PWS_8_May_2019.pdf

PERFORMANCE WORK STATEMENT

QUALIFIED MANUFACTURERS LIST/PERIODIC INSPECTION TESTING

8 May 2019

1.0 DESCRIPTION OF SERVICES. The contractor shall provide MIL-PRF-38534J Group C, Subgroup 1, Qualified Manufacturers List/Periodic Inspection (QML/PI) testing to support 402 EMXSS/MXDEL at Robins AFB, GA. QML testing is a requirement to maintain Defense Logistics Agency (DLA) MIL-PRF-38534J certification for hybrid microelectronics manufacturing. Failure to obtain this testing will result in the 402 EMXSS/MXDEL Hybrid Lab losing its DLA certification. Only labs approved by DLA may perform the testing. No government facility is approved for this testing. The Government will provide Hybrid Microelectronic Devices for QML/PI Testing to the contractor.

1.1 The contractor shall, upon receipt of microelectronic devices, perform Resistance to Soldering Heat testing per MIL-STD-883, Methods 2036.

1.2 The contractor shall return the parts to Robins AFB after Method 2036 testing for in-house examination before continuing with the remaining tests. Shipping will be billed to the government (FOB Origin).

1.3 The contractor shall, upon receipt of microelectronic devices, perform Temperature cycling testing per MIL-STD-883, Method 1010; QML condition C, 100 cycles.

1.4 The contractor shall perform Mechanical Shock testing per MIL-STD-883, Method 2002;

QML condition B, Y1 direction.

1.5 The contractor shall perform Constant Acceleration testing per MIL-STD-883, Method 2001; QML condition 5,000g’s, Y1 direction.

1.6 The contractor shall perform Random Vibration testing per MIL-STD-883, Method 2026, QML condition F.

1.7 The contractor shall perform Seal (fine and gross) testing per MIL-STD-883, Method 1014.

1.8 The contractor shall perform Particle Impact Noise Detection (PIND) testing per MIL- STD-883, Method 2020; QML condition A, 1 pass.

1.9 The contractor shall provide an electronic test report to the government POC within five working days after completion of each sample lot submitted for testing. Official test report will be shipped with returned devices to the government POC. A traveler with methods and test results or an equivalent document shall be supplied verifying performance of required testing.

(CDRL A001, DI-SESS-81628A, Reliability Test Report)

POC: Todd Chambers

402 EMXSS/MXDEL

Robins AFB, GA 31098 Phone: 478-926-9015 Email: terry.chambers@us.af.mil

1.10 Devices submitted for testing may be Electrostatic Discharge (ESD) sensitive; therefore, the contractor shall use appropriate ESD precautions while handling submitted devices when required.

1.11 Upon completion of required services, the microelectronics devices shall be returned to the government. The contractor shall write on the outside of the package the following statement: “PACKAGE TO BE OPENED IN A CLASS 8 ENVIRONMENT CLEAN ROOM

WITH PROPER ESD PROTECTION”.

1.12 Shipping from the contractor will utilize the contractor’s specified carrier account. Cost associated with shipping will be billed to the government.

ATTN: Todd Chambers, 478-926-9015

402 EMXSS/MXDEL

635 Tech Rd., Bldg 639 Robins AFB, GA 31098

DODAAC: FY2072

FOB Origin

2.0 SERVICES SUMMARY (SS).

Performance Objectives

PWS

Para.

Performance Threshold

Resistance to Soldering Heat 1.1

The contractor shall, upon receipt of microelectronic devices, perform Resistance to Soldering Heat testing per MIL-STD-883, Methods 2036.

Return parts for In-house examination

1.2 The contractor shall return the parts to Robins AFB after Method 2036 testing for in-house examination before continuing with the remaining tests.

Temperature Cycling 1.3

The contractor shall, upon receipt of microelectronic devices, perform Temperature cycling testing per MIL-STD-883, Method 1010;

QML condition C, 100 cycles.

Mechanical Shock 1.4 The contractor shall perform Mechanical Shock testing per MIL-STD-883, Method 2002; QML condition B, Y1 direction.

Constant Acceleration 1.5 The contractor shall perform Constant Acceleration testing per MIL-STD-883, Method 2001; QML condition 5,000g’s, Y1 direction.

Random Vibration 1.6 The contractor shall perform Random Vibration testing per MIL-STD-883, Method 2026, QML condition F.

Seal (fine and gross) 1.7 The contractor shall perform Seal (fine and gross) testing per MIL-STD-883, Method 1014.

PIND 1.8

The contractor shall perform PIND testing per MIL-STD-883, Method 2020; QML condition A, 1 pass.

Testing Report 1.9

The contractor shall provide an electronic or faxed test report to the government POC within five working days after completion of each sample lot submitted for testing.

ESD Precautions 1.10 The contractor shall use appropriate ESD precautions while handling submitted devices when required.

Return Parts 1.11

When requested by the customer, the contractor shall write on the outside of the package the following statement: “PACKAGE TO BE

OPENED IN A CLASS 8 ENVIRONMENT

CLEAN ROOM WITH PROPER ESD

PROTECTION”.

3.0 GOVERNMENT FURNISHED PROPERTY AND SERVICES.

None

4.0 GENERAL INFORMATION.

4.1 Affirmative Procurement Programs (APP) (formerly GPP):

4.2 In accordance with FAR 23.404(b)(1), 100% of purchases of Environmental Protection Agency (EPA)-designated products included in the Comprehensive Procurement Guidelines (CPG) list [https://www.epa.gov/smm/comprehensive-procurement-guideline-cpg-program] and/or United States Department of Agriculture (USDA)-designated products included in the biobased product listings [http://www.biopreferred.gov] shall, at a minimum, meet the EPA or USDA standards for recovered materials or biobased content, respectively, unless an item cannot be acquired competitively within a realistic timeframe, meet appropriate performance standards, and/or be acquired at a reasonable price.

4.2.1 In accordance with FAR 23.404(a)(iii), the Contractor shall provide estimates and verification of recovered material for EPA-designated CPG products and certification for both EPA-designated CPG products and USDA-designated biobased products. In accordance with the Robins Air Force Base, Georgia / Green Procurement Program (GPP) Plan, the Contractor shall provide estimates and certifications to the Government for completion of the applicable attachment(s) to be included in the Purchase Request (PR) package.

4.3 Place of Performance. Work shall be performed at Contractor facility.

4.4 Quality Management System (QMC): The Contractor shall ensure the quality of services through a quality and/or inspection system. The Contractor shall submit a Quality Control Plan (QCP) addressing detection of quality program problems and defects, identification of root causes for quality related problems/defects, correction of root causes related to detected problems/defects, and follow-up to ensure quality related problems/defects do not recur. The plan shall include the schedule of quality assurance/control inspections planned by the Contractor. Quality Plan shall be submitted no later than 30 days after contract award. 100% compliance with the QMS is required (CDRL A002, DI-QCIC-81722, Quality Program Plan)

5.0 APPENDICES.

Name of Publication

Sections that Apply Date of

Publication Title of Publication

MIL-STD-883

Rev K, Change 3

Methods 1010, 1014, 2001, 2002, 2020, 2026, 2036

3 May 2018 Microcircuits