Attachment_7_-_IK_Performance_Specifications.pdf

Document No. FBCB2-IK-0001

VERSION: 1.6

DATE: 19 March 2014

Force XXI Battle Command

Brigade-and-Below

PERFORMANCE SPECIFICATION

FOR THE

FORCE XXI BATTLEFIELD COMMAND BRIGADE AND

BELOW (FBCB2)

APPLIQUÉ+ INSTALLATION KITS

Prepared for:

Project Manager

Joint Battle Command-Platform

(PM JBC-P)

SFAE-C3T-FB-TMD

Aberdeen, MD 21001

Distribution Limited

Further Distribution only as directed by PM-JBC-P

Version 1.6 FBCB2-IK1.6-0001

20 March 2014 ii

CONTENTS

1. SCOPE

1.1 APPLICABILITY AND FOCUS

1.1.1 Applicability

1.1.2 Focus

1.2 SYSTEM OVERVIEW

2. APPLICABLE DOCUMENTS

2.1 PRECEDENCE OF SPECIFICATIONS

2.2 GOVERNMENT DOCUMENTS

2.2.1 Standards

2.2.2 Specifications

2.2.3 Other

2.3 NON-GOVERNMENT DOCUMENTS

3. SYSTEM REQUIREMENTS

3.1 DEFINITIONS

3.1.1 Critical Item Definition

3.1.3 Installation Hardware

3.1.3.1 Interconnecting Harnesses/Cables

3.2 CHARACTERISTICS

3.2.1 Performance Characteristics

3.2.2 Power (Electrical)

3.2.3 Mounting Provisions

3.2.4 Locking Provisions

3.2.5 Maintainability

3.2.6 Environmental Conditions

3.3 DESIGN AND CONSTRUCTION

3.3.1 Materials, Processes, Parts, Colors and Finishes

3.3.2 Identification and Marking

3.3.3 Workmanship and Manufacturing Standards

3.3.4 Interchangeability

3.3.5 Safety

iii

3.3.6 Human Performance and Human Engineering

4. QUALITY ASSURANCE PROVISIONS

4.1 GENERAL

4.1.1 Responsibility for Inspection

4.2 QUALITY CONFORMANCE INSPECTIONS

4.2.1 Methods of Inspection

4.2.2 Test Data

4.2.3 Verification Conditions

4.2.4 Failure and Retest

6. ACRONYMS

LIST OF TABLES

Table 4.1-1. Requirements/Verification Cross Reference Matrix

Table 4.1-1. Requirements/Verification Cross Reference Matrix (Continued)

LIST OF FIGURES

Figure 1.2-1 Component Orientation

Figure 10.0-1 Ballistic Shock Response Spectrum

Figure 10.0-2 Short Test Composite Random Vibration Profile

Figure 1.2-1 Long Test Composite Random Vibration Profile

1. SCOPE

1.1 APPLICABILITY AND FOCUS

1.1.1 Applicability

This specification establishes the performance, requirements for the Force XXI Battle

Command Brigade-and-Below (FBCB2) Installation Kit hardware. The performance requirements described herein are applicable to all variants of kits that are designed for operational use in combat and tactical platforms. The environmental requirements specified in section 3 of this document are not applicable to I-kits produced strictly for administrative and or classroom training use such as the “desktop” kit.

1.1.2 Focus

The I-Kits are designed under the auspices of a separate contract. The focus of this specification is on the “technical” performance of the final product, not on the “operational” performance. The operational design for each platform type is arrived at through a contractor-government Integrated Process Team (IPT) called the Platform Integration Working Group

(PIWG). For clarification, the following definitions are provided:

A. Technical Performance: Is a measure of how the system performs its intended functions of providing, mounting, power and electrical interfaces as well as how the system holds up to various environmental conditions. Technical performance is predominantly a function of detailed design, material selection and workmanship

(soldering, welding, painting etc.).

B. Operational Performance: Is a measure of how well the system is integrated into the platform. Its focus is on “ease of use”, other human factors concerns and safety. It is a result of a high-level design describing where components are placed within the vehicle. This coarse design is arrived at via the PIWG process.

