Pratt_Whitney_Engine_Remanufacture_Contract_JA_Approved-1_Redacted.pdf

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Remanufacture of Compressor Stators, Duct Segments, and Variable Vanes
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FA812114R0035
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JUSTIFICATION FOR OTHER THAN

FULL AND OPEN COMPETITION

I. CONTRACTING ACTIVITY

Department of the Air Force

AFSC/PZAAA

Tinker AFB OK 73145-3032

PR: FD2030-13-00658

PR: FD2030-14-00851

PR: FD2030-1 -00

II. NATURE AND/OR DESCRIPTION OF THE ACTION BEING PROCESSED

A. This Class Justification and Approval (J&A) authorizes the use of other than full and open competition procedures to obtain three Firm Fixed Price (FFP) sole source requirements type contracts. This acquisition consolidates seven existing sole source contracts into three strategic contracts to be awarded to Pratt & Whitney Military Aftermarket Services Eagle

Supply (P&W), cage 3ELG9, which will serve as the administration office for each location.

Performance will occur at the following locations: East Hartford, CT; North Berwick, ME;

and Springdale, AR. This will consolidate similar processes by cage code and provide for greater contract/facilities oversight.

B. P&W is the original equipment manufacturer (OEM) for all seven existing contracts, the only contractor that has ever performed any of these requirements, and the only qualified source to satisfy this requirement. This acquisition will fulfill agency requirements as a 2-year basic with four 2-year options for a total of 10 years, if all options are exercised. This consolidation effort for three strategic sole source contracts will support the 448 Supply

Chain Management Wing (SCMW) and Foreign Military Sales (FMS). No other contract vehicle will be utilized to implement the requirements set forth in this J&A.

C. The estimated total value is $397,000,652.00:

Cage Code 8N802 East Hartford, CT $16,025,612.31

Cage Code 1DVS1 Springdale, AR $117,039,242.22

Cage Code 3D6U5 North Berwick, ME $263,935,797.47

D. The award date of these contracts will be coordinated based on the first contract to expire per location. The remaining contracts per location will be terminated for convenience at no additional cost to the Government as their items will be on the new contract.

North Berwick, ME 1 May 2015 Estimated Award Date

Springdale, AR 16 Jul 2015 Estimated Award Date

East Hartford, CT 15 Dec 2015 Estimated Award Date

E. Table 1 identifies the seven current sole source contracts, corresponding start dates, expiration dates, and items acquired. All contracts are awarded to, and administered by cage

3ELG9.

Table 1

Contract Number Cage Contract

Start Date

Expiration

Date Item(s)

FA8121-12-D-0007 3D6U5 31 Oct 11 30 Apr 15 4th - 7th Stage Ducts

FA8121-12-D-0003 3D6U5 22 Nov 11 21 May 15 F100-229 Stators

FA8121-10-D-0011 1DVS1 16 Jul 10 15 Jul 15 Combustion Chambers

FA8121-12-D-0006 3D6U5 18 Nov 11 17 Nov 15 F100-220 Stators

FA8121-11-D-0033 3D6U5 30 Sep 11 29 Sep 16 IGV, 4th, 5th, 6th Stage Vanes

FA8121-12-D-0002 1DVS1 7 Dec 11 6 Dec 16 Fan Turbine Cases

FA8121-12-D-0008 8N802 15 Dec 11 14 Dec 16

F100-PW-229 Core Drum Rotors, Diffuser Cases and HPT Turbine

Hubs

III. DESCRIPTION OF THE SUPPLIES/SERVICES REQUIRED TO MEET THE

AGENCY’S NEEDS

A. Under the proposed contracts, P&W will provide remanufacturing of 32 individual F100 engine components in support of the F-15 and F-16 weapon systems. Several of the components listed below include multiple National Stock Numbers (NSNs) for a total of 41

NSNs. The systems/sub-systems for the subject components are stable and mature in their sustainment life cycle. The contractor will provide all required labor, direct material, parts, facilities, and test equipment to accomplish remanufacturing and packaging preservation in order to deliver to the Government the required remanufactured items. These contracts will be funded with 4930 (USAF Working Capital Funds ) and 8242 (FMS) funds. The ordering periods for the different contracts by location will be:

North Berwick, ME: 1 May 2015 through 30 Apr 2025

Springdale, AR: 16 Jul 2015 through 15 Jul 2025

East Hartford, CT: 15 Dec 2015 through 14 Dec 2025

B. Component code commonality:

Federal Stock Class (FSC): 2840

Expendability, Recoverability, and Reparability Code (ERRC): T

Materiel Management Aggregation code (MMAC): NZ

North American Industry Classification System (NAICS): 336412

C. Qualification requirements (QRs) have been developed and approved for eight NSNs listed in

Section XI and will be posted to FebBizOpps annually. To date, no alternate source has been approved. Therefore, it is appropriate to seek approval for the requirements of the NSNs for more than one fiscal year. Should a new source(s) become approved during the life of this contract, the component with the newly approved source will be removed from the contract via a locally developed add/delete clause.

D. The following items will be remanufactured at North Berwick, ME.

PR 14-00851 Line Item 0001- Remanufacture

Application: F100-PW-200/220E

Remanufacture of NSN: 2840-01-438-0952 and/or 2840-01-205-7702

Noun: 6TH STAGE STATORS

PN: 4083876, 4067476

Item Dimensions: 23.15” L x 2.65” H x 23.15” W, 4.75 LBS

Material Content: Nickel Alloy

Item description and function: 6th stage compressor stators hold fixed vanes that direct airflow between the 5th and 7th stages of rotor stator assembly.

USAF PR Line Item 0001

Year Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $1,685,810.54

97X4930

FY16 $2,897,038.02

Option I

FY17 $1,958,164.56

97X4930

FY18 $1,723,274.16

Option II

FY19 $2,341,354.80

97X4930

FY20 $2,385,840.64

Option III

FY21 $2,431,171.60

97X4930

FY22 $2,477,362.88

Option IV

FY23 $2,524,432.72

97X4930

FY24 $2,572,397.84

FMS PR Line Item 0027

Year Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $557,174.67

FY16 $567,761.22

Option I

FY17 $578,548.62

FY18 $589,541.16

Option II

FY19 $600,742.35

FY20 $612,156.48

Option III

FY21 $623,787.45

FY22 $635,639.16

Option IV

FY23 $647,716.29

FY24 $660,023.13

PR 14-00851 Line Item 0002- Remanufacture

Application: F100-PW-220/220E

Remanufacture of NSN: 2840-01-437-7833 and/or 2840-01-205-7703

Noun: 7TH STAGE STATORS

PN: 4083517, 4067477

Item Dimensions: 21.5” L x 2.7” H x 21.5” W, 4.95 LBS

Material Content: Nickel Alloy

Item description and function: 7th stage compressor stators have fixed vanes that direct bleed airflow between the 7th and 8th stage compressor blades.

