless steel threaded fasteners, for the

SSP: HRMC-001-22 3 of 7 ITEM NO: 583-31-002 vessel listed in 1.3.

3.4 All equipment mounted to aluminum shall have corrosion protection tape (3M Scotchrap #51) installed between the mating surfaces unless otherwise noted, for the vessel listed in 1.3.

3.5 Retain all removed items for disposition instructions by SUPERVISOR, for the vessel listed in 1.3. At the discretion of SUPERVISOR, box all removed items for turnover upon boat/trailer turnover.

(I) "ELECTRICAL INSPECTION"

3.6 Accomplish an inspection of all electrical wiring, connectors and connection boxes for all installed electrical and electronic systems up to the last connection box prior to connection to the equipment.

Inspection will include an assessment of the condition of the wires (not in conduit), tightness and condition of connectors and watertight/splash tight integrity of the connection boxes (if intended to be watertight/splash tight), using 2.2 and 2.15 through 2.18, as guidance.

If inspection shows a need to replace wiring, connectors of connection boxes, replace up to 200 linier feet of wire, 50 connectors and 5 connection boxes (if boxes cannot be returned to watertight/splash tight condition).

3.6.1 Submit one legible copy, in approved transferrable media, of a report listing the results of the requirements of 3.6 to the SUPERVISOR within 3 days of inspection completion. The report shall include in detail each discrepancy, damage and or missing items, including exact location.

3.7 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column C, lines One through 7 for weld repairs to the vessel listed in 1.3, in accordance with 2.3 and using 2.2, 2.4 thru 2.39 as guidance. All compartments shall be certified gas free and safe for hot work prior to and during the repairs.

3.7.1 Accomplish base metal repair for a total of 300 square inches on the top of each gun mount plate.

3.7.1.1 Chip and grind each surface flush in way of repair. No allowance for the reduction of base metal thickness will be allowed. Existing plated thickness will be maintained.

3.7.2 Accomplish repairs to the port and starboard scuppers.

3.7.2.1 Crop out and renew forward port and starboard scuppers.

3.7.2.2 Template exact size, configuration, and location from existing shipboard conditions.

3.7.2.3 Chip and grind each surface flush in way of repair. No allowance for the reduction of base metal thickness will be allowed. Existing plated thickness will be maintained.

3.8 Remove existing Solid Polyurethane Foam Collar system and replace with new, including all associated hardware for the vessel listed in 1.3 in accordance with manufacturers instructions, and using 2.2 and 2.8 as guidance.

3.8.1 Accomplish an inspection of the upper and lower collar rope

SSP: HRMC-001-22 4 of 7 ITEM NO: 583-31-002 track for damage.

3.8.1.1 Submit one legible copy, in approved transferrable

media, of a report listing the results of the requirements of

3.8.1 to the SUPERVISOR.

3.8.2 Accomplish the following structural repairs on the vessel listed 1.3 as determined by the visual inspection report of 3.8.1.1 and specified by the SUPERVISOR using 2.3, 2.6, 2.8 and 2.9 as guidance.

3.8.3 Remove damaged hull collar retainer found in 3.8.1 and replace up to 6 linear feet of new extruded metal.

3.8.4 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column C, lines One through 7.

3.9 Remove existing port and starboard air conditioning units and replace with new using 2.2, 2.17, 2.18, 2.20 and 2.24 as guidance.

3.10 Remove, inspect and repair the cabin aft swinging door, cabin forward angled sliding door and the cabin port and starboard sliding doors to include all door tracks, door handles/latches, door locks and associated hardware using 2.2 and 2.11 as guidance.