1.2 SYSTEM OVERVIEW

The FBCB2 is an automated, role based information system which provides horizontal and vertical information exchange at all echelons, from platform to platform, and from platforms through commanders, within brigade-sized units. The FBCB2 provides the ability to visually display SA information (e.g., Where am I? Where are other friendly forces? Where is the enemy?); process and display status information provided by weapons systems, sensors, and support platforms; prepare and distribute orders and graphics; and receive, develop, and distribute a Mission--Enemy--Terrain--Troops & Time (METT-T)-based common battlefield picture. Visual displays maximize graphical orientation to a digital map, and minimize the amount of textual display and keyboard interaction. The FBCB2 will also provide commanders and staffs the ability remotely to operate and maintain database connectivity when away from their command posts (operating on-the-move), and digitally to control and monitor their subordinate units’ status and position.

The FBCB2 contains two primary classes of hardware components. The first component is referred to as the Appliqué+ Computer and consists of the actual computer hardware on which the FBCB2 software executes. Specifically, it includes computer processor, display and keyboard (with keyboard cable). The second hardware component is the installation kit or I-Kit.

The I-Kit is the support hardware and mechanical and electrical interface required to mount and integrate Appliqué+ Computers into host platform systems. I-Kit consists of both mechanical and electrical components. The mechanical components include support brackets, plates, and

Isolation systems for the processor unit (PU) and the Display Unit (DU) and both vehicle and

Appliqué+ Computer mounting interface attachment hardware. The I-Kit has provisions to lock the Appliqué+ Computer onto the host platform to prevent theft. The electrical components include electrical harnessing which connects the Appliqué+ Computer hardware to vehicle components, communication devices (e.g., Internet Controller (INC)), host platform data sources

(e.g., Precision Lightweight GPS Receiver (PLGR),), and host platform power. This document describes the physical characteristics and environmental performance requirements of the I-Kit.

Figure 1.2-1 depicts the general orientation of the Appliqué+ Computer I-Kit components.

B-Kit

Applique

CPU or Display

IsolationSystem

Mounting

Hardware

I-Kit

Vehicle Mounting Surface

Figure 1.2-1 Component Orientation

2. APPLICABLE DOCUMENTS

The following documents form a part of this specification to the extent specified.

2.1 PRECEDENCE OF SPECIFICATIONS

If any conflict exists between the technical requirements of this specification and that of any specification, standard, drawing or publication forming a part of this specification, the requirements of this specification shall take precedence.

2.2 GOVERNMENT DOCUMENTS

2.2.1 Standards

FED-STD-595B(1)

11 January 1994

Color Used in Government Procurement

MIL-C-46168D(3)

21 May 1993

Coating, Aliphatic, Polyurethane, Chemical Agent

Resistant

MIL-STD-130 Identification of U.S. Military Property

2.2.2 Specifications

FED-STD-595B

January 1968 Color Used in Government Procurement

MIL-STD-810E Notice 1

February 1990 Environmental Test Methods & Engineering Guidelines

MIL-STD-882C

19 January 1993 System Safety Program Requirements

MIL-STD-1472D Human Engineering Design Criteria for Military Systems, Equipment and Facilities

SB-X10001B Environmental Requirements, XM1 Tank Components, General Specification for

9620-05050-0000 Workmanship Standards – FBCB2 Installation Kits

2.2.3 Other

FM 3-5 Appendix G Army Field Manual - NBC Decontamination

17 November 1995

2.3 NON-GOVERNMENT DOCUMENTS

D3951-90 ASTM Standard Practice for Commercial Packaging

3. SYSTEM REQUIREMENTS

3.1 DEFINITIONS

3.1.1 Critical Item Definition

The I-Kits are the unique hardware items necessary to install and integrate the Appliqué+

Computers with their host platform. The I-Kits consist of the following types of major components: Installation Hardware and Interconnecting Harnesses / Cables and the isolation systems for the Display Unit and the Processor Unit. The specific hardware items to be included as part of the I-Kits vary depending on platform type and are defined in the appropriate FBCB2 / platform Interface Control Documents (ICD).