USAF PR Line Item 0002

Year Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $2,319,092.80

97X4930

FY16 $3,145,950.36

Option I

FY17 $2,107,049.00

97X4930

FY18 $1,871,028.60

Option II

FY19 $2,531,685.78

97X4930

FY20 $2,579,788.44

Option III

FY21 $2,628,804.78

97X4930

FY22 $2,678,751.00

Option IV

FY23 $2,729,648.16

97X4930

FY24 $2,781,510.84

FMS PR Line Item 0028

Year Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $550,784.54

FY16 $561,249.36

Option I

FY17 $571,913.30

FY18 $582,779.40

Option II

FY19 $593,852.22

FY20 $605,135.56

Option III

FY21 $616,633.22

FY22 $628,349.00

Option IV

FY23 $640,287.84

FY24 $652,453.16

PR 14-00851 Line Item 0003- Remanufacture

Application: F100-PW-200/220E

Remanufacture of NSN: 2840-01-205-7700

Noun: 8TH STAGE STATORS

PN: 4067478

Item Dimensions: 21.75” L x 2.2” H x 21.75” W, 4.87 LBS

Material Content: Nickel Alloy

Item description and function: 8th stage compressor stators hold fixed vanes that direct airflow between the 7th and 9th stages of rotor stator assembly.

USAF PR Line Item 0003

Year Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $236,033.58

97X4930

FY16 $1,670,968.20

Option I

FY17 $1,148,043.93

97X4930

FY18 $1,025,267.10

Option II

FY19 $1,379,602.60

97X4930

FY20 $1,405,815.07

Option III

FY21 $1,432,525.03

97X4930

FY22 $1,459,743.81

Option IV

FY23 $1,487,478.62

97X4930

FY24 $1,515,740.79

FMS PR Line Item 0029

Year Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $223,610.76

FY16 $227,859.30

Option I

FY17 $232,188.66

FY18 $236,600.10

Option II

FY19 $241,095.60

FY20 $245,676.42

Option III

FY21 $250,344.18

FY22 $255,100.86

Option IV

FY23 $259,947.72

FY24 $264,886.74

PR 14-00851 Line Item 0004- Remanufacture

Application: F100-PW-220/220E

Remanufacture of NSN: 2840-01-205-7704

Noun: 9TH STAGE STATORS

PN: 4067479

Item Dimensions: 21.2” L x 2.3” H x 21.2” W, 4.8 LBS

Material Content: Nickel Alloy

Item description and function: 9th stage compressor stators hold fixed vanes that direct bleed airflow between 8th and 10th stages of rotor stator assembly.

USAF PR Line Item 0004

Year Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $879,411.20

97X4930

FY16 $1,603,582.80

Option I

FY17 $1,081,357.20

97X4930

FY18 $967,226.23

Option II

FY19 $1,309,978.95

97X4930

FY20 $1,334,868.15

Option III

FY21 $1,360,230.90

97X4930

FY22 $1,386,075.60

Option IV

FY23 $1,412,410.65

FY24 $1,439,246.55

FMS PR Line Item 0030

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $231,424.00

FY16 $235,821.00

Option I

FY17 $240,301.60

FY18 $244,867.40

Option II

FY19 $249,519.80

FY20 $254,260.60

Option III

FY21 $259,091.60

FY22 $264,014.40

Option IV

FY23 $269,030.60

FY24 $274,142.20

PR 14-00851 Line Item 0005- Remanufacture

Remanufacture of NSN: 2840-01-357-7885 and/or 2840-01-222-9495

Noun: 10TH STAGE STATORS

PN: 4079480, 4079490, 4079540, 4067480

Item Dimensions: 20.76” L x 2.211” H x 20.76” W, 4.78 LBS

Material Content: Nickel Alloy

Item description and function: 10th stage stators hold fixed vanes to direct airflow between the

9th and 11 stages of rotor stator assembly.

USAF PR Line Item 0005

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $1,944,358.68

97X4930

FY16 $3,692,425.56

Option I

FY17 $2,523,683.25

97X4930

FY18 $2,213,162.30

Option II

FY19 $3,001,656.42

97X4930

FY20 $3,058,687.17

Option III

FY21 $3,116,802.78

97X4930

FY22 $3,176,022.15

Option IV

FY23 $3,236,366.07

FY24 $3,297,857.22

FMS PR Line Item 0031

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $515,549.65

FY16 $525,345.10

Option I

FY17 $535,326.75

FY18 $545,497.75

Option II

FY19 $555,862.30

FY20 $566,423.55

Option III

FY21 $577,185.70

FY22 $588,152.25

Option IV

FY23 $599,327.05

FY24 $610,714.30

PR 14-00851 Line Item 0006- Remanufacture

Application: F100-PW-200/220E

Remanufacture of NSN: 2840-01-357-7887 and/or 2840-01-223-5867

Noun: 11TH STAGE STATORS

PN: 4079491, 4079541, 4079581, 4067481

Item Dimensions: 20.55” L x 2.06” H x 20.55” W, 5.5 LBS

Material Content: Nickel Alloy

Item description and function: Component of F100 core rear compressor – directs airflow between 10th and 12th stages compressors.

USAF PR Line Item 0006

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $1,391,953.68

97X4930

FY16 $2,298,334.50

Option I

FY17 $1,552,414.08

97X4930

FY18 $1,350,077.85

Option II

FY19 $1,848,202.58

97X4930

FY20 $1,883,317.24

Option III

FY21 $1,919,100.89

97X4930

FY22 $1,955,564.17

Option IV FY23 $1,992,719.05 97X4930

FY24 $2,030,581.49

FMS PR Line Item 00032

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $476,873.02

FY16 $485,933.58

Option I

FY17 $495,166.56

FY18 $504,574.55

Option II

FY19 $514,161.62

FY20 $523,930.36

Option III

FY21 $533,885.21

FY22 $544,029.13

Option IV

FY23 $554,365.45

FY24 $564,898.61

PR 14-00851 Line Item 0007- Remanufacture

Remanufacture of NSN: 2840-01-357-7889 and/or 2840-01-222-9496

Noun: 12TH STAGE STATORS

PN: 4079492, 4079542, 4079622, 4067482

Item Dimensions: 20.33” L x 3.798” H x 20.33” W, 4.96 LBS

Material Content: Nickel Alloy

Item description and function: 12th stage compressor stators hold fixed vanes that direct airflow between 11th and 13th stages of rotor stator assembly.

