6_SPI-PHST-283A.pdf

SPECIAL PACKAGING INSTRUCTION (SPI)

(DEVELOPED IN ACCORDANCE WITH MIL-STD-2073-1E)

NAVAL PACKAGING, HANDLING, STORAGE, AND TRANSPORTATION (PHST) CENTER

NAVAL SURFACE WARFARE CENTER (NSWC)

INDIAN HEAD EXPLOSIVE ORDNANCE DISPOSAL TECHNOLOGY DIVISION (IHEODTD)

DETACHMENT PICATINNY

BUILDING 458, WHITTEMORE AVE., PICATINNY ARSENAL, NJ, 07806-5000

http://www.navsea.navy.mil/nswc/indianhead/CodeG/phst.aspx

1. SPI NUMBER

SPI-PHST-283

2. DATE 3. CURRENT REVISION

A

4. NATIONAL STOCK NUMBER (NSN)

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6.CAGE

040L3

7. NOMENCLATURE

INFLATION DEVICE

8. UNIT OF ISSUE

EACH

9. QTY PER UNIT PACK

ONE

10. UNIT PACK WEIGHT (LBS)

SEE BLOCK 23

11. UNIT PACK CUBE (CU FT)

SEE BLOCK 23

12. UNIT PACK OUTSIDE DIMENSIONS (LWH)

SEE BLOCK 23

13. METHOD OF PRESERVATION

PRESERVATION SHALL BE IN ACCORDANCE WITH (IAW) THIS SPI

14. ICQ (PAPERBOARD BOX)

MAXIMUM OF 50 BOXES

15. SPECIAL MARKING CODE

MARKINGS SHALL BE IAW THIS SPI

16a. LEVEL A PACKING N/A

16b. LEVEL B PACKING N/A

17a. LEVEL A PACKING CLOSURE N/A

17b. LEVEL B PACKING CLOSURE N/A

18. FIBERBOARD BOX WEIGHT (LBS)

TBD BY VENDOR/CONTRACTOR

19. FIBERBOARD BOX CUBE (CU FT)

SEE BLOCK 23

20. FIBERBOARD BOX OUTSIDE DIMENSIONS (LWH)

SEE BLOCK 23

21. QUALIFICATION TEST REPORT - N/A

figure 1

FIGURE 1. FIBERBOARD BOX

22. SIGNATURES/REVISIONS

BASIC OR

REV

DESCRIPTION OF CHANGES

(NEEDED FOR REVISIONS ONLY)

SIGNATURE/APPROVAL

NSWC INDIAN HEAD DIVISION (IHD)

CAD/PAD DEPUTY DIRECTOR OF

ENGINEERING, CODE E2BE

SIGNATURE/APPROVAL

DIRECTOR

NAVAL PHST CENTER, NSWC IHEODTD DET PICATINNY, CODE G1

A CHANGED BLOCKS 19 & 20 TO READ SEE

BLOCK 23, ADDED PARA P. TO BLOCK 23,

ADDED “WITH OR WITHOUT GASKET” TO

STEP 6., CHANGED BARRIER BAG MINIMUM

SIZE TO 4 BY 6 INCHES, DELETED MIL

THICKNESS OF BARRIER BAG MATERIAL,

ADDED STENCIL MARKING/LABEL FIGURE 9.

BASIC ------------------------------ S/ P. STURGILL - DATED 07/18/2013 S/ KEN ZIMMS - DATED 07/31/2013

DISTRIBUTION A: APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED.

09/16/2014

STURGILL.

PHILLIP.R.

122964946

Digitally signed by

STURGILL.PHILLIP.R.12296

49465 DN: c=US, o=U.S.

Government, ou=DoD, ou=PKI, ou=USN, cn=STURGILL.PHILLIP.R.12 29649465 Date: 2014.09.10 16:21:18 -04'00'

ZIMMS.KEN

NETH.H.12

28894202

Digitally signed by

ZIMMS.KENNETH.H.1228894202

DN: c=US, o=U.S. Government, ou=DoD, ou=PKI, ou=USN, cn=ZIMMS.KENNETH.H.1228894 Date: 2014.09.16 10:47:45 -04'00'