3.1.2 Interface Definition -Vehicle Subsystems

The I-Kits will interface with the following Vehicle Subsystems if present in a particular vehicle configuration:

A. INC - Internet Controller

B. PLGR - Precision Lightweight GPS Receiver

C. Intercommunications System

3.1.3 Installation Hardware

3.1.3.1 Interconnecting Harnesses/Cables

Interconnecting harnesses and cables will be designed for and routed within the platform in such a manner so as to minimize their impact on the operation of the vehicle and the safety of the crew. The following is a generic list of the cable types that will compose a vehicle I-Kit. The length and cable connectors may vary depending on the vehicle configuration, and every cable type may not be required for every vehicle configuration.

A. W1 Cable: Provides the electrical interface between the Appliqué+ computer and the vehicle’s power supply.

B. W2 Cable: Provides the electrical interface between the Appliqué+ computer processor unit and the computer’s display. The 15 foot W2 cable contains a USB

Repeater Hub to boost USB signal levels between Processor and Display units. The

25 foot W2 Display Remoting cable contains 2 USB Repeater Hubs to boost USB signal levels between Processor and Display units.

C. W3 Cable Set: (Serial Interface Adapter Device, PLGR cable, INC cable): Provides the serial interface between the Appliqué+ computer and vehicle’s systems. The standard W3 cable Set consists of a Serial Interface Adapter Device (SIAD) which has 5 connector ports, plus two additional cables that provide the interface from the

SIAD to the PLGR and INC. The other (3) connector ports on the SIAD are designed for future growth. The W3P SIAD to PLGR Cable also provides surge protection capability from the PLGR.

D. W4 Cable: Provides the connection from the Appliqué+ Computer to the vehicle’s intercommunications system.

E. W5 Cable: (Expansion cable): Provides the connection from the Appliqué+

Computer to external add-on peripheral devices to accommodate future growth requirements. The W5 Expansion cable terminates with an Expansion Interface

Adapter Device (EIAD) which has industry standard commercial connectors for

Universal Serial Bus (USB) and 10/100 BASE-T Ethernet Local Area Network

(LAN). Integration of W5 cable in military platform/application requires that the

EIAD be integrated into the platform cable architecture to meet military environmental requirements.

F. W6 Cable: (SVGA external monitor cable): Provides a connection from the

Applique+ Computer to an external large screen SVGA monitor or projection device.

Typically used in a TOC or field tent environment to allow large numbers of people to view the information displayed on the Applique+ Display Unit screen.

G. Command Post Cables: Cable sets dedicated to command post applications which connect to and between commercial products. Intended usage of these cables is to remain internal to the protected environment and meet commercial standards for environmental conditions.

3.1.3.2 Connectors:

A. All cable connectors shall be keyed to prevent incorrect application.

B. All cable connectors shall be secured to prevent unintentional disconnection.

C. All cable connectors shall be provided with tethered protective covers to provide environmental protection and sealing when connector is not in use.

3.2 CHARACTERISTICS

3.2.1 Performance Characteristics

The I-Kits will provide the passive electrical connection between the Appliqué+

Computer components, and the host vehicle systems. The I-Kit is the support hardware and mechanical and electrical interface required to mount Appliqué+ Computers into host platform systems. I-Kits consist of both mechanical and electrical components. The mechanical components include support brackets, plates, and Isolation systems for the display unit and processor units of the FBCB2 computer.

The size and weight of the I-Kit will vary depending on the design that evolves from the government-contractor IPT process and the particular vehicular platform and configuration.

3.2.2 Power (Electrical)

The I-Kit has no active/passive electronic components except for the W3P cable surge protection specified in paragraph 3.1.3.1C, and W2 Cables, 15 feet or 25 feet in length, which contain integral USB Repeater Hubs as specified in paragraph 3.1.3.1B.

3.2.3 Mounting Provisions

Mounting provisions will be dependent upon the design that evolves through the contractor-government IPT process and the particular vehicular platform or configuration.

3.2.4 Locking Provisions

The I-Kit shall have provisions to lock the B-Kit onto the host platform to prevent theft.

3.2.5 Maintainability

Replacement of I-Kit components shall not require any special tools. The I-Kit shall have a predicted Mean-Time-To-Repair (MTTR) of 1 hour, including failure detection, fault localization, removal and replacement of defective cables or mounting hardware and validation.