USAF PR Line Item 0007

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $1,980,465.83

97X4930

FY16 $4,494,076.70

Option I

FY17 $3,041,456.00

97X4930

FY18 $2,694,229.02

Option II

FY19 $3,624,669.82

97X4930

FY20 $3,693,539.70

Option III

FY21 $3,763,716.52

97X4930

FY22 $3,835,226.54

Option IV

FY23 $3,908,096.02

FY24 $3,982,351.22

FMS PR Line Item 00033

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $632,417.66

FY16 $644,433.64

Option I

FY17 $656,678.00

FY18 $669,154.92

Option II

FY19 $681,868.58

FY20 $694,824.30

Option III

FY21 $708,025.88

FY22 $721,478.26

Option IV FY23 $735,186.38 8242

FY24 $749,155.18

PR 14-00851 Line Item 0008- Remanufacture

Remanufacture of NSN: 2840-01-205-8481 and/or 2840-01-192-0886 and/or 2840-01-114-4609

Noun: 13TH STAGE STATORS

PN: 4067613, 4064083, 4063883, 4057183

Item Dimensions: 19.175” L x 1.225” H x 19.175” W, 3.1152 LBS

Material Content: Titanium Alloy

Item description and function: Exit stators direct airflow through rear end of compressor.

USAF PR Line Item 0008

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $100,696.08

97X4930

FY16 $51,304.64

Option I

FY17 $39,209.58

97X4930

FY18 $39,954.54

Option II

FY19 $40,713.69

97X4930

FY20 $41,487.24

Option III

FY21 $42,275.52

97X4930

FY22 $43,078.74

Option IV

FY23 $43,897.23

FY24 $44,720.07

FMS PR Line Item 0034

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $0.00

FY16 $0.00

Option I

FY17 $0.00

FY18 $0.00

Option II

FY19 $0.00

FY20 $0.00

Option III

FY21 $0.00

FY22 $0.00

Option IV

FY23 $0.00

FY24 $0.00

PR 14-00851 Line Item 0009- Remanufacture

Remanufacture of NSN: 2840-01-426-6695

Noun: 4TH STAGE SHROUDS

PN: 4081554

Item Dimensions: 25.155” L x 1.668” H x 25.155” W, 2.85 LBS

Material Content: Nickel Alloy

Item description and function: Outer shrouds provide support and protection for 5th stage cases, stators, and 5th stage vanes.

USAF PR Line Item 0009

Year Est. Unit Estimated Type of

Qty/UI Price Dollars Appropriation

Basic Year

FY15 $897,734.66

97X4930

FY16 $929,954.40

Option I

FY17 $860,071.71

97X4930

FY18 $640,253.56

Option II

FY19 $866,325.78

97X4930

FY20 $882,786.60

Option III

FY21 $899,560.08

97X4930

FY22 $916,651.08

Option IV

FY23 $934,067.70

FY24 $951,814.80

FMS PR Line Item 0035

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $114,076.78

FY16 $116,244.30

Option I

FY17 $118,452.99

FY18 $120,703.54

Option II

FY19 $122,996.87

FY20 $125,333.90

Option III

FY21 $127,715.32

FY22 $130,141.82

Option IV

FY23 $132,614.55

FY24 $135,134.20

PR 14-00851 Line Item 0010- Remanufacture

Remanufacture of NSN: 2840-01-426-5477

Noun: 5TH STAGE SHROUDS

PN: 4081555

Item Dimensions: 24.2” L x 1.5” H x 24.2” W, 2.7 LBS

Material Content: Nickel Alloy

Item description and function: Outer shrouds provide support and protection for 5th stage cases, stators, and 5th stage vanes.

USAF PR Line Item 0010

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $1,537,217.79

97X4930

FY16 $1,314,154.24

Option I

FY17 $914,669.19

97X4930

FY18 $785,844.78

Option II

FY19 $1,073,907.88

97X4930

FY20 $1,094,311.50

Option III

FY21 $1,115,104.37

97X4930

FY22 $1,136,291.68

Option IV

FY23 $1,157,880.35

FY24 $1,179,880.76

FMS PR Line Item 0036

Year Est. Unit Estimated Type of

Qty/UI Price Dollars Appropriation

Basic Year

FY15 $132,419.51

FY16 $134,935.48

Option I

FY17 $137,499.29

FY18 $140,111.86

Option II

FY19 $142,773.88

FY20 $145,486.50

Option III

FY21 $148,250.87

FY22 $151,067.68

Option IV

FY23 $153,937.85

FY24 $156,862.76

PR 14-00851 Line Item 0011- Remanufacture

Application: F100-PW-229

Remanufacture of NSN: 2840-01-368-3960

Noun: 7TH STAGE STATORS-229

PN: 4083877-01, 4084477-01, 4084357-01, 4080737-01

Item Dimensions: 8.7500” L x 2.4” H x 1.8” W, .4750 LBS

Material Content: Nickel Alloy

Item description and function: Item is a segment of a complete ring of airfoils, which aid in directing compressed air to the next stage of compression in the high-pressure compressor (HPC).

USAF PR Line Item 0011

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $354,646.41

97X4930

FY16 $480,196.56

Option I

FY17 $519,585.59

97X4930

FY18 $520,891.84

Option II

FY19 $487,136.79

97X4930

FY20 $496,394.01

Option III

FY21 $505,824.21

97X4930

FY22 $515,435.76

Option IV

FY23 $525,228.66

FY24 $535,208.49

FMS PR Line Item 0037

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $38,865.36

FY16 $39,603.84

Option I

FY17 $40,356.24

FY18 $41,123.04

Option II

FY19 $41,904.24

FY20 $42,700.56

Option III

FY21 $43,511.76

FY22 $44,338.56

Option IV

FY23 $45,180.96

FY24 $46,039.44

PR 14-00851 Line Item 0012- Remanufacture

Remanufacture of NSN: 2840-01-368-6493

Noun: 7TH STAGE STATORS

PN: 4083877-02, 4084477-02, 4084357-02, 4080737-02

Item Dimensions: 8.75” L x 2.4” H x 1.8” W, .48 LBS

Material Content: Nickel Alloy

Item description and function: Item is a segment of a complete ring of airfoils, which aid in directing compressed air to the next stage of compression in the HPC.

