GLT9_M.J1.01.005_RevB_Wheelset assembly~1.pdf
PDF 1 MB Posted
- Attached to
- RFP#54-23 Wheel Press Machine
- Solicitation number
- BD-23-1206-40000-40000-86179
- Issued by
- Middlesex County, Massachusetts
About this file
This document is a technical drawing for a Wheelset Assembly for the Massachusetts Bay Transportation Authority's Green Line Type 9 Light Rail Vehicle Contract No. FC 676. The drawing provides detailed specifications and assembly instructions for the wheelset, including components such as the resilient wheel assembly, axle shaft, brake disc, bearing assembly, and gearbox and coupling assembly. It outlines pressing and mounting procedures, dimensional tolerances, and inspection requirements. The drawing also references related technical documents and standards that must be followed.
The related state and local contract opportunity is for the procurement of a Wheel Press Machine (RFP#54-23) for the state of Massachusetts. The contract opportunity does not provide additional details about the scope, quantities, pricing terms, funding sources, or timeline.
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Text version
B
678 4 3 2 1
8 7 6 5 4 3 2 1
A
D
C
D
C
B
A
Th e re pr od uc ti on di st ri bu ti on a nd u ti li za ti on o f th is do cu me nt a s we ll a s th e co mm un ic at io n of i ts c on te nt st o ot he rs w it ho ut e xp re ss a ut ho ri za ti on i s pr oh ib it ed
Of fe nd er s wi ll b e he ld l ia bl e fo r th e pa ym en t of d am ag es
Al l ri gh ts r es er ve d in t he e ve nt o f th e gr an t of a pa te nt ut il it y mo de l or d es ig n.
D
DATE NAMEREV
REVISIONS
ECOs DESCRIPTION
Unless otherwised specified interpret drawing per:
Q.51.94.002.00
CONSTRUCCIONES Y AUXILIAR
DE FERROCARRILES, S.A.
BEASAIN (GIPUZKOA)
CAR BUILDER:
DRAWING TITLE:
SHEET: OFSCALE:APPROVED:
CHECKED:
DRAWN:
Green Line Type 9
Light Rail Vehicle Contract No. FC 676
DATE: NAME:
SUPPLIER:
Massachusetts Bay Transportation Authority
REVDRAWING N°:SIZE THIRD ANGLE PROJ.
NEXT HIGHER ASSEMBLY
GENERAL TOLERANCES
ISO-2768-mk
WEIGHT[kg]:
ITEM DESCRIPTION QTY. CODIFICATION
STANDARD
MATERIAL
REFERENCE
WEIGHT
[kg]
DIMENS
[mm]
WHEELSET ASSEMBLY
13718 10994
2016/07/14 2016/07/14 2016/05/18
N/A N/A N/A
M.J1.01.005 B 211159.1:5
M.J1.00.001.00 M.J1.00.002.00
14554
ITEM DESCRIPTION QTY. CODIFICATION
STANDARD
MATERIAL
REFERENCE
WEIGHT
[kg]
DIMENS
[mm]ITEM DESCRIPTION QTY. CODIFICATION
STANDARD
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[mm]ITEM DESCRIPTION QTY. CODIFICATION
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STANDARD
MATERIAL
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[kg]
DIMENS
[mm]
A 00097 2016/07/27 13621DRAWING UPDATED
ITEM DESCRIPTION QTY. CODIFICATION
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[mm]ITEM DESCRIPTION QTY. CODIFICATION