3.2.6 Environmental Conditions

When installed in the specified tracked and wheeled vehicle, the I-Kit will perform within specified limits of operational and non-operational exposure to the environmental conditions as specified in the following paragraphs. I-Kit performance under these environmental conditions will be verified in accordance with MIL-STD-810E procedures as defined in section 4.1.2 and limited herein.

When installed in a command post including Tactical Operations Command (TOC), Tactical Command Post (TAC), or Control Station, the I-Kit will perform within specified limits of operational and non-operational exposure to the environmental conditions as specified in the following paragraphs with the exception of those noted.

3.2.6.1 Temperature

3.2.6.1.1 Operational Temperature

The I-Kit cables shall be capable of continuous operation over an ambient air temperature range of -25 degrees F to +140 degrees F.

Specification does not apply to command post kits with the exception of items mounted externally and their respective cable connections.

3.2.6.1.2 Non-Operational Temperature

The I-Kit will be designed so that it will not be damaged nor will the operational performance be degraded when restored to the operating temperature range after exposure for a

72 hour period in a non-operating ambient temperature range of -60 degrees F to +160 degrees

F.

3.2.6.1.3 Temperature Shock

The I-Kit shall operate without degradation of specified performance after being subjected to variations in temperature from 70 degrees F to –25 degrees F within 10 minutes and from 70 degrees F to +160 degrees F within 10 minutes.

Specification does not apply to command post kits with the exception of items mounted externally and their respective cable connections.

3.2.6.2 Humidity (Non Operational)

The I-Kit shall be designed so that it will survive exposure to humid conditions between

5% and 95% relative humidity, mist and fog for 10 cycles.

Specification does not apply to command post kits.

3.2.6.3 Sand and Dust

The I-Kit shall withstand exposure to wind blown sand and dust particles at a rate of 20 mph 3 mph for 30 minutes.

Specification does not apply to command post kits with the exception of items mounted externally and their respective cable connections.

3.2.6.4 Salt Fog

The I-Kit shall be resistant to the effects of a salt-fog atmosphere for a period of 48 hours with a fallout rate between 0.5 and 3.0 ml/80 cm2/hr.

Specification does not apply to command post kits with the exception of items mounted externally and their respective cable connections.

3.2.6.5 Fungus

Only inherently fungus inert materials or materials treated with fungicides shall be used in the exposed portion of the I-Kit. The I-Kit will not support fungus growth on exposed surfaces.

Specification does not apply to command post kits.

3.2.6.6 Shock

3.2.6.6.1 Road Shock

The I-Kit, when loaded with the B-Kit or mass model, shall not suffer damage or subsequently fail to provide specified performance, when subjected to shock testing while hard mounted to the fixture of 30g, 11msec, 1/2 sine wave, 3 pulses in each direction along each of three (3) mutually perpendicular axes, for a total of 18 pulses.

Specification applies to command post kits as packed in dedicated transit case.

3.2.6.6.2 Ballistic Shock

The I-Kit, when loaded with the B-Kit or mass model, shall be capable of surviving ballistic shock, as defined by the guidelines in Section 3.1.3.18 Operational Ballistic Shock and the Shock Response Spectrum (SRS) contained in the General Specifications for Environmental

Requirements, XM1 Tank Components, SB-X10001B. This is applicable only to the M1A1D platform.

Specification does not apply to command post kits.

3.2.6.6.3 Gun Fire Shock

The I-Kit, when loaded with the B-Kit or mass model, shall not suffer damage or subsequently fail to provide specified performance, when subjected to shock testing while hard mounted to the fixture of 200 g, 0.5 msec, 1/2 sine wave, 3 pulses in each direction along each of three (3) mutually perpendicular axes, for a total of 18 pulses. This is applicable only to the

M1A1D and M109A6 platforms.

Specification does not apply to command post kits.

3.2.6.7 Stiffness

The minimum resonant frequency (Fn) of the I-Kit hardware assembly, including primary and secondary elements, shall be 100 Hz for both Display B-Kit and Processor B-Kit installations, in order to minimize the effects of coupling with the B-Kit isolation system.

