HAMILTON (WMSL 418) DS FQ3_REV 1 SPECs.pdf

USCGC HAMILTON (WMSL 753)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2027

Rev 1,14 July 2026

USCGC HAMILTON (WMSL-418) DOCKSIDE AVAILABILITY FY2027

ii (Draft-00)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii

Consolidated List of References ................................................................................................................... iv

Consolidated List of Government-furnished Property .................................................................................. x

Consolidated List of Critical Inspection Items ....................................................................................... xiibja

Principal Characteristics ............................................................................................................................ xiii

General Requirements

WORK ITEM 1: Fire Prevention, Provide

WORK ITEM 2: Tanks (Ballast), Clean and Inspect

WORK ITEM 3: Grey Water Holding Tank(s) and Lift Stations, Clean and Inspect

WORK ITEM 4: Sewage Holding Tank(s), Clean and Inspect

WORK ITEM 5: Stern Boat Launch and Recovery, Level II

WORK ITEM 6: Dual Point Davit, Modify

WORK ITEM 7: Oily Water Separator (OWS) System, Inspect and Groom

WORK ITEM 8: Cargo Handling Elevator, Annual Inspection and Test, Perform

WORK ITEM 9: Air Conditioning Plants, Groom

WORK ITEM 10: Fire Detection System, Inspect and Test

WORK ITEM 11: Insulation, Renew

WORK ITEM 12: Deck Covering (Carpet), Renew

WORK ITEM 13: Decks, Preserve (Partial)

WORK ITEM 14: Deck Covering (Slip-Resistant) Flight Deck, Renew

WORK ITEM 15: Tenting (Flight Deck), Provide

WORK ITEM 16: QAWTD 26x66, Renew

WORK ITEM 17: QAWTDBLD 52x66 (Mafo), Replace

WORK ITEM 18: RQAWTS 18 D (01-12-1 and 01-12-2), Renew iii (Draft-00)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Draft-00)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 418A-WMSL 100-001, Rev A, General Arrangements

Coast Guard Drawing 418A-WMSL_100_1, Rev C, General Arrangements

Coast Guard Drawing 418A-WMSL_101_1, Rev C, Compartment & Access Drawing

Coast Guard Drawing 418A-WMSL_593_2, Rev B, Sewage System Diagram

Coast Guard Drawing 418A-WMSL_801_2, Rev (-), Booklet of General Plans

Coast Guard Drawing 418A-WMSL-100-001, Rev B, General Arrangements

Coast Guard Drawing 418A-WMSL-100-001, Rev C, General Arrangements

Coast Guard Drawing 418A-WMSL-100-001, Rev C, General Arrangements

Coast Guard Drawing 418A-WMSL-100-006, Rev A, Inboard and Outboard Profiles

Coast Guard Drawing 418A-WMSL-167-004, Rev A, Structural Door List, Ship Wide

Coast Guard Drawing 418A-WMSL-528-001, Rev B, Plumbing and Interior Deck Drain Diagram

Coast Guard Drawing 418A-WMSL-593-001, Rev A, Bilge & Oil Pollution Control System Diagram

Coast Guard Drawing 418A-WMSL-801-001, Rev A, Booklet of General Plans

Coast Guard Drawing 418A-WMSL-801-002, Rev -, Booklet of General Plans

Coast Guard Drawing 418-WMSL-100-001, Rev C. General Arrangements

Coast Guard Drawing 750-WMSL 085-025, Rev -, Compartment Areas & Volumes NSC3 and Follow

(ASC085012)

Coast Guard Drawing 750-WMSL 801-1, Rev A, Booklet of General Plans

Coast Guard Drawing 750-WMSL_100_23, Rev J, Unit 2120 Structure – 1st Pltf to 2nd Deck Fr 35 to Fr

44 (ASC100212)

Coast Guard Drawing 750-WMSL_167_1, Rev K, Manhole List Installation and Fabrication Details Ship

Wide (ASC167001)

Coast Guard Drawing 750-WMSL_593_27, Rev D, Sewage System Unit 2120

Coast Guard Drawing 750-WMSL_633_500, Rev H, Installation of Cathodic Protection

Coast Guard Drawing 750-WMSL-085-025, Rev -, Compartment Areas & Volumes NSC 3 & Follow