1. SPI NUMBER

SPI-PHST-283

2. DATE 3. CURRENT REVISION

A

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

INFLATION DEVICE

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

23. REMARKS

A. PERFORMANCE ORIENTED PACKAGING (POP) CERTIFICATION REQUIREMENT: THE CONTRACTOR SHALL PERFORM TESTING AND SHALL ACQUIRE DATA NECESSARY TO SUPPORT COMPLIANCE WITH POP REQUIREMENTS OF HAZARDOUS MATERIALS AS DEFINED IN TITLE 49, CODE OF FEDERAL REGULATIONS (CFR), THE INTERNATIONAL MARITIME ORGANIZATION'S INTERNATIONAL MARITIME DANGEROUS GOODS (IMDG) CODE, AND THE INTERNATIONAL CIVIL AVIATION ORGANIZATION (ICAO) TECHNICAL INSTRUCTIONS FOR THE SAFE TRANSPORT OF HAZARDOUS GOODS. TESTING SHALL BE PERFORMED IN ACCORDANCE WITH AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) D4919, THE STANDARD GUIDE FOR TESTING OF HAZARDOUS MATERIALS PACKAGINGS. THE CONTRACTOR SHALL PREPARE A POP TEST REPORT IN ACCORDANCE WITH DI-PACK-81059. THE CONTRACTOR SHALL USE THE POP MARKING DEFINED IN THE

POP TEST REPORT.

B. THE BAR CODE SYMBOLOGY AND HUMAN READABLE INFORMATION (HRI) THAT ARE TO BE APPLIED SHALL BE IN ACCORDANCE WITH

MIL-STD-129.

C. ICQ - INTERMEDIATE CONTAINER QUANTITY.

D. NAVSEA SW020-AC-SAF-010. TRANSPORTATION AND STORAGE DATA FOR AMMUNITION, EXPLOSIVES AND RELATED HAZARDOUS

MATERIALS.

E. NAVSUP P-805 - AMMUNITION SENTENCING PUBLICATION.

F. MIL-STD-129 - MILITARY MARKING FOR SHIPMENT AND STORAGE

G. THIS SPI SUPERSEDES SPI-PHST-283 DATED 07/31/2013.

H. MIXING OF DODICS/NALCS IN FIBERBOARD BOX IS PROHIBITED.

I. THERE ARE DIFFERENT SIZE INFLATORS. THE MAXIMUM SIZE INFLATOR IS 5-INCH BY 1-INCH BY 3.5-INCH (LWH), AND THE MINIMUM SIZE INFLATOR IS 2.5-INCH BY 0.75-INCH BY 2-INCH (LWH). FABRICATE THE MAXIMUM SIZE BAG FOR THE MAXIMUM SIZE INFLATOR AND

MINIMUM SIZE BAG FOR THE MINIMUM SIZE INFLATOR.

J. THE UNIT PACK WEIGHT (LBS) AND UNIT PACK CUBE (CU FT) ARE DEPENDANT ON THE SIZE OF THE INFLATION DEVICE AND GASKETS

SEALED IN BARRIER BAG.

K. OUTSIDE DIMENSIONS OF PAPERBOARD BOX, ITEM 6, MAY BE 9 BY 1-3/4 BY 1-3/4 INCHES, 6 BY 1-1/2 BY 3 INCHES, 9 BY 3 BY 3 INCHES, OR AN ALTERNATE SIZE PAPERBOARD BOX REQUIRED FOR THE INFLATION DEVICE AND GASKETS SEALED IN BARRIER BAG AND SUFFICIENT CUSHIONING MATERIAL TO BE PACKED INTO IT. THE BAGGED INFLATION DEVICE AND GASKETS AND CUSHIONING MATERIAL MUST ALL

FIT WITHIN THE PAPERBOARD BOX TO ENSURE A TIGHT PACK.

L. MIL-STD-147 - DOD STANDARD PRACTICE: PALLETIZED UNIT LOADS.

M. MIL-STD-1322 - UNIT LOADS OF AMMUNITION & EXPLOSIVES FOR DOMESTIC & OVERSEAS SHIPMENTS.

N. MIL-STD-1168, MILITARY STANDARD: AMMUNITION LOT NUMBERING AND AMMUNITION DATA CARD

O. TBD - TO BE DETERMINED

P. DIMENSIONS OF PAPERBOARD BOX CAN VARY. THEREFORE, OUTSIDE DIMENSIONS OF FIBERBOARD BOX SHALL BE SIZED TO ENSURE FIT OF 50 PAPERBOARD BOXES WITH SPECIFIED DUNNAGE. IF LESS THAN 50 BOXES ARE PACKED, ADDITIONAL DUNNAGE SHALL BE USED TO

ENSURE A TIGHT PACK.