However, for user mandated and/or practical locations for the Display B-Kits which may require long struts for stabilization, hinges/pivots for egress or operational safety requirements, cantilevered support structures, etc., the absolute minimum resonant frequency for the corresponding I-Kit hardware assembly shall be 50 Hz.

Verification of this requirement shall be with a representative B-Kit mass model rigidly attached to the I-Kit. The Processor B-Kit mass model shall be rigid (Fn > 200 Hz) and represent the mass and center-of-gravity of the entire B-Kit assembly, including the isolator sandwich assembly (2 plates separated by 4 shock/vibration isolators). The Display B-Kit mass model assembly shall be similarly configured to support the mass model at a viewing angle of 30o to a vertical plane. The total weight and center-of-gravity of the mass model for the Processor B-Kit shall include that for the Processor and isolator sandwich, and for the Display B- Kit, shall include that for the Display isolator sandwich.

Specification does not apply to command post kits.

3.2.6.8 Vibration

The I-Kit shall protect the B-Kit computer system while on-the-move when installed in wheeled and tracked vehicles using shock and vibration isolators. The I-Kit, when loaded with the B-Kit or mass model, shall not incur damage and shall operate without degraded performance when subjected to the random vibration test while hard mounted to the test fixture with a test time of four hours for each of three mutually exclusive perpendicular axes. The vibration profiles are as shown in Paragraph 10.

Specification does not apply to command post kits.

3.2.6.9 High Pressure Hose Down

The I-Kit shall be protected and be operational after being externally washed with a stream of water (hose down) with 50 PSI or equivalent in its installed platform configuration.

Specification does not apply to command post kits with the exception of items mounted externally and their respective cable connections.

3.2.6.10 Nuclear, Biological and Chemical Warfare

The I-Kit hardware will be designed to reasonably withstand the damaging effects of chemical contaminants and the decontamination solution of Super Tropical Bleach (STB).

Specification does not apply to command post kits.

3.2.6.11 Electromagnetic Interference/Electromagnetic Compatibility

A. All I-Kit cables shall have sufficient shielding to ensure no degradation of the FBCB2 system or other vehicle subsystems as defined in section 3.1.2. Specification does not apply to command post kits.

B. The I-Kit cable outer shield shall be a copper braided shield with at least 90% optical coverage. Specification does not apply to command post kits.

C. Conductor shields and pair shielding shall be used on the I-Kit cables to prevent wire-to-wire interference. Specification does not apply to command post kits.

D. Maximum twisting spacing shall be less than 6 mm. Specification does not apply to command post kits.

E. The I-Kit cable shield end-to-end resistance shall be less than 10 milliohms.

Specification does not apply to command post kits.

3.3 DESIGN AND CONSTRUCTION

The detailed design and construction of the I-Kit hardware will meet the criteria established below.

3.3.1 Materials, Processes, Parts, Colors and Finishes

Parts, materials, and processes will be as appropriate to obtain the desired electrical, mechanical, environmental and reliability characteristics of this specification.

A. Color shall be determined based on the platform and hardware location. Colors include but not limited to Lusterless Forest Green, color number 34083 per FED-STD-595 and

Lusterless Tan, color number 33446 per FED-STD-595.

B. The Appliqué V4.3 Computer shall be finished with a Chemical Agent Resistant Coating

(CARC) which is not subject to deterioration after exposure to chemical agents, biological agents, or NBC decontamination agents per MIL-C-46168D and as defined in section 3.2.6.10.

3.3.2 Identification and Marking

Marking and serialization of I-Kit hardware (where appropriate) shall be legible and durable in accordance with MIL-STD-130.

3.3.3 Workmanship and Manufacturing Standards

Workmanship in fabrication and assembly of the I-Kit will be adequate and will not produce sharp edges, nicks, burs, and other protrusions that are not part of the design. The I-Kit will be fabricated in such a manner as to be uniform in quality and shall be free from defects that would affect life and serviceability. Additional Workmanship details are defined in document

9620-05050-0000.