3.10.1 Replace all gaskets and seals.

3.10.2 Replace all door locks.

3.10.3 Replace all damaged handles/latches and associated hardware.

3.10.4 Replace all interior reflective/photo luminescent decals.

3.11 Remove, inspect and repair all existing windows and windshields using 2.2 and 2.11 as guidance.

3.11.1 Replace all gaskets/seals from frame to cabin and frame to glass.

3.12 Remove all existing exterior bolted access plates and hatches for the vessel listed in 1.3, using 2.11 as guidance.

3.12.1 Replace all seals/gaskets with appropriate marine grade sealing compound. Template exact size, length, configuration and location from existing vessel conditions.

3.12.2 Replace all damaged fasteners with stainless steel.

3.12.3 Replace all damaged handles and latches.

3.13 Record all existing exterior decals/stickers, placards and labels throughout the vessel listed in 1.3, of the exact location, size, shape and color.

3.13.1 Replace placards and labels as recorded in 3.13.

3.13.2 Replace decals/stickers with new ultraviolet ray resistant marine grade decals/stickers as recorded in 3.13. Use existing decals/stickers for templates, if existing decals/stickers cannot used as a template the Government will provide samples for templates.

3.14 Remove existing engine guard using 2.2 as guidance.

3.14.1 Repair, straighten, fabricate or replace in accordance with

SSP: HRMC-001-22 5 of 7 ITEM NO: 583-31-002

2.12.

3.15 Remove existing zinc anodes in accordance with 2.2.

3.15.1 Replace (3 EA) hull zinc anodes located at the bottom of the transom below the outboard engine bracket in accordance with paragraph 6-6.1 of 2.2.

3.16 Remove existing port and starboard SHOXS mitigating seats for the vessel listed in 1.3 and replace with new using 2.2 as guidance.

3.16.1 Retain removed SHOXS mitigating seats and turnover to the

GOVERNMENT.

3.17 Remove existing Chart Table and Head Assembly using 2.2 and 2.37 as guidance.

3.17.1 Repair all damaged frames and panels.

3.18 Remove existing and replace with new the front windshield wiper motor, wiper arms and blades.

3.19 Remove existing forward and aft GENTEX connection boxes and replace with new to include all cables, wiring and cannon plugs.

3.20 Remove existing and replace with new the generator and bilge blower including all vent ducting.

3.21 Remove existing and install new fuel valves, hoses, fuel tank fittings and hose clamps using the same size and type of that removed.

(V)(G) "FUEL TANK PRESSURE TEST"

3.22 Accomplish a pressure test to the fuel tank of the vessel listed in 1.3, using 2.2, 2.28 and 2.29 as guidance. Test pressure shall be 3 PSI and shall be maintained for 10 minutes, prior to start of the test, to accommodate temperature stabilization. After temperature stabilization, the test shall be held for 7 minutes. Pressure shall not exceed 4 PSI.

Allowed pressure drop: NONE. Apply a soapy solution that is non-corrosive and nontoxic solution to inspect for leakage. Inspect all seams and attachments for leakage.

3.22.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing the test results of the requirements of 3.22 to the SUPERVISOR. Report shall include the following data: Test date, test pressure and who performed test.

3.22.2 Fabricate and install placard on the fuel tank with the data recorded in 3.22.1.

3.23 Deliver the vessel to the GOVERNMENT identified in 1.3 to install the outboard engines removed in 3.2 prior to operational test/sea trials.

(V)(G) "OPERATIONAL TEST/BAY TRIAL"

3.24 Perform a operational test/bay trial for a total of 2 hours to the vessel identified in 1.3. to prove each component repaired or installed throughout this work availability to OEM standards and in accordance with

2.2 through 2.39.