09/16/2014

SPI-PHST-283

2. DATE 3. CURRENT REVISION

A

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

INFLATION DEVICE

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

24. BILL OF MATERIALS

ITEM NO. QTY REQD MATERIAL DESCRIPTION SIZE MATERIAL SPECIFICATION/PART

NUMBER/NSN

1. 1 FIBERBOARD SHIPPING BOX OUTSIDE DIMENSIONS (LWH):

SEE BLOCK 23

ASTM D4727 TYPE CORRUGATED

FIBERBOARD (CF), GRADE V3c OR #200 PER

ASTM D5118/D5118M, STYLE RSC

2. AR PRESSURE-SENSITIVE TAPE FOR

PACKAGING, BOX CLOSURE, AND

SEALING

2-INCH WIDE ASTM D5486 TYPE IV, WATER-RESISTANT

WOVEN CLOTH BACKED

ALTERNATE MATERIAL: INDUSTRIAL

KRAFT SEALING TAPE-REINFORCED

3. AR CUSHIONING MATERIAL, PACKAGING,

(FLEXIBLE CLOSED CELL PLASTIC FILM,

FOR LONG DISTRIBUTION CYCLES)

PPP-C-795, CLASS 1 - REGULAR OR CLASS 2 -

STATIC DISSIPATIVE

4. 1 FLEXIBLE HEAT-SEALABLE

ELECTROSTATIC PROTECTIVE BARRIER

MATERIAL

MINIMUM SIZE: 4 BY 6 INCHES

MAXIMUM SIZE: 8 BY 10 INCHES

MIL-PRF-81705D, TYPE III, CLASS 1, OR MIL-

DTL-117 TYPE 1, CLASS I, STYLE II

5. AR WEATHERPROOF LABEL 4 BY 2 INCHES NSN 7530-01-498-9208

6. AR BOXES, FOLDING, PAPERBOARD OUTSIDE DIMENSIONS (LWH):

SEE BLOCK 23

PPP-B-566, VARIETY 1, NON-RESISTANT

PAPERBOARD, OR VARIETY 2, WATER

RESISTANT, STYLE II - TUCK END, TYPE D -

REVERSE TUCK, OR TYPE E - STRAIGHT

TUCK

7. AR INK, STENCIL A-A-208 TYPE I OR III

8. AR DOT LABEL FOR EXPLOSIVES 1.4S COMMERCIAL

9. AR PRESSURE-SENSITIVE ADHESIVE LABELS

FOR BAR CODING

MIL-PRF-61002A GRADE A, STYLE 2,

COMPOSITION b

10. 1 SERVICEABLE MATERIAL CONDITION

TAG OR LABEL

DD FORM 1574, SN 0102-LF-014-5600 (TAG)

DD FORM 1574-1, SN 0102-LF-016-0350

(LABEL)

11. 1 ENVELOPE, ADHESIVE -BACKED, WATER

RESISTANT

NSN 8105-00-756-2710

SPI-PHST-283

2. DATE 3. CURRENT REVISION

A

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

INFLATION DEVICE

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

1NR = NON-REGULATED EXPLOSIVE

TABLE 1. - INFLATION DEVICE

ITEM

DESCRIPTION NSN

NET EXPLOSIVE

WEIGHT (NEW)