3.3.4 Interchangeability

All parts having the same part number and configuration revision shall be functionally and dimensionally interchangeable. Design and construction will make it impractical to install hardware incorrectly.

3.3.5 Safety

The I-Kit hardware shall be designed to comply with MIL-STD-882C. Specific requirements are specified below.

3.3.5.1 Connector Protection

Contacts used on chassis, panels, or cable entrance connectors shall be protected to prevent breakage or damage.

3.3.5.2 Ingress/Egress

The I-Kit hardware shall not impede ingress or egress of the platform crew.

3.3.5.3 Physical Hazards

A. The I-Kit shall not cause blunt or acute trauma to the crew.

B. The I-Kit will not cause cumulative trauma to the crew.

3.3.5.4 Chemical Hazards

The I-Kit shall not cause illness due to exposure to toxic, hazardous, ionizing and radioactive materials.

3.3.6 Human Performance and Human Engineering

Human engineering design criteria will be used in the design of the I-Kit hardware to achieve ease of operation, transportation and maintenance. MIL-STD-1472D will be used as a guide in applying human engineering design criteria.

3.3.6.1 Display Criteria

A. The I-Kit will be designed so that the B-Kit display screen is located to provide the primary user (i.e. TC-Tank Commander) an unobstructed view.

B. The I-Kit will be designed so that the B-Kit display viewing distance is at least 12” and not more than 20” from the primary user’s eyes.

C. The I-Kit will be designed so that the B-Kit display viewing angle is less than the specified horizontal and vertical viewing angles of the display hardware.

3.3.6.2 Handling Criteria

The I-Kit shall allow use of FBCB2 while the user is wearing Mission-Oriented

Protective Posture (MOPP) IV or cold weather gear.

3.3.6.3 Space Claim Criteria

The hardware will not adversely impede movement of the users during the performance of the platform’s mission.

3.3.6.4 Cable Markings and Coding

The connectors/cables shall be designed according to the requirements defined in Section

3.1.3.2. Markings, labels and coding shall comply with the applicable cable detail drawings for each cable type.

4. QUALITY ASSURANCE PROVISIONS

4.1 GENERAL

All deliverable items shall be inspected and tested in accordance with the acceptance criteria of paragraph 4.2 herein.

4.1.1 Responsibility for Inspection

Unless otherwise specified in the contract, purchase order, or this specification, the manufacturer is responsible for the performance of all test, inspection and acceptance requirements as specified herein. Except as otherwise specified, the manufacturer may utilize its own facilities or any certified commercial laboratory.

4.1.2 Special Tests and Examinations

4.1.2.1 Shock

4.1.2.1.1 Road Shock

The I-Kit, when loaded with the B-Kit or mass model, shall be subjected to the shock tests specified in MIL-STD-810E, Method 514.4, Procedure I. Specific requirements are contained in

Section 3.2.6.6.1.

4.1.2.1.2 High Impact Shock

4.1.2.1.2.1 Ballistic Shock

The I-Kit, when loaded with the B-Kit or mass model, shall be subjected to the shock tests using

MIL-STD-810E, Method 514.4, Procedure I as a guideline. Specific requirements are contained in Section 3.2.6.6.2.

4.1.2.1.2.2 Gun Fire Shock

The I-Kit, when loaded with the B-Kit or mass model shall be subjected to the shock tests specified in MIL-STD-810E, Method 514.4, Procedure I. Specific requirements are contained in

Section 3.2.6.6.3.

4.1.2.2 Stiffness

The stiffness of the I-Kit structure assembly with the B-Kit or mass model mounted shall be verified to show compliance with the minimum 50 Hz and 100 Hz resonant frequency requirements. In addition, the structural integrity of the I-Kit, including its attachment, will be verified.

4.1.2.3 Vibration

4.1.2.3.1 Random Vibration

The I-Kit, when loaded with the B-Kit or mass model shall be subjected to the vibration tests specified in MIL-STD-810E, Method 514.4, Procedure I. Specific requirements are contained in

Section 3.2.6.8.

4.1.2.4 High Pressure Hose Down

The I-Kit will be subjected to external wash with a stream of water (hose down) at 50 PSI. The kits will be as in their installed configuration (connectors may be sealed). Specific requirements are contained in Section 3.2.6.9.