USAF PR Line Item 0012

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $6,477.56

97X4930

FY16 $51,154.96

Option I

FY17 $67,260.40

97X4930

FY18 $65,111.48

Option II

FY19 $62,856.36

97X4930

FY20 $64,050.84

Option III

FY21 $65,267.64

97X4930

FY22 $66,507.84

Option IV

FY23 $67,771.44

FY24 $69,059.16

FMS PR Line Item 0038

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $19,432.68

FY16 $19,801.92

Option I

FY17 $20,178.12

FY18 $20,561.52

Option II

FY19 $20,952.12

FY20 $21,350.28

Option III

FY21 $21,755.88

FY22 $22,169.28

Option IV

FY23 $22,590.48

FY24 $23,003.52

PR 14-00851 Line Item 0013- Remanufacture

Remanufacture of NSN: 2840-01-368-0006

Noun: 9TH STAGE STATORS

PN: 4083979-01, 4084579-01, 4084259-01

Item Dimensions: 8.2” L x 2.75” H x 2.15” W, .55 LBS

Material Content: Nickel Alloy

Item description and function: Segment of a complete ring of airfoils, which aid in directing compressed air to the next stage of compression in the HPC.

USAF PR Line Item 0013

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $654,487.08

97X4930

FY16 $1,054,460.16

Option I

FY17 $869,392.16

97X4930

FY18 $664,432.20

Option II

FY19 $648,448.68

97X4930

FY20 $660,768.24

Option III

FY21 $673,324.44

97X4930

FY22 $686,117.28

Option IV

FY23 $699,152.88

FY24 $712,437.36

FMS PR Line Item 0039

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $106,133.04

FY16 $108,149.76

Option I

FY17 $110,204.64

FY18 $112,298.40

Option II

FY19 $114,432.12

FY20 $116,606.16

Option III

FY21 $118,821.96

FY22 $121,079.52

Option IV

FY23 $123,379.92

FY24 $125,724.24

PR 14-00851 Line Item 0014- Remanufacture

Remanufacture of NSN: 2840-01-369-6008

Noun: 10

TH

-12TH STAGE STATORS

PN: 4083880-01, 4084480-01, 4084530-01, 4077880-01

Item Dimensions: 10.3” L x 6.5” H x 8.3” W, 4.8 LBS

Material Content: Nickel Alloy

Item description and function: Used to direct compressed air to the next stage of compression in the high speed compressor of the core module to run the F100-PW-229 Engine.

USAF PR Line Item 0014

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $610,192.71

97X4930

FY16 $621,785.40

Option I

FY17 $713,297.10

97X4930

FY18 $613,153.62

Option II

FY19 $331,021.60

97X4930

FY20 $337,311.20

Option III

FY21 $343,720.00

97X4930

FY22 $350,250.40

Option IV

FY23 $356,904.80

FY24 $363,686.40

FMS PR Line Item 0040

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $46,052.28

FY16 $46,927.20

Option I

FY17 $47,818.80

FY18 $48,727.44

Option II

FY19 $49,653.24

FY20 $50,596.68

Option III

FY21 $51,558.00

FY22 $52,537.56

Option IV

FY23 $53,535.72

FY24 $54,552.96

PR 14-00851 Line Item 0015- Remanufacture

Remanufacture of NSN: 2840-01-365-2209

Noun: 10TH-12TH STAGE STATORS

PN: 4083880-02, 4084480-02, 4084530-02, 4077880-02

Item Dimensions: 6.8” L x 5.3” H x 7.4” W, 1.3 LBS

Material Content: Nickel Alloy

Item description and function: Item is component part of 10th – 12th stage compressor stator segments and case assembly, and compressor rotor assembly.

USAF PR Line Item 0015

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $0.00

97X4930

FY16 $144,692.20

Option I

FY17 $681,417.90

97X4930

FY18 $739,032.84

Option II

FY19 $335,159.37

97X4930

FY20 $341,527.59

Option III

FY21 $348,016.50

97X4930

FY22 $354,628.53

Option IV

FY23 $361,366.11

FY24 $368,232.48

FMS PR Line Item 0041

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $138,156.84

FY16 $140,781.60

Option I

FY17 $143,456.40

FY18 $146,182.32

Option II

FY19 $148,959.72

FY20 $151,790.04

Option III

FY21 $154,674.00

FY22 $157,612.68

Option IV

FY23 $160,607.16

FY24 $163,658.88

PR 14-00851 Line Item 0016- Remanufacture

Remanufacture of NSN: 2840-01-369-1666

Noun: 10TH-12TH STAGE STATORS

PN: 4083880-03, 4084480-03, 4084530-03, 4077880-03

Item Dimensions: 6.81” L x 5.31” H x 7.41” W, 1.3 LBS

Material Content: Nickel Alloy

Item description and function: Item is component part of 10th - 12th stage compressors, case assembly, and compressor rotor assembly.

USAF PR Line Item 0016

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $617,868.09

97X4930

FY16 $379,328.20

Option I

FY17 $207,214.80

97X4930

FY18 $211,152.24

Option II

FY19 $211,026.27

97X4930

FY20 $215,035.89

Option III

FY21 $219,121.50

97X4930

FY22 $223,284.63

Option IV

FY23 $227,526.81

FY24 $231,850.08

FMS PR Line Item 0042

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $92,104.56

FY16 $93,854.40

Option I

FY17 $95,637.60

FY18 $97,454.88

Option II

FY19 $99,306.48

FY20 $101,193.36

Option III

FY21 $103,116.00

FY22 $105,075.12

Option IV

FY23 $107,071.44

FY24 $109,105.92

PR 14-00851 Line Item 0017- Remanufacture

Remanufacture of NSN: 2840-01-365-6878

Noun: 10

TH

-12TH STAGE STATORS

PN: 4083880-04, 4084480-04, 4084530-04, 4077880-04

Item Dimensions: 10.3” L x 8.3” H x 8.3” W, 4.8 LBS

Material Content: Nickel Alloy

Item description and function: Used to direct compressed air to the next stage of compression in the high speed compressor of the core module to run the F100-PW-229.

USAF PR Line Item 0017

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $0.00

97X4930

FY16 $187,708.80

Option I

FY17 $163,380.90

97X4930

FY18 $186,788.52

Option II

FY19 $186,199.65

97X4930

FY20 $189,737.55

Option III

FY21 $193,342.50

97X4930

FY22 $197,015.85

Option IV

FY23 $200,758.95

FY24 $204,573.60

FMS PR Line Item 0043

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $46,052.28

FY16 $46,927.20

Option I

FY17 $47,818.80

FY18 $48,727.44

Option II

FY19 $49,653.24

FY20 $50,596.68

Option III

FY21 $51,558.00

FY22 $52,537.56

Option IV

FY23 $53,535.72

FY24 $54,552.96

PR 14-00851 Line Item 0018- Remanufacture

Remanufacture of NSN: 2840-01-451-9636

Noun: 4TH STAGE DUCTS

PN: 4082871-01

Item Dimensions: 12.2” L x 1.9” H x 2.32” W, 1.75 LBS

Material Content: Nickel Alloy

Item description and function: 4th stage ducts provide 4th compressor margin/air seal between

4th stage compressor blades on 4th stage compressor case.