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[mm]ITEM DESCRIPTION QTY. CODIFICATION
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[mm]ITEM DESCRIPTION QTY. CODIFICATION
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[mm]ITEM DESCRIPTION QTY. CODIFICATION
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DIMENS
[mm]
B 00044 2016/04/25 13621DRAWING UPDATED
ITEM DESCRIPTION QTY. CODIFICATION
STANDARD
MATERIAL
REFERENCE
WEIGHT
[kg]
DIMENS
[mm]ITEM DESCRIPTION QTY. CODIFICATION
STANDARD
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[mm]ITEM DESCRIPTION QTY. CODIFICATION
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[mm]ITEM DESCRIPTION QTY. CODIFICATION
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[mm]ITEM DESCRIPTION QTY. CODIFICATION
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[mm]ITEM DESCRIPTION QTY. CODIFICATION
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[mm]ITEM DESCRIPTION QTY. CODIFICATION
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[mm]ITEM DESCRIPTION QTY. CODIFICATION
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[mm]ITEM DESCRIPTION QTY. CODIFICATION
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[mm]ITEM DESCRIPTION QTY. CODIFICATION
STANDARD
MATERIAL
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[kg]
DIMENS
[mm]ITEM DESCRIPTION QTY. CODIFICATION
STANDARD
MATERIAL
REFERENCE
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[mm]ITEM DESCRIPTION QTY. CODIFICATION
STANDARD
MATERIAL
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[kg]
DIMENS
[mm]ITEM DESCRIPTION QTY. CODIFICATION
STANDARD
MATERIAL
REFERENCE
WEIGHT
[kg]
DIMENS
[mm]ITEM DESCRIPTION QTY. CODIFICATION
STANDARD
MATERIAL
REFERENCE
WEIGHT
[kg]
DIMENS
[mm]ITEM DESCRIPTION QTY. CODIFICATION
STANDARD
MATERIAL
REFERENCE
WEIGHT
[kg]
DIMENS
[mm]
100 1159.WHEELSET ASSEMBLY
S
201 191.1 M.J1.01.003.00
RESILIENT WHEEL ASSEMBLY
S
102 157.6 M.J1.01.007.01
FINISHED AXLE SHAFT
S
203 24.00 M.J1.19.003.00
BRAKE DISC
S
204 15.60 M.J1.19.009.01
BRAKE DISC HUB
S
205 19.69 M.J1.03.003.00
BEARING ASSEMBLY
S
106 58.75 M.J1.03.005.00
AXLEBOX ASSEMBLY
S
107 47.57 M.J1.03.006.00
AXLEBOX ASSEMBLY
S
108 1.082 M.J1.03.019.01
GROUND RING
S
110 338.0 M.J1.11.002.00
GEARBOX AND COUPLING ASSEMBLY
S
111 9.700 M.J1.11.005.00
AXLE COUPLING MIDDLE PART
S
112 21.76 M.J1.11.006.00
AXLE SIDE SPIDER
S
1213 0.920 M.J1.11.007.00
RUBBER WEDGE PACKAGE
S
115 5.000 M.J1.11.031.00
HEXAGON BOLT SET
S
116 0.264 M.J1.11.032.00
WASHER SET
117 0.764 M.J1.11.033.00
SOCKET CAP SCR BOLT SET
S
118 0.050 M.J1.01.011.00
WHEELSET IDENTIFICATION
2-142
PARKER
219 0.000O-RING Ø59.99X2.62
220 0.808 M.J1.01.010.01
COVER
FLZNNCL-720-U.09-.14
10.9 ISO 898-1ISO 4014
2421 0.210M14X140, HX BOLT F THR
S
SIKAFLEX