4.1.2.5 Electromagnetic Interference/Electromagnetic Compatibility

The I-Kit cables shall be constructed according to the requirements specified in Section 3.2.6.11.

4.1.3 Qualification Test Reports

A final Qualification test report shall be generated upon completion of Qualification testing.

4.1.4 Requirements spelled out in this performance specification will be verified in one of the three ways described below.

INSPECTION (I): Inspection is a visual observation to verify requirements conformance.

ANALYSIS (A): Analysis is the processing of accumulated data typically compiled from simulated and modeled experiments to generate functional and/or performance information for requirement conformance verification.

DEMONSTRATION (D): Demonstration is verification by means of observing the functional operation of items and components without requiring the use of elaborate instrumentation or special test equipment.

TEST (T): Verification by test involves the operation of an end item and requires instrumentation of the item and/or control of the induced environment, and the recording and evaluation of quantitative data. Acceptability of the end item is determined by comparison of the data with pre-established quantitative requirements with tolerances.

Table 4.1-1. Requirements/Verification Cross Reference Matrix

Section 3 Title

Paragraph Method

First

Article

Test

Product

Acceptance

Test

3. System Requirements N/A N/A

3.1 Definitions N/A N/A

3.1.1 Critical Item Definition N/A N/A

3.1.2 Interface Definition N/A N/A

3.1.2A INC N/A N/A

3.1.2B PLGR N/A N/A

3.1.2C Intercom N/A N/A

3.1.3 Installation Hardware N/A N/A

3.1.3.1 Interconnecting Harnesses/Cables N/A N/A

3.1.3.1A W1 Power Cable I I

3.1.3.1B W2 Display Cable I I

3.1.3.1C W3 Serial Interface Cable Set I I

3.1.3.1D W4 Audio Cable I I

3.1.3.1E W5 Expansion Cable I I

3.1.3.1F W6 SVGA Cable I I

3.1.3.1G Command Post Cables I I

3.3.3.2 Connectors N/A N/A

3.1.3.2A Connector Keying I I

3.1.3.2B Connector Securing I N/A

3.1.3.2C Connector Tethered Protective Covers I I

3.2 Characteristics N/A N/A

3.2.1 Performance Characteristics N/A N/A

3.2.2 Power (Electrical) N/A N/A

3.2.3 Mounting Provisions I I

3.2.4 Locking Provisions I I

3.2.5 Maintainability N/A N/A

3.2.6 Environmental Conditions N/A N/A

3.2.6.1 Temperature N/A N/A

3.2.6.1.1 Operational Temperature T N/A

3.2.6.1.2 Non-Operational Temperature T N/A

3.2.6.1.2 Temperature Shock T N/A

3.2.6.1.3 Humidity (Non Operational) T N/A

3.2.6.2 Sand and Dust T N/A

3.2.6.4 Salt Fog T N/A

3.2.6.5 Fungus A N/A

Section 3 Title

Paragraph Method

3.2.6.6 Shock T N/A

Table 4.1-1. Requirements/Verification Cross Reference Matrix (Continued)

