MAC_Refurb_SoW.docx

STATEMENT OF WORK

RECONDITIONING OF: 1 EACH MUNITIONS ASSEMBLY CONVEYOR A/EJ2K-3 (Part Number 8454540-10)

The Munitions Assembly Conveyor (MAC) system is used to assemble various bomb bodies into a fully assembled munition, complete with fuze, guidance section, and fins ready for operational use.

The prospective contractor shall ship the MAC from 301 FW, NAS JRB Fort Worth, TX, to its reconditioning facility. All transportation costs will be the contractor’s responsibility. Shipping will be performed by contractor using USAF-owned MAC shipping containers.

Upon completion, the contractor shall pack all reconditioned, fully assembled, and serviceable MAC components listed below, back in their original containers and ship to 301 FW, NAS JRB Fort Worth, TX. All transportation costs will be the contractor’s responsibility.

All reconditioned work described below will have a one (1) year warranty. Any failure of the units within this time period requires the contractor to repair/recondition/replace the individual unit/units at no cost to the Government.

The MAC reconditioning process will encompass the following critical components and include the below listed minimum tasks for each:

1. Gantry Assemblies, P/N 8457580-10

1.1. The contractor shall disassemble and inspect two (2) gantry assemblies for cracked welds, bends, or other signs of damage and restore to serviceable condition.

1.1.1. Repair/replace as necessary to restore to serviceable condition IAW USAF drawing and standards.

1.1.2. Sand blast, prime, and paint all parts.

1.1.3. Apply required weight capacity and caution decals.

1.1.4. Replace grounding straps, hitch pins, safety pins, and lanyards.

1.1.5. Once completed and reassembled, erect and test for weight-load compliance IAW USAF drawings and standards.

2. Pneumatic Hoists, P/N 8457586-10

2.1. The contractor shall disassemble, inspect and recondition two (2) pneumatic hoists and restore to like new condition.

2.1.1. Replace all major wear items such as bearings, chain, chain bag, seals, gaskets, O-rings, and brake components.

2.1.2. Repair as necessary to restore to serviceable condition IAW USAF drawings and standards.

2.2. Service will be performed at a factory-authorized repair facility. Upon completion of service, the reconditioned hoist will be weight tested and will come with a weight-load certification document.

3. Hoist Trolley Assemblies, P/N 8457643-1

3.1. The contractor shall disassemble, inspect and recondition two (2) hoist trolley assemblies and restore to a like new condition.

3.1.1. Repair as necessary to restore to serviceable condition IAW USAF drawings and standards.

3.1.2. Sand blast, prime, and paint all parts. Apply required weight capacity and caution decals.

3.2. Service will be performed at a factory-authorized repair facility. Upon completion of service the reconditioned hoist trolley assemblies will be weight tested and will come with a weight-load certification document.

4. Triple Bomb Bar Assemblies, P/N 8457546-10

4. 1. The contractor shall disassemble and inspect two (2) triple bomb bars for cracked welds, bends, or other signs of damage and restore to a serviceable condition.

4.1.1. Repair as necessary to restore to serviceable condition IAW USAF drawings and standards.

4.1.2. Sand blast, prime, and paint lifting beams.

4.1.5. Provide government with weight-load test certifications and throat gap measurement document.

5. Rail Conveyor Assemblies (Tables), P/N 8457595-10

5.1. The contractor shall disassemble and inspect four (4) rail conveyor assemblies for cracked welds, bends, or other signs of damage and restore to a serviceable condition.

5.1.1. Repair/replace as necessary to restore to serviceable condition IAW USAF drawings and standards.

5.1.2. Remove all rail bearings, P/N 8457609-8, and clean and recondition to a smooth, even, level surface free of gouges, scrapes, and pits.

5.1.3. Sand blast, prime, and paint all other parts.

5.1.4. Replace all grounding straps, quick release pins, lanyards, bolts, nuts, washers, and tension springs and reassemble IAW USAF drawings.

5.1.5. Seal air lines with reusable covers.

5.1.6. Apply required weight capacity and caution decals.

6. Dolly Assemblies, P/N 8457566-10

6.1. The contractor shall disassemble and inspect thirty (30) dolly assemblies for cracked welds, bends, or other signs of damage and return to serviceable condition.

6.1.1. Repair/replace as necessary to restore to serviceable condition IAW USAF drawings and standards

6.1.2. Sand blast, prime, and paint all parts.

6.1.3. Replace all bearings, cam followers, washers, nuts, and bolts and reassemble IAW USAF drawings.

7. Roller Assemblies, P/N 8457570-10

7.1. The contractor shall disassemble and inspect 120 roller assemblies for cracks, bends or other signs of damage and return to serviceable condition.

7.1.1. Repair/replace as necessary to restore to serviceable condition IAW USAF drawings and standards.

7. 1.2. Sand blast, smooth surfaces, remove burs, and refinish all parts.

7.1.3. Replace all retaining rings, washers, sleeve inserts and reassemble IAW USAF drawings and standards.

8. Interface Control Board (ICB), P/N 8457591-10

8.1. The contractor shall disassemble and inspect for cracked welds, bends, or other signs of damage and return to serviceable condition.

8.1.1. Repair/ replace as necessary to restore to serviceable condition IAW USAF drawings and standards.

8.1.2. Replace all pneumatic and electric components (excluding air dryer if installed).

8.1.3. Sand blast, prime, and paint outer housing and door.

8.1.4. Apply all required decals.

8.1.5. Replace grounding straps, quick release pin and lanyard

8.1.6. Reassemble IAW USAF drawings.

9 Arming Wire Dispenser, P/N 8457555-10

9.1. The contractor shall disassemble and inspect for cracked welds, bends, or other signs of damage and return to serviceable condition.

9.1.1. Repair/replace components as necessary to restore to serviceable condition IAW USAF drawings and standards.

9.1.2. Sand blast, prime, and paint all components.

9.1.3. Reassemble IAW USAF drawings.

9.1.4. The reconditioned arming wire dispenser will be returned to NAS Fort Worth JRB with a one (1) year warranty.

10. Lighting Assemblies, P/N 8457588-10 and -20

10.1. Replace two (2) Lighting Assemblies, P/N 8457588-10 and -20. Ensure lighting assembly functions as designed. Replace quick release pin and lanyard.

11. Restraint Strap, P/N 8457611-10

11.1. The contractor shall replace with new restraint strap matching part number requirements.

12. Hose Trolleys, P/N 8457644-1 (1 each), P/N 8457565-20 (1 each), P/ N8457622-10 (2 each)

12.1. The contractor shall replace with the above-described quantities of new hose trolleys matching part number requirements.

13. Replace four (4) Air Hose Assembles, P/Ns 8457565-10, 8457565-20, and 8457622-10 (two each). Perform pressure performance test.

14. Replace four (4) sections of Pallet Roller Conveyor Assembly, P/N 8457576-10

15. Repair aluminum shipping containers and pallets as necessary. Inspect welds for cracks and repair as necessary. Replace push button lock pins as required.