SSP: HRMC-001-22 6 of 7 ITEM NO: 583-31-002

3.24.1 Provide 150 Gallons of fuel.

3.24.2 Submit one legible copy, in hard copy or approved

transferrable media, listing the results of 3.24, with recommended repairs of any hull, mechanical, electrical, and accessory discrepancy found during the performance of 3.24 to the SUPERVISOR within 24 hours of completion of testing.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SSP: HRMC-001-22 7 of 7 ITEM NO: 583-31-002

Attachment A

PCN Identification

HSB4-L031 HSB 4-MAINT - SCUPPERS

HSB4-L023 HSB 4-MAINTENANCE-BLOWERS

HSB4-L029 HSB 4-MAINT - CHART TABLE

HSB4-L018 HSB 4 MAINTENANCE-A/C REPLACE

HSB4-L019 HSB 4 MAINTENANCE-DOORS

HSB4-L022 HSB 4-MAINTENANCE-GENTEX

HSB4-L024 HSB 4-MAINTENANCE- ENG GUARD

HSB4-L025 HSB 4-MAINTENANCE- WIPERS

HSB4-L026 HSB 4-MAINT -WINDOWS AND DOOR

HSB4-L028 HSB 4-MAINT - SHOXS SEATS

HSB4-L032 HSB 4-MAINT-SPONSON ROPE TRACK

HSB4-L020 HSB 4 MAINTENANCE-PLACARDS

HSB4-L021 HSB 4 MAINTENANCE - FUEL TANK

HSB4-L012 HSB 4 MAINTENANCE-SPONSON

HSB4-L016 HSB 4 MAINTENANCE-HATCHES

HSB4-L010 HSB 4 MAINTENANCE-SEA TRIALS

HSB4-L011 HSB 4 MAINTENANCE-ZINCS

ITEM NO: 631-11-001

COAR: 16 PCN: See Attachment A

SSP: HRMC-001-22 1 of 6 ITEM NO: 631-11-001

1.1 Title: 32-Foot Harbor Security (HS) Boat; preserve

1.2 Location of Work:

1.2.1 Throughout

1.3 Identification:

1.3.1 Quantity (One EA), 32-Foot Harbor Security (HS) Boat (HSB-4), Manufacturer: Metal Sharks Boat, Manufacturer Hull Identification Number: GAJ32046K717 APL Number: 72A170037, Hull Registry Number:

32HS1703

1.3.2 Quantity (One EA), HSB-4 Boat Trailer, Manufacturer: Evolution Trailer Technologies, Model Number: MSB-32-FPBM, Serial Number:

1E9E1BG27HF513650, USN: N9751835T

2. REFERENCES:

2.1 Standard Items, (FY 22)

2.2 S9008-ME-OMP-010, S9008-ME-OMP-010, Operation and Maintenance Manual with Illustrated Parts Breakdown for 32-Foot Harbor (HS) Boat, Hulls 32HS1701 thru 32HS1706, and 32HS1801 thru 32HS1810