Section 3 Title

Paragraph Method

First

Article

Test

Product

Acceptance

Test

3.2.6.6.1 Road Shock T N/A

3.2.6.6.2 Ballistic Shock T N/A

3.2.6.6.3 Gun Fire Shock T N/A

3.2.6.7 Stiffness A N/A

3.2.6.8 Vibration T N/A

3.2.6.9 High Pressure Hose Down T N/A

3.2.6.10 Nuclear, Biological and Chemical Warfare A N/A

3.2.6.11 Electromagnetic Interference /

Electromagnetic Compatibility

T N/A

3.3 Design and Construction N/A N/A

3.3.1 Materials, Processes, Parts, Color and Finishes N/A N/A

3.3.1A Color I I

3.3.1B Finish I I

3.3.2 Identification and Marking I I

3.3.3 Workmanship and Manufacturing Standards I I

3.3.4 Interchangeability I I

3.3.5 Safety N/A N/A

3.3.5.1 Connector Protection I I

3.3.5.2 Ingress/Egress N/A N/A

3.3.5.3 Physical Hazards N/A N/A

3.3.5.3A Blunt or Acute Trauma I N/A

3.3.5.3B Cumulative Trauma I N/A

3.3.5.4 Chemical Hazards I N/A

3.3.6 Human Performance and Human Engineering N/A N/A

3.3.6.1 Display Criteria N/A N/A

3.3.6.1A Display Location Unobstructed View N/A N/A

3.3.6.1B Display Location Viewing Distances N/A N/A

3.3.6.1C Display Location Viewing Angles N/A N/A

3.3.6.2 Handling Criteria D N/A

3.3.6.3 Space Claim Criteria N/A N/A

3.3.6.4 Cable Markings and Coding I I

4.2 QUALITY CONFORMANCE INSPECTIONS

Quality conformance inspections include Acceptance, Qualification and Optional tests.

4.2.1 Methods of Inspection

When detailed test methods are not specified herein, the manufacturer shall prepare suitable procedures. The detailed test methods shall include: 1) a description of the examination or test, 2) the frequency of occurrence for the examination or test, and 3) the verification methods, as specified above, consisting of examination, analysis, demonstration, and test.

4.2.2 Test Data

The manufacturer shall keep a continuous log of the performance of the I-Kit hardware, making particular note of any deficiencies or failures. In the event of part failures, the defective part shall be replaced and the operation resumed for the balance of the test period. A record shall be kept of all failures throughout all of the tests.

4.2.3 Verification Conditions

Except as otherwise specified herein, verification shall be performed under the following ambient conditions:

A. Atmospheric Pressure — Site Pressure

B. Air Temperature — 25 degrees C ± 10 degrees C

C. Relative Humidity — 50% ± 45%

4.2.4 Failure and Retest

Where the item under test fails to meet the inspection or test requirements, acceptance of the test shall be withheld and the extent of and cause of failures shall be determined. After corrections have been made, all necessary tests shall be repeated. A failure shall be defined as either of the following items.

A. The event in which a previously acceptable item does not perform one or more of its required functions within the specified limits under specified conditions.

B. The condition in which a mechanical or structural part or component of an item is found to be broken, fractured, or damaged, which would cause failure under operational conditions.

5. PREPARATION FOR DELIVERY

5.1 Packaging

Packaging for shipment shall be in accordance with best commercial practice in accordance with the American Society for Testing Materials (ASTM) Standard Practice for

Commercial Packaging D3951-90.

6. ACRONYMS

A list of acronyms and abbreviations used within this document is provided below.

A

ASTM

B-Kit

CARC

CIPFS

COTS

CPU

D

DS2

DU

EIAD

FBCB2

I

ICD

I-Kit

INC

IPT

KU

LUT

METT-T

MOPP

MTBF

MTTR

NBC

PIWG

PLGR

PU

RHDDC

Analysis

American Society for Testing Materials

FBCB2 Computer System Components (DU, KU, PU, RHDDC)

Chemical Agent Resistive Coating

Critical Item Product Functional Specification

Commercial off the Shelf

Central Processing Unit

Demonstration

Decontamination Solution No. 2

Display Unit

Expansion Interface Adapter Device

Force XXI Battle Command Brigade and Below

Inspection

Interface Control Document

Installation Kit

Internet Controller

Integrated Process Team

Keyboard Unit

Limited User Test

Mission - Enemy - Terrain - Troops & Time

Mission-Oriented Protective Posture

Mean Time Between Failure

Mean Time To Repair

Nuclear, Biological, Chemical

Platform Integration Working Group

Precision Lightweight GPS Receiver

Processor Unit

Removable Hard Disk Drive Cartridge

SIAD Serial Interface Adapter Device

STB Super Tropical Bleach

SVGA Super Video Graphics Array

T Test

TC Tactical Commander or Tank Commander

TOC Tactical Operations Center

USB Universal Serial Bus

10. ENVIRONMENTAL PROFILES

Figure 10.0-1. Ballistic Shock Response Spectrum

Figure 10.0-2 Short Test Composite Random Vibration Profile

Figure 10.0-3 Long Test Composite Random Vibration Profile