123 0.000SEALANT
TP-42
MOLYKOTE
124 0.000LUBRICANT
DX
MOLYKOTE
125 0.000LUBRICANT
401 603
SCHNORR
826 0.0028MM HS LOAD WASHER
401 606
SCHNORR
2427 0.01114MM HS LOAD WASHER
FLZNNCL-720-U.09-.14
8.8 ISO 898-1ISO 4017
828 0.012M8X20, HX BOLT F THR
S
LOCTITE
129 0.000SEALANT
130 0.096 M.J1.11.034.00
WASHER SET
S
STISO 8752
831 0.018SPRING PIN 14X28
ITEM DESCRIPTION QTY. CODIFICATION
STANDARD
MATERIAL
REFERENCE
WEIGHT
[kg]
DIMENS
[mm]
1300 0.000 M.J1.97.007.00
CDRL 11.8.1.6.1 WHEEL PRESSING PROCEDURE
1301 0.000 Q.51.94.745.00
FASTENER TECH.SPEC
1304 0.000 M.J1.11.102.00
GEARBOX OUTPUT COUPLING OPERATION MANUAL
1305 0.000 X.97.00225.01
CORROSION PROTECTION SHEET
1306 0.000 X.97.00230.01
CORROSION PROTECTION SHEET
B
B
B
B
B
B
B
46.85[ ]
1376.3625 ±1.5875
±.06354.188[ ] 101.6
4[ ]
36.5 1.437[ ]
14.173[ ]
D
Ø
D
Ø
1 800 70.866[ ]
T r u c k c e n t e r
0 .5 YZ
0.0196 YZ
1 AB
.0393 AB
0.03 YZ
0.00118 YZ
0.7 AB
.0275 AB
03 04 01 07 10 030401061813
A A
G G
47.637[ ]
A W l o a d
X
X
Ø H u b
Ø h
Ø A x l e s h a f t
Ø
2 42.5 9.547[ ]
T r u c k c e n t e r
C o u p l i n g r e f l i n e
0 .5 YZ
0.0196 YZ
0.5 YZ
0.0196 YZ
Y Z
A B
0505 08
A-A
B C
D
F
I
B 2:1
C 2:1
D 2:1
G-G 1:2
I 2:5
11 1215 16 1730
B
678 4 3 2 1
8 7 6 5 4 3 2 1
A
D
C
D
C
B
A
Th e re pr od uc ti on di st ri bu ti on a nd u ti li za ti on o f th is do cu me nt a s we ll a s th e co mm un ic at io n of i ts c on te nt st o ot he rs w it ho ut e xp re ss a ut ho ri za ti on i s pr oh ib it ed
Of fe nd er s wi ll b e he ld l ia bl e fo r th e pa ym en t of d am ag es
Al l ri gh ts r es er ve d in t he e ve nt o f th e gr an t of a pa te nt ut il it y mo de l or d es ig n.
D
DATE NAMEREV
REVISIONS
ECOs DESCRIPTION
Unless otherwised specified interpret drawing per:
Q.51.94.002.00
CONSTRUCCIONES Y AUXILIAR
DE FERROCARRILES, S.A.
BEASAIN (GIPUZKOA)
CAR BUILDER:
DRAWING TITLE:
SHEET: OFSCALE:APPROVED:
CHECKED:
DRAWN:
Green Line Type 9
Light Rail Vehicle Contract No. FC 676
DATE: NAME:
SUPPLIER:
Massachusetts Bay Transportation Authority
REVDRAWING N°:SIZE THIRD ANGLE PROJ.
NEXT HIGHER ASSEMBLY
GENERAL TOLERANCES
ISO-2768-mk
WEIGHT[kg]:
ITEM DESCRIPTION QTY. CODIFICATION
STANDARD
MATERIAL
REFERENCE
WEIGHT
[kg]
DIMENS
[mm]
WHEELSET ASSEMBLY
13718 10994
2016/07/14 2016/07/14 2016/05/18
N/A N/A N/A
M.J1.01.005 B 221159.1:5
M.J1.00.001.00 M.J1.00.002.00
14554
A 00097 2016/07/27 13621DRAWING UPDATED
B 00044 2016/04/25 13621DRAWING UPDATED
B
B
B
B
223 ±0.5
±.028.78[ ]
A x l e
Ø
S
S
G r o u n d
R i n g
Ø
0 +
J o u r n a l
Ø
B a c k i n g
R i n g
Ø
J o u r n a l
Ø
B e a r i n g
Ø
H
H
W h e e l h u b b o r e
Ø v v
A x l e s h a f t
Ø
H
B r a k e d i s c h u b
Ø g g
W h e e l
Ø
H
A x l e b o x
B e a r i n g
21 27 110Nm
DIN 25201-2-B
28 26
20Nm
DIN 25201-2-B
F 1:2
0.075 AB
.00265 AB
At the axle, prior to wheel pressing.