LBS

DODIC/

NALC PART NO. PROPER SHIPPING

NAME

UN ID

NUMBER

HAZARD

CLASSIFICATION

INFLATION

DEVICE,

FLU-8B/P

1377-01-364-4089 0.000420 FW98 849AS153 CARTRIDGES, POWER

DEVICE

0323 1.4S

INFLATION

DEVICE,

FLU-8B/P

1377-01-590-0159 0.00004 FW98 849AS153 NOT REGULATED AS

AN EXPLOSIVE

NR1 ------

INFLATION

DEVICE,

FLU-9B/P

1377-01-454-9864 0.000420 BY81 849AS221 RELEASE DEVICES,

EXPLOSIVE

0173 1.4S

INFLATION

DEVICE,

FLU-9B/P

1377-01-590-0158 0.00004 BY81 849AS221 NOT REGULATED AS

AN EXPLOSIVE

NR1 ------

INFLATION

DEVICE,

FLU-12/P

1377-01-302-2560 0.000420 JL09 849AS222 NOT REGULATED AS

AN EXPLOSIVE

NR1 ------

INFLATION

DEVICE,

FLU-12/P

1377-01-590-0933 0.00004 JL09 849AS222 NOT REGULATED AS

AN EXPLOSIVE

NR1 ------

SPI-PHST-283

2. DATE 3. CURRENT REVISION

A

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

INFLATION DEVICE

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

ORDER OF PRECEDENCE. IN THE EVENT OF A CONFLICT BETWEEN THE TEXT OF THIS DOCUMENT AND OTHER PUBLISHED REFERENCES, THE TEXT OF THIS DOCUMENT TAKES PRECEDENCE. NOTHING IN THIS DOCUMENT, HOWEVER, SUPERSEDES APPLICABLE LAWS AND REGULATIONS UNLESS A SPECIFIC EXEMPTION HAS

BEEN OBTAINED.

THE SAFETY PRECAUTION REQUIREMENTS OF THE “CONTRACTORS” SAFETY MANUAL FOR AMMUNITION, EXPLOSIVES AND RELATED DANGEROUS MATERIAL, DOD 4145.26M ARE APPLICABLE. NOTE: WHEN THIS SPECIFICATION IS USED AS A PART OF THE DESCRIPTION OF WORK TO BE ACCOMPLISHED BY A GOVERNMENT ACTIVITY, THE SAFETY PRECAUTIONS REQUIRED BY NAVSEA OP 5 “AMMUNITION AND EXPLOSIVES SAFETY

ASHORE,” ARE APPLICABLE.

1. OBTAIN A FIBERBOARD SHIPPING BOX, ITEM 1.

NOTE

SEALING METHOD A -THE BOX SHALL BE SEALED WITH 2 INCH WIDE

PRESSURE-SENSITIVE FILM BACKED TAPE APPLIED OVER ALL SEAMS AND

CORNERS OF THE BOX.

2. IF REQUIRED, CONSTRUCT FIBERBOARD SHIPPING BOX, ITEM 1, USING PRESSURE SENSITIVE TAPE, ITEM 2, AS SHOWN IN FIGURE 2. DO NOT APPLY PRESSURE SENSITIVE TAPE TO TOP FLAPS AT THIS POINT. PLACE EMPTY BOX

OUT OF THE WAY.

FIGURE 2

FIGURE 2. EXAMPLE OF SEALING METHOD (ASTM D1974 METHOD A)

3. OBTAIN OR FABRICATE CUSHIONING MATERIAL TO FIT IN FIBERBOARD SHIPPING BOX AS SHOWN IN FIGURE 8.

CUSHIONING MATERIAL TO BE IN ACCORDANCE WITH ITEM 3.

WARNING

HEAT SEALING PROCEDURES SHALL BE IN ACCORDANCE WITH

FACILITY SAFETY PROCEDURES.

SPI-PHST-283

2. DATE 3. CURRENT REVISION

A

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

INFLATION DEVICE

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

NOTE

THERE ARE DIFFERENT SIZE INFLATORS. THE MAXIMUM SIZE INFLATOR IS 5-

INCH BY 1-INCH BY 3.5-INCH (LWH), AND THE MINIMUM SIZE INFLATOR IS 2.5-

INCH BY 0.75-INCH BY 2-INCH (LWH). FABRICATE THE MAXIMUM SIZE BAG

FOR THE MAXIMUM SIZE INFLATOR AND MINIMUM SIZE BAG FOR THE

MINIMUM SIZE INFLATOR.

4. OBTAIN OR FABRICATE THE APPLICABLE SIZE BARRIER BAG USING BARRIER MATERIAL, ITEM 4.

NOTE

LABEL INFORMATION IN ACCORDANCE WITH MIL-STD-129.

5. USING A LABEL MAKER PRINTER OR EQUIVALENT DEVICE, FABRICATE A LABEL USING ITEM 5, WITH THE FOLLOWING INFORMATION PRINTED ON THE LABEL. THE LABEL SHALL BE APPLIED TO THE EXTERIOR OF

BARRIER BAG FOR EACH CONFIGURATION.