USAF PR Line Item 0018

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $0.00

97X4930

FY16 $67,449.54

Option I

FY17 $157,677.39

97X4930

FY18 $156,553.92

Option II

FY19 $144,135.11

97X4930

FY20 $146,873.88

Option III

FY21 $149,664.15

97X4930

FY22 $152,507.98

Option IV

FY23 $155,405.37

FY24 $158,358.38

FMS PR Line Item 0044

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $2,595.76

FY16 $2,645.08

Option I

FY17 $2,695.34

FY18 $2,746.56

Option II

FY19 $2,798.74

FY20 $2,851.92

Option III

FY21 $2,906.10

FY22 $2,961.32

Option IV

FY23 $3,017.58

FY24 $3,074.92

PR 14-00851 Line Item 0019- Remanufacture

Remanufacture of NSN: 2840-01-443-5588

Noun: 4TH STAGE DUCTS

PN: 4082871-02

Item Dimensions: 12.25” L x 1.95” H x 2.35” W, 1.75 LBS

Material Content: Nickel Alloy

Item description and function: 4th stage ducts provide compressor margin/air seal between 4th stage blades and compressor case.

USAF PR Line Item 0019

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $11,680.92

97X4930

FY16 $125,641.30

Option I

FY17 $149,591.37

97X4930

FY18 $149,687.52

Option II

FY19 $134,339.52

97X4930

FY20 $136,892.16

Option III

FY21 $139,492.80

97X4930

FY22 $142,143.36

Option IV

FY23 $144,843.84

FY24 $147,596.16

FMS PR Line Item 0045

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $31,149.12

FY16 $31,740.96

Option I

FY17 $32,344.08

FY18 $32,958.72

Option II

FY19 $33,584.88

FY20 $34,223.04

Option III

FY21 $34,873.20

FY22 $35,535.84

Option IV

FY23 $36,210.96

FY24 $36,899.04

PR 14-00851 Line Item 0020- Remanufacture

Remanufacture of NSN: 2840-01-443-5589

Noun: 5TH STAGE DUCTS

PN: 4082851

Item Dimensions: 12.17” L x 1.7” H x 1.9” W, 1.45 LBS

Material Content: Nickel Alloy

Item description and function: 5th stage ducts provide 5th stage compressor margin/air seal between 5th stage compressor blades on rear compressor case and stator assembly.

USAF PR Line Item 0020

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $58,877.82

97X4930

FY16 $218,876.85

Option I

FY17 $237,753.60

97X4930

FY18 $236,502.35

Option II

FY19 $221,010.92

97X4930

FY20 $225,208.96

Option III

FY21 $229,487.84

97X4930

FY22 $233,849.44

Option IV

FY23 $238,291.88

FY24 $242,818.92

FMS PR Line Item 0046

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $39,251.88

FY16 $39,997.80

Option I

FY17 $40,757.76

FY18 $41,532.12

Option II

FY19 $42,321.24

FY20 $43,125.12

Option III

FY21 $43,944.48

FY22 $44,779.68

Option IV

FY23 $45,630.36

FY24 $46,497.24

PR 14-00851 Line Item 0021- Remanufacture

Remanufacture of NSN: 2840-01-443-5590

Noun: 6TH STAGE DUCTS

PN: 4082849

Item Dimensions: 12.18” L x 1.7” H x 1.9” W, 1.85 LBS

Material Content: Nickel Alloy

Item description and function: 6th stage ducts provides 6th stage compressor margin/air seal between 6th stage compressor blades on rear compressor case and stator assembly.

USAF PR Line Item 0021

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $72,185.32

97X4930

FY16 $214,625.19

Option I

FY17 $239,237.41

97X4930

FY18 $234,366.72

Option II

FY19 $222,827.44

97X4930

FY20 $227,061.78

Option III

FY21 $231,375.54

97X4930

FY22 $235,770.81

Option IV

FY23 $240,251.77

FY24 $244,816.33

FMS PR Line Item 0047

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $35,598.24

FY16 $36,274.68

Option I

FY17 $36,963.72

FY18 $37,666.08

Option II

FY19 $38,381.76

FY20 $39,111.12

Option III

FY21 $39,854.16

FY22 $40,611.24

Option IV

FY23 $41,383.08

FY24 $42,169.32

PR 14-00851 Line Item 0022- Remanufacture

Remanufacture of NSN: 2840-01-445-5777

Noun: 7TH STAGE DUCTS

PN: 4082848

Item Dimensions: 12.2” L x 2.65” H x 1.75” W, 1.75 LBS

Material Content: Nickel Alloy

Item description and function: 7th stage ducts provide compressor margin/air seal between 7th stage blades and compressor cases.

USAF PR Line Item 0022

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $0.00

97X4930

FY16 $243,935.82

Option I

FY17 $285,518.40

97X4930

FY18 $282,958.08

Option II

FY19 $266,244.56

97X4930

FY20 $271,303.17

Option III

FY21 $276,457.96

97X4930

FY22 $281,708.93

Option IV

FY23 $287,062.95

FY24 $292,515.44

FMS PR Line Item 0048

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $25,879.68

FY16 $26,371.44

Option I

FY17 $26,872.32

FY18 $27,383.04

Option II

FY19 $27,903.36

FY20 $28,433.52

Option III

FY21 $28,973.67

FY22 $29,524.08

Option IV

FY23 $30,085.20

FY24 $30,656.64

PR 14-00851 Line Item 0023- Remanufacture

Remanufacture of NSN: 2840-01-321-4455

Noun: REAR INLET GUIDE VANES

PN: 4077250

Item Dimensions: 2.25” L x 5.52” H x .55” W, .4 LBS

Material Content: Nickel Alloy

Item description and function: Variable inlet vanes directs air flow onto the next stage of compression in core module rear compressor.

USAF PR Line Item 0023

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $45,015.08

97X4930

FY16 $53,976.80

Option I

FY17 $59,180.76

97X4930

FY18 $60,577.95

Option II

FY19 $59,514.15

97X4930

FY20 $60,642.90

Option III

FY21 $61,797.45

97X4930

FY22 $62,971.35

Option IV

FY23 $64,171.05

FY24 $65,390.10

FMS PR Line Item 0049

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $1,711.60

FY16 $1,744.00

Option I

FY17 $1,777.20

FY18 $1,811.00

Option II

FY19 $1,845.40

FY20 $1,880.40

Option III

FY21 $1,916.20

FY22 $1,952.60

Option IV

FY23 $1,989.80

FY24 $2,027.60

PR 14-00851 Line Item 0024- Remanufacture

Remanufacture of NSN: 2840-01-317-2242

Noun: 4TH STAGE VANES - 229

PN: 4075974, 4075854, 4076394

Item Dimensions: 2.1” L x 5.4” H x .55” W, .3 LBS

Material Content: Nickel Alloy

Item description and function: Variable air foil that directs air flow onto the next stage of compression in core rear compressor.