(AS3085012)

Coast Guard Drawing 750-WMSL-100-013, Rev M, Unit 1210 Structure - Innerbottom To 1st Platform -

Fr 10 to Fr 22 (ASC100121)

Coast Guard Drawing 750-WMSL-100-016, Rev J, Unit 1240 Structure - Main Deck to 01 Level - Fr 9 to

Fr 22 (ASC100124) v (Draft-00)

Coast Guard Drawing 750-WMSL-100-021, Rev F, Unit 2100 Struct – Inner Bottom – Fr 35 to Fr 44

(ASC100210)

Coast Guard Drawing 750-WMSL-100-023, Rev J, Unit 2120 Structure – 1st Platf to 2nd Deck Fr 35 to

Fr 44 (ASC100212)

Coast Guard Drawing 750-WMSL-100-036, Rev P, Unit 3110 Structure 1st Platform and Below Frs 65-

77 (ASC100311)

Coast Guard Drawing 750-WMSL-100-037, Rev J, Unit 3120 Structure – 1st Platf to 2nd Dk- Fr 64 to Fr

76 (ASC100312)

Coast Guard Drawing 750-WMSL-100-039, Rev M, Unit 3140 Structure Mn Dk to 01 Lvl - Fr 64 to Fr

76 (ASC100314)

Coast Guard Drawing 750-WMSL-100-043, Rev L, Unit 3240 - Main Deck to 01 Level - Fr 76 to Fr 82

(ASC100324)

Coast Guard Drawing 750-WMSL-100-051, Rev K, Unit 4310 Structure 01 Level to 02 Level - Fr 44 to

Fr 52 (ASC100431)

Coast Guard Drawing 750-WMSL-100-073, Rev -, Topside Configuration for NSC 4 Only

Coast Guard Drawing 750-WMSL-100-083 Rev A, General Arrangements NSC5 & Follow (AS5100001)

Coast Guard Drawing 750-WMSL-100-530 Rev G, Modifications Incidental to the

Coast Guard Drawing 750-WMSL-167-001, Rev K, Manhole List Installation and Fabrication Details

Ship Wide (ASC167001)

Coast Guard Drawing 750-WMSL-167-007, Rev C, Hatch & Scuttle List Ship Wide, NSC 3 and Follow

(AS3167003)

Coast Guard Drawing 750-WMSL-167-504, Rev E, Hatch & Scuttle List Ship Wide, NSC 3 and Follow

(AS3167003)

Coast Guard Drawing 750-WMSL-436-011, Rev E, Fire Detection Sys Deck Plan (ASC436009)

Coast Guard Drawing 750-WMSL-436-013, Rev C, Fire Detection Sys Cable Running Sheets

(ASC436010)

Coast Guard Drawing 750-WMSL-436-014, Rev -, Fire Detection and Control System Schematic

(ASC436028)

Coast Guard Drawing 750-WMSL-501-004, Rev D, Misc Independent Tanks Design and Details and

L/M (ASC501004)

Coast Guard Drawing 750-WMSL-508-001, Rev C, Piping and Machinery Insulation Schedule and L/M

Coast Guard Drawing 750-WMSL-520-001, Rev H, Seawater Cooling System Diagram

Coast Guard Drawing 750-WMSL-520-506, Rev F, Auxiliary Seawater Piping Mods FWD of FR 52

Coast Guard Drawing 750-WMSL-572-002, Rev D, Elevator Arr & Instl (ASC572002)

Coast Guard Drawing 750-WMSL-583-004, Rev K, Stern Launch & Recovery Arrangement & Details

(ASC583004)

Coast Guard Drawing 750-WMSL-600-500, Rev H, Installation of Cathodic Protection

Coast Guard Drawing 750-WMSL-612-003, Rev D, Helo Landing Area Safety Nets & Wheel Stops Arr and Details (ASC612003)

Coast Guard Drawing 750-WMSL-633-500, Rev H, Installation of Cathodic Protection

Coast Guard Drawing 750-WMSL-635-002, Rev K, Insulation Arr & Details Thermal, Acoustic, & Fire

(ASC635002)

Coast Guard Drawing 750-WMSL-635-502, Rev -, Insulation Arr & Details Thermal, Acoustic, & Fire

(WMSL-754 & Follow)

