Form_462.pdf

REV: ENGINEERING DATA REQUIREMENTS

(ATTACHMENT “A”)

NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.

1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:

RUDDER, AIRCRAFT

2. PART NUMBER:

160D512000-230

3. NATIONAL STOCK NUMBER:

1560-01-567-7688 FJ

HILL AFB FORM 462 Page 1 of 3

2. Contractor is responsible to completely research these manuals, specifications, and standards and fully understand the requirements necessary for manufacture of component parts and assemblies. All deviations, minor and major, from the engineering drawing package shall be submitted to the proper A-10 engineering organization for coordination and approval.

3. When military documents listed in the engineering drawing are cancelled they shall be replaced by the industry equivalent document specified on the military document's cancellation notice. The characteristics of type, grade, class, etc. specified in the cancelled military document shall be maintained or exceed those characteristics when applying the industry equivalent document(s). The contractor will coordinate with the proper A-10 engineering organization for authorization and approval of these substitutions prior to the manufacturing of this component. When there is no listed replacement the contractor shall request and recommend a substitute document from the proper A-10 engineering organization by contacting the government contracting official.

4. Use of Northrop Grumman specification Z-R701 in conjunction with MIL-STD-130 is mandatory to ensure the proper marking of the parts. (Z-R701 has unlimited data rights in JEDMICS)

5. "IUID" (Item Unique Identifier) is required IAW MIL-STD-130. Specific instructions for marking methods, location, content and format shall be specified by the contractor and submitted to the government for approval prior to contract delivery. The contractor must demonstrate the marking does not adversely affect item integrity or performance and will remain readable and attached throughout the useable life of the item. IUID is required for items where the individual cost per unit is greater than $5,000 or if the item has been identified as fatigue critical regardless of the items per unit cost.

6. Use of any process or manufacturing technique which creates a net edge on a metallic part by relying on heat at or above the parts melting point to produce the cut is not generally authorized (i.e. laser cutting, electrical discharge machine (EDM), plasma cutting, etc.) without prior A-10 system program office approval. Likewise, other non-heat generating cutting processes involving high pressure fluids and slurries (i.e., water jet) are also not currently approved for use in the production of A-10 parts.

Only those processes controlled by A-10 approved program specifications and A-10 drawings are permitted to be used in the manufacture of A-10 parts and assemblies.

8. Do Not Drill: Do not drill pilot holes. Holes will be drilled upon installation.

11. Heat Treatment of Wrought Aluminum: Utilize SAE AMS 2770 for heat treatment of wrought aluminum alloy in lieu of SAE AMS-H-6088.

NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.

1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:

RUDDER, AIRCRAFT

2. PART NUMBER:

160D512000-230

3. NATIONAL STOCK NUMBER:

1560-01-567-7688 FJ

HILL AFB FORM 462 Page 2 of 3

19. Forging Requirements: If the forging source(s) is known the contractor may procure forgings from sources pre-approved by the properA-10 engineering organization. If forgings are procured from tooling approved by A-10 engineering, original certified forging procedures and dies/tooling or equivalent (e.g., refurbished/resunk by approved forging source and having the same die number designation) shall be used. New tooling at an existing source must be qualified prior to contract award, the detailed part bidder shall provide verification (e.g., forging quote) to the government that the certified dies and procedures are available for their use in the event they are the successful bidder.

20. Forging source and the location of the dies are listed (if known) in the “Remarks” section of the EDL of the forging drawing as follows:

A. Forging drawing:

B. Die #:

C. Location of forging dies:

D. Phone:

E. Cage:

21. If the forging source is listed as unknown or the contractor wishes to develop additional sources or new tooling at an existing forging source, the contractor shall advise the government in writing of their intent to procure new forging dies and the proposed forging source prior to contract award. The contractor shall not proceed to obtain new dies without the express consent of the government procuring agency. The government shall have unlimited use of the dies developed under this contract. The contractor shall inform the forging house in writing, at the same time the order for the dies is placed, that the government has unlimited use right of the dies and forward a copy of this letter to the government contracting officer.

22. Prior to production, forging lot qualification shall be accomplished as specified on the forging drawing and SAE AMS-F-7190 for steel forgings and SAE AMS-A-22771 for aluminum forgings. The detailed part contractor shall assure that this has been accomplished by the forging source and retain in their records for no less than 10 years. The A-10 engineering organization reserves the right to review this documentation as needed.

28. WARNING - The documents listed on this Engineering Data List (EDL) contain technical data whose export is restrictive by the Arms Export Control Act (Title 22, USC, Section 2751, ET SEQ.), or the Export Administration Act of 1979, as amended, Title 50 U.S.C, Append 2401 ET SEQ. Violators of these export laws are subject to severe criminal penalties.

NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.

1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:

RUDDER, AIRCRAFT

2. PART NUMBER:

160D512000-230

3. NATIONAL STOCK NUMBER:

1560-01-567-7688 FJ

HILL AFB FORM 462 Page 3 of 3

• Drawing 160D512000: Field Note 8 was erroneously deleted and is still applicable. Field note 8 should read as follows:

o 8. CONDUCTIVE COATING PER P-P502 – INSTALL FASTENERS PER RE-PS-5-1

• Drawing 160D512000: Sheet 2 Zone B8 (shown below) requires a flag for Field Note 8 that is missing. Conductive Coating is required.

• Apply Exterior Top Coat per DWG 160D900005 with exception noted below.

o Disregard 50/50 paint scheme in Drawing 160D900005 and apply POLYURETHANE, ADVANCED PERFORMANCE COATING (APC), MIL-PRF-85285, CLASS H, TYPE IV, COLOR 36320 DARK GRAY, FSN8010012659152 to both inboard and outboard sides of Universal Rudder.

• Universal Rudder must not exceed 39 lbs to achieve allowable weight & balance requirements.