USAF PR Line Item 0024

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $217,886.68

97X4930

FY16 $197,159.20

Option I

FY17 $197,002.62

97X4930

FY18 $180,103.95

Option II

FY19 $185,647.24

97X4930

FY20 $189,168.24

Option III

FY21 $192,769.72

97X4930

FY22 $196,431.56

Option IV

FY23 $200,173.88

FY24 $203,976.56

FMS PR Line Item 0050

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $1,711.60

FY16 $1,744.00

Option I

FY17 $1,777.20

FY18 $1,811.00

Option II

FY19 $1,845.40

FY20 $1,880.40

Option III

FY21 $1,916.20

FY22 $1,952.60

Option IV

FY23 $1,989.80

PR 14-00851 Line Item 0025- Remanufacture

Remanufacture of NSN: 2840-01-365-0119

Noun: 5TH STAGE VANE - 229

PN: 4080325, 4080345, 4080355

Item Dimensions: 2.25” L x 5.5” H x .55” W, .4 LBS

Material Content: Nickel Alloy

Item description and function: Variable vane directs air flow onto the next stage of compression in the core module compressor.

USAF PR Line Item 0025

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $162,174.10

97X4930

FY16 $204,135.20

Option I

FY17 $218,151.30

97X4930

FY18 $217,772.75

Option II

FY19 $204,008.97

97X4930

FY20 $207,878.22

Option III

FY21 $211,835.91

97X4930

FY22 $215,859.93

Option IV

FY23 $219,972.39

FY24 $224,151.18

FMS PR Line Item 0051

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $1,711.60

FY16 $1,744.00

Option I

FY17 $1,777.20

FY18 $1,811.00

Option II

FY19 $1,845.40

FY20 $1,880.40

Option III

FY21 $1,916.20

FY22 $1,952.60

Option IV

FY23 $1,989.80

PR 14-00851 Line Item 0026- Remanufacture

Remanufacture of NSN: 2840-01-344-9149

Noun: 6TH STAGE VANES - 229

PN: 4079696, 4080256

Item Dimensions: 2.25” L x 5.51” H x .55” W, .4 LBS

Material Content: Nickel Alloy

Item description and function: Variable vanes direct air flow onto the next stage of compression in core module compressor.

USAF PR Line Item 0026

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $205,795.28

97X4930

FY16 $304,466.84

Option I

FY17 $318,893.76

97X4930

FY18 $322,395.92

Option II

FY19 $301,475.25

97X4930

FY20 $307,210.05

Option III

FY21 $313,051.05

97X4930

FY22 $318,998.25

Option IV

FY23 $325,051.65

FY24 $331,237.80

FMS PR Line Item 0052

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $2,106.40

FY16 $2,146.40

Option I

FY17 $2,187.20

FY18 $2,228.80

Option II

FY19 $2,271.00

FY20 $2,314.20

Option III

FY21 $2,358.20

FY22 $2,403.00

Option IV

FY23 $2,448.60

FY24 $2,495.20

E. The following items will be remanufactured in Springdale, AR.

PR 14-00852 Line Item 0001- Remanufacture

Application: F100-PW-100/220E/220

Remanufacture of NSN: 2840-01-267-1605 and/or 2840-01-421-1509

Noun: COMBUSTION CHAMBERS

PN: 4080446

Item Dimensions: 30” L x 30” H x 30” W, 103 LBS

Material Content: Nickel Alloy

Item description and function: Provides chambered area for introduction of fuel with compressed air. Provides the combustion necessary for engine operation.

USAF PR Line Item 0001

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $4,653,407.28

97X4930

FY16 $15,778,821.15

Option I

FY17 $6,414,786.07

97X4930

FY18 $5,263,290.36

Option II

FY19 $6,487,854.00

97X4930

FY20 $6,611,123.25

Option III

FY21 $6,736,734.75

97X4930

FY22 $6,864,732.75

Option IV

FY23 $6,995,162.25

FY24 $7,128,070.50

FMS PR Line Item 0003

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $3,610,402.20

FY16 $3,678,999.75

Option I

FY17 $3,748,900.95

FY18 $3,820,130.10

Option II

FY19 $3,892,712.40

FY20 $3,966,673.95

Option III

FY21 $4,042,040.85

FY22 $4,118,839.65

Option IV

FY23 $4,197,097.35

FY24 $4,276,842.30

PR 14-00852 Line Item 0002- Remanufacture

Remanufacture of NSN: 2840-01-560-3232 and/or 2840-01-321-7858

Noun: FAN CASE ASSEMBLIES

PN: 4080064

Item Dimensions: 20.5” L x 37” H x 31.75” W, 30 LBS

Material Content: T16-4

Item description and function: The fan case assemblies hold the blade tip shrouds and supports the outer diameter (OD) platform of the first and second stage vanes; at the same time it contains air as the air is directed through the fan module.

USAF PR Line Item 0002

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $461,027.50

97X4930

FY16 $770,450.68

Option I

FY17 $574,455.60

97X4930

FY18 $292,685.10

Option II

FY19 $357,895.26

97X4930

FY20 $364,695.30

Option III

FY21 $371,624.58

97X4930

FY22 $378,685.44

Option IV

FY23 $385,880.40

FY24 $393,212.16

FMS PR Line Item 0004

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $36,882.20

FY16 $37,582.96

Option I

FY17 $38,297.04

FY18 $39,024.68

Option II

FY19 $39,766.14

FY20 $40,521.70

Option III

FY21 $41,291.62

FY22 $42,076.16

Option IV

FY23 $42,875.60

FY24 $43,690.24

F. The following items will be remanufactured in East Hartford, CT.

PR 13-00658 Line Item 0001- Remanufacture

Remanufacture of NSN: 2840-01-579-8437

Noun: 4TH/5TH STAGE DRUM ROTORS

PN: 4089024-01

Item Dimensions: 18” L x 8.5” H x 18” W, 9.5 LBS

Material Content: Titanium Alloy

Item description and function: Disk Rotors is the front part of core rear compressor and provide airflow required for combustion.