Coast Guard Drawing FL-1702-11, Rev -, Inspection Of Sheaves vi (Draft-00)

Installation of Allied Dual Point Davit

NAVAIR Drawing 627927, Rev D, Visual Landing Aids Installation and Clearance Requirements

NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight

& Airtight Quick Acting or Individually Dogged Personnel Doors

NAVSEA Drawing 803-1385828, Rev P, Nozzles AFFF and Washdown Systems

NAVSEA Drawing 803-1401890, Rev G, Scuttle, WT, Raised, Quick Acting, 18 Dia 15 psi-Arrangement

NAVSEA Drawing 803-5184182, Rev B, Insulation, Passive Fire Protection- Installation Details

NAVSEA Drawing 803-6397268, Rev B, Doors Watertight, Quick Acting Arrangement

NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation for Compartments Installation

Details

COAST GUARD PUBLICATIONS

American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2024, Personnel Qualification and Certification in Nondestructive Testing

American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2024, 2024, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel

American Welding Society (AWS) B1.10M/ B1.10, 2016, Guide for Nondestructive Examination of

Welds

American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds

American Welding Society (AWS) D1.1/D1.1M, 2025, Structural Welding Code – Steel

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Coatings and Color Manual

Coast Guard Technical Publication (TP) 7108A, SWBS 573, Jan 2022, Stores Elevator - Model 20833

Coast Guard Technical Publication (TP) 7184, SWBS 593, 01 Jun 2025, Vacuum Sewage System –

Operation, Maintenance & Parts List

Coast Guard Technical Publication (TP) 7346A, SWBS 593, Mar 2022, Bilge Water Separator Ultra-Sep

Coast Guard Technical Publication (TP) 7809, SWBS 583, Apr 2021, Boat Retrieval Equipment – Boat

Hoist, Centerline & Carriage Winches

Coast Guard Technical Publication (TP) 9619, SWBS 583, 06 Dec 2016, Boat Davit - Models

DDP11000CTS & SP2200 (S/N: 2348) (Hull 754)

Coast Guard Technical Publication (TP) 9919, SWBS 436, Feb 2022, Fire and Smoke Detection System

(For Hull 757)

Coast Guard Technical Publication (TP) S9514-F1-MMA-010, SWBS 514, Jun 2020, Air Conditioning

Plant - 130-Ton Capacity, HFC-134A - Description, Operation & Maintenance - REV 2

Code of Federal Regulations (CFR) Title 29, Part 1910, 2017, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, 2013, Occupational Safety and Health Standards for Shipyard Employment

Fire Prevention and Response

Mafo Document C9402709, 2022, Parts List

Mafo Drawing C9402709, Rev B, Mafo Door : W=52” x H=66” (W=1320 x H=1676)

Mafo Process Guide 013, 2022, Mafo Installation Instruction, Double Door

MIL-DTL-32585A w/ Amendment 1, 2023, Insulation, Thermal and Acoustic, Fibrous Glass

MIL-DTL-32585A, 2021, Insulation, Thermal and Acoustic, Fibrous Glass vii (Draft-00)

MIL-PRF-1149E, 2019, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-32482A, 2020, Watertight Door, Quick-Acting, Interior

MIL-PRF-900, 2020, Rubber Gasket Material, 45 Durometer Hardness

MIL-STD-1689A, 1990, Fabrication, Welding, and Inspection of Ships Structure

Naval Sea Systems Command (NAVSEA) 0640-LP-119-0175, 2019, NAVSEA OP 4 Rev 12, Ammunition and Explosives Safety Afloat

NOTE

OTHER REFERENCES

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2020, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, And Installation

Surface Forces Logistics Center Standard Specification 3100 (SFLC Std Spec 3100), 2022, Inspect, Test and Recondition AC Synchronous Machines In-Place

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire

Prevention and Response

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2022, Install Interior

Deck Covering Systems

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2024, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE), Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2024, Near-White Metal Blast Cleaning viii (Draft-00)

OTHER REFERENCES

Allied Systems Company ASC DWG# 93031, Individual CT HYD Conversion

Allied Systems Company ASC DWG# 93034, Hydraulic Schematic

Allied Systems Company ASC DWG# 94081, Kit, Individual CT Control System

Allied Systems Company ASC DWG# 94861, Chart, Splicing Connector

American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2016, Personnel Qualification and Certification in Nondestructive Testing

American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2024, Personnel Qualification and Certification in Nondestructive Testing

American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2016, 2016, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel

American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2024, 2024, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel

American Society of Mechanical Engineers (ASME) A17.2, Guide for the Inspection of Elevators, Escalators and Moving Walks.