2.3 S9086-TX-STM-010 Rev 7, Naval Ships' Technical Manual Chapter 583, Volume 1, Boats and Small Craft

2.4 S9086-VD-STM-010 Rev 3, Naval Ships' Technical Manual Chapter 631, Preservation for Ships - General

2.5 Systems and Specifications, SSPC Painting Manual, Volume 2

2.6 FPB-M-001-001, Drawing Index

2.7 FPB-M-070-001, General Arrangement Outboard Profile

2.8 FPB-M-070-002, Hull Lines

2.9 FPB-M-079-001, Flotation Foam Arrangement

2.10 FPB-M-084-001, Trailer

2.11 FPB-M-100-001, Hull Structure, Hull Plating

2.12 FPB-M-150-001, Cabin

2.13 FPB-M-167-001, Windows, Hatches and Doors Plan and Profile Views

2.14 FPB-M-169-001, Engine Guard

2.15 FPB-M-200-001, Propulsion Equipment

2.16 FPB-M-311-001, Generator Cooling System Schematic

2.17 FPB-M-320-001, DC Power Distribution General Notes and Legend

2.18 FPB-M-320-002, DC Electrical Components

SSP: HRMC-001-22 2 of 6 ITEM NO: 631-11-001

2.19 FPB-M-320-003, AC Power Distribution 120VAC Schematic Diagram

2.20 FPB-M-320-004, AC Electrical Components

2.21 FPB-M-330-001, Lighting Arrangement

2.22 FPB-M-400-001, Cabin Roof Top Components ISO View

2.23 FPB-M-410-001, Navigation Equipment

2.24 FPB-M-443-001, Intercom System

2.25 FPB-M-512-001, Compartment Ventilation

2.26 FPB-M-512-002, Cabin HVAC System

2.27 FPB-M-529-001, Bilge Schematic

2.28 FPB-M-529-003, Hull Penetrations

2.29 FPB-M-530-001, Fresh Water System

2.30 FPB-M-541-001, Fuel Tank

2.31 FPB-M-555-001, Fuel System Schematic

2.32 FPB-M-556-001, Steering System

2.33 FPB-M-565-001, Trim Tabs

2.34 FPB-M-582-001, Aft Tow Post Assembly

2.35 FPB-M-611-001, Hoisting Arrangement

2.36 FPB-M-611-002, Hoisting Fittings

2.37 FPB-M-613-001, Overhead Canopy

2.38 FPB-M-630-001, Preservations and Coverings Bottom & Topside Paint

2.39 FPB-M-644-001, Black Water System

2.40 FPB-M-644-002, Chart Table and Head Assembly

2.41 FPB-M-710-001, Gun Mounts

2.42 FPB-M-710-002, Side Gun Mount

3. REQUIREMENTS:

3.1 Upon delivery of the vessel and trailer listed in 1.3, to the contractor’s facility, accomplish a complete visual inspection of the vessel, trailer, installed machinery, equipment, hull, structures and all appendages for discrepancies, damage and/or missing items, within the first 10 days of the start of the availability using 2.2 through 2.42 as guidance. Record results

3.1.1 Submit one legible copy, in a hard copy or approved

transferrable media, of a report listing the results of the requirements of 3.1 to the SUPERVISOR within 3 days of inspection completion. The report shall describe in detail each discrepancy, damage, and/or missing items, including exact location.

3.1.2 The trailer listed in 1.3.2 shall not to be used as a “boat stand” during the accomplishment of painting or repairs, for the vessel listed in 1.3.1.

SSP: HRMC-001-22 3 of 6 ITEM NO: 631-11-001

3.2 Take pictures and video tape, with time/date stamp, of the vessel and trailer listed in 1.3, including, installed equipment, and hull to document existing condition.

3.2.1 Submit one legible copy, in approved transferrable media, of a report listing the results of 3.2, to the SUPERVISOR within 3 days of each vessel delivery. The report shall include a DVD Disc of the vessel and trailer condition.

(V)(G) "BILGE CLEANLINESS INSPECTION"

3.3 Clean, degrease and inspect the bilge, for the vessel listed in 1.3.1, within the first 10 days of the start of the availability using

2.2 through 2.42 for guidance. Thoroughly pressure wash the bilges, bilge overhead, underside of deck hatches and compartments with purple power aluminum brightener and fresh water. Bilges shall be free of oil, grease, contaminants, and debris. Accomplish a 100% visual inspection of all hull plate, metal plate, angles, stiffeners, bilge over head, underside of the deck hatches and compartments upon completion of pressure wash cleaning. Inspection shall identify any structural damages which were not visible prior to delivery and bilge cleaning. Record inspection results.

3.3.1 Submit one legible copy, in approved transferrable media, of a report listing results of the requirements of 3.3 to the SUPERVISOR within 3 days of inspection and cleaning completion. Provide a photographic or video record (on transferable media) of all areas showing final condition.

3.3.2 Maintain bilge cleanliness throughout the availability.

3.4 Record the existing periphery lines, exact locations, painted stenciling, colors and dimensions of painted coatings, non-skid, peel and stick deck covering on each interior/exterior surface from keel to the top of the cabin, for the vessel listed in 1.3.1.