USAF PR Line Item 0001

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $351,833.46

97X4930

FY16 $423,703.54

Option I

FY17 $564,601.11

97X4930

FY18 $372,271.46

Option II

FY19 $344,858.70

97X4930

FY20 $351,411.10

Option III

FY21 $358,087.90

97X4930

FY22 $364,891.50

Option IV

FY23 $371,824.50

FY24 $378,889.10

FMS PR Line Item 0005

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $31,984.86

FY16 $32,592.58

Option I

FY17 $33,211.83

FY18 $33,842.86

Option II

FY19 $34,485.87

FY20 $35,141.11

Option III

FY21 $35,808.79

FY22 $36,489.15

Option IV

FY23 $37,182.45

FY24 $37,888.91

PR 13-00658 Line Item 0002- Remanufacture

Remanufacture of NSN: 2840-01-580-6610

Noun: 7TH/13TH STAGE DRUM ROTORS

PN: 4089121-01

Item Dimensions: 36.85” L x 39.775” H x 36.85” W, 284 LBS

Material Content: Nickel Alloy

Item description and function: Disk Rotors consist of 7 stages of disks and blades taking torque power from drive shaft to produce high pressure air compression.

USAF PR Line Item 0002

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $851,926.24

97X4930

FY16 $542,570.50

Option I

FY17 $608,167.23

97X4930

FY18 $394,368.87

Option II

FY19 $401,861.81

97X4930

FY20 $409,497.20

Option III

FY21 $417,277.70

97X4930

FY22 $425,205.97

Option IV

FY23 $433,284.88

FY24 $441,517.30

FMS PR Line Item 0006

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $319,472.34

FY16 $325,542.30

Option I

FY17 $331,727.58

FY18 $338,030.46

Option II

FY19 $344,452.98

FY20 $350,997.60

Option III

FY21 $357,666.60

FY22 $364,462.26

Option IV

FY23 $371,387.04

FY24 $378,443.40

PR 13-00658 Line Item 003- Remanufacture

Remanufacture of NSN: 2840-01-582-2074

Noun: HPT TURBINE HUBS

PN: 4089040

Item Dimensions: 36.85” L x 39.775” H x 36.85” W, 284 LBS

Material Content: Nickel Alloy

Item description and function: Disk rotors consist of 7 stages of disks and blades taking torque power from drive shaft to produce high pressure air compression.

USAF PR Line Item 0003

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $0.00

97X4930

FY16 $0.00

Option I

FY17 $29,723.22

97X4930

FY18 $30,287.96

Option II

FY19 $30,863.42

97X4930

FY20 $31,449.82

Option III

FY21 $32,047.38

97X4930

FY22 $32,656.28

Option IV

FY23 $33,276.74

FY24 $33,909.00

FMS PR Line Item 0007

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $20,787.52

FY16 $21,182.48

Option I

FY17 $21,584.95

FY18 $21,995.07

Option II

FY19 $22,412.97

FY20 $22,838.82

Option III

FY21 $23,272.76

FY22 $23,714.94

Option IV

FY23 $24,165.52

FY24 $24,624.67

PR 13-00658 Line Item 0004- Remanufacture

Remanufacture of NSN: 2840-01-545-3268

Noun: DIFFUSER CASES

PN: 4088267-01

Item Dimensions: 27.7” L x 14.5” H x 27.7” W, 130 LBS

Material Content: Nickel Alloy

Item description and function: Serve to contain hot gases (combustion chambers), which provide primary pressures for engine operation/critical.

USAF PR Line Item 0004

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $0.00

97X4930

FY16 $86,446.65

Option I

FY17 $293,630.40

97X4930

FY18 $299,209.40

Option II

FY19 $304,894.40

97X4930

FY20 $310,687.40

Option III

FY21 $316,590.40

97X4930

FY22 $322,605.60

Option IV

FY23 $328,735.20

FY24 $334,981.10

FMS PR Line Item 0008

Est.

Qty/UI

Unit

Price

Estimated

Dollars

Type of

Appropriation

Basic Year

FY15 $28,278.25

FY16 $28,815.55

Option I

FY17 $29,363.04

FY18 $29,920.94

Option II

FY19 $30,489.44

FY20 $31,068.74

Option III

FY21 $31,659.04

FY22 $32,260.56

Option IV

FY23 $32,873.52

FY24 $33,498.11

IV. STATUTORY AUTHORITY PERMITTING OTHER THAN FULL AND OPEN

COMPETITION

10 USC 2304(c)(1), as implemented by FAR 6.302-1(a)(2).

V. DEMONSTRATION THAT THE CONTRACTOR’S UNIQUE QUALIFICATIONS OR

NATURE OF THE ACQUISITION REQUIRES THE USE OF THE AUTHORITY CITED

ABOVE (APPLICABILITY OF AUTHORITY)

To date, the OEM, P&W, has been the only contractor that has the expertise, experience, tools, and test equipment necessary to provide remanufactured supplies, which are critical safety items, needed to meet the agency’s needs. By virtue of funding, at least in part, the development of the engine and modfiications over time, the Government could insist upon at least Government purpose license rights in the associated technical data.

However, it does not possess a full data package usable for third-party production or provisioning of the necessary spare parts. Steps could be taken to secure a full TDP from

P&W, but such could not be received and validated in time to support this acquisition.

Further, in light of the fact that many of the items at issue here are critical safety items, they may be considered highly specialized equipment, including major components thereof to which FAR 6.302-1(a)(2)(ii) applies. This section provides that such supplies may be deemed to be available only from the original source in the case of a follow-on contract when it is likely that award to any other source would result in substantial duplication of cost to the Government that is not expected to be recovered through competition, or unacceptable delays in fulfilling the agency’s requirements. The history of the program provides support for this conclusion. To the extent data and drawings are available to the government, this technical data is synopsized annually, but few contractors have expressed interest due to the expenses involved in becoming a qualified source. CSIs require a two-step approval process consisting of a source approval request

(SAR) followed by a source demonstration of the remanufacture. This process can take a substantial amount of time based on part availability and testing requirements. Because of the complicated and highly technical nature of the remanufacture, it can be cost prohibitive to become qualified without a larger guarantee of work.

For example, the Government possesses all data necessary to repair the F100 Spray Ring manifolds (afterburners). A second source has submitted a SAR package and has been cleared to perform the source demonstration. However, because this repair requires expensive equipment in addition to a number of environmental concerns (fuel is used to clean the manifolds and must be disposed of properly), the potential source has stated it would not complete this source demonstration without a guarantee of future work. The portion of work they have requested to cover their initial costs is approximately 75% of the USAF annual requirement. This is not in the best interest of the Government as it risks forcing the current source out of the game while simultaneously paying a higher price to the new source.

VI. DESCRIPTION OF EFFORTS MADE TO ENSURE THAT OFFERS ARE SOLICITED

FROM AS MANY POTENTIAL SOURCES AS DEEMED PRACTICABLE

Sources Sought Synopses were posted to the Federal Business Opportunities (FedBizOpps) web page for all components by NSN on 13 and 15 Nov 2013. To date, no responses have been received. As required by FAR 5.201(b), this requirement will be synopsized on FedBizOpps.