American Welding Society (AWS) B1.10M/ B1.10, 2016, Guide for Nondestructive Examination of

Welds

American Welding Society (AWS) B1.11M/B1.11, 2015, Guide for the Visual Examination of Welds

American Welding Society (AWS) D1.1/D1.1M, 2025, Structural Welding Code – Steel

American Welding Society, AWS D1.2-96, 1996, Structural Welding Code, Steel

ASTM International (ASTM) D3359-23, 2023, Standard Test Methods for Measuring Adhesion by Tape

Test

ASTM Internationals (ASTM) G46, 2018, Standard Guide for Examination and Evaluation of Pitting

Corrosion

ASTM Internationals (ASTM) G46-21, 2021, Standard Guide for Examination and Evaluation of Pitting

Corrosion

Code of Federal Regulations (CFR) Title 29, Part 1910, 2017, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, 2013, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

Code of Federal Regulations (CFR) Title 40, 2013, Protection of the Environment

International Maritime Organization (IMO) International Convention for the Safety of Life At Sea

(SOLAS), 2009 as amended in 2010 and 2011.

International Maritime Organization (IMO) International Life Saving Appliances Code (LSA), 2010 edition.

MIL-C-24757, Nov 1990, Cloth, Fiberglass, Coated

MIL-PRF-24176C, 2020, Cement, Epoxy, Metal Repair and Hull Smoothing

MIL-PRF-24176C, Oct 2004, Cement, Epoxy, Metal Repair and Hull Smoothing

MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application

MIL-PRF-24667D, 2021, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application

MIL-STD-1689A, 1990, Fabrication, Welding, and Inspection of Ships Structure

National Fire Protection Association (NFPA) 72, 2022 Edition, National Fire Alarm and Signaling Code

NAVAIR ENGCEN Bulletin 1, Rev J; Air Capable Ship Aviation Facilities Resume ix (Draft-00)

NAVAIR SI-ACS-AFB-1P, 2020, Air Capable Ship Aviation Facility Certification No. 1P

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2016, Bare Metal Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2016, Bare Metal Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Bare Metal Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2020, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2024, Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast

Cleaning

US Environmental Protection Agency Method 1664, Feb 1999, N-Hexane Extractable Material and Silica

Gel Treated N-Hexane Extractable Material by Extraction and Gravimetry.

x (Draft-00)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

4 N Check Valve NSN: 4820-01-541-5446 PN:

5500447

2 ea. $1,964

5 N Spring, Sheave NSN: 5360-01-672-8829 PN:

P2-965-0024

8 ea. 185.00

5 N Pins, Spring NSN: 5315-01-672-8220 PN:

B2-066-0056

8 ea. 400.00

5 N Pins, Cotter NSN: 5315-01-672-8187 PN:

81-E-0628

8 ea. 1.50

5 N Flat Washer, 2 ½―

Nominal, TY A

5―OD x 2 5/8―

ID x 0.238― THK

NSN: 5310-01-672-8737 PN:

61-E-16

8 ea. 1.50

5 N Jacking Bolt, Sheave NSN: 5306-01-672-9033 PN:

B2-033-0026

8 ea. 275.00

5 Y *CB-OTH Mark IV N/A 1 ea. N/A

5 Y *Long Range

Interceptor II

N/A 1 ea. N/A

6 Y CB-OTH Mark IV

(Coast Guard Drawing

26B-CB-IV-801-001)

1 ea 300,000

6 N Individual CT

Hydraulic Conversion

93031 1 25,000

6 N Camera System Install

Kit

94033 1 5,000

6 N Splicing Connector Kit 93861 1 950

6 N Kit, Individual CT

Control System

94Have these been updated

IOW SFLC LREPL -

Modification Kit piece parts -

All Documents yes 981

1 5,000

7 YÂ Monitor, Smart

BilgeÂ

NSN: 2040-01-600-0112 1 ea. 4,700.00Â

9 NÂ Resilient mount type

6E2000 Mil Spec MIL-

M-17508, Barry

Controls 3114-4Â

NSN: 5342-00-598-8825 18 ea 460.00Â

16 N 26in x 66in x 8in

Quick Acting

Watertight Door, 15 psi, Steel, 10-Dog, LH

Swing w/ Fixed Light

6in &Cover, (including associated

NAVSEA Dwg No. 803-

6397268 Rev. B, Assy. 25-E

(NSN (NSC6) : 2040-DA0-

816868 Juniper JE268-DQ-25)

2 ea. 9,300.00 (incl.