H
- Fasteners shall be acc/CAF document Q.51.94.745.00
- All fasteners shall be torque striped acc/CAF fastener control plan Q.51.96.201.00
NOTES:
-Wheelset category 2 according to EN 13260 -The wheel hubs, journal bearings, gearbox coupling spider and ground brush ring shall be fitted to the axle by pressing.
-Prior to pressing on wheels the seats and wheels shall be prepared as described in the AAR Wheel and Axle Manual.
-Pressure graphs of all gearbox coupling, grounding ring, journal bearing and wheel-hub to-axle pressings shall be available to the MBTA during production and furnished to MBTA as part of the car history records.
-The graphs obtained shall correspond with those shown as "acceptable" or better in AAR Standard S-659 Rules 1.4, 2.3 and Figure 4.18 through 4.28.
-Pounding per AAR MSRP Volume G-II, Standard S-659 Rule 1.4.1.3.5 is not permitted and must be corrected with the wheel repressed.
-Press fitting of gearbox coupling spider: see operation manual, item 304.
-Press fitting of ground brush ring: use lubricant item 24. Pressing effort: Min. 5KN, Max.25KN.
-Press fitting of journal bearings: see bearing drawing, item 05.
-Wheel pressing procedure: see CDRL 11.8.1.6.1, item 300.
-Wheel pressing tonnages shall conform to AAR standard practice.
-Wheel pressing final seating force: clamping force applied on bearing as a consequence of the wheel seating force shall be between 17t and 27t.
-The wheel-axle assembly shall meet the following requirements after all pressing and mounting operations are completed:
-The mounted wheel back-to-back dimension shall be as specified in this drawing.
-Each assembly shall be supported and rotated on its bearings. Concentricity, when measured as near as possible to the center and at each end of each axle, shall not exceed 0.003 in (0.075 mm) TIR at each location.
-When the wheel-axle assemblies are rolled on their journal bearings, the wheel treads shall have less than 0.028 in (0.70 mm) TIR radial runout and less than 0.040 in (1.0 mm) TIR lateral run-out.
-Journal bearings shall meet bearing manufacturer requirements for "installed" lateral clearance. A 10% of mounted journal bearings shall be measured to verify conformance to installed lateral clearance requirements.
-Shunting resistance from tire tread to tire tread 0.01 ohm.
-Axle assemblies not meeting the requirements of the present drawing shall be rejected. Axles shall also be rejected if they are galled or otherwise scarred when pressing to mount wheels, bearings, or gearbox couplings. In the absence of visible evidence of such galling or scarring, the use of pressing force in excess of that specified shall be taken as cause for rejection of the assembly.
-Wheel diameter differences (|D-D1|) for new vehicles:
-wheels in same wheelset....... 0.3mm -wheels in same truck.......... 0.3mm -wheels in same vehicle........ 0.3mm -Wheel diameter differences (|D-D1|) admissible in service:
-wheels in same wheelset.......1mm -wheels in same truck..........10mm (reduced performances if |D-D1|>6.35) -wheels in same vehicle........20mm -Axle diameter in wheel fit area, nominal..............133 mm -Axle diameter in wheel fit area, minimum admissible... 128mm
H 1:2
APPLICATION OF ITEM 24
H 1:2
APPLICATION OF ITEM 25
H 1:2
APPLICATION OF ITEM 29
Apply item 29 without removing storing and transport antioxidant.
| M.J1.01.005.00_RevB_Sheet1_Wheelset assembly |
| M.J1.01.005.00_RevB_Sheet2_Wheelset assembly |
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