3.5 Shroud the entire DRYBERTH areas to contain debris and airborne contaminants generated by surface preparation and painting, for the vessel listed in 1.3.1.

3.6 Prior to preservation remove all bolted interferences from the hull and the cabin and retain for re-installation.

3.7 Provide materials and services to accomplish preparation, priming, and painting preservation to the hull exterior above and below the waterline, deck surfaces, cabin interior/exterior, transom, doors, hatches, access plates, appendages and all other coated surfaces not receiving non-skid deck covering for painting, for the vessel listed in

1.3.1 in accordance with 2.2 through 2.5 and 2.38.

3.8 Accomplish degreasing/cleaning prior to surface preparation.

(V)(G) "CLEANLINESS"

3.8.1 Ensure that the surface is free of contaminants in accordance with SSPC-SP 1 of 2.5 for the vessel listed in 1.3.1.

3.9 Accomplish surface preparation by etching or sandblasting, then

SSP: HRMC-001-22 4 of 6 ITEM NO: 631-11-001 thoroughly cleaned to bare metal. If not painted immediately after cleaning, or if contaminated by oil or grease, the aluminum must be washed with a liquid detergent cleaner, thoroughly rinsed with fresh water, and allowed to dry completely before painting.

(V)(G) "SURFACE PREPARATION"

3.9.1 Verify surface preparation for the coating systems used in accordance with the manufacturer specifications identified in 2.38 for the vessel listed in 1.3.1.

(V)(G) "PRELIMINARY HULL/STRUCTURAL INSPECTION PRIOR TO PAINTING"

3.10 Accomplish a preliminary hull & structural inspection prior to painting and after surface preparation for structural integrity, deterioration, pitting, cracks, areas of damage or distortion and surface blemishes for the vessel listed in 1.3.1.

3.10.1 Submit a report in approved transferrable media, listing type, extent and locations of defects found in 3.10 to the

SUPERVISOR.

(V)(G) "COATING INSPECTION FOR EACH COAT (CONSISTS OF COATING THICKNESS, HOLIDAYS, AND CLE

3.11 Accomplish wet film/dry film thickness measurements of each paint coat applied. A gage shall be used to verify the application of proper paint thickness for each paint coat in accordance with 2.38 for the vessel listed in 1.3.1.

(V)(G) "FINAL INSPECTION"

3.12 Accomplish a final preservation inspection. Paint application shall be like-new finish, with no signs of holidays, runs, sags, chips, drips, swirls, surface defects, orange peel texture, overspray and or surface contaminants present.

3.13 Remove existing and install new in its entirety, each non-skid deck covering system, in accordance with 2.2 and 2.38 for the vessel listed in 1.3.1.

3.13.1 New non-skid application shall be same type as existing.

3.13.2 Remove and replace with new interlocking marine matting and anti-fatigue matting.

3.13.2.1 Ensure anti-fatigue matting in the main cabin include cutouts for deck mounted access plates.

3.14 Submit one legible copy of completed NAVSEA form 9997/1, preservation data to the SUPERVISOR upon preservation completion.

3.15 Accomplish touch-up painting in accordance with 5-2.1 of 2.2. for each new and disturbed surface.

4. NOTES:

SSP: HRMC-001-22 5 of 6 ITEM NO: 631-11-001

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SSP: HRMC-001-22 6 of 6 ITEM NO: 631-11-001

Attachment A

PCN Identification

HSB4-L009 HSB 4 MAINTENANCE-DRYDOCK

HSB4-L027 HSB 4-MAINT -INSIDE NON-SKID

HSB4-L015 HSB 4 MAINTENANCE-MAIN DECK

HSB4-L030 HSB 4-MAINT - AMMO CAN HOLDERS

HSB4-L013 HSB 4 MAINTENANCE-FREE BOARD

HSB4-L014 HSB 4 MAINTENANCE-HULL PAINT

HSB4-L017 HSB 4 MAINTENANCE-CABIN PAINT