S&H) xi (Draft-00) frame/coaming and fitting) Painted w/

Powder Coating, White

17925

17 N Mafo Door W=52 in x

H=66 in (W=1320 x

H=1676) Mafo

C9402709, Mafo Naval

Closures B.V., Netherlands (including associated frame/coaming and fitting) Painted w/

Powder Coating, White

17925

ACN : 2040-01-F21-6379

(Mafo P/N C9402709)

1 ea. $123,500 incl.

S&H

17 N Microtherm OS-1000R

MT OS-1000R

1200x600x10.5 mm

HYB Bilge

Promat P/N 262175 7 ea $153.90

17 N GC PSA Tape 50mm

(32.92m/RL)

Promat P/N 6015809 1 ea $90.00

18 N 18 in D Raised Quick-

Acting Watertight

Scuttle, w/ Coaming

12in x 3/16in, Steel, 15 psi (including associated coaming and fitting)

NAVSEA Dwg 803-1401890

Juniper P/N : JE31890-SRQ-B

2 ea. 6,500.00 (incl.

S&H)

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xii (Draft-00)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

2 Tanks (Ballast), Clean and Inspect

3 Grey Water Holding Tank(s) and Lift Stations, Clean and Inspect

4 Sewage Holding Tank(s), Clean and Inspect

6 Dual Point Davit, Modify

7 Oily Water Separator (OWS) System, Inspect and Groom

10 Fire Detection System, Inspect and Test

11 Deck Covering (Carpet), Renew

12 Decks, Preserve (Partial)

13 Deck Covering (Slip-Resistant) Flight Deck, Renew

14 Tenting (Flight Deck), Provide

15 QAWTD 26x66, Renew

16 QAWTDBLD 52x66 (Mafo), Replace

17 RQAWTS 18 D (01-12-1 and 01-12-2), Renew xiii (Draft-00)

PRINCIPAL CHARACTERISTICS

418' WMSL

PHYSICAL

Length overall 418' 0"

Length between perpendiculars 390' 0"

Maximum beam 54' 0"

Beam @ 01 level 47' 9-1/8"

Depth (01 level @ side to baseline) 39' 2-3/4"

01 deck camber foredeck 1/4" in 1'-0"

Minimum berth depth 20' 0"

Height of highest projection Approximately 119'

Draft, design 14.40'

Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each

One gas turbine General Electric LM2500; 29,500 SHP

Type of propulsion CODAG

Electrical system 24 Volt DC

Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max

Two reduction gears RENK

One cross connect gear RENK

HULL

Hull material 5086 Aluminum

HSLA-80 Steel

ABS EH 36 Steel

ABS AH 36

Frame spacing

FWD of FR 9 2' 3"

FR 9 to FR 10 6' 9"

FR 10 to FR 98 4' 1"

FR 98 to FR 99 3'-8"

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators

Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal

Fresh water 12,454 gal

JP-5 Fuel 35,182 gal

1 (Draft-00)

00000_0226_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

2 (Draft-00)

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire

Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety

Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

APM: Select the delivery option for the Fire Plan from the options below:

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.

Or

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, seven (7) days before the Arrival Conference.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast

Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

A-Team: Determine whether the Contractor or the Coast Guard will provide fire watches; then select the applicable paragraph 3.2 (fire watch, fire extinguishers, or the combination of both requirements), and delete the others. Under normal circumstances, for all cutters, fire watch personnel for contract work will be provided by ship's force with the contractor providing fire extinguishers. For situations involving a small cutter crew (such as WLIC and WLR tenders) and large amounts of hot work or multiple shift work, the A-team may consider the requirement for contractor provided fire watch personnel or a combination of both fire watch and fire extinguishers.