A. MARK THE LABEL WITH “CAUTION BATTERY NOT INCLUDED” IN RED LETTERS.

NOTE

ALL OTHER ENTRIES WILL BE IN BLACK LETTERS.

B. THE APPLICABLE NATIONAL STOCK NUMBER AND DODIC, SEE TABLE 1. DODIC ON SAME LINE AS NSN.

C. ITEM DESCRIPTION - SEE TABLE 1. THE ITEM DESCRIPTION MAY BE MARKED ON MORE THAN ONE LINE IF

REQUIRED DUE TO SPACE LIMITATIONS.

D. THE SERIAL NUMBER - (INSERT SERIAL NO.) - THE WORD “SER” SHALL PRECEDE THE SERIAL NUMBER.

NOTE

LOT NUMBER SHALL BE IN ACCORDANCE WITH MIL-STD-1168.

E. THE APPLICABLE LOT NUMBER - (INSERT LOT NO.) - THE WORD “LOT” SHALL PRECEDE THE LOT NUMBER.

FIGURE 3

FIGURE 3. INFLATION DEVICE AND GASKETS

SPI-PHST-283

2. DATE 3. CURRENT REVISION

A

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

INFLATION DEVICE

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

6. THE INFLATION DEVICE, WITH OR WITHOUT GASKETS, SHALL BE FREE OF DAMAGED OR MISSING COMPONENTS.

INFLATION DEVICE AND GASKETS THAT FAIL TO MEET THIS REQUIREMENT SHALL BE REJECTED.

NOTE

THERE ARE TWO OPTIONS FOR PACKAGING THE GASKETS. ONE OPTION IS AS

PICTURED IN FIGURE 4, AND A SECOND OPTION BY PACKING GASKETS IN A

SMALLER BAG, AND SEAL AND PACK BAG INSIDE A LARGER BAG ALONG

WITH THE INFLATOR AS SHOWN IN FIGURE 5.

7. APPLY THE LABEL TO THE EXTERIOR OF BARRIER BAG.

8. PLACE ONE INFLATION DEVICE AND TWO GASKETS INTO BARRIER BAG COMPARTMENTS AS SHOWN IN FIGURE 4 OR PLACE TWO GASKETS INTO ONE BARRIER BAG AND ONE INFLATION DEVICE IN ANOTHER BARRIER BAG AS

SHOWN IN FIGURE 5.

WARNING

HEAT SEALING PROCEDURES SHALL BE IN ACCORDANCE WITH

FACILITY SAFETY PROCEDURES.

NOTE

MANUALLY MANIPULATE THE BARRIER BAGS TO REMOVE ALL AIR

FROM INSIDE IT.

9. REMOVE AIR FROM BARRIER BAGS, SO THAT IT CONFORMS SNUGLY AROUND ITS CONTENTS, AND

HERMETICALLY SEAL THE BARRIER BAGS.

FIGURE 4

FIGURE 4. PACKAGING ARRANGEMENT (OPTION ONE)

SPI-PHST-283

2. DATE 3. CURRENT REVISION

A

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

INFLATION DEVICE

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

FIGURE 5

FIGURE 5. PACKAGING ARRANGEMENT (OPTION TWO)

NOTE

LABEL INFORMATION SHALL BE IN ACCORDANCE WITH MIL-STD-129.

NOTE

OUTSIDE DIMENSIONS OF PAPERBOARD BOX MAY BE 9 BY 1-3/4 BY 1-3/4

INCHES, 6 BY 1-1/2 BY 3 INCHES, 9 BY 3 BY 3 INCHES, OR AN ALTERNATE SIZE

PAPERBOARD BOX REQUIRED FOR THE INFLATION DEVICE AND GASKETS

SEALED IN BARRIER BAG AND SUFFICIENT CUSHIONING MATERIAL TO BE

PACKED INTO IT. THE BAGGED INFLATION DEVICE AND GASKETS AND

CUSHIONING MATERIAL MUST ALL FIT WITHIN THE PAPERBOARD BOX TO

ENSURE A TIGHT PACK.

10. OBTAIN A PAPERBOARD BOX, ITEM 6. USING A LABEL MAKER PRINTER OR EQUIVALENT DEVICE, FABRICATE A LABEL USING ITEM 5, WITH THE FOLLOWING INFORMATION PRINTED ON THE LABEL. THE LABEL SHALL BE

APPLIED TO THE EXTERIOR OF PAPERBOARD BOX FOR EACH CONFIGURATION.

A. THE APPLICABLE NATIONAL STOCK NUMBER AND DODIC, SEE TABLE 1. DODIC ON SAME LINE AS NSN.

B. ITEM DESCRIPTION - SEE TABLE 1. THE ITEM DESCRIPTION MAY BE MARKED ON MORE THAN ONE LINE IF

REQUIRED DUE TO SPACE LIMITATIONS.

C. THE SERIAL NUMBER - (INSERT SERIAL NO.) - THE WORD “SER” SHALL PRECEDE THE SERIAL NUMBER.

NOTE

LOT NUMBER SHALL BE IN ACCORDANCE WITH MIL-STD-1168.

D. THE APPLICABLE LOT NUMBER - (INSERT LOT NO.) - THE WORD “LOT” SHALL PRECEDE THE LOT NUMBER.

11. PLACE THE APPLICABLE INFLATION DEVICE AND GASKETS SEALED IN BARRIER BAG IN THE PAPERBOARD BOX.

SPI-PHST-283

2. DATE 3. CURRENT REVISION

A

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

INFLATION DEVICE

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

FIGURE 6

FIGURE 6. PAPERBOARD BOX CONFIGURATION

12. INSERT CUSHIONING MATERIAL, ITEM 3, IN PAPERBOARD BOX, FIGURE 6, TO ENSURE A TIGHT PACK. CLOSE THE

PAPERBOARD BOX FLAPS ENSURING THEY ARE SECURELY TUCKED.

FIGURE 7

FIGURE 7. EXAMPLE OF TYPE 2 SEAL

NOTE

TRACEABLE TYPE 2 SEALS ARE THE PREFERRED SEALS FOR PAPERBOARD BOX, THAT WILL

NOT READILY ACCEPT TYPE 1 TRACEABLE (ANTIPILFERAGE) SEALS. TYPE 2 SEALS ARE,

TYPICALLY, NONMETALLIC LABELS WITH PRESSURE SENSITIVE BACKING, SUCH AS ITEM 5.

ADHESIVES SHALL ADHERE WELL ENOUGH TO PREVENT PEELING DURING SHIPPING

CONDITIONS AND WELL ENOUGH TO PREVENT LIFTING AND REPLACEMENT OF THE LABEL.

THEY MAY BE PRE-PRINTED, STAMPED OR MARKED WITH THE SUPPLIERS COMMERCIAL AND

GOVERNMENT ENTITY (CAGE) CODE.

13. USING ITEM 5, FABRICATE TYPE 2 SEALS, SEE EXAMPLE IN FIGURE 7. THE SEALS SHALL BE APPLIED TO THE PAPERBOARD BOX, ITEM 6, SO THAT THEY MUST BE REMOVED, CUT OR DEFACED IN ORDER TO OPEN THE

FIBERBOARD BOX TO REMOVE THE INFLATION DEVICE.

NOTE

MIXING OF DODICS/NALCS IN FIBERBOARD SHIPPING BOX IS PROHIBITED.

14. PLACE AS MANY PAPERBOARD BOXES IN THE FIBERBOARD SHIPPING BOX AS POSSIBLE. TO ENSURE A TIGHT FIT, CUSHIONING MATERIAL, ITEM 3, SHALL BE PLACED BETWEEN THE PAPERBOARD BOXES AND FIBERBOARD

SHIPPING BOX AS SHOWN IN FIGURE 8.

SPI-PHST-283

2. DATE 3. CURRENT REVISION

A

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

INFLATION DEVICE

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

FIGURE 8

FIGURE 8. PACKING OF FIBERBOARD SHIPPING BOX

15. CLOSE THE FIBERBOARD SHIPPING BOX TOP FLAPS AND SECURE USING PRESSURE SENSITIVE TAPE, ITEM 2, AS

SHOWN IN FIGURE 2.

WARNING

READ THE SAFETY DATA SHEET (SDS) FOR STENCIL INK, ITEM 7. THE PRECAUTIONS,

PROCEDURES AND SPECIAL PROTECTION INFORMATION CONCERNING THE INK SHALL BE

FOLLOWED.

NOTE

STENCILED INFORMATION SHALL BE IN ACCORDANCE WITH MIL-STD-129.

16. USING STENCIL INK, ITEM 7, MARK/LABEL THE EXTERIOR OF THE SEALED FIBERBOARD SHIPPING BOX WITH THE

FOLLOWING INFORMATION, REFER TO FIGURE 9.

NOTE

THE FOLLOWING MARKINGS MUST BE UNOBSCURED BY LABELS OR ATTACHMENTS;

AND MUST BE LOCATED AWAY FROM ANY OTHER MARKING THAT COULD

SUBSTANTIALLY REDUCE ITS EFFECTIVENESS.

A. THE APPLICABLE NATIONAL STOCK NUMBER AND DODIC, SEE TABLE 1. DODIC ON SAME LINE AS NSN.

B. THE APPLICABLE PART NUMBER, SEE TABLE 1.

SPI-PHST-283

2. DATE 3. CURRENT REVISION

A

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

INFLATION DEVICE

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

figure 9

FIGURE 9. STENCIL/LABEL MARKINGS

NOTE

THE QUANTITY ALWAYS PRECEDES THE ITEM DESCRIPTION ON THE SAME LINE THAT

THE DESCRIPTION MARKING BEGINS.

NOTE

THE UI IS ONLY MARKED WHEN IT IS OTHER THAN EACH.

C. QUANTITY - ENTER THE NUMBER OF INFLATION DEVICE(S) PACKED. THE QUANTITY ALWAYS PRECEDES THE

ITEM DESCRIPTION ON THE SAME LINE THAT THE DESCRIPTION MARKING BEGINS.

NOTE

THE ITEM DESCRIPTION MAY BE MARKED ON MORE THAN ONE LINE IF REQUIRED

DUE TO SPACE LIMITATIONS.

D. THE ITEM DESCRIPTION.

SPI-PHST-283

2. DATE 3. CURRENT REVISION

A

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

INFLATION DEVICE

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

E. CONTRACT/PURCHASE ORDER NUMBER - (INSERT CONTRACT/PURCHASE ORDER NUMBER).

F. WEIGHT - (INSERT WT IN LBS). THE CAPITAL LETTERS “WT” SHALL PRECEDE THE NUMERICAL GROSS

WEIGHT IN POUNDS, ROUNDED TO THE NEXT WHOLE POUND.

G. THE SERIAL NUMBER(S) - (INSERT SERIAL NO.) - “SER” SHALL PRECEDE THE SERIAL NUMBER(S).

NOTE

LOT NUMBERS SHALL BE IN ACCORDANCE WITH MIL-STD-1168.

H. THE APPLICABLE LOT NUMBER(S) - (INSERT LOT NO.) - THE WORD “LOT” SHALL PRECEDE THE LOT NUMBER(S). THE LOT NUMBER(S) SHALL BE UNDERLINED WITH A SOLID LINE APPROXIMATELY 1/8 INCH

THICK.

I. IF APPLICABLE, MARK THE PROPER SHIPPING NAME AND UN IDENTIFICATION NUMBER, SEE TABLE 1, ON TOP

OF THE FIBERBOARD SHIPPING BOX.

J. APPLY LOT NUMBER (S) AND DODIC ON BOTH ENDS OF FIBERBOARD SHIPPING BOX AS SHOWN IN FIGURE 9.

K. IF APPLICABLE, IN ACCORDANCE WITH TABLE 1, APPLY THE HAZARD CLASSIFICATION DOT LABEL FOR

EXPLOSIVES 1.4S, ITEM 8, ON THE BACK OF THE FIBERBOARD SHIPPING BOX.

NOTE

UN CERTIFICATION (POP) MARKING TO BE IN ACCORDANCE WITH CONTRACTOR TEST

REPORT.

L. IF APPLICABLE, APPLY UN CERTIFICATION (POP) MARKING ON THE BACK OF THE FIBERBOARD SHIPPING

BOX.

M. IF APPLICABLE, IN LIEU OF UN CERTIFICATION (POP) MARKING, PROPER SHIPPING NAME, UN ID NUMBER AND HAZARD CLASSIFICATION DOT LABEL, IN ACCORDANCE WITH TABLE 1, APPLY THE FOLLOWING ON

FIBERBOARD SHIPPING BOX PACKED WITH NON-REGULATED INFLATION DEVICES:

NON-REGULATED EXPLOSIVE - CONTAINS A MINIMAL

AMOUNT OF EXPLOSIVE THAT DOES NOT MEET THE DEFI-

NITION OF EXPLOSIVE FOR SHIPPING PURPOSES.