VII. DETERMINATION BY THE CONTRACTING OFFICER THAT THE ANTICIPATED

COST TO THE GOVERNMENT WILL BE FAIR AND REASONABLE

The Contracting Officer will ensure that the items described herein are negotiated in order to achieve a fair and reasonable price for the Government by utilizing certified cost and pricing data, a technical evaluation from the Defense Contract Management Agency (DCMA), and a field audit from the Defense Contract Audit Agency (DCAA). A detailed cost analysis and a price analysis will be performed.

VIII. DESCRIPTION OF THE MARKET RESEARCH CONDUCTED AND THE RESULTS,

OR A STATEMENT OF THE REASONS MARKET RESEARCH WAS NOT

CONDUCTED

A. The Government conducted market research in accordance with FAR Part 10 by synopsizing, as described in Section VI, the proposed acquisition advising industry of the pending acquisition and soliciting inquiries from interested parties. Additionally, a multi-functional team consisting of the Contracting Officer, Program Manager, Engineer, and other personnel conducted and documented the market research effort. In-depth guidance was provided by the Acquisition Center of Excellence subject matter expert (SME), as well as the Small

Business Office SME. The following are the results of the market research and analysis.

B. The Government engineering team conducted research in conjunction with the completion/review of AFMC Form 762, Contract Repair Screening Analysis Worksheet documents in accordance with AFMCI 23-113. The engineer ran inquiries from available Air

Force data systems, such as the Joint Engineering Data Management Information and Control

System and the Military Engineering Data Asset Locator System, to verify what data the

Government possesses.

C. The subject components’ procurement histories were reviewed to identify if the Government had previously contracted from anyone other than P&W for these requirements. The results of the review yielded that P&W is the only source that has ever provided these remanufactured components and is the original manufacturer of the components. However, due to the Engine Enhancement Program (EEP), three of the components have been given new NSNs (2840-01-560-3232, 2840-01-580-6610, 2840-01-582-2074) and were therefore assigned a remanufacture method code (RMC) of R4: “remanufacture for the first time directly from the actual manufacturer.” Under EEP, these new items were assigned different part numbers by the OEM for the differences in tolerances and life-limits of the components and are unique enough in form, fit and function to be cataloged with separate NSNs so they can be segregated in the supply system.

D. Further market research was conducted to include inquiries of available data systems, such as

System for Award Management (SAM), WB Parts Inc. (parts services), Department of

Defense EMALL, Center of Parts Activity (COPA), Logistics Installations Mission Support

Enterprise View (LIMS-EV), Purchase Request Process System (PRPS), D043, and D200

Computation. Additional web searches included Google and Inventory Locator Service

Market Intelligence. Keywords utilized in the search were North American Industry

Classification System (NAICS) 336412 (aircraft engine and parts manufacture) and the nouns. As a result, market research revealed that several companies have capabilities but lack the specific resources to perform the highly specialized manufacturing processes needed to remanufacture the parts.

E. All components are non-commercial as the F100 engine is military unique. There are no applicable industry standards, regulations, trade journals, or process guides that apply to the remanufacture of these components.

F. Currently, no opportunities for small or disadvantaged businesses exist, but the Government will stipulate small business subcontracting requirements in its Request for Proposal (RFP) via a locally developed clause.

IX. ANY OTHER FACTS SUPPORTING THE USE OF OTHER THAN FULL AND OPEN

COMPETITION

None

X. LIST OF SOURCES, IF ANY, THAT EXPRESSED INTEREST IN THE ACQUISITION

Administration Office:

PRATT & WHITNEY MILITARY AFTERMARKET CAGE: 3ELG9

SERVICES EAGLE SUPPLY

2701 LIBERTY PKWY, STE 301

OKLAHOMA CITY, OK 73110

Performance Locations:

PRATT & WHITNEY MILITARY ENGINES CAGE: 8N802

400 MAIN ST

EAST HARTFORD, CT 06108-0968

PRATT & WHITNEY MILITARY ENGINES CAGE: 3D6U5

113 WELLS ST

NORTH BERWICK, ME 03906-9998

PRATT & WHITNEY PSD, INC. CAGE: 1DVS1

275 E ROBINSON AVE

SPRINGDALE, AR 72764-7125

See Section VI above.

XI. A STATEMENT OF THE ACTIONS, IF ANY, THE AGENCY MAY TAKE TO

REMOVE OR OVERCOME ANY BARRIERS TO COMPETITION BEFORE MAKING

SUBSEQUENT ACQUISITIONS FOR THE SUPPLIES OR SERVICES REQUIRED

A. In an effort to identify and remove barriers to competition, the AFLCMC Cognizant Engineer

(CE) will continue to monitor the marketplace for source development and continue discussions with the OEM regarding approved sources. The Government has QRs for eight

NSNs identified in table 3. Currently, the AFLCMC CE is reviewing a source approval request (SAR) (received prior to this effort) and at this time it is not approved. The

Government will continue to synopsize the requirement to identify potential subcontracting opportunities and rescreen the items prior to contract option execution.

Table 3

2840-01-321-4455 2840-01-317-2242 2840-01-365-0119

2840-01-344-9149 *2840-01-321-7858

And/Or

2840-01-560-3232

2840-01-582-2074

2840-01-205-8481

*SAR package received

B. The estimated cost for reverse engineering varies by component. The latest Accelerated

Mission Test (AMT) performed in FY14 by the AFLCMC/LPSA F100 Component

Improvement Manager cost approximately $25,000,000 for 10 components. The probability of failure without development and testing would pose an unacceptable risk to the safety of personnel and/or equipment. Any alternatives developed would require significant engine testing and possibly flight testing. This estimate does not include any bench testing or flight testing, which cannot be adequately quantified. To date, no reverse engineering efforts

(Government or private industry) or validation of alternative specifications have been initiated or funded.

C. P&W is currently evaluating the capabilities of third party small business vendors as additional supply sources for remanufacture of these components. The use of such vendors would be under direct license agreement with P&W.

XII. CONTRACTING OFFICER’S CERTIFICATION

The Contracting Officer’s (CO) signature on the Coordination and Approval Document is evidence he has determined this document to be both accurate and complete to the best of his knowledge and belief.

XIII. TECHNICAL/REQUIREMENTS PERSONNEL’S CERTIFICATION

As evidenced by their signatures on the Coordination and Approval Document, the technical and/or requirements personnel have certified that any supporting data contained herein, which is their responsibility, is both accurate and complete.

File details come from the government source that posted it. Updated .