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

Or

3.2 Contractor-provided fire extinguishers. The Contractor must provide portable fire extinguishers.

Or

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in

3 (Draft-00) lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

The following subparagraphs (3.4.1-3.4.3) are applicable to 270B class cutters only. If this availability is not for a 270B class cutter, than paragraphs 3.4.1, 3.4.2, and 3.4.3 must be removed along with the

NAVSEA reference TP 1688 from the list of references and the NOTE immediately following these paragraphs.

4 (Draft-00)

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B-

Class” cutters, Strenx 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Strenx 900, all welding procedures and welder qualifications for welding Strenx 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY-

130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with

NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B-

Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in

NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding

Strenx 900 are considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

APM: Select the appropriate 3.5.1 paragraph(s) for the location of the planned availability. Delete the other 3.5.1 paragraph(s).

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

Or

3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC

Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable

Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

5 (Draft-00)

APM: For availabilities to be conducted at Coast Guard facilities, the Contractor must be provided the USCG Activity Generator Status for the Coast Guard Facility.

Provide the Generator Status code in paragraph 3.5.1.1, and other applicable environmental permits in paragraph 3.5.1.2 below.

Ensure the CG Base or Sector Environmental POC for this is actively engaged in the early planning for this availability to ensure the Facility can accommodate the planned work.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is _________.

APM: If applicable, provide the list of unit-specific plans and permits required, and provide description of the specifics of these plans in paragraph 3.5.1.2. Otherwise delete paragraph 3.5.1.2.

CG Base or Sector Environmental POC must provide these details.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

APM: Retain 3.6.2 and beyond paragraphs for all availabilities.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’

Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous

Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral

6 (Draft-00) position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental

Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

A-Team: For availabilities at Navy facilities, be aware that Navy facilities have local base instructions (for example, NAVFAC P-307 for Weight Handling Program

Management) that may pertain to Work Items in this specification package. It is highly recommended that local Navy NAVFAC personnel and the Coast Guard support element closest to the cutter participate in the 1st A-Team meeting to develop a list of local instructions that the Contractor should be aware of and include in the bid to meet those requirements.

As applicable, copy the following under paragraph 3.6, “3.6.1 This availability is to be conducted at an US Navy facility. The Contractor must comply with all US Naval facility instructions (e.g. NAVFAC P-307 for Weight Handling Program

Management, etc.)”

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 SFLC Standard Specification 5550: Replace paragraph 3.11.3 to state, “Material supporting imminent work shall be brought on the cutter and stored where the work is being performed. Material that appreciably contributes to fire load shall be removed at the end of each work shift when personnel are not present. Trash, debris, and packaging materials shall be promptly removed from the vessel at the end of each work shift and not allowed to accumulate.” Advance the paragraph numbering of the Fire Prevention and Safety Inspection form to 3.11.4.

ATeam Note: For MECPL Avails discuss need to include the following paragraph for freeze protection.

3.8 Freeze protection. After the Arrival Conference, the Contractor must conduct a walkthrough with the COR and Ships Force (EO and/or MPA), to perform a joint inspection to identify compartments and systems that will require freeze protection.

Within 7 days of completing this joint inspection, the Contractor must submit a CFR documenting their plan for freeze protection when temperatures are expected to drop below freezing. Freeze protection must include securing systems/components and auxiliary equipment and its piping exposed to freezing temperatures or if not

7 (Draft-00) protected must be completely drained. If necessary, drain connections may be broken to prevent damage due to freezing.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

8 (Draft-00)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME

NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME

9 (Draft-00)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER

COAT, BARRIER COAT, TOP

COAT, ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFAC

E

AMBIEN

T

ΔT

| DP -

SURFACE |

10 (Draft-00)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE /

TIME

11 (Draft-00)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT

QA RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):

Mean Reading

(mils)

12 (Draft-00)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

13 (Draft-00)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

14 (Draft-00)

4.2 Tank and Void Assessment form.

15 (Draft-00)

16 (Draft-00)

55500_0426_BJA_418

WORK ITEM 1: Fire Prevention, Provide

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to provide a fire plan, discuss fire safety procedures, maintain fire boundaries and fittings, conduct inspections and keep firefighting systems in a ready condition to address…