Airspec.pdf

AIRMUNITION SPECIFICATION

FD2020-13-77031

NSN: 1377012698060ES

1. DODIC Number: MU21

2. Government Furnished Material:

Stock Number 1377011163197ES

Part Number PVU 2/A

Noun: PVU 2/A Primers

Quantity: TBD

3. Ammunition Data Cards (ADC) shall be filled out; input in accordance with Attachment 2, Statement of Work – Ammunition Data Cards; and state quantity/serial number of lot acceptance test Units in the remarks block CDRL (DI-MISC-80043A).

4. Items shall be marked in accordance with CAD/PAD Item Marking Instruction Version 1.1, 1 May

2008, Attachment 3.

5. Hazard Class Division: 1.4

Storage Compatibility Group: S

DOT Marking: Cartridges, Power Device

DOT Class: 1.4S

DOT Label: Explosive 1.4S

UN Serial Number: 0323

UN Proper Shipping Name: Cartridges, Power Device

6. All Engineering Change Proposals (ECP’s) Requests for Deviations/Waiver (RFD/RFW) Affecting the approved product baseline configuration, acceptance test procedures, or manufacturing process of any time(s) on this contract shall be in accordance with MIL-STD-973. Class I ECP’s and Major/Critical

RFD’s shall be submitted to the responsible Government Engineering Authority for review/disposition by CCB. Class II ECP’s and Minor RFDs shall be processed by the Cognizant Government Engineer.

7. Item must pass both gross and fine checks. MIL-STD-883, Method 1014.12 may be used as guidance. The existing leak rate limit established for this item(s) will remain the same.

Contractor shall generate a Lot Acceptance Test Plan (LATP/ATP) with an analysis or test results showing compliance for Hill AFB engineering approval at least 90 days prior to commencement of Lot Acceptance Testing allowing for 30 days approval time after submission.

CDRL (DI-QCIC-80553A). Existing vendor leak check method is acceptable to meet

HAFB leak check requirements as long as a 10X visual inspection is performed prior to the test and the time out of the Helium bomb chamber before He mass spectrometer leak detector is maintained at 5 minutes or less (ATP update required). If HAFB has already approved a Gross and Fine leak check method in the past then that method will be deemed technically compliant.

8. If Hexanitrostilbene (HNS) explosive materials used in the manufacture of this item, the HNS shall meet the requirements of Government Document WS5003F (or latest revision), Purchase

Description of HNS Explosive; and maximum particle size shall not exceed 250 microns.

9. Lot Acceptance Test requirements are: In accordance with latest government approved ATP

10. The contractor shall furnish a Test/Inspection Report, Lot Acceptance Test, (DI-NDTI-80809B).

11. LOT ACCEPTANCE TEST: In the event of an end item failure, the contractor shall notify the

PCO/ACO within 1 business day Air Force Engineering Organization AFLCMC/EBHJ, organization

FAX/ Email 777-2926/ kurt.erickson@hill.af.mil

12. In the event of test failure(s), a Failure analysis and Corrective Action Report with proposed corrective actions/recommendations is required. (DI-SESS-81315A).

13. The age of energetic materials and components (i.e. ALL explosive, propellants, pyrotechnics, cartridges, and/or initiators) used in the manufacture of these items or sub-components shall not exceed

24 months based on the original manufacturing date. All energetic materials and components must be traceable to the original DoD qualified manufacturer and compliant with the ITAR part 120 and 121

(http:/www.pmddtc.state.gove/regulation_laws/itar_official.html). Raw (non-blended) ingredients and materials are used in blended/mixed energetic materials used such as, but not limited to: fuels, oxidizers, binders, curatives, sensitizers, plasticizers, stabilizers etc., shall not exceed 24 months since date of manufacture and comply with original manufacture’s MIL-STD/Specification or Government may waive the energetic and constituent material requirements listed above or portions thereof, on a case-by-case basis (when advantageous to the government) provided the contractor furnishes all details of the reason for the waiver and the age, lot numbers, traceability, and other pertinent information/test data and Certificate of analysis/Conformance (COA/COC) of the subject materials or components. The waiver (if granted) may be subject to, but not limited to, conditions such as sensitivity testing, stabilizer analysis and/or dehumidification at vendor’s cost.

14. Percussion primers shall have been certified/recertified by performing sensitivity (all-fire/no fire) and dud testing within the past 12 months unless they are Navy certified and have a 2 year certification.

Primers shall be stored in a temperature and humidity controlled environment from time to manufacturing and procurement through final installation in end time.

15. This item is designated as a Critical Safety Item (CSI). Documentation for critical characteristics may be found in the contract, TDP, assembly/inspection procedures or QALI. See attached QALI.

16. Approval from government engineer is required prior to rework and repair of nonconforming material (See ES7034 attachment).

17. The contractor shall provide an advanced Report of Shipment (REPSHIP) to the consignee no later than 24 hours prior to the shipment arrival, and for ammunition shipments no later than two hours after shipment departure. A REPSHIP shall include all the following data in accordance with Attachment 1.

mailto:kurt.erickson@hill.af.mil