N. IF APPLICABLE, FOR AIR SHIPMENTS, NET EXPLOSIVE WEIGHT (NEW) - SEE TABLE 1.

NOTE

TRACEABLE TYPE 2 SEALS ARE THE PREFERRED SEALS FOR FIBERBOARD SHIPPING BOX,

THAT WILL NOT READILY ACCEPT TYPE 1 TRACEABLE (ANTIPILFERAGE) SEALS. TYPE 2 SEALS

ARE, TYPICALLY, NONMETALLIC LABELS WITH PRESSURE SENSITIVE BACKING, SUCH AS

ITEM 5. ADHESIVES SHALL ADHERE WELL ENOUGH TO PREVENT PEELING DURING SHIPPING

CONDITIONS AND WELL ENOUGH TO PREVENT LIFTING AND REPLACEMENT OF THE LABEL.

THEY MAY BE PRE-PRINTED, STAMPED OR MARKED WITH THE SUPPLIERS COMMERCIAL AND

GOVERNMENT ENTITY (CAGE) CODE.

SPI-PHST-283

2. DATE 3. CURRENT REVISION

A

4. NATIONAL STOCK NUMBER

SEE TABLE 1

5. CAGE NO. - PART/DRAWING NUMBER

SEE TABLE 1

6. CAGE

040L3

7. NOMENCLATURE

INFLATION DEVICE

8. UNIT OF ISSUE

EACH

PACKING INSTRUCTIONS

YOUR COMMENTS AND QUESTIONS REGARDING THIS DOCUMENT ARE ENCOURAGED. PLEASE RESPOND TO: NAVAL PACKAGING, HANDLING, STORAGE, AND TRANSPORTATION (PHST) CENTER, NAVAL SURFACE WARFARE CENTER INDIAN HEAD EXPLOSIVE ORDNANCE DISPOSAL TECHNOLOGY DIVISION (NSWC IHEODTD), DETACHMENT PICATINNY, CODE G11 (AIR), KATHY HERC, BUILDING 458, WHITTEMORE AVE., PICATINNY ARSENAL, NJ 07806-5000, (973) 724-8089, DSN 880-8089, EMAIL ADDRESS:

KATHY.HERC@NAVY.MIL

17. USING ITEM 5, FABRICATE TYPE 2 SEALS, SEE EXAMPLE IN FIGURE 7. THE SEALS SHALL BE APPLIED TO THE FIBERBOARD SHIPPING BOX, ITEM 1, SO THAT THEY MUST BE REMOVED, CUT OR DEFACED IN ORDER TO OPEN

THE FIBERBOARD BOX TO REMOVE THE INFLATION DEVICE(S).

NOTE

BAR CODE LABELS USED SHALL MEET THE REQUIREMENTS OF A GRADE A, STYLE 2,

COMPOSITION b LABEL AS SPECIFIED IN MIL-PRF-61002 EXCEPT THAT SOLVENT AND

DETERGENT RESISTANCE IS NOT REQUIRED. THE LABELS SHOULD BE THE PRESSURE

SENSITIVE ADHESIVE TYPE.

NOTE

THE BAR CODE SYMBOLOGY AND HUMAN READABLE INFORMATION (HRI) THAT ARE TO

BE APPLIED SHALL BE IN ACCORDANCE WITH MIL-STD-129.

18. USING ITEM 9, FABRICATE BAR CODE LABELS IN ACCORDANCE WITH MIL-STD-129.

19. AFFIX THE BAR CODE LABELS ON THE FIBERBOARD SHIPPING BOX. THE BAR CODE APPLICATION AND LOCATION

SHALL BE IN ACCORDANCE WITH MIL-STD-129.

20. PROPERLY FILL OUT A CONDITION CODE TAG OR LABEL, ITEM 10. PLACE TAG IN WATER RESISTANT ADHESIVE -

BACKED ENVELOPE, ITEM 11, AND ATTACH TO THE FIBERBOARD SHIPPING BOX.

21. PALLETIZE FIBERBOARD SHIPPING BOXES IN ACCORDANCE WITH MIL-STD-147 FOR NON-REGULATED EXPLOSIVE

DEVICES AND MIL-STD-1322 FOR 1.4S HAZARD CLASS (REGULATED